/OODWORK FOR THE GRADES FRANK HENRY SELDEN (lass Tl J-lxL Book £>fS rgyrighfi p 14 IZ r. night deposit. Woodwork for the Grades FOR USE IN Manual Training Classes Fully Illustrated with Three Hundred Half-tone Engravings from Actual Shop Practice and Many Working Drawings of Educational Shop Problems A CHICAGO ORR & LOCKETT HARDWARE CO. 71-73 Randolph Street I ^5 Copyrighted by Orb cV IxJckett Hardware Co.. 1908 Frank Henry Selden, 1912 Prank Henry Selden. L913 Woodwork for the Grades Introduction This course in woodwork is intended for use by pupils who have had no previous experience with wood-working tools. It is planned to develop the subject in a systematic manner in harmony with well established pedagogic principles. The lessons consist of instruction in tool usage, followed by a large variety of designs for articles useful in the home. The first lessons should be thoroughly mastered so that the interest and progress in construction will be genuine and of educational value. It is no waste of time or interest to learn by use of study pieces the fundamental tool operations. Such a plan if properly followed will result not only in far larger educational value, but also in deeper interest and a better display of finished articles. The advantages of using a complete, definite text are beyond the belief of those teachers of shop work who depend upon oral instruction or the use of reference works. The use of this text has not only demonstrated the advisability of using a text as a matter of economy of the teacher's time, but has also demonstrated that with this text the pupils will accomplish as much in the sixth grade as we have heretofore without this aid expected of the eighth grade ; while in the eighth grade as much value is received as by other means could be gained in first year high school. WOODWORK FOR THE GRADES NAILS There are many kinds of nails, brads and similar fastenings. These include common wire nails, cut nails and brads. To introduce to you all of the styles and sizes at once would only confuse and do more harm than good. The way to gain a proper knowledge of these common and useful articles is to work with but few sizes until they are familiar, then use them as a basis from which to estimate other sizes. In your school work you will use 66. wire nails first. Examine these nails carefully. Measure them in all ways and remember the dimensions. You will soon learn to select a 6d nail from an assortment of many sizes. After you have learned this size you can readily estimate the other common sizes by comparison. In your first work you are likely to use only 6d, 4d and 3d nails. If you do any work at home with rough inch boards you will likely use lOd nails for the boards and 20d spikes for the 2 inch frame-work which is usually required. By driving a 6d nail through two j£ inch pieces and noting how much the point extends, you will have a useful and easily retained basis of comparison. By driving a 20d spike through two 2 inch pieces you will get another dimension to work from. Try the lOd nail with two thicknesses of rough inch lumber and also a 1-inch and a 2-inch piece. After you have learned the sizes of the most common nails you should learn to distinguish between nails which are made from the common size of wire and those which are made from smaller sizes. 6 WOODWORK FOR THE GRADES Boxes are frequently made with nails having a smaller diameter than the common wire nails. Hence nails which are made from wire below the ordinary size are called box nails. A 6d box nail is the same length as a 6d common, but is much lighter and has a smaller head, because the wire from which it is made is smaller. Nails of very small size are made for small work. The smaller sizes are sold by length. They are distinguished from brads by the shape of the heads. The small nails have the same form of head as the larger nails and spikes. The brads have small round heads. The reason for this difference is that nails are for use where the surface is not to be highly finished and therefore the nailhead may be visible, or it may be set below the surface and covered with putty. In setting a nailhead the wood around the head is usually torn so that the surface will not finish to the best advantage . The small smooth round heads of the brads do not crush the wood so much when they are set. and therefore their heads can be covered in a manner to make the holes scarcely noticeable. Brads are made in several lengths and each length of several sizes of wire. Most hardware dealers have a variety of lengths, but usually not more than one or two sizes of wire of each length. Your first work will require but a limited variety of brads. You will have little if any occasion to use those made of the smaller sizes of wire. As a basis for comparison, learn the size of a common inch brad so that you can pick one from an assortment of brads without measuring it. The ' ■ inch and 2 inch are other sizes which it is worth while to learn. The driving of nails and brads is a matter of great import- WOODWORK FOR THE GRADES ance. One who knows how to use a hammer properly will drive a brad into a bit of hard wood, while one who does not know how will fail. It is difficult to either show or explain the proper way to drive nails, but if you will watch carefully every time you use a hammer you soon will learn how to drive nails. In driving nails or brads into hard wood they should be rubbed on soap or grease to cause them to drive without bending. SCREWS AND THEIR USES Screws are made in a great variety of shapes and sizes for many purposes. For your first work in wood you will have occasion to use but two kinds. The flat head wood screw shown in Fig. lA and the round head wood screw shown in Fig. IB are sufficient to begin with. In using a round head wood screw a hole is bored as large as the shank — the part on which there is no thread. This hole should be as deep as the shank is long. At the bottom of this hole is sometimes bored another for the threaded portion of the screw. The form of bit used in boring these holes is shown in Fig. 2A. This is called a gimlet bit. The size of the hole Fig. 1A — Flat Head Screw. Fig. IB — Round Head Screw. 10 WOODWORK FOR THE GRADES is determined by several conditions. If the wood is very hard, the hole should be as large as the thickness of the screw at the base of the thread. If the wood is very soft and you are provided with a _ good screw driver such ^Ifc-iW -^ ^^^^^S as is shown in Fig. 2B _. _. _. . . _ ° Fig. 2A — Gimlet Bn no hole will be required. You must therefore consider the texture or hardness of the wood in determining the size of bit to use. Where two pieces are fastened together by screws it is usual to bore a hole -^— — s^ ^^ J ^ ^" ^^ ' ] large enough for ^^^^^^^^HHHP the shank of the Fig. 2B— Screw Drive, screw through one piece and bore the hole for the threaded portion in the other piece without regard to length of either part of the screw. Often, in manufacturing work, the screw is started with a hammer and then finished with a screw driver. This is a good way to insert small screws in soft wood. In many cases one difficulty is to avoid splitting the pieces, which requires careful planning of the sizes of the holes bored. If grease, not oil. of some kind is used in the holes the screws will insert easier and also hold better. The grease should be placed in the hole rather than on the screw. Soap is often used for this purpose. A matter which is often overlooked in inserting screws is that if the screw is turned too much it will strip the thread formed in the wood and fail to hold properly. It requires a ^"'» lilli - L -- i - J mmjSmS k WOODWORK FOR THE GRADES 11 good deal of care to turn the screw just enough to cause it to hold the greatest amount. Small screws, and especially brass ones, may be twisted in two unless a hole of sufficient size is made. The flat head wood screw is used in the same manner as the round head wood screw except that in hard wood a conical hole is bored to receive the Fig.2C-Countersink head. The tool used in boring these holes is called a countersink and is shown in Fig. 2C. It is used in a bit brace as is a bit. In selecting screws the length is given in fractions of an inch. The diameter of the shank is given in numbers. The number five screw is about }i inch, the number ten about 3 /4«5 inch and the number eighteen about %e inch in diameter of shank. FINISHES For the first work in the woodshop you will have need for only the most simple finishes. The most useful finish, because of what you learn in apply- ing it, is white shellac. This is not only a durable finish, but it is so transparent that it does not destroy the natural beauty of the wood. Several coats of shellac are required to make a nice finish. After each coat the surface should be carefully sandpapered. For this use the finer grades of sandpaper. Articles finished with white shellac can be easily repaired if injured. As the wood remains nearly its natural color much can be learned by having about the home articles of different 12 WOODWORK FOR THE GRADES woods thus finished. You will become familiar with the appearance of the woods and learn to distinguish them. Any stain wastes this opportunity of learning the various woods. Stains are usually a matter of local sentiment or changing fashion and therefore if you treat your school work to some coating which may soon go out of style, it will be apt to lose its interest. The paint stains are the most simple stains to use. They are made by using the ordinary paint colors ground in oil. These are sold in small tin packages. To use stains, select the colors desired, or combine two or more of the commercial colors making a shade to suit your- self. Thin the color with turpentine. Apply with a common paintbrush or cloth. Allow it to dry for a longer or shorter time according to the shade of color wanted. Then, with a clean cloth, wipe off all except that which is in the grain of the wood. After the wiping allow the stain to dry thoroughly. It may then be brightened by going over with a cloth and ordinary floor or furniture wax. The more waxing and rubbing the better. There is a large variety of stains on sale by dealers, which should be used according to directions furnished by the man- ufacturers. Varnishing should not be attempted until you can handle a brush skilfully and can also prepare the wood in a first class manner. It is easy to put varnish on a surface so that to the novice it will appear a very fair piece of work; but such coatings are certain to result in disappointment in a short time. The wiser way for the young woodworker is to let varnish entirely alone. WOODWORK FOR THE GRADES 13 DESIGN The beginner in woodwork usually has enough to do to master the problems in tool usage which are essential to successful work. Nearly all the designs in this course are capable of a large variety of modifications. You should first study the design as given. Not simply to fix in mind the shape of the parts, but to learn why the parts are shaped in such a manner. Go care- fully over every tool operation used in making the object. This will usually throw light upon the reasons for the sizes or shapes. After you have learned all you can by studying one design go carefully over all of the designs of a similar form, or con- taining similar parts. The details, such as the shapes of edges and the sizes and spacing of the small parts, is the last step in studying the designs. All the objects given in this course are planned to encour- age such a study and if you will carefully go over them in this manner you will gain ability to work out problems in design. You should be able to work out a new and appropriate design from any lesson which you may select. The one fact to keep in mind is that designing is not guessing, but rather taking known elements and working defin- itely into new forms which are within prescribed limits. In your first work in wood your design must be limited to such materials and tool processes as you are able to use successfully. It is not possible to proceed in the same manner with all designing, but the following may help to lead you into syste- matic methods. First — Select the article to be made. Second — Decide whether you wish to economize on time in doing the work or 14 WOODWORK FOR THE GRADES to use any amount of time necessary to produce the best results. Third Estimate the amount of cash outlay. Fourth — Select the material. (This will be determined not only by preferences for certain woods but also by expense and time.) Fifth Compare the general size as compared with the type of article selected. (Consider 1 and 2.) Sixth -The chief dimension should be determined by the space which the object is to occupy or its specific use. A book rack for a few large volumes would be higher and narrower than a rack for a larger number of small books or perhaps have fewer and wider shelves. Seventh — Calculate the thickness of material for each part. Eighth— Decide upon the relative size of top and bottom. Ninth Sketch the outline of each part. Tenth- Determine the method of joining. This is decided somewhat by the preceding steps in the process. WOODWORK FOR THE GRADES 15 LESSON 1 LUMBER This branch of schoolwork is called woodwork. Such wood as is used in shopwork is usually called lumber. You already know that lumber is made by cutting up trees. The trees are cut down by chopping and sawing and are then taken to a mill and sawed into lumber. To those who do not understand the cutting of trees and the working of them into boards or other lumber products the work appears to be very simple and to require no very definite knowledge. This, however, is not the case, for it really requires a great deal of judgment as Fig 3 —Ax well as muscular strength. To place the logs in the mill and work them so as to get the most and best grades of lumber is a matter requiring much knowledge and judgment and a great deal of experience. The tools used in cutting down the trees are the ax (Fig. 3) and the saw (Fig. 4). The saw which is used to fell the tree is also used to cut the tree into logs. These saws are usually about 6 feet long, have handles at each end and are called crosscut saws. 10 WOODWORK FOR THE GRADES After the timber is sawed into boards or other shapes, these are taken out of the mill and piled. Sometimes the lumber is piled just as it comes from the saw mill, but usually it is sorted Fig. 4 — Crosscut Saw into different lengths, sizes and grades and each kind placed in a pile by itself. There are a great many different grades of pine. Other kinds of trees are not sorted into so many grades as the pine, but all are usually sorted before being worked up into building material, furniture or other products. It is impossible for you to learn at this time all about these different kinds of lumber, but if you will examine each piece while working it, you soon will understand enough about pine and the common cabinet woods to select and purchase stock you require for your work. The piece which you have was cut from a soft pine tree. The large millsaw leaves the surface of the board very rough. This roughness may be removed by hand planing, but it is usual to run rough lumber through a machine called a surfacer (Fig. 5). Some surfacers dress but one side at a time, others dress both sides at once. Some machines, called four-sided machines, dress all four sides at once. How do you think this piece was dressed? WOODWORK FOR THE GRADES 17 Fig. 5 — Surfacing a Board LESSON 2 INSPECTING MATERIAL Hold the piece studied in Lesson 1 to the light and observe the little markings across the surface. Sometimes these marks are very large and uneven; sometimes they are very fine and can scarcely be seen. As they are made by the machine they are called machine marks. IS WOODWORK FOR THE GRADES Sometimes the knives which do the cutting become uneven or nicked and then a mark is made lengthwise of the piece. Fig. 6 shows two marks lengthwise and the regular