AN ACCOUNT OF TIIE PORTAGE RAIL ROAD, OVER THE ALLEGHENY MOUNTAIN, Xu ^enusgltoanta. BY S. W. ROBERTS, PRINCIPAL ASSISTANT ENGINEER THEREON. PHILADELPHIA: NATHAN KITE.—50 N. FOURTH STREET. 1836. THE PORTAGE RAIL ROAD. The commencement of the construction of the Allegheny Portage Rail-foad, was authorised by an act of the legislature of Pennsylvania, passed the 21st of March, 1831. Previous to that time, surveys of the Allegheny Mountain had been made by several emi¬ nent engineers; and these surveys had thrown much light on the topography of the country through which the Rail-road was to pass. Sylvester Welch, Esq. was appointed principal en¬ gineer of the work, by the board of Canal Commis¬ sioners ; and he organized his locating party, and had the tents pitched near Lilley's Mill, at the head of the mountain branch of the Conemaugh, on the 12th day of April, 1831. The locating party at the beginning, consiste^ of— Sylvester Welch, principal engineer; Solomon W. Roberts, principal assistant engineer ; Patrick Griffin, surveyor, and twelve assistants and axe-men, and a cook. ( 4 ) The line was commenced at the head of the Little Conemaugh, and continued down the valley of that stream to Johnstown, a distance of 21 miles, where it connects with the western division of the Pennsylvania Canal. The western end of the Rail-road was located on the 14th of May. In the month of May, Mr. W. Milnor Roberts joined the corps as principal assist¬ ant engineer, and traced the line from the turnpike crossing, near the summit of the mountain, to Lilley's Mill, a distance of five miles. The grading and masonry of the twenty-six miles , thus located, were contracted for at Ebensburg, on the 25th of May, and the work was commenced by clear¬ ing a track, 120 feet wide, through the forest,— most of which consisted of heavy spruce or hemlock timber. The location of the line from the turnpike crossing, near the summit, at Blair's Gap, eastward to Haliidaysburg, a distance of ten miles and two-thirds, was immediately proceeded with. This part of the work was let to contractors on the 29th of July, 1831 ; and thus the grading and masonry of the whole Rail¬ road, being thirty-six and two-third miles in length, were put under contract. The laying of the first track, and the necessary turn-outs of edge rails, and of a double track of plate railway on the inclined planes, was contracted for on the 11th of April, 1832. The work upon the Rail-road was prosecuted vigor¬ ously, at one time a force equal to two thousand men being employed upon it ; and on the 26th of Novem- ( 5 ) her, 1833, the first track was so far advanced as to permit the passage of the first car over its whole length. On the 18th of March, 1834, the road was opened as a public highway ; the state furnishing the power on the inclined planes only; and it continued in use until the 31st of December, when the navigation of the canals of Pennsylvania, which this road connects, was closed for the season. The Railway was again opened on the 20th of March, 1835; shortly after which, the second track of edge rails was completed. On the 11th of May, the state began to furnish the whole motive power, locomotive engines being used on the " long level ;" and this continued until about the middle of December, when the canals were closed by ice. The Portage Rail-road consists of eleven " levels" or grade lines, and ten inclined planes. The ascent from Johnstown to the summit is 1171fVo feet in a dis¬ tance of 26t5/t miles ; and the descent from the sum* mit to Hallidaysburg is 1398foV feet in a distance of 10TVV miles. There are five inclined planes on each side of the mountain varying in inclination from 4° 9' to 5° 51', or from 7t2/ö feet to lOfyV feet elevation, to 100 feet base ; they are numbered eastwardly, the one nearest Johnstown being No. 1, that nearest Halli¬ daysburg, No. 10. The following table shows the length, and rise or fall of each " level" or grade line, and of each inclined plane. 