fine marks crosswise. The piece photographed for the picture was much rougher than would be the case were the machine in good condi- tion. This piece was selected because if the surface was properly smoothed the markings would not be visible in the picture. You have nothing to do with these markings except to learn to see them, no matter how fine they are, and to remove them by using the hand plane. No matter how smooth and straight a surface may appear when tested by using the try-square and straight-edge, if there ipilliliitiiifli iiuiuiim linijiiuuiMiim lUttunmt»m ' as shown in Fig. 12. It is improper to swing the heel of the plane at an angle on the forward stroke in doing such work. It not only wears the plane out of true, but hinders you from doing the best work. WOODWORK FOR THE GRADES 43 After this edge is correct, place a face-mark on it pointing to the one on the face-surface as shown in Fig. 43. It is not essential that the ends of the two marks meet at the corner. LESSON 10 MARKING GAUGE The marking gauge (Fig. 44) is a tool for use in drawing lines parallel with an edge. It consists of two principal parts, the block, or head, and the beam, or bar. To keep the ■ i wff^'FFlWBBH parts in place fe~' •■■ there is a thumb u f u "~ fgB screw or some Fig. 44— Marking Gauge similar arrange- ment in the head. The line is made by the small metal point called the spur or by a pencil shown in the opposite end. The shape of the spur is shown in Fig. 45. The manufac- n ~ turers usually fit the spur with a conical point. Before the gauge is used the point should be filed to the proper form. The marking gauge is not usually supplied with a pencil point by the maker, and there- fore if you wish it to make a pencil line you will bore a hole through the beam and fit a pencil into it. The pencil point should be short. (Fig. 44.) Fig. 4 5 — Point of Gauge Spur 44 WOODWORK FOR THE GRADES You will probably find some graduations on the side of the gauge beam similar to those on your rule, but do not use them for they are not usually correct. If they are correct, the spur Fig. 47 -Pocket Rule Fig. 4 6 — Setting Gauge may not be at exactly the end of the scale and, therefore, if you set the head by the scale the space which would be marked by the spur would not be correct. Because it is not safe to use the scale on the side of the gauge beam you should set the gauge by holding it and the rule as shown in Fig. 46. Notice that the rule is held in the right hand so that the four fingers are around the rule and the thumb underneath, with the end against the gauge-beam. Notice also that three fingers of the left hand are around the gauge-beam, the first finger on top of the gauge head and the thumb against the side of the gauge head directly below the beam. Be sure to place your hands and fingers in exactly this WOODWORK FOR THE GRADES 45 manner; it will enable you to set the gauge quickly and exactly. As lines are made to work to, it is important that you make the lines correctly. It is often discovered that the main diffi- culty a beginner has is caused by carelessness in making the lines. Because of a belief that the lines are of little conse- quence they are carelessly drawn and much time is afterwards spent in trying to make the parts fit. If the lines had been correct, the work could have been better done with half the labor. Be very careful in setting the gauge and drawing the lines and in making any other lines which you require in your work. If you will examine your rule, which should be a No. 84 or a No. 62, you will find the rulings which are on the outside edges, as the rule is folded to six inches, are inches, half inches, quarter inches and eighth inches. (See Fig. 47.) At present, pay no attention to any of the rulings except these. In the No. 84 rule these marks are along the brass binding. Notice that the one-half inch marks extend about half way across each side, that the one-fourth inch marks extend to or past the line farthest from the edge and that the one-eighth inch marks are the shortest ones on the scale, extending about to the first line. Be sure to fix in mind these features of the rule, as all rules for practical measuring are made after this general plan. If you become familiar with these markings you will readily learn to use any ordinary scale. Your next bit of work is to draw lines on the face-surface or face-side of the piece you have planed. After all the lines have been drawn, the surface will appear as shown in Fig. 48. In this figure the outer lines represent the edges of the face- AC WOODWORK FOR THE GRADES surface of the piece. The four inside lines represent the lines to be drawn. The short vertical lines which terminate in arrow 1 hfij -. | . •~f Fig. 4 8 First Surface Lined heads are called dimension lines. Notice that each line has cne arrow head at the lower or border line of the figure and one arrow head at an inner line. This designates that the figures on the dimen- sion line tell the distance from the edge to that line. The )l inch spaceissosmall that there is not room for figures andarrowheadi between the two lines. The arrow head.-. are therefore placed outside of the lines, with points just touching them to indicate which lines are intended. The figures are placed Uge Line WOODWORK FOR THE GRADES 47 between the two lines, in line with the two arrow heads. Study this drawing until you are certain how the gauge lines are to be drawn. The line y 2 inch from the face-edge is the easiest to draw, and therefore you may set the gauge to y z inch, holding it and the rule as shown in Fig. 46. Take the gauge in your right hand holding the piece against the bench-stop as shown in Figs. 49 and 50. Notice that the right arm is parallel with the piece you are gauging. This is still more easily seen in Fig. 52. The gauge must be held so that its beam rests upon its edge instead of rest- ing upon the spur, for if it rests upon the spur it will be impos- sible for you to draw an even line in wood which has uneven grain. Fig. 51 shows how the beam is rolled to cause it to rest upon its edge; it also shows how the spur slants instead of being perpendicular to the surface. To learn to use the gauge, take the position shown and move the gauge from the upper to the lower end of the piece, but with the beam rolled so that the spur will not touch the wood. After making this Gauge Line 48 WOODWORK FOR THE GRADES Fig. 51 Rolled Gauge very important, for if the head is not tight against the face-edge, theline will not be correct. Gradually roll the beam until the spur enters the wood enough to make a line of the proper weight. As the gauge nears the lower end of the piece it may movement several times, roll the beam so that the spur will just touch the surface, but not enough to make a full line. In the use of the gauge watch the position of the beam and head by look- ing under the beam and next the head so that you can see if the head is firmly against the face- edge, as indicated by the arrow in Fig. 49. The holding of the head against the face-edge is Fig. 52 Rolling / . I of Line WOODWORK FOR THE GRADES 49 be necessary to roll the piece as shown in Fig. 52, in order to avoid hitting the bench with the head of the gauge. Fig. 53 shows this rolling from the opposite side. Notice that the right arm is par- allel with the piece. After you have drawn the set the gauge to % inch and draw a line % inch from the fac e -e dge. Next draw a line 1 inch from the face-edge, and then a line 1 1 2 inches from the face-edge. Fig. 53— Rolling Piece at End of Line LESSON 11 PLANING TO WIDTH Place the piece on which you have drawn gauge lines on top of the bench against the stop. Do not drive it against the stop. Plane the second edge down to the gauge line, making the piece \% inches wide. Test this piece by using the try- square as shown in Fig. 42. If you plane exactly to the line, and the line is correct, the one test with the try-square is 50 WOODWORK FOR THE GRADES sufficient, but as you are likely to plane beyond the line, or perhaps the line may not be correct, you had better test it in several ways. You may examine it by sighting for straightness, as in Fig. 29. Another test of considerable importance is to measure the width at several places by applying the rule as shown in Fig. 54. In using the rule to measure with, it should be held so that the graduations are against the surface which is being measured. It is best to place the end of the thumb against the edge of the piece to assist in adjusting the markings of the rule to the exact position desired. In using the rule, use the markings away from the end, if this can be done. In Fig. 54 the scale is placed so that an inch line is at the edge by the face- mark. It is not incorrect to hold it so that the inch line is at the opposite edge. Always hold the rule in this manner for measuring and you will soon do as accurate measuring as the average mechanic. You will probably find that the piece is a little less than 1 ' £ inches. If in setting the gauge you set the pointofthespurexactlybehindthe 1 ' j inchline, and then planed Fig. 54 - Measuring Width with Rule WOODWORK FOR THE GRADES 51 the line entirely away, the piece is one-half the width of the line too narrow. This is because the spur bruises the wood at each side of the point and makes a line of some width. For this reason, in setting the gauge for planing to width or thick- ness, it should be set so that the inside of the line will give the correct space. In all other gauging, set the spur exactly to the line on the scale. If by measuring the width of the piece, you discover that it is wider at one end than at the other, set the gauge to the narrow end and draw another line. Plane to this line the same as in planing to the 1 y 2 inch line. Remember to test the edge with the try-square as well as by measuring. When this edge is correct, pass to the next surface or second side with- out putting any mark upon this edge. The two face-marks, the one on the first surface, (Fig. 37) and the one on the first edge, (Fig. 43) are the only ones used to denote face-surfaces, or that the surfaces are finished. LESSON 12 PLANING TO THICKNESS The gauge should now be set to 1% inches, (See Drawing Fig. 66) and lines should be drawn along each edge \% inches from the face-side. Lines should also be drawn across each end. If in drawing these lines you stand at the end of the bench near the bench-stop, you can place the piece against the stop in drawing the long lines and lay it down at the corner of the bench, as shown in Fig. 55, while drawing the lines across the ends. Remember what was said in the previous lesson about set- ting the spur so that the piece will be full size after the entire 52 WOODWORK FOR THE GRADES line has been planed away. If in planing the first surface you planed away so much of the material that the piece is less than 1 ' 4 inches thick, you may set the gauge to the thinner end and draw a line entirely around the piece and then plane down to this line. The fourth surface or second side may be tested by meas- ^^^^^^ uring as in Fig. 54, and also by sighting for r straightness, but if you are careful to plane ex- actly to the lines, the only test required is the testing from line to line as on the first surface, ^ 4 shown in Fig. 25. ^ v When you think the piece is finished, take the try-square and rule and test it in every way that _. „_ , . . ,_ . you can, to see if you Fig. 55 Lining- Across End J \ have overlooked any in- accuracies. If you find any errors, go carefully over the work and correct them. Follow the same order and the same direc- tions as in working the surfaces the first time. If necessary, go back to the first surface and true it, then repeat every test. WOODWORK FOR THE GRADES 53 LESSON 13 LAYING OFF SPACES— DRAWING OF SCALE Lay on the bench the piece which you have finished planing and hold the rule on edge on the piece as shown in Fig. 56. Notice that the rule is placed on the piece so that there is about % inch of wood projecting beyond each end of the rule. Do not attempt to measure this amount of pro- jection, but place the rule in position, leaving an equal amount of projection at each end as nearly as you can judge with- Fi ?- 56— Rule in Place for Marking Spaces out measuring. These projecting ends are to be cut off as the piece is finishe d , and therefore their ex- act length is of no consequence. Take your knife in I your right hand 3 and make a mark Jj opposite each inch graduation and at Fig. 57 — Detail of Knife in Hand 54 WOODWORK FOR THE GRADES /=/>. 58 / each end of the rule. Fig. 5 7 shows the knife and rule from the left side. These marks should be made with great care and should extend square out from the rule. In order to do this work accurately, you must be very particular about how you hold your knife. Do not hold your knife so that thehandle extends upward between the thumb and forefinger, but rather in the hand and underneath the first finger as shown in the picture. The knife should have a sharp point . ., . .. Fig. 59— Pocket Knife similar to those * shown in Figs. 58and59. The handle should not be too large or too small. The bench- knife. Fig. 58, is not equal to a good pocket knife, but will do very well. It should be kept with as sharp a point as the width of the blade will per- WOODWORK FOR THE GRADES 55 mit. The ordinary difficulty with such knives is that the blades are too long. They should not be more than 1 % inches long. Sometimes for smallhands the handle also should be shortened. The pocket knife, Fig. 59, has a handle three inches long, and is about 6% inches long from tip to tip of the blades. The little blade should be used for all lining. The large blade Fig. 61 — Knife and Try-square is sufficient for whittling round ends such as are used in racks, chairs, etc. After a mark has been made at each 1-inch line, lay the rule aside and place the try-square on the piece; the head against the face-edge, two fingers on the blade, two against the piece, and the thumb against the middle of the head of the try-square as shown in Fig. 60. Place the point of the knife 56 WOODWORK FOR THE GRADES blade in one of the marks made in laying off the spaces and move the try-square up to the knife blade. Be careful to hold the knife blade as shown in Figs. 56 and 5 7. After the try-square is in position, draw a line entirely across the piece. Be sure the knife is held in the same posi- tion during the entire process of lining. Continue to draw lines in this manner at each mark until the head of the try-square extends to the end of the piece. Reverse the piece and the try- square, holding them as shown in Fig. 6 1 , and finish drawing the lines. After all the lines are drawn at the inch spaces, take the piece and try- square as shown in Fig. 62 and examine each line. If any are found to be incor- rect, draw again at that point, being careful to set the blade by the original Fig. 62— Testing Lines on Scale knife mark and not to a crooked part of the line. Keep trying until you have a straight line at every inch even if it does injure the appearance of the piece, for it is of much more consequence that you learn to draw the lines than that your piece has no extra lines. The next step is to lay off the ' _. inch spaces and draw WOODWORK FOR THE GRADES 57 lines from the line which is one inch from the face-edge to the face-edge. Hold the try-square and knife in the same manner as in drawing the lines at the 1 inch divisions, reversing when required to keep the head of the try-square on the face-edge. Test these lines in the same way as directed for testing the 1 inch lines. (Fig. 62.) 1 1 X 1 X 1 1 1 1 | 1 1 1 | 1 1 | | X | 1 X 1, 1 1 1 1 1 1 1 1 hi III II III Ni III III III III Mi III III IN III III ill ill ill ih m ill Fig. 63 — Scale Lay off the % inch spaces and draw lines from the line which is one-half inch from the face-edge to the face-edge. Draw and test these lines the same as the 1 inch lines. Lay off and draw the lines at the }i inch spaces. You will need to be very particular about these lines or the spaces will not be equal. Lay the rule on edge on the piece and examine all the spacing carefully. If it is all correct, the scale is com- plete and will appear as in Fig. 63, and if not, you had better make another scale on the opposite side. Draw gauge lines on the back-side the same as you did on the face-side, being careful to hold the head of the gauge against the face- edge. In order to locate the scale on the opposite side, draw a line across one edge, place the point of the knife blade in the end of the first inch line and move the try-square up to the 58 WOODWORK FOR THE GRADES knife blade the same as in drawing the line for the scale. (See Fig. 64.) Next place the knife point in the end of this line and draw a line across the back side. If the face-edge is next to you, the knife may be held as shown in Fig. 65 in setting the try-square. The line is then drawn in the usual manner. (Fig. 64.) In lining around a piece it is better to set the try-square by the line on the face-edge, even though the one on the back-edge has been drawn. If you have a scale on both sides of your piece, set the marking gauge to enough less than the thickness of the piece to allow for planing the scale off and draw lines along each edge. Exam- ine the scales and plan to plane off the poorer one. After tne lines have been drawn, plane off the scale and test the piece as you tested the fourth side, Lesson 12. Be very careful to plane exactly to the lines or you will have trouble getting the piece in proper shape. Set the marking gauge to K« inch and draw lines on each edge with the head of the gauge against the side which has no scale upon it. Fig. 64 — Selling Try -square at Corner WOODWORK FOR THE GRADES 59 Extend all the lines which mark the half inches on the scale entirely across the surface. Extend these lines down on each edge to the lines which are 3 /ic inch from the other side. Be very care- ful to havethe lines meet exactly at the corners. Place the knife as shown in Fig. 64 and draw the line as you were directed to draw the line across the edge, except that you should now stop at the line which is 3 Ag inch from the edge. The piece will then appear as in Fig. 66. Fig. 65— Setting Try-square at Comer h ]g \ X 1, ,1, ,1 ,1 1, .1. ,1, 1 1 1 1 1 1 1 1 1 ire III III III ! l III III Ill III III ill HI III III III III III III III III II III III ill Fig. 66 — Piece Lined for Sawing tf& 60 WOODWORK FOR THE GRADES LESSON 14 SAWING The back-saw (Fig. 67) has so thin a blade that a piece of metal is placed along the back to keep the bhde from bending. Back-saws are used for cutting across the grain. Tenon saws may be similar to back saws except that they Fig. 67- Back-saw are filed so that they can be used for cutting either across the grain or parallel with the grain. These are now seldom used, as saws are so cheap that it is much better to have two saws, one to saw across the grain and one to saw parallel with the grain. Place the bench- hook on the bench and the piece lined in Lesson 13 upon it and grasp the back- saw as shown in Fig. 68. Notice that the thumb is against the saw and upon the wood close to the back edge of the piece. Notice that the first finger (Fig. 69) extends along the side of the handle. Place your thumb so that the saw will cut up close to one of the knife lines which extend entirely across the surface. Be sure that the saw leaves the smooth edge made by Fig. 68 Holding Back-saw WOODWORK FOR THE GRADES 61 the knife. Move the saw forward and backward the length of the blade, the lower edge of the side of the blade resting against your thumb and the teeth of the saw close to the wood but not cut- ting it. (Fig. 68.) Move the saw forward and backward in this manner without do- ing any sawing until you understand the motion thoroughly. Look at the angle formed by the side of the saw with the surface of the piece. This should be an exact right angle and if you are careful you can hold the saw so it will be. To assist your eye, at first, you can set a try-square as shown in Fig. 70. You will ob- serve that if the move- ment of the saw is cor- Fig. 69— Detail of Sawing rect, the wrist is rigid and the elbow the moving joint. You will also be supporting the saw with your hand. When you have studied this movement until you under- stand exactly how the motion is made, you can lower the saw just enough to allow the teeth to touch the wood at the back edge, but not enough to cut, still keeping the wrist rigid, and holding the saw at the same angle as shown in Fig. 68. Move the saw forward and backward several times in this manner, lifting it entirely from the wood on the back stroke. 62 WOODWORK FOR THE GRADES Then let it cut a very little on the forward stroke, still lifting it on the back stroke. After the kerf (the channel which the saw makes) is well started you will not need to lift the saw on the back stroke and can lower the handle a very little. The thumb may now be moved to the position shown in Fig. 69. As you lower the handle, watch the knife line to see that the saw is cutting close to it but not roughing the edge of the wood. At each Fig. 70 Try-square at Side of Saw forward stroke lower the han- dle a little until the saw has the position shown in Fig. 71. After sawing a little more the saw should have the posi- tion shown in Fig. 72. Watch Fig. 71 Sau WOODWORK FOR THE GRADES 63 constantly for the right angle at the side of the saw and as soon as the kerf extends across the surface watch the line at the front edge to see that the saw is cutting close to it but not roughing it. Stop after each few strokes and examine the back edge. See that the saw is cutting close to the back line but not roughing it. On the side of the saw-kerf opposite the line at the back side of the piece, the edge will be roughened be- cause there is no knife line on that side. If you wish to have the wood at both sides of the saw smooth, you must draw two lines just fir Fig- 72— Sawing, Fourth Position enough apart to allow of sawing between them. Continue saw- ing until the kerf extends to the lines which are 3 Ae inch from the bottom side of the piece. Be careful to saw exactly to these lines and no farther, for the piece is to be bent and if the saw cuts too far the piece will break instead of bend. Fig. 73 shows the piece after it has been bent. Saw at the same side of each line which extends across the piece. Turn the piece end for end as soon as it will make the holding easier. Fig. 73— Piece Bent 64 WOODWORK FOR THE GRADES OUTLINE After completing the study piece make an outline showing each step in making this piece. This will be found of great value, for, in working the pieces for the bench-hook ycu will need to recall the order in which the sides and edges are worked, the tests for each surface, each operation in laying off spaces, drawing lines, and sawing. WOODWORK FOR THE GRADES 65 LESSON 15 BENCH-HOOK You have learned to plane all four sides of a piece so that the surfaces will be true and so that their ends will be of the same size and shape. You can now use this knowledge in making simple things. The bench-hook requires but little knowledge beyond that required for making the scale, except for the end planing. Be Fig. 74 — Bench-hook very particular to true each surface exactly as directed in making the scale, using the same tools and in the same order. Because these pieces are fastened together, any care- lessness in jointing the edges or truing the surfaces will be dis- covered and may show badly. Try to forget all about the fact that you are making a bench-hook and try to feel that you are simply studying. This will help you to keep your mind on the work, for it is much more interesting to see how well you can do than to simply make something to use. If you do your best you will be rewarded many times, for you will be re- warded every time a surface or end is finished. Fig. 74 shows the completed bench-hook. It consists of three pieces of wood and eight nails. Fig. 75 is a mechanical 66 WOODWORK FOR THE GRADES 2|V0 u 3 Eli .€i <\l vo -Jh I *tf \ WOODWORK FOR THE GRADES 67 drawing of the complete bench-hook. In this drawing, each piece is shown, and also the nails. Usually, in such drawings the nails are not shown. They are shown in this one so that you will be able to drive them correctly. You will notice that they are represented by dotted lines. This is because they are out of sight. The heads are full lines or circles, in the front elevation, because, as we look at the edge of the bench- hook, we see the nail heads. If you will look at this same view where the nail heads show (the front elevation we call it) you will see a dotted line almost the entire length of the elevation. At each end, the line is full, because the ends of the wide piece show beyond the side pieces. From these ends you can trace the line and learn that this dotted line is to indicate that the wide piece is the same thickness from end to end. By using dotted lines, we indicate edges that are not visible. The plan shows the wide piece and the dotted lines for the nails and the edges of the side pieces. This view, or plan, as it is called, shows in full lines what you would see if you were to place the bench-hook on the bench and look down upon it. You will see between the views some fine lines and some figures. The lines are made fine to distinguish them from the other lines. They terminate in arrowheads and are called dimension lines. The figures are for the purpose of giving the sizes and are called dimensions. These dimensions are not to give the size of the picture or drawing, but the size of the real bench-hook. Sometimes the drawing is made the size indicated by the figures, but more often the drawing is smaller than the object. In drawings for very small articles the drawing is made many times larger than the object. 68 WOODWORK FOR THE GRADES Fig. 76- Jointing Edge in Vise WOODWORK FOR THE GRADES 69 If you will apply your rule to this drawing, you will find that the side pieces which are marked 12 in. are actually just three inches long, or one-fourth the real size of the object. A draftsman would say that the drawing was made to the scale of one-fourth, or three inches to the foot. You can measure other parts of the drawing and find that it is all made to a scale of one-fourth. At the right of the front elevation and the plan, is a third part of the drawing. This is called an end elevation. Although this is a small view it is quite important, for it shows one end of each piece and how they are placed together. Read all the dimensions on this drawing before beginning work, and then dress up the 4-inch-wide piece on the four sides. As you do this work, see that every surface is worked and tested in the same order as the study piece. (Lessons 4 to 14.) As the piece is too wide to rest against the bench- stop, it may be held in the vise as shown in Fig. 76. If the stock which you have is too small to make a piece the size called for by the drawing, then make the piece as near these sizes as you can. Be sure, however, to always work to lines, gauging for both width and thickness. LESSON 16 PLANING ENDS After the piece is finished on all four sides, draw a knife line entirely around one end about J / 32 inch from the end. (Figs. 64 and 65.) Place the piece in the vise so that the end will not be more than y 2 inch above the bench, as shown in Fig. 77. The piece is placed thus low in the vise 70 WOODWORK FOR THE GRADES because it will plane easier. Take the smooth plane and sight the bottom (Fig. 12), to see that the bit is cutting at the center. Hold the plane as shown in Fig. 77 or 78. The picture shows the plane at an angle of about forty-five degrees. This is usually the best angle for cutting the grain, but some- > Fig. 77 Planing an End times the plane will cut better if held at a different angle, or held parallel with the edges as in planing an edge or side. Unless you are certain that some other angle is better, you should hold the plane as shown in the pictures. Always move the plane parallel with the edge at whatever angle held. There are three very important points to remember in WOODWORK FOR THE GRADES 71 planing an end. First, do not plane entirely across the end; usually about two-thirds or three-fourths of the distance, and then either reverse the piece or step to the other side as shown in Fig. 78. Second, stop between every stroke while the plane is between you and the piece, (Fig. 79) and see exactly Fig. 78— Planing an End where you wish the plane to cut next. Third, always have a knife line to plane to, and stop so close to the line that there will be no unevenness, and yet the smooth, glassy surface made by the knife remain. This is not so difficult a matter as you may suppose, for if you will see exactly where each 72 WOODWORK FOR THE GRADES shaving is to be cut, and move the plane so slowly that you can look into the mouth of the plane and see how it is cut- ting, you can make the end correct the first time. Test the end with the try- square, holding it against the side as in Fig. 80, and against the edge as in Fig. 81. Be sure to use the face-side and face- edge in making these tests. If you fail to make the end true, read all of these directions again, then draw another lin e ent ir ely around the piece not more than fa inch from the end and try again. Continue study- ing the directions and re-lining and ** 79-Bami^gBa re-planing the end until it is made true. Remember it is not practice but study that will make possible doing the work right. After the first end has been finished, measure the length WOODWORK FOR THE GRADES 73 Fig. 80 — Try-square on Side and End around the end and try again. Although to have the board shorter than the drawing calls for is a seri- ous mistake and should not occur, yet it is far worse to leave the end without making it square and smooth. given in the draw- ing and draw a line around the other end of the piece. Saw about % 2 inch from the line (See Figs. 64 and 65), and then plane to the line. You should be able to make this end square the first time trying, but if you do not, then re-line entirely Fig. 81 — Try-square on Edge and End 74 WOODWORK FOR THE GRADES LESSON 17 MAKING THE SIDES. After finishing the wide piece for the bottom of the bench- hook, take the piece which is 12 'J inches long and 4 inches wide, dress it square and finish the ends. Proceed exactly as directed in making the first piece. Make the piece as wide as you can, for it is to be ripped in two, and all the waste material may be taken from center. Do not plane it to less than 3 n /io inches, for this will allow but «i 6 inch waste for ripping, and unless you do very fine sawing you will require this for waste. As this piece is to be ripped in two, you should place face- marks as shown in Fig. 82. This figure also shows lines drawn around the edges for chamf eri ng. Draw the line for ripping by setting the Fig. 82- Piece for Sides gauge at 2 inches and draw lines on both surfaces and across the ends from one face- edge; then set the gauge at l T j inches and draw the lines on both surfaces and ends for the 1 '.. inch piece. The piece is now ready to be ripped unless it is to be chamfered. The methods of chamfering are given in the next lesson. The following lessons on the ripsaw and ripping should be studied before attempting the ripping. After the niece has been ripped, joint the edge of each piece. In case you have sawed beyond the line draw another line and plane to it. WOODWORK FOR THE GRADES 75 LESSON 18 CHAMFERING. A simple way of ornamenting a piece is to bevel the edges. When this is done as shown in Figs. 82 to 86, it is called chamfering. Such beveling of corners may be used in many places. Chamfers need not extend the entire length of a corner, but for the present we will consider only those which do, because these can be made with a com- mon plane. To do the cham- fering, draw pencil lines around the board at an equal