1* Level No. I. f Plane No. 1. Level No. 2. Plane No. 2. Level No. 3. Plane No. 3. Level No. 4. Plane No. 4. Level No. 5. Plane No. 5. Level No. 6. Plane No. 6. Level No. 7. Plane No. 7. Level No. 8. Plane No. 8. Level No. 9. Plane No. 9. Level No. 10. Plane No. 10. Level No. 11. ascending, " Long level," Summit level at Blair's Gap, descending, to Hallidaysburg Length. Rise. 4.13 miles. 101.46 feet. 1007.74 feet. 150.00 13.06 miles. 189.58 1760.43 feet. 132.40 1.49 miles. 14.50 1480.25 feet. 130.50 1.90 miles. 18.80 2195.94 feet. 187.86 2.56 miles. 25.80 2628.60 feet. 201.64 1.62 miles. 19.04— ■1171.58 FaH. 2713.85 feet. 266.50 .15 miles. 0.00 2655.01 feet. 260.50 .66 miles. 5.80 3116.92 feet. 307.60 1.25 miles. 12.00 2720.80 feet. 189.50 1.76 miles. 29.58 2295.61 feet. 180.52 3.72 miles. 146.71— ■1398.71 ( 7 ) A part of the railway, generally 300 feet long, at the head and foot of each plane, is made exactly level. The planes are all straight in plan and also in profile, excepting that the angles of elevation at the lower ends are rounded off by curves. There are some minor variations in the grades on the " levels," made to suit the ground, which arc omitted in the preceding table. From the lengths and heights given above, the average grade of each " level" may be obtained correctly. The embankments were made 25 feet wide on the top, and the bed of the road in excavations is 25 feet wide, with large side ditches. Where the line follows the bed of the Conemaugh, it is protected by substantial slope walls. As the rail-road is generally constructed along the steep slopes of hills, often of a clayey soil, and as it crosses many small streams, great care in drainage was necessary. Sixty-eight culverts of masonry laid in mortar, the sum of the spans of which is 494 feet, pass under the rail-road, besides 85 drains of dry masonry, of from 2 to 3 feet span. There are four viaducts of hammer-dressed sand-stone, to carry the line over streams. The first and largest is over the Conemaugh at the " horse shoe bend," about eight miles from Johns¬ town. This magnificent viaduct has a single semicir¬ cular arch of 80 feet span, and the top of the masonry is 70 feet above the surface of the water. The whole cost of this work was $54,562 24 cts, and by building it, a lateral bend of about 2 miles was avoided. There are two viaducts over branches of the Conemaugh, ( 8 ) each of 40 feet span, and one over a branch of the Juniata at Hallidaysburg, having two arches of 33 feet span, which vary 35 degrees from a right angle with their abutments. There is a tunnel through a spur of the Allegheny, at the head of inclined plane No. 1, about four miles from Johnstown, near which the Conemaugh makes a bend of two miles and a half. This tunnel is 901 feet long, and 20 feet wide by 19 feet high within the arch. It is arched for 150 feet in length at each end, and the entrances are finished off with ornamental facades of cut stone. The whole cost of the tunnel, including arching, was $37,498 85 cts. The edge rails used on the Allegheny Portage, are " parallel" rails of rolled iron, weighing about 40 pounds per lineal yard. They are supported by cast iron chairs, which weigh on an average about 13 pounds each. The rail is secured in every chair by one iron wedge. The stone blocks which support the chairs, contain three and a half cubic feet each, and they are imbedded in broken stone, at a distance of three feet from centre to centre. On a part of the railway, the chairs are laid upon a timber foundation, and on'the inclined planes and along the canal basins, at the two terminations of the road, flat rails upon tim¬ ber are used. At the head of each inclined plane, there are two stationary steam-engines of about 35 horse power each, which give motion to the endless rope to which the cars are attached. Only one engine is used at a time, but two are provided to prevent delay from ( 9 ) accidents. Four cars, each loaded with 7000 lbs. can be drawn up, and four may be let down at the same time ; and from six to ten such trips can be made in an hour. The machinery is very simple and effective. Its construction was superintended by Mr. Edw. Mil¬ ler, as principal assistant engineer. A safety car at¬ tends the cars, both ascending and descending, and stops them in case of accident to the rope, which adds greatly to the security. The credit of this contri¬ vance is due to the principal engineer. The grubbing and clearing of the Portage Rail-road cost $30,524. This work was equal to cutting a road through a dense forest, 120 feet wide and about 30 miles long. The grading of the rail-road, including the grubbing and clearing, and all work done under the contracts for grading cost $472,162 59J cts. This work in¬ cludes, 337,220 cub. yds. of common excavation. 212,034 " " slate or detached rock. 566,932 " " hard-pan or indurated clay. 210,724 " " solid rock. 14,857 " " do. do. in tunnel, at $1 47. 967,060 " " embankments carried over 100 ft. 67,327 perches slope-wall of 25 c. feet. 13,342 " vert. do. and wall in drains. The viaducts and culverts, and the skew-bridge for carrying the turnpike over inclined plane No. 6, con¬ tain 28,368 perches masonry, and their total cost was $116,402 64| cts. For the first track and the necessa- ( 10 ) ry turn-outs, including a double track upon the inclin¬ ed planes, there were delivered 50911 stone blocks, each containing 3J cubic feet, cost $27,072 15 cts. ; and 508,901 feet lineal of 6 by 8 inch timber; 239,397 feet of 10 by 10 inch, and 2842 feet of 12 by 12 inch tim¬ ber, of white oak and pine, which cost $47,184 50 cts. The work done under the contracts for " laying" rail¬ way on the first track, including furnishing broken stone, amounted to $135,776 26 cts. Ail of the iron rails were imported from Great Britain, by Messrs. A. & G. Ralston, Philadelphia, and also a part of the chairs, spikes, and wedges for the first track. The total cost of British iron at Philadelphia imported for the first track, was $118,888 36. The aggregate cost of all work done and materials furnished un¬ der contracts for the first track of railway, was $430,716 59£ cts. For the second track there were imported 16976 bars of edge rails, each 18 feet long, which weighed 1803 tons, 14 cwt. gross, and cost at Philadelphia $87,494 80 cts. or $48 51 cts. per ton. The aggregate cost of all work done, and materials fur¬ nished under contracts for the second track of railway was $362,987 05| cts. Aggregate cost of work done and materials furnished under contracts for building ten stationary engines and machinery at the inclined planes, houses, sheds, dwelling-houses for enginemen, wells, water-pipes and ropes, first set, was $151,923 30i cts. ( 11 ) General statement of the cost of the Portage Rail-road. Cost of Grading . . $472,162 59^ Masonry . . 116,402 64^ First track of Railway 430,716 59£ Second track do. . 362,987 05^ Buildings, Machinery, &c. at planes, first set, 151,923 30J Ten stationary engines, second set, 37,779 25 Buildings, &c. for second set of engines . . 21,049 59 Depots, machine shops, water stations, weighing machines, and^ various works . 41,336 66| $1634,357 69i The above sum is the cost of constructing the Por¬ tage Rail-road at the contract prices ; but it does not include office expenses, or engineering, or the extra allowances made to contractors, in a few instances, by the Legislature after the work was completed, and beyond the contract prices. Four locomotive engines have been used upon the " long level," but the expenses of them belong to ano¬ ther account. About fifty thousand tons of freight, and twenty thousand passengers passed over this road during the season of 1835. This is but a beginning of the vast trade destined to take this route, which was nearly an ( 12 ) untrodden wilderness five years ago. The state of Pennsylvania has reason to be proud of her public im¬ provements, and the Allegheny Portage Rail-road is one of the most important links in that great chain which connects Philadelphia with Pittsburg. The above statements were derived from official doc¬ uments in the rail-road office at Johnstown, and conse¬ quently may be depended upon. Johnstown, January 1,1836. Joseph & William Kite, Printers. 3 5556 041 292442