distance from the corners on the surface, and on the ends and edges. The chamfer may be on either the face-sur- face or the back-sur- face. For this piece the chamfer is on the face surface (Fig. 82. ) Usually the lines are the same dis- tance from the edges . In this drawing ( Fig. 75) they are % inch from the corners, therefore set the gauge at % inch and draw the lines without changing the gauge, for in gauging for a chamfer we do not always hold the gauge against a face-surface or face-edge, but against the edges which are to be chamfered. This not only saves time, but is better, as we want the cham- Fig. 83— Chamfering End 76 WOODWORK FOR THE GRADES fers equal, and if we gauged all from the face surfaces they would not be alike unless the piece were the same width at each end. Use a pencil in marking for chamfers and draw lines across ends as well as edges (Fig. 82). In working the chamfer, place the piece in the vise and hold the plane as in Fig. 83, that is, at an angle of about forty-five degrees with the edge. It should be moved parallel with the edge as indi- cated by the arrow. Plane until the beveled or chamfered surface extends Fig. 84 — Testing Chamfer from line to line. Test it with the blade of the try-square as shown in Fig. 84. Be careful not to plane beyond the lines; rather leave about half the width of each line. After chamfering each end, place the piece as shown in Fig. 85 and chamfer the edges. In working the edges, the plane is held and Fig. 85— Chamfering Edge WOODWORK FOR THE GRADES 77 Fig. 86 — Measuring Chamfer moved parallel with the edge. After both edges have been finished and tested as shown in Fig. 84, test all the chamfers by measuring, Fig. 86. They should all be of the same width; if they vary, see if you can find the mistake and correct it. Do not fail to make all the cham- fers alike and straight from line to line, for such work is spoiled by even a slight irregularity or rounding of the surface. LESSON 19 RIP SAW AND HAND SAW. The ripsaw and handsaw may appear the same size and shape in a picture. Either style of back shown in Figs. 87 and 88 may be used. The difference is in the shape of the teeth. As the handsaw is for cut- ting across the grain the points of its teeth are shaped like the point of a knife blade. (Fig. 89A. ) Fig. 87 — The Common Grades of both Handsaws and Ripsaws are Made this Shape 78 WOODWORK FOR THE GRADES Fig. 88- Some of the Better Grade of Saws are Made this Shape The teeth of the backsaw are similar to those of a handsaw. The ripsaw which cuts lengthwise of the board has chisel shaped points to its teeth. (Fig. 89B.) Ripsaws are usually larger than hand- saws. The fitting of saws is too difficult for you to under- take until you are familiar with the uses of the saws, as well as careful and precise with tools. When your saws require fitting take them to an expert in saw fitting. Do not think it sufficient to say that youwantthesawfiled, but tell what kind of work (rough or fine) you wish it for and the kind of wood; he will fit the saw for that particular work and also so shape the teeth that the saw will be more easily used by one who is not skilful in its use. A Handsaw Fig. 89 B— Ripsaw Teeth of Saws LESSON 20 RIPPING. There are two ways in which a piece of this size may be held in the vise for ripping. Probably the better way for the first attempts is as shown in Figs. 90 and 91. If the piece were wider it would be held as shown in Figs. 184 and 185. WOODWORK FOR THE GRADES 79 Place the piece well down in the vise so that it will not be moved by the sawing. Begin at the front edge, starting the saw in the same manner as the back-saw in sawing the study piece. Be sure to start the saw on the forward stroke. (See Figs. 70 to 73.) The most serious mistake you are likely to make in ripping is to saw too far from the line. If you saw far from the line because you fear you will saw into the line you will not have a sufficient guide for the saw and consequently will saw poorly. The ripsaw should cut smoothly, therefore there is no need of sawing far from the line. You should plan to leave the line and a narrow strip at the side of the line. This strip should be as narrow as it can be and not break away as the sawing proceeds. This need never be more than Yss inch and may be less. If in ripping where both pieces are to be used, the amount of waste is more than required for one saw Fig. 90 — Starting Ripsaw bU WOODWORK FOR THE GRADES Fig. 91 — Starting Ripsaw reverse it as shown in Fig. 92. As soon as the saw nears the end of the kerf on the back side, reverse the piece again. This reversing of the piece should at first be done sufficiently often to avoid saw- ing on the side of the piece away from the worker. As the sawing becomes better understood. kerf, two kerfs should be made. Save time and avoid changing the piece in the vise so often by making both kerfs at the same time. After the saw kerf extends along the top end and a short distance down the side next to you, remove the piece from the vise and Fig. or « WOODWORK FOR THE GRADES 81 Fig. 93 — Finishing Ripping the reversing need not be done as often. Continue sawing and reversing the piece until the ripping is completed. As you near the lower end hold the piece as shown in Fig. 93, so that the vise need press the edges but lightly and thus avoid bruis- ing them. If the rip- ping has been done properly the edges will appear as shown in Fig. 94. This shows the mark- ings made by the teeth of the saw at the different angles as the piece was reversed. The edges should now be carefully jointed. Often it is best to remove the face-marks and place one on the side oppo- site the chamfer after examining the surface to see that it is cor- rect; the edge should then be jointed to the new face-surface. The complete bench-hook (Fig. 74) shows the mark changed in this manner. Fig. 94 — Edges of Sawed Pieces ■1 WOODWORK FOR THE GRADES LESSON 21 NAILING. The common adzeye hammer, (Fig. 95) is the only hammer required for your first work. The handle is hickory and the head steel. Both the face and the claws are tempered. The face, which strik es the nails, is tem- pered much harder than the claws. If the claws were very hard they would be broken in use. The sides of the hammer head are so soft that they will bruise if struck against nail heads or other hard objects. Fig. 95 — Adz Eye Nail Hammer Fig. 96 Starting Nail Lay one of the narrow pieces upon the bench and start a 6d wire nail as shown in Fig. 96. Drive the nail just enough to make it remain in place. Examine it carefully from two WOODWORK FOR THE GRADES 83 . 140, 141). Ifthe seen from each direc- directions, as in examining the bit, (Figs nail is not at right angles to the surface as tion, move it with the fingers to the perpen- dicular, then drive it a very little more and ex- amine it again. Be sure to drive the nail but a little at a time, to allow of placing it before it is so far in the wood that it will bend when you at- tempt to move it. Start the four nails Fig. 97— Locating Nails in this manner. The drawing (Fig. 75) indicates their location. Fig. 98 — Piece in Position To determine how far from the edge to drive them, place the wide piece on the narrow one and then judge the center of the piece (Fig. 97.) Mark the loca- tion of the nail with a pencil. Drive the nails so they will 84 WOODWORK FOR THE GRADES prick through just enough to keep the placed on the edge of the wide piece Fig. 99 — Setting Nail with Nail Head have been driven so the heads are flush with the wood, set them by using a nail as shown in Fig. 99, striking it hard enough to drive the heads about fa inch be- low the surface; or nails may be set by using a nailset, as shown in Fig. 100. There are several styles of nailsets, the best for this work being shown in Fig. 101. piece from slipping when as in Fig. 98. Place the narrow piece so that its edge is even or flush, as it is called, with the face of the wide piece and drive one nail a little. Examine the piece care- fully and if correct drive another nail a little. Con- tinue driving the nails a little at a time and exam- ining the piece to be certain that it is still in place. After the nails Fig. 1 00- Setting Nail with Nailset WOODWORK FOR THE GRADES 85 Nail the piece on the other edge in the same manner. Look the bench -hook over to see that the nails are properly set and the edges flush. If Fig. 101—Nailset Fig. 1 02 — Planing Joint Flush Fig. 1 03 — Withdrawing Nail the edges are uneven place the bench-hook in the vise as shown in Fig. 102 and plane a very little at the joint to make the pieces flush , You will see that it is much easier to smooth the joint when the edge projects beyond the sur- face than when it does not extend to the surface. If you have occasion to withdraw a nail, a block maybe placed under the head of the hammer as shown in Fig. 103. S5 WOODWORK FOR THE GRADES LESSON 22 SHARPENING THE PLANE Now that you understand something of how planes are used and the necessity of their being sharp you can try to sharpen them. Be- fore doing anything to remove the plane iron examine all the parts carefully so that you will remember how they are placed and be able to return them to place. To remove the plane iron grasp the cam lever (Fig. 104) with the thumb and finger and lift it. This will loosen the cap, which can then be pulled endwise and removed. Next remove the plane iron, place it on the bench and with a screw driver loosen the plane iron screw, (Fig. 105). Pull the plane iron cap to the position shown inFig. 106 and tighten the screw the plane iron as shown in Fig. 107. Rub it backward and Fig. 1 04— Lifting Cam Lever Fig. 1 05- Loosening I Place the oilstone in the vise and grasp WOODWORK FOR THE GRADES 87 Fig. 1 06 — Sliding Cap Iron forward on Ihe oilstone, holding it at exactly the same angle throughout the stroke. The angle at which it should be held should be a little greater than that at which it has been ground, but must not be as great as the angle at which it is held in the plane. To be sure you are getting the correct angle in whetting the plane bit, you may set the plane near the oilstone (Fig. 107) and compare the angle at which the bit stands in the plane with the angle at which you hold the bit while whetting it. You must always hold it at a less angle than the one at which it is held in the plane. The angle made in grinding must be considerably less than the angle at which it is to be whet so that in whetting you need not remove much metal. Fig. 1 07— Whetting Plane Bit 88 WOODWORK FOR THE GRADES After you have become accustomed to using the planes and are strong enough to cut a wide shaving, the plane bit may be nearly straight across, but in your first work the bit should be quite round- ing as shown in Fig. 108. In order to produce this rounding end hold the iron at the same angle thruout the stroke, but first press on one edge and then on the other edge. In sharpening planes as in all other grinding and whetting of tools the posi- tion of the edge on the abraiding surface is Fig. 1 08 End of Plane Bit often altered to avoid inequalities in the surface. This usually necessitates the holding of the plane bit at an angle to the edges of the oilstone. If the surface is very rough or hollowed by long use or by careless whetting, the plane bit may be held nearly parallel with an edge. This will not give as good results and if time can be spared for truing the stone, it should be done. At first you can examine the edge by looking for the fine, smooth part between where the stone is cutting and the extreme edge. As soon as this line disappears, test the edge first by draw- ing your finger on the flat side of the bit out over the edge as indicated by Fig. 109. This is to sec if the edge Fig. 109 Feeling for WOODWORK FOR THE GRADES 89 has been turned or a wire edge formed. A wire edge is a fine thin bit of the edge which is so thin that it bends or turns to either side as the tool is rubbed over the oilstone. Fig. 110 indicates the form of a wire edge and how it is produced. This wire edge is usually so fine that it is scarcely visible. It is very much exagger- ated in the drawing in order to indi- cate its shape. So long as the wire edge remains the tool will not cut well. It may be broken off by rub- bing on a piece of wood or on the oilstone. Usually the best way to remove a wire edge is to by the plane bit on the flat side and move it against the edge as shown in Fig. 111. This may not Fig. 110— Sketch of Wire Edge remove the wire edge the first time trying. Be very careful in rubbing the plane bit on the flat side to hold it down flat on the stone, for if you do not, a small angle will be made on this side of the edge which will do much harm. It will likely turn the edge as indi- cated by the sketch. (Fig. 112.) Hold the iron again as in Fig. 107 and move it forward, pressing very lightly and being careful to hold it at the same Fig. Ill - — Removing Wire Edge 90 WOODWORK FOR THE GRADES fvWWXWWXWWWAV^VVWVWTtrr^ Fig. 1 12 — Wire Edge Reversed angle you did in whetting it. This will again turn the edge as indicated by the sketch, Fig. 110. Continue to rub the edge lightly, holding it first as in Fig. 107 and then as in Fig. 112 until the wire edge is removed. Examine it often both by looking at it and by drawing the finger over it as in Fig. 109. Sometimes you may need to draw the finger over each side in order to find out which way the edge is turned. Watch carefully to see that the wire edge is removed entirely across the end. It often breaks away at the center without breaking away near the corners. As soon as you think the edge is sharp, hold the iron as shown in Fig. 113 and test it by drawing the ball of the thumb over it. If it is sharp it should easily cut the outer coating of the skin. If it does not appear to be sharp, rub it again on the oilstone, this time rubbing lightly but at the same angle as at first. Another way is to test the edge on a piece of pine. If the cut shows a clear, glassy surface, the edge is sharp. This is a good test after testing it on your thumb, so do not depend upon the wood test but learn to test it with your thumb, for it is much easier and quicker. Fig. I 1 3— Testing Edge WOODWORK FOR THE GRADES 91 After finishing on the oilstone the edge may be improved by rubbing lightly upon a piece of leather (Fig. 114) as it was rubbed on the oilstone, except that it is lifted from the leather or strop on the return stroke and is rubbed away from the edge as indicated by the arrow. When you are sure that the edge is sharp, place the plane iron cap in position , its lower end about y-i-2 inch to % inch above the cutting edge. Put the iron in place and the cap over it and press down the cam lever. Hold the plane as shown in Fig. 1 1 and turn the milled thumb- nut until the cutting edge projects a very little below the bottom of the plane. Try it on a piece of scrap wood and keep turning the thumb-nut or adjusting the lever, Fig. 11, until it cuts a fine shaving at the center of the plane bottom. Fig. 1 1 4 — Stropping Plane LESSON 23 GRINDING THE PLANE BIT. After the bit has been whetted several times the end becomes so blunt that it cannot be easily sharpened in this manner. There is so much metal to be removed that it requires too much time and the angle at which you must hold it will be so near the angle at which the iron is held in the plane that it will not cut when sharp. 92 WOODWORK FOR THE GRADES To remove this large amount of metal the iron is held on a revolving stone which cuts much faster than the oilstone. The iron should be held free-hand against the grindstone as shown in Fig. 115. Do not at- tempt to grind the edge sharp enough for use, but remove the larger part of metal, and then refine the edge with the oil- stone. Be sure to have plenty of water on the grindstone so that the plane bit will not be injured by the heating of the thin edge while grinding. Be sure to wipe all moisture off the plane bit and cap iron before returning them to the plane. LESSON 24 CUTTING BOARD Fig. 116 is a drawing of a cutting board with plain edges. Fig. 117 illustrates a cutting board with chamfered edges. The two are typical of boards used in cutting bread or meat and, in larger sizes, for kneading bread, molding pastry, etc. The processes used in making them are much the same what- ever the size, unless so large that two or more pieces of lumber are required for one board. Fig. 1 1 5— Grinding Plane Iron WOODWORK FOR THE GRADES 93 If you have, before beginning on this board, made the first study piece, (Fig. 66) and the bench-hook (Fig. 74) you should be able i 1 to make a cut- ting board, or |* any similar board, as well as a good me- chanic. Mak e a complete scale drawing of the board you wish to make. Be careful to fol- 42 ■H 4#- 00 Fig. 1 1 7— Cutting Board Fig. 1 1 6— Cutting Board low all directions and when you come to a reference, look up and study it until you fully under- stand it. Select the best side of the board for the face-side and plane it true, testing and planing as in Lesson 4 on planing the first sur- face of the study piece. Follow directions in Lessons 4 to 17, excepting as changes are desir- able on account of the size. In planing a wide piece it is usually better to place it across the bench and plane crosswise of the grain 94 WOODWORK FOR THE GRADES as shown in Fig. 118. The plane is moved straight across the piece, but held at an angle. The amount of the angle and the direction is determined by the way of the grain. Cross planing should usually proceed very systematically and after each cross planing the piece should be turned and pianed in the usual manner. If the board is in wind, you should plane diagonally a part of the time, planing most at the high corners. The second edge is worked in the same man- ner as the second edge of thebench-hook piece, (Lesson 15) unless the piece is too wide for your gauge. Some gauges have long beams ar- ranged for wide pieces, but you will have so little use for a large one that you had better work the piece without the gauge if yours is too short. Lay the piece on the bench, and mark the width at each end as shown in Fig. 119. If you have a straight edge, you can draw a pencil line from mark to mark. This will be necessary if you are to rip the piece. Figs. 184 and 185 show how to hold a wide piece in ripping. If there is but little to be dressed off, you can plane from end to end until the edge has been worked to the line or the two marks. Fig. 1 1 8 — Cross Planing WOODWORK FOR THE GRADES 95 Next gauge the thickness of the board and dress the oppo- site side. In working such pieces where usefulness is not impaired by variation in thickness it is usual not to be particu- lar to make them the exact thickness the drawing calls for, but to set the gauge to the thinnest cor- ner and work the piece to that thick- ness. Finish the ends the same as the ends of the bench- hook (Lesson 16). Be sure to draw the knife lines entirely around them and plane exactly to the lines. This finishes the board, unless it is to be chamfered, with the exception of sand- papering. Directions for sandpapering are given in lesson 25. If you wish to chamfer the board read the directions for cham- fering the sides of the bench-hook (Lesson 18). Fig. 1 1 9 — Measuring Width of Board LESSON 25 SANDPAPERING There are a number of kinds and grades of sandpaper. The only kind required for your first work is what is called flint paper or sandpaper. The grades you require are, Nos. 1^2> 1> % and 0. There are coarser and finer grades than these, but they are not needed for ordinary work. No. 1^ is coarser than No. 1. No. appears to be almost smooth. These papers are made by covering the paper with a coating 96 WOODWORK FOR THE GRADES of glue, and then with a coating of some abrasive sub- stance, such as ground flint. The paper is very tough, and if properly held will stand a large amount of rubbing. Before the paper is used, the surface seems to cut the hand it is rubbed over. A little use of the paper on wood partly fills the cutting surface with wood dust and makes it cut smoother. Sandpaper which has been used is often better than new for finishing. You will find it an essential to the best work as well as a matter of economy to use sandpaper until it is worn out. To do this you should settle upon a certain size piece and always tear the paper to that size unless the nature of the work prevents. The small pieces of the original sheet are used either on a block or in the hand. When a block is used the paper should not be fastened to it but held in position by the hand as shown in Fig. 120. There are many places in which a block should not be used. A block is as a rule used only upon large surfaces. If no block is used, the sandpaper is manipulated with the hand and fingers. Whether used on a block or in the hand, it should be torn in the same manner and to the same size. WOODWORK FOR THE GRADES 97 The ordinary size of a sheet of sandpaper is 9 inches by 10 y 2 inches, and it should usually be torn into four pieces, each 4% inches by $% inches. This is done by laying a sheet, rough side down, upon the bench top, placing a back- saw or some other small saw across the sheet at the center and then pulling up at one corner, as shown in Fig. 121. Do not use the rule in determining the center of the sheet, but place Fig. 121 — Tearing Sandpaper the saw as near the center as you can judge. Tear each half again and you will have four pieces of proper size for use. Just what grade of paper should be used cannot be stated until one knows the kind of wood, and how smooth the planing has been done. Usually No. 1 or No. Y / 2 is coarse enough for surfaces and edges, and No. \y 2 or No. 1 for ends. If the work is to be nicely finished these should be followed by finer grades. Sometimes this is continued until No. is used, but usually two grades are sufficient. Only by experimenting 98 WOODWORK FOR THE GRADES will you be able to select the proper grades for your work. Soft wood usually requires finer paper than hard wood. To produce fine finish for polishing No. 00 paper is required. In sandpapering the cutting board (Fig. 116) finish first the under and then the upper surface. Use the paper on a block as shown in Fig. 120, moving it lengthwise of the grain. Be very careful not to work too near the ends or edges. If you rub much too near the edges, the outline will be (^ Fig. 1 22— Sandpapering Surface with Hand spoiled, for the paper cuts faster at an edge than in the center of a surface. After you have done what you can with the sandpaper on a block, lay the block aside and take the piece in your hand as shown in Fig. 122. Examine the surfaces especially near the edges and smooth any spots that were not properly smoothed with the sandpaper on the block. Next hold the board and paper as shown in Figs. 123 and 124 and smooth the edges. WOODWORK FOR THE GRADES . ordinary mechan- ^^^gg^^, ic, though you may I li not work as rap- [ I! First examine /W^ Tll Ep^y ^HJ^^m the bit and learn iS^ - ^*^ ^wf the purpose of Fig. 1 3 7— Bit-brace each part. The square upper end, or tange, fits into the bit brace, and the round part or shank, gives length so that deep holes can be bored. The common auger bit and the dowel bit differ only in length. Dowel bits, being easier for the beginner to use, may be used in all bor- ing not requiring the longer bits. There are many shapes 108 WOODWORK FOR THE GRADES and sizes of bits but at present we will consider only the auger bits. There are three important parts at the cutting end of the bit (Fig. 138). The screw B helps to place the bit and pulls it into the wood. The spurs A A cut across the grain of the wood and the lips CC cut at the bottom of the hole. All bits are held in the brace in the same manner. By turning the milled sleeve at the lower end of the brace (Fig. 137) the jaws are opened to receive the tange and shank. Fig. 139 -Setting Bit The sleeve is then turned in the oppo- site direction until the bit is held tight. The placing of the screw is of con- siderable importance. In order to see the point and the lines the bit is held obliquely as shown in Fig. 139, but before pressing the screw into the wood the position is changed to vertical (Fig. 140). Then turn the brace not more than once in the direction in which the hands of a watch move. Observe the position of the bit and brace. Are the angles formed with Fig. 140 Bonng WOODWORK FOR THE GRADES 109 the surface of the piece right angles? eye place the trysquare as in Fig. 142. same position and step to the end as in Fig. 141. Examine the bit again looking for the right angles the same as before. Move the trysquare to the side and see if you judged correctly. Turn the brace another turn and repeat the two tests. Be careful to examine the bit from just two positions, one at the end and one at the side of the piece. Con- tinue turning the brace and examining to see that it is boring at right angles to the surface until the hole is com- pleted. Each succeeding hole should require less examination, until two or three changes of position are ampl After judging with your Hold the brace in the Fig. 141 — Boring e. Use the trysquare less and less until you can do the boring with- out it. Bore the holes until the screw pricks through, then turn the piece over and finish the holes from the op- posite side. Be quite as careful in finishing as in starting the holes. Fig. 1 42 — Try-square at Side of Bit 110 WOODWORK FOR THK GRADES LESSON 29 BREAD BOARD The first work on Fig. 143 is the same as on Fig. 116. Next, the end is laid out by locating the four points at the end and edges according to the drawing (Fig. 144) and drawing knife lines to these points. To use the trysquare, hold it as shown in Fig. 145, where the head at the blade touches the piece. Do not attempt to hold it without having the head in contact with the edge. Lines may be drawn on but one face or on both surfaces and edges. The lines on the edges may be drawn with the Fig. 143 - Bread Board 16* Fig. 144 Drawing of Bread Board «• WOODWORK FOR THE GRADES 111 Fig. 145 — Lining Corner trysquare in the ordinary manner or the gauge may be set and pencil lines drawn as shown in Fig. 146. This affords points at which lines may be drawn on the back or under sur- face. Saw the corners to near the knife lines, holding the piece on the bench- hook as shown in Fig. 147. After sawing, plane to the lines the same as in planing an end. You will notice that the more slant to the corner, the less need there is for the plane to be held at an angle. If the edge is tapered very much the plane should be held paral- lel with the edge. Fig. 148 shows how the piece is held in planing the corner. This piece may have square edges, or chamfered edges. If they are to be cham- Fig. 146 — Gauging Corner 112 WOODWORK FOR THE GRADES / ^ . \ Fig . 147 Sawing Comer fered, follow the directions in Lesson 18. A common mistake in chamfering such pieces is to make the chamfers too large. They should be not more than ' 4 inch. Be care- ful to use a well sharp- ened pencil point in ihe gauge and then work exactly to the lines. If you wish to have a hole by which to hang this board, locate it by measuring as indicated in the drawing, Fig. 144. Bore the hole, follow- ing the directions g in Lesson 28. 148 -Plar: WOODWORK FOR THE GRADES 113 LESSON 30 ROUNDING AN EDGE Fig. 149 is a view of a rounded edge. Such edges may be used on boxes and many other articles as well as on the breadboard. (Fig. 143.) To round the edge, after it has been squared, draw a pencil line along the center with a gauge and a line on each surface, wkh the gauge set at the same space. The rounded surfaces are formed with a plane used and held as in making a chamfer. (Figs. 83 to 85.) ^ Fig. 149 — Rounded Edge Fig. 150— Section of Round Edge The difficulty in rounding an edge is the opposite of that in chamfering. While making a chamfer you found it difficult to make the sur- face straight from line to line; in making the rounded edge, you will make it too straight, unless you attend closely to the form. Fig. 150 illustrates the difficulty by showing an edge, the darkened portion indicating the material to be removed in rounding it. By examining this illustration you will see that very little of the stock is cut away near the lines and that much less is removed than would be if a chamfer were made between the same lines. 114 WOODWORK FOR THE GRADES UU * — SI Fig. 151— Shelf LESSON 31 SHELF The making of a shelf requires much the same directions as the making of a cutting board. Usually a shelf, be- cause longer, requires additional direc- tions. Before making a shelf read the directions for planing in Lessons 1 to 11 and those for making the cutting board. The only additional directions you will require are those for planing long pieces, trimming corners and planing long curves. When a piece is too long to be planed at one stroke with the foot in one position, one of two methods may be used. If it is an edge, and some- times when it is a wide board, which is to be planed, the plane is started in the usual way and then kept moving by taking one or more steps so that the plane passes the entire length of the piece. The other method, which is usually followed in planing long wide surfaces, is to plane them by sections. This is done by beginning on one corner and working across; then planing another section, and still another, in a similar manner, until the entire surface has been planed. WOODWORK FOR THE GRADES 115 Fig. 152 represents the first section planed. Fig. 153 represents the second section planed. Fig. 154 represents the Fig. 1 52 — First Section Planed surface after it has been planed the entire length, the shaded portions indicate where the plane was raised and lowered. The Fig. 1 53 — Second Section Planed darkest places show the low spots in the surface of the board. These are removed by again going over the surface systemati- Fig. 154 — Third Section Planed cally. In finishing the surface the plane should be set very fine and the shavings taken so carefully that there will be no 116 WOODWORK FOR THE GRADES visable marks where the plane begins to cut or where the shaving runs out. The shelf may be dressed on both surfaces in the same manner. The edges should be finished by taking a shaving the entire length. In sawing pieces of this length they may Fig. 1 55— Sawing Ends be held on the bench by using two bench-hooks as shown in Fig. 155. Finish the ends the same as the large piece of the bench-hook (Lesson 16). The corners of this shelf may be cut off where indicated by the dotted line; being done as in making Fig. 143. WOODWORK FOR THE GRADES 17 LESSON 32 SHELF The new feature of this shelf (Fig. 156) is the curved edge. The edge may be lined either free hand en the sur- face, by making and using a pattern, by use of a strip of wood and two nails, or a nail and a pencil, as shown in Fig. 157. Fig. 156— Shelf The nearer straight you wish the curve the greater the length of the stick or bar must be. In your first attempts at drawing such curves, you may guess at the length of the rod. The Fig. 157 — Drawing Circle curve made by the pencil in moving over the shelf is called an arc of a circle. The distance from the pencil to the nail is the radius of the arc. 118 WOODWORK FOR THE GRADES This distance or radius is one-half the diameter of a com- plete circle having the same curvature as the shelf edge. If you have a narrow rip- saw with a wide set to the teeth, you can begin at one end of the shelf and rip along the curve, ripping off the waste material as shown in Fig. 158. Notice that the rip- saw is held nearly horizontal. If you have no such saw, draw straight lines tangent to the curve and rip to them. After ripping, smooth the edge with a plane as shown in Fig. 159. You will find the plane a good tool for working Fig. 158— Rippir.g Curve such curves. Be careful to plane to the line, for any short variation from the true curve will show badly. This shelf may be chamfered as shown in Fig. 1 17 cr rounded as shown in Fig. 149. Fig. 159 — Planing Curve WOODWORK FOR THE GRADES 119 LESSON 33 MANTEL SHELF If you have made successfully all the pieces up to Lesson 30, you should be able to make this shelf. Work each piece to the sizes given in the drawing, (Fig. 162) Fig. 1 60— Mantel Shelf i 7 jk ' r.-Jr \ Fig. 161 — Testing A ngle of Brackets 120 WOODWORK FOR THE GRADES By making the shelf supports or brackets in one piece as shown in Fig. 163 and then cutting them apart, you will be able to make them nicer and in less time than by working each piece separately. The holes in the back for fasten- ingtothewallshouldbel6inches from center to center. This is to make the holes correspond with the centers of the studding in an ordinary frame house. In any change of size or form which you plan you should keep this space the same or use some multiple Fig. 1 63 -Qvg K-5f— I Ti If Fig. J 62 M of this space. The outline may be modified in many ways and yet the shelf be made with such tools and processes as you already understand. In fastening the parts to- gether, first fasten the brackets to the back and then fasten the shelf to the back and brackets. Test the position of the brackets by placing a trysquare in each corner as shown in Fig. 161. WOODWORK FOR THE GRADES 121 LESSON 34 SWING BOARD A swing board though apparently a simple thing to make and one which can be undertaken at any time is by no means as simple as it appears and should not be undertaken until all the work up to Lesson 29 has been successfully accomplished. Fig. 1 64 — Swing Board In making the board (Fig. 164) follow the directions for planing out of wind, jointing edges, etc. given in these lessons. To work the oval edges draw pencil lines with the gauge Fig. 1 65 — Swing Board 122 WOODWORK FOR THE GRADES on the two edges }' z inch from the face-surface and on the face surface \y z inches from each edge. These lines are at the edges of the shaded portion in the drawing, (Fig. 165). Form the edges by planing, following the directions for round- ing edges given in Lesson 30. Lay out the holes and notches at the ends. Bore the holes from each side. (See Lesson 28.) Saw out the triangular pieces, using a rip-saw and sawing on the lines with great care, as the surface is left just as sawed. Notice that the V shaped opening is formed so that the rope slips through a space nar- rower than the diameter of the hole. LESSON 35 FOOTSTOOL This is the most simple form of footstool. Its beauty lies in simple outline and perfect finish. Be sure to select lumber which will finish nicely. Oak with large medullary rays is suitable. Whatever wood is used, the top should be quarter sawed so that it will not warp. In making the top, follow the directions given for making the cutting board, (Fig. 116). Be careful to make the sur- face true and smooth. After planing it as directed in making the cutting board there may still be uneven spots or torn grain. Sharpen your plane, set it as fine as you can and go over the top surface and edges systematically. If this does not make it sufficiently smooth for sandpaper- ing you must use a scraper. For directions for using a scraper see Lesson 36. The legs are first squared in one lon^ piece and then cut WOODWORK FOR THE GRADES 123 to length. The scraping and sandpapering should be done after the doweling or inserting of the screws has been finished, for, in this latter work, the surfaces may be marred and if the scraping has been done, it would need to be done over again. Either of two methods of securing the legs may be used. The more common way is to use dowels, as shown in Fig. 170. If dowels are to be used place the legs in posi- tion, one at a time as shown in Fig. 167, the face- marks toward the inside, and make two marks at the end of each outer surface of each leg, holding the knife as shown, mak ing the marks clearly on both the legs and the top. Also number each leg and the corresponding place on the top so as to replace them in the same positions. Set the gauge to each mark as shown in Fig. 168 and draw lines across the ends of the legs. Place the knife point in each mark on the top and draw lines as shown in Fig. 169. The points at which these lines cross, on both legs and top indicate places at which to bore the holes for the dowels. Bore the holes in the top as deep as you can and not leave Fig. 1 66 — Footstool 124 WOODWORK FOR THE GRADES a mark from the spur of the bit. Bore the holes in the ends of the legs about 2 inches deep. Glue the dowels into the top and allow the glue to dry, then glue them into the legs. Fig. 170 shows them in place and the leg ready to be driven down tight to the top. It is often easier to force the dowels into place by clamping instead of driving. If but one dowel is used in each leg it may be located in the same manner as the screw. (Fig. 171) The other method of securing the legs is shown in Fig. 171. Screw fastenings of this sort may be used in many places. Fig. Fig. 1 6 7 —Marking for Dowels 172 is a drawing showing how the leg and screw would appear if cut through vertically at the center of the screw. Drawings of this nature are called sec- tional drawings or sections. Fig. 173 shows the leg with the hole bored, the screw and the hollow pin which is driven over the screw. Fig. 168 Setting Gauge WOODWORK FOR THE GRADES 125 Fig. 169 — Lining for Dowel After the end of the leg has been squared the center is located and a hole is bored large enough to receive the head of the screw and just deep enough to allow the head to rest on the bottom of the hole. It is essential that the hole be of the required depth. A piece of metal as thick as will enter the slot in the screw head is then driven into the bottom of the hole. This is shown in Fig. 172. It may be driven to place by setting a screw over it and driving on the point of the screw. This piece of metal is to keep the screw from turning in the leg as the leg is screwed to the top. The hollow pin must be glued in place. Place glue on the sides of the hole and also on the pin. Place the screw in position, being cer- tain that the slot in the screw head fits over the piece of metal. Drive the Fig, 1 70 — Inserting Dowels hollow pin down firmly to the head of the screw, using a block with a hole in it to admit the projecting part of the screw. 126 WOODWORK FOR THE GRADES After the glue has dried, the legs may be screwed to the top. Bore holes for the screws and use grease or soap in them. The Fig. I 71 Screw in End of Leg Fig. 172- Section Through Screw. Pin and Leg Fig. 1 73 -Parts Ready Pit Together positions for holes are located by measuring from the edges or by drawing diagonals and measuring from each corner. This footstool may be made with a soft wood top covered with leather. WOODWORK FOR THE GRADES 127 Fig. 1 74 — Cabinet Scraper LESSON 36 SCRAPING It is seldom that the surface of hardwood can be properly sandpapered directly following the hand planing. Fig. 174 illustrates a common cabinet scraper. It is not a dif- ficult tool to use when once you have seen some one use it prop- erly, but it is very hard to keep in order. It may be held as shown in Figs. 175 and 176 and pulled towards you, cutting a very fine shaving. Sometimes it is moved in the opposite direction as shown in Figs. 177 and 178, but for your work an d s mal 1 hands, you had b etter pull it toward you and if it is necessary to work in the opposite di- rection, you should usually either change your position or the position of the piece. You can change the angle at which it is held in order to avoid its "chattering" or making small irregularities in the surface. Fig. 1 75 — Using Scraper, Pulling 128 WOODWORK FOR THE GRADES Fig. I 76 Using Scraper, Pulling Notice that the angle it makes with the surface of the board is the same in all the pictures. This angle should not vary and should be as nearly a right angle as will allow the scraper to cut. The more firmly you hold the scraper, at the proper angle, the bet- ter it will cut and the longer it will keep sharp. It should cut a fine shaving without tearing the surface on any hard wood, whether moved with the grain, as in planing or against the grain. It is because it cuts smoothly against the grain that it is so useful for woods which have grain in both directions. Only by using a tool which cuts smoothly against the grain can such woods be properly finished. In your use of the scraper, be careful to see exactly how and where it is cutting. Do not scrape more than is necessary. Some places will require no scrap- ing; some spots of torn grain will require a great deal. Some- times you will need to scrape places which are smooth, in order to make the entire surface level. A most important matter is Fig. 177 Using Scraper, Pushing WOODWORK FOR THE GRADES 129 to avoid scraping the soft grain lower than the hard grain. Fig. 179 shows a surface with lines drawn to indicate the various positions of the scraper in finishing it. The lines are placed on different forms of grain and at different angles to indicate how the scraper should be placed and moved at these places. Lines which cross indicate that the scraper should beusedatthetwo angles in succession. Some- times the change should be made at each stroke, but usually not so often. After surface has been properly scraped, sandpaper it as directed in Lesson 25. Fig. 1 78— Using Scraper, Pushing Fig. I 79 — Piece Lined to Show Method of Scraping 130 WOODWORK FOR THE GRADES LESSON 37 TABORET There are two results to be gained in the making of a tab- oret. The first and by far the most important is the learning of something, the second and far less important is the taboret. If you are to get the greatest good from the work, you must be careful about the design of the taboret. If you attempt to make one which is too diffi- cult, you will fail to learn what you ought, and also acquire habits which will hin- der you in future. The taboret illustrated in Fig. 180 is difficult enough for the first attempt. It requires no tools with which you are not familiar and you should make correctly every surface and joint. It makes little difference which parts are made first. Usually you will succeed bet- ter by making first the top, Carefully study the drawing Fig. 1 80- Taboret then the mils and last, the legs (Fig. 181) before beginning work. The top is made the same as the cutting board, Fig. 117. Chamfering may be omitted. The rails may be made in either cf three ways. One way is to dress up a piece a little rno>e than /our times the length WOODWORK FOR THE GRADES 131 of one rail and as thick and wide as the rails are to be. The ends of this piece are then squared, to be sure that they are exactly correct as tested from both side and edge, as shown in Figs. 80 and 81. Unless you have a knife line to work to, the end will not make a good joint against the side of the leg. Be sure to follow all the directions given for end planing in Lesson 16. After squaring the ends, two pieces of proper length for rails are cut off. The remainder of the piece is then worked in the same manner, making the other two rails. Another way of making these four pieces is to take four pieces of stock, each large enough for one rail and dress them straight and square on all surfaces and edges. In order to make them all of the same length, you can hold them side by ^T 7H" \D Fig. 181 — Taboret 132 WOODWORK FOR THE GRADES side, face-edge up, in the vise as shown in Fig. 182 and draw- two lines across the edges, making the lines exactly the dis- tance apart which you wish the length cf the pieces to be. Plan, if you can, so that one line will be very close to one end, so that only the opposite end will require sawing After the two lines are drawn upon the edges, remove the pieces frcm the vise and draw lines entirely around each end of each piece. Plane to these lines, saw- ing first if necessary. See Lesson 16. Fig. 1 82- Lining Ends A third way of making the rails is to dress apiece a little more than four times as wide asonerail,toallow waste in ripping. Finish the sur- faces, edges and ends; then gauge for width. Rip apart the same as inmakingthelegs Fig. 183— Ripping Rails WOODWORK FOR THE GRADES 133 (Figs. 184 and 185.) This is a good way to make all of the same length, but requires too wide stock. To use pieces wide enough for two rails each is probably the best way of all. In order to do this, follow the same directions for jointing as in making the sides of the bench- hook. If the stock is so wide that there is some to rip off the width, make the piece as wide as it will work, and rip the waste from the center, (Fig. 183). By comparing Figs. 183, 184 and 185 you will see how to hold wide pieces in ripping. As the piece shown in Fig. 183 is short it can be held at the center of the vise and both kerfs made without moving it. The piece shown in Fig. 184 is so long that it must be held near the end of the vise jaw. This usually necessitates the moving of the piece to the other end of the jaw in ripping the piece off the other side. If the two pairs of rails vary in length a little it does no serious harm if they are used in pairs. That is, those of equal length opposite each other. The legs may be made in the same manner as the rails. As they are longer and may be sprung or bent, you will need to be careful in planing them. They must be square, or the Fig. 1 84 — Ripping Legs 134 WOODWORK FOR THE GRADES joint at the side near the top end will not fit. In making the legs use a piece wide enough for all. Joint both ends and edges and rip a leg off each edge as shown in Figs. 184 and 185. Then re-joint the edges and rip cff the other legs, leaving what waste there is at the center. (Fig. 183.) In ripping pieces of this width they are all sawed from one side unless they are quite thick. If they are very thick, or if you have not learned to saw, the piece may be reversed, as in Figs. 91 and 92 except that it is held in the vise as in Fig. 184. In order to saw at a sufficient angle to make the revers- ing of value, the handle of the saw must be held low. Fig. 185 shows how the piece is tipped as the saw nears the end. After all the parts have been worked to the proper sizes they should be sandpapered on all surfaces which are to be stained or finished. Ends and surfaces which form parts of the joints, the ends of the legs and the inside of the rails, should not be sandpapered. Only a strip near the edge of the bottom side of the top need be sandpapered. This affords an excellent opportunity to demonstrate that you know how to sandpaper, keeping all the surfaces and edges true. Fig. 1 85— Ripping Legs. Finishing WOODWORK FOR THE GRADES 135 LESSON 38 ASSEMBLING TABORET After all the parts are ready to put together, set the legs on end in the position in which they will be when nailed in place, and mark an X at each side where a nail is to be driven into the side of a leg to secure the leg to the rail. These marks are not to give the exact location of the nails but to show you at what side and end the lines for locating the nails are to be drawn. Set the pencil end of the gauge to one half Fig. 1 86— Drilling Holes for Nails the thickness of a rail, and draw a light pencil gauge line on each outside surface, (the surface opposite the face-marks) of each leg at the top end. You will notice that these lines are not on surfaces which have face-marks. Lay the legs side by side with their top ends even and draw pencil lines to mark position of the nails. (Fig. 194) If you have made the rails of proper width, one line will be J / 2 136 WOODWORK FOR THE GRADES inch from the end, and the other 2 inches from the end. After removing the clamp, draw lines from the ends of these lines to locate the holes on the other side. Place each leg in the vise and drill holes for the nails as shown in Fig. 186, fj using an automatic Fig. 187 Automatic Drill dri11 - If you drill each hole at the point where the lines cross, the nails will meet each other in the piece, therefore drill the holes on one side a little above the lines, and the holes on the other side a little below the lines, as shown in the figure. The automatic drill (Fig. 187) is worked by placing the drill point in position, and pressing end- wise on the handle. Hold the handle at right angles to the surface so that the nails will enter the ends of the rails properly. Start the nailsthe same as in nailing the bench- hook, (Lesson 21 ) Hold the piece as shown in Fig. 188. Hold the face-side of the leg flush with the face-side of the rail and WOODWORK FOR THE GRADES 137 the end of the leg flush with the face-edge of the rail. Drive the nail which is next the top, first driving it but a little, and then examine the piece, and, if it is all right, drive the other nail a little. Examine the piece again, and if cor- rect, drive the nails in flush. Nail the leg to the opposite end of the rail in the same manner, except that before driving the second nail, the piece should be examined the same as in looking for wind. (Fig. 189) Nail the second pair of legs in the same manner, and then nail the two pairs together. Test them carefully for wind, and when all are correct, set the nail- heads about 1&2 inch, using a nailset, (Fig. 101) Nail blocks into each corner as shown in Fig. 190. These blocks whichare called glue blocks may be made by dressing a square piece long enough for two blocks. The- two opposite corners should be square and face-marked. After the piece is squared, it should be ripped in two, by ripping from corner to corner, or diago- nally through the piece, (Fig. 191) Each half is then cut for two corner glue blocks. Fig. 1 89 — Looking for Wind 138 WOODWORK FOR THE GRADES Often these blocks are used of rectangular section. Such blocks are but little stronger, and do not look as well. These blocks are not necessarily of any specified dimensions. If they are about the size shown in the drawing, (Fig. 181), they will fulfil their purpose. The angle which fits the corner must be exactly a right angle in order to hold the frame square. Drive several brads in each block. These brads may be of different lengths, the longer ones beingusedinthe thicker part of the block. The brads should be driven only far enough to keep the blocks from slipping, and then the blocks should be removed and glue applied to the blocks and the sur- faces of the rails. They should then be se- curely nailed in place. Do not neglect to place a piece directly beneath the end into which the brads are being driven. You may find it necessary to put a clamp across the frame to hold the legs tightly against the ends of the rails while you are driving the nails. After the triangular glue blocks at the corners are fastened, glue and nail four blocks midway between these, to use in securing the top. Before nailing the blocks in place, holes may be bored through each block. This will permit of screws Fig. 1 90 — Frame Showing Glue Blocks WOODWORK FOR THE GRADES 139 being used to hold the top in place. Read what is said about screws and their use. When these blocks have been fastened, place the top on the bench, bottom side up, and place the frame in position. Measure at each corner from the side of the leg to the outer edge of the top and move the frame until all the measurements are equal, or as nearly so as is possi- ble. Put a screw in eachof the four holes and start them by driving them a little with the hammer. Turn them in tight with a screw driver. If glue is placed on the sides of the legs and ends of the rails before the parts are nailed together, they will hold better. If the glue is placed on the ends of the rails first and allowed to soak in and then more glue applied and glue placed on the surfaces of the legs and allowed to dry a little before placing the parts together, they will hold still better. LESSON 39 TABORET WITH SHELF The taboret shown in Fig. 192 is made in the same manner as Fig. 181 up to the point of inserting the shelf. The shelf strengthens the frame, and makes the taboret stronger, there- fore taborets may be larger if with shelves. Fig. 191 — Ripping Triangular Glue Blocks 140 WOODWORK FOR THE GRADES The shelf, (Fig. 193) consists of three pieces, one rectangular piece and two strips. The two strips are made first. They may be cut from a long strip or by Fig. 192—Taboret with Shelf ripping from the edge of a wide piece after the surface and ends have been trued. If they are made from a strip, the ends may be fin- ished at an angle. Thi - will be found i r 'i T M 1 "i n f r i (^ — -J - L H 14' TT t~± 6k Ik- -J Taboret WOODWORK FOR THE GRADES 141 than making them square and will also give a better appearance. Before the legs are nailed in place, they should be clamped together, and pencil lines drawn locating positions of the nails for rails, and of the strips for the shelf. See Fig. 194. The shelf is made in the same manner as the top. It should be square, that is, the length and width the same. Before cutting it to size, measure to see if the rails and strips Fig. 194 — Legs Clamped for Lining are the same as the sizes given in the drawing. If they are not, make the shelf of a size that will hold the legs the same distance apart at top and bottom. Nail and glue the strips in place, and, lastly, the shelf. Holes may, if necessary, be made for these nails with the drill, (Fig. 187). The shelf may be set flush with the side strips, or a little above or a little below them. This style of construction gives sufficient strength for an ordinary center table 29 inches high. 142 WOODWORK FOR THE GRADES LESSON 40 TABORET Do not begin making this taboret (Fig. 195) until you have studied thoroughly the one described in Lesson 39; then make each part, following the drawing (Fig. 196). The top, legs and rails are made in the same manner as the similar parts of Fig. 180. If the legs are made from small, square stock, they may be clamped together as shown in Fig. 194, lined very near their ends and then all placed in the vise at once and the ends planed as if they were one piece as shown in Fig. 197. The clamp must be kept on the legs during the lining and planing so that they may be worked as one piece. See Lesson 16. The ends cf the two rails are beveled in a manner similar to cutting the corners of the bread board. Hold them at an angle in the vise and plane at an angle similar to planing ends, (Fig. 198). The rails are nailed together at their ends and a broad brace (Fig. 199) nailed across to keep the frame square. Glue blocks are then fitted to the corners. The blocks may be clamped as in Fig. 199, or nailed. (Fig. Fig. 195— Taboret WOODWORK FOR THE GRADES 143 190.) If a clamp is used, it must not be tightened too much or it will pull the corner out of square. When the glue is dry, nails may be driven through the blocks into the rails. Be sure that the rails rest firmly on the bench, or the jar of nailing may break the joints. Another method of joining the rails is to clamp the four rails to- gether and bore two holes at each corner as shown in Fig. 200. Then fit dowel pins to the holes, and after ap- plying glue to both pins and holes, drive the pins into place. Before driv- ing the pins in, the glue should be dry enough so that it will not stick to the finger if lightly touched. After the glue has dried, the corner angles Fig. 196 — Tabcret 144 WOODWORK FOR THE GRADES should be cut. As these angles determine the position of the legs, they should be very carefully lined and worked. To plane them, hold them in the vise as shown in Fig. 201. While the glue is drying, make the shelf ready for cutting its corners. Intead of laying out the corners by the drawing, the rails may be clamped upon the shelf as in Fig. 202 and the corners marked. Be sure that both shelf and rails are right side up, and place a mark at one corner of each so that they may be returned to the same Fig. I 97 Jointing En is of Legs relative position in nailing to- gether. Trim the corners as directed for the bread board (Lesson 29). It is easier to nail the legs if nail holes are drilled. To locate the holes, place the iej side by side, their top ends even, and draw a short pencil line ich leg to locate the nail hole. Drill the holes at the ng Ends of Rails WOODWORK FOR THE GRADES 145 Fig. 1 99 — Clamping Glue Block center of the legs and then nail the parts together. As there are but two holes in each leg for securing the rails, drill on the line, not above or below as shown in Fig. 186. Examine the legs to see if they are square with the rails, and out of wind. Test the shelf also in several ways. The legs may be secured to the shelf by using round head blued screws. Such screws may also be used in securing the legs to the rails. If screws are to be used, bore holes in the legs large enough for the shanks of the screws. Bore holes in the shelf and rails about half the diame- ter of the screw thread. Put a little grease in these holes before starting the screws. Be very careful not to hit the nails as you bore the holes in the rails. If screws are to be used, plan for them as you nail the rails together and do not nail the glue blocks until after boring the holes for screws. It is best to use dowels at the corners if screws are to be used, and then you will not Fig. 200 — Boring Holes in Comer 146 WOODWORK FOR THE GRADES spoil a bit in boring for the screws. In assembling the parts, first fasten the rails together, then the legs to the rails, next fasten the shelf and finish by putting on the top. See that all parts are straight, square and out of wind. Four glue blocks should be placed on the rails as shown in Fig. 190 to firmly hold the top. This taboret furnishes a basis for a large number of modifications, all con- Fig. 201 — Planing Corner , . ... d structed in this manner. The size may vary from the smallest taboret to one the height of a dining-table. The amount which the top projects beyond the rails and the width of rails are features which are susceptible of changes to suit various needs. The legs may not only vary in size, but in section, from square to extreme oblong, thus permit- ting the use of " <; -inch material throughout. This will also per- mit of tapering or otherwise form- ing the outlineof legs. The rails may be broad enough to hold the legs securely without the shelf. Fig. 202— Rails and Shelf Clamped WOODWORK FOR THE GRADES 147 LESSON 41 PEDESTAL This pedestal, (Fig. 203) is a simple, plain problem; yet sufficiently difficult for any grade pupil. When made in oak or mahogany, it taxes the ability of a good first year high school boy. The necessity for true surfaces, edges and cor- ners, is what makes it worth doing and if you are not good at planing, you had better use some other design. It does not matter which part is made first, as all may be made from the drawing (Fig. 204). If the square column is begun first, other parts can be made while the glue joints of the column are drying. In making the column, dress to a true surface what will be the inside cf one side piece of the column. Fit to this surface the two pieces which will be the narrow side pieces of the column. Be sure to leave these pieces wide enough to allow for jointing and fitting to the other wide piece. Locate these pieces and drive nails at each end at the inside edges so that while being clamped, they will not slip. Drive the nails on an angle, with their heads extending beyond the ends of the sides, so that they can be readily removed after the glue is hard. Fig. 205 shows the parts in clamps, Fig. 203— Pedestal 148 WOODWORK FOR THE GRADES TZ- -10- m -H" * tn i Y- 13" 1Z" ±-4" =3 which are used also in gluing the other wide piece. To fit this second wide piece, true the joint side and then joint the edges of the narrow pieces. Plane these until they are of the proper width to give the correct size to the out- side of the column. Should this piece be either thicker or thinner than the drawing calls for, plan the width of the narrow pieces, so that the outside of the column will be the correct size with very little plan- ing after all sides are glued. Dress the outside of the column to the required size. Next square the ends. This you will find some- what difficult but if you work care- fully, watching and working to your lines you will succeed. The main part of the top is planed on one surface and one edge and then cut to a size a little larger than the finished top. A narrow facing strip is then fitted and glued to the under surface of the top even with the straight edge, (Fig. 206). The two end facings are next fitted. These are cut so that the grain will be parallel with the grain of the top. They are clamped as shown in Fig. 207. y i r.* Fig. 204 Pedesiai WOODWORK FOR THE GRADES 145 Nails driven at an angle at the ends and the pieces crowded against them, will help to make the end joints against the first strip tight. Fig. 205 — Clamping Column The last fac- ing strip is fitted and clamped as shown in Fig. 208. After the parts have dried, the top is worked the same as a single thick piece. The piece on the top end of the . • , Fig. 206 — Facing Strip Clamped column may be of any size which will go between the facing strips of the top and 150 WOODWORK FOR THE GRADES receive the screws, therefore do not plane it except to make it of equal thickness throughout. There should be three or four screws through the piece into the top of the column and as many more up through the board into the pedestal top. In very cheap work, nails may be used instead of screws. Deter- mine by careful measuring that the column is in the exact center of the top, before fastening it in place. If the top is of soft wood and the screws of proper size, the holes for the screws may be bored through the board, then the latter with Fig. 207 End Facing Pieces Clamped the column attached may be put in place. When the measure- ments show the column in the center of the top, screws may be driven part way into the top by using the hammer, and then the screw-driver used to finish forcing them to place. The base is fastened to the lower end of the column in a similar manner. If the parts are of hard wood, the screws may be driven h to mark the places and then the parts separated and WOODWORK FOR THE GRADES 151 holes bored for the screws. The sub-base is fastened to the base as well as the feet to the sub-base with screws. The design of the pedestal may be modified by making all Fig. 208 — Second Facing Strip Clamped parts octagonal. If the column is to be made octagonal, it should be made from a solid piece. Chamfering may bs used on the corners of the column if it is used on the edges of the top and bases. LESSON 42 BOOK RACK This rack may be varied in size to suit individual require- ments. The board should be carefully trued on all surfaces. It msy be chamfered on the upper edge, in which case it should be enough wider to allow for the chamfering. The square pieces should be carefully jointed on all sides and all of each size should be made exactly alike and square in 152 WOODWORK FOR THE GRADES cross section. After the pieces have been jointed and cut to length, the ends are rounded. To do the rounding place a block in the vise and whittle the end as shown in Fig. 210. To make a nice end, first shape it like an octagon, (Fig. 211) Fig. 209- Book Rack and then cut off the corners, making it round. You will un- derstand how this is done by reading the directions for mak- ing the cylinder, Lesson 67. It h not necessary to lay out the octagon, but you should under- stand how one is made and fol- low the same plan as nearly as you can without drawing the lines. The rounded part should be the same length and sha] each end so that in putting the pieces together, they will all Fig. 210 Whittling on Block WOODWORK FOR THE GRADES 153 Fig. 211 — Octagonal End enter the holes the same distance. Notice that the round part is of the same size for about 1 inch back from the end. This is very important if you wish to make a strong joint. If the whittled portion is tapered the entire length it will have so small a bearing in the hole that the glue will not hold. You may draw pencil lines at each end to assist in making them alike. Your success in shap- ing the ends depends largely on how you use your knife. Use the block as in Fig. 210 if you can. Sometimes you can whittle as in Fig. 212. Whittling past your thumb as shown in Fig. 213 is all right if you are particular to keep your thumb in such a position that the knife passes over and never against it; otherwise you are likely to have a cut thumb. This is no doubt a good way to whittle and is the only way for whittling many objects. It is not difficult to learn and should be learned by every one, ( although the block should be used for most of the whittling) being a method well adapted for removing the fine shavings, in finishing rather than for the Fig. 2 1 2— Whittling End 154 WOODWORK FOR THE GRADES Fig 2 13-- Whittling End These are merely typical positions for the knife. In working pieces of various sizes and shapes, the knife is held in many ways. Some- times cutting toward the end and sometimes cutting in the opposite direction. After the end is formed to an octagon in this manner, it is made sixteen sided and finally rounded, as was the cylinder, Fig. 304. The two horizontal pieces of each end should be clamped first heavy cuts. By compar- ing the different views you will notice that the knife is held at different angles and that different parts of the blade are used. By starting the shaving near the large end and gradually working toward the point, you will work faster and better. The grain of the wood may require special care and the holding of the blade at a very oblique angle as shown in Fig. 214. Fig. 214— Knife Blade at an Angle WOODWORK FOR THE GRADES 155 together and the places for the spindle holes marked. Here you have an opportunity to exercise your judgment in spacing. Bore the holes and make the small spindles and then sand- paper each before putting the parts together. Use the paper on your fingers for the straight sides of the pieces and on a round edged block, ( Fig. 133), for the rounded ends. The ends may be made separate from the base and not glued to it, so that in packing the ends will lie flat upon the base. It is possible to hinge the ends the same as if they were solid boards, but the setting of the hinges is too difficult a task for most pupils at this time. Surface hinges should not be used for such a piece, and their use marks the work of a mere novice. LESSON 43 REED FOOTSTOOL The first thing in making this footstool (Fig. 215 ) is to set the pieces for the legs on end and select what are to be the outside sur- faces. As the in- side corners are the ones which deter- mine the square- ness of the frame, it is necessary to make these corners square and there- fore the face-marks will be on the inside corners. As these Fig. 21 5— Reed Footstool 156 WOODWORK FOR THE GRADES If P * «o i -W£ MO 8i if 1 \z- will be less seen than the others, you will select the poorer faces for the face-sides, instead of the better faces as in work- ing the first piece (Lesson 4). That you may be sure to locate these marks in the proper place, stand the legs on end and mark an x on each side that is to be a face. After dressing the surfaces, use the face-marks as shown in Figs. 37 and 43. After all four sides ofeachleghavebeen jointed, set them on end again and mark the places for the holes for the rungs (Fig. 217). From the drawing (Fig. 216) lay out one leg and then by super- position, lay out the others from this one. Be sure to make no mistake. The chief difficulty is to locate the lower holes cor- rectly as they are not alike on the two sides. At the same time k ? ^ / ' & \ \ li i t \ C A " •j d.i ^ -1 - ■**-£ ** ■ ■ ! ! i : ' *'i ^Z&fc% Fig. 234 — Magazine Rack "fa If thin stock has been run through a good surface planer and is not in wind, usually all that is required is to go over each surface systematically with the smooth plane, joint the edges carefully and then force the piece straight sidewise in putting it in place. The working of such thin lumber requires a much larger knowledge of planing and jointing than the working of thicker pieces. You should therefore thoroughly master the instruc- 168 WOODWORK FOR THE GRADES tions in regard to the first study piece and make some pieces of thick stock before attempting any projects using thin material. You should study Lessons 15, 20, 21, 24, 25 and 29, be- fore attempting to make this rack, and you will receive far more benefit from this lesson if you make all of the objects in the lessons mentioned. In assembling this piece, first nail the back to the ends and then the bottom and last the slats. With some kinds of finish all parts can be finished before nailing together. Fancy headed nails may be used over the brads, or blued round head screws may be used in front and back. LESSON 47 BOOK RACK The size of a book rack is properly determined by the size and number of books it is to hold. The shelf should be Fig. 235 Book Rack smooth and straight and a little wider than the widest book. Carving or other roughness beneath books is objectionable. WOODWORK FOR THE GRADES 169 Strips with spaces between or adjustable shelves made up of sliding strips should never be tolerated. The end supports should not be less than half the height of the book and usually three-quarters is more satisfactory. Sometimes it is desirable to make the end supports higher than the book. The back support when in combination with a level shelf need be only high enough to hinder the books being pushed beyond the edges of the shelf. In nearly all cases the back is not simply to hold the books, but to assist in holding the ends and other parts. When this is the purpose, other requirements must determine the size, strength and nature of the back; for anything which is sufficient to give strength to the case will, if properly placed, retain the books. The length of the shelf is determined by the number of books to be held until a limit is reached and then the shelves are increased in number rather than in length. Do not make the shelves too light, will spring a shelf unless it is strong. End of Book Rack Books are heavy and For small books a shelf may be made 2 feet long of ^-inch stock. If the books are 8vo. the shelf should be % inch thick. By examining Fig. 135 and considering the above sugges- tions, you ought to be able to plan a rack for your own use. Do all the planning before you begin work, so that while making the piece you will have nothing to think about besides the study in construction. Be particular to review all directions for planing. (Lessons 4 to 11), sawing, (Lesson 14), cham- 170 WOODWORK FOR THE GRADES fering, (Lesson 17), whittling, (Lesson 42) and sandpapering, (Lesson 25). Do not attempt to make your Book-Rack until you have made the first study piece and done some chamfering and boring on a simpler project. The end view, Fig. 236, shows the rails projecting through the end piece. Round pins are used to hold the rails in place. These pins may be flattened on one side. In this case the holes are bored so that a part of each hole is covered by the end piece. To insure the holes being in the center of the rods or rails they should be bored before the ends are rounded. LESSON 48 PLATE RACK This rack (Fig. 237), is made in substantially the same manner as Fig. 235. The blocks (Fig. 238) for fastening to the wall should be Fig. 237— Mate Rack WOODWORK FOR THE GRADES 171 securely glued and screwed to the end and cross-rod and to the shelf so that there will be no possibility of their becoming Fig. 238— Plate Rack 16 loosened. The holes in these blocks should be either inches, 32 inches or 48 inches from center to center. All the cross-rods may extend entirely through the ends as in Fig. 235, or some or all may be in blind holes as the rails of the book rack, (Fig. 232) Fig. 239 is an end view of fFig. 237. This shows a combination of rods with pins and rods with nails. Fig. 240 is a section through the end and red showing the location of the w nail. In Fig. 239 a nail ^k I is shown partly driven. ^^L I These nails should be very carefully driven Fig. 240— Reds Nailed. Sectional View so that they do not run out on the side of the Fig.239-ViewofEnd end piece. A clamp should be used to hold 172 WOODWORK FOR THE GRADES the pieces in place while the nails are being driven. Pins may be used instead of the nails, or the parts may be glued. Unless the rods are of hard wood the shelves should be held by screws, either flat head or round head. This plan of plate rack may be altered in many ways with- out materially increasing the difficulties of construction. The size and spacing of the rods should be determined to suit indi- vidual requirements. Hooks may be placed beneath the shelve? as required. LESSON 49 BOOK RACK This book rack, Fig. 241, is of a type which may be modi- fied to suit a great variety of needs. Made of a good cabinet wood it is a pleasing de- sign as well as useful and a good lesson in wood- work. It is not a very difficult problem, and may be made by pupils who have learned to plane, bore, saw and drive nails. The pieces for the troughs should be dressed en all four sides and then clamped together and lines drawn at each end at which to cut them off as in Fig. 194. In squar- ing these ends have good Fig. 241 Book Rack full lines entirely around WOODWORK FOR THE GRADES 173 and then work exactly to the lines. Remember that it is much easier to draw the lines correctly, and saw close to them leaving only enough for smoothing with the plane, than it is to draw the lines carelessly, and then attempt to plane the ends square. Before doing any work on this rack, read all that is said about truing surfaces, jointing edges and squaring ends, in Lessons 1 to 20. The posts should be made in the same manner as the legs for the taborets. Fig. 180 or Fig. 195. After the four legs have been dressed straight and square, calculate the amount of slant, and make the block to be used be- tween the head of the try- square blade and the leg in lining around the ends, and in determining the angle at which the holes are to be bored. On one leg in the draw- ing (Fig. 242) is shown a sketch of a trysquare and a tapered piece. From the dimensions you learn that the ends are 7 inches wide at the Ji 3 Fig. 242— Book Rack 174 WOODWORK FOR THE GRADES top and 10 inches wide at the bottom. The slant height is 24 inches. This gives a slant of 3 inches in 24 inches of height, or 1 inch in width to each 8 inches of height. The slant is equal on each side, therefore on one side the slant is ■ _. inch to each 8 inches in height. A piece 8 inches in slant length and ) z inch wider at one end than at the other will exactly offset the slant of the legs. Such a piece placed be- tween the head of the trysquare and the leg will give all the angles for working the legs. Fig. 243 shows how the piece - Lining Across on End at an Angle is placed for lining across the ends, Fig. 244 shows how the piece is used in boring the holes. As a matter of convenience the piece is slotted at each end so it will slip over the trysquare blade. Whether the wide or nar- row end is over the blade is determined by the line to be drawn. Always place the head of the trysquare or tapered piece against a face, the same as in ordinary work. Fip.244- In laying out such work measure the lengths or spacing en the face-edge as the lines are straight across on the edge. Then from the ends of these lines WOODWORK FOR THE GRADES 175 draw the slanting lines on the sides. In squaring the end for putting together it maybe tested with the try-square and tapered block and also by measuring from the extreme outside corners. If it is not square it may be sprung to place and a brace nailed or clamped to it until the glue has dried. Another way is to clamp it to a board. The design of the end may be changed considerably with- out requiring any additional directions. The upper cross-piece or rung answers the purpose of a handle. Square or round rods may be used lengthwise beneath the shelves to assist in keeping them in place. The strip at the front of the lower rack may be omitted. This permits making the end piece tapered the entire length at the front edge. The pieces for the lower trough-ends may first be made in one piece similar to Fig. 163. Some may prefer a pattern to use in laying out the pieces. Others may prefer to make one piece and mark the other from it. Whatever method is used draw knife lines to work to, and saw so near the lines that but little planing will be required. Fasten the ends into the troughs first, and then fasten the legs to the trough ends. Glue and nails, dowels or screws may be used for holding the parts together. This rack may be modified by changing the sizes of the parts, the angle of the shelves, or the number of shelves. The ends may be solid pieces instead of square or rectangular legs. 176 WOODWORK FOR THE GRADES LESSON 50 PLANT STAND This follows the same plan of work as the footstool (Fig. 215), and is practically the same excepting the extension of the legs above the top rail, the longer legs below, and the cross- rails which form the rest for the plant. Read the directions for making round ends, Lesson 42 and for making the footstool (Fig. 215.) As the legs are longer you should be more particular to make every part square and bore the holes correctly. The hexagons or other orna- mental pieces may be held in place by brads. To lay off the hexagon , set the compasses to one- half the space between the rods and strike a circle (Fig. 247). Notice that the compasses are held near the top. Draw the diameter A-B (Fig. 248) either with or across the grain. With the compasses set at the same space as in striking the circle place one leg at the point A and mark the small arcs C and E, change the compasses to the point B and strike the arcs D and F. should give the points or angles of the hexagon. Place the compasses on C and draw the other arc at D, and on E and Fig. 245 -Plant Stand WOODWORK FOR THE GRADES 177 S ifo. draw the other arc at F. If these last arcs cross the circle at exactly the same points as the first ones you can consider the points correctly located. Con- nect these points completing the hexagon. Draw knife lines to work to and saw and "-N "i bi- plane the hexa- gon to shape. Various other geometricalforms may be used in this place. First glue to- gether the sides which receive the ends of the cen- ter cross-rails and then glue the two pairs of legs to- gether. The legs may be left square and straight, or may be tapered. In *ift /2" r- Htfk */£«- -r- */# c > c= > z // papered before putting together. Read the di- rections for sand- papering before doing this work, for the beauty of this piece is in perfectly finished s u rfa c e s and edges. Unless ^n -!-; 3Q WOODWORK FOR THE GRADES 201 LESSON 61 WASTE PAPER BASKET The basket shown in Fig. 279 is 10 inches high and 9% inches across the bottom inside. A larger basket would be better for most purposes. If no thin stock is at hand the sides may be made from ^-inch stock and split after the surfaces, edges and ends have been finished. In this work follow direc- tions for working the first study piece except that as each piece is to be split you will place face-marks on both sur- faces and have both surfaces true. Read Lesson 29 for directions for trimming th e corners . When ready to split the pieces draw lines entirely around the edges, placing the gauge first against one surface and then against the other. Set the gauge to the fin- ished thickness of the pieces. Plan the thickness of the thick piece with just enough to waste in the center for sawing and smoothing with the plane. If after the pieces have been smoothed on both sides you find that the face-marks, which should be at the inside, are on ■':■■■■' "' Fig. 2 79— Waste Paper Basket 202 WOODWORK FOR THE GRADES the best surfaces, change the face-marks so that the nicer surfaces will be at the outside, and retest the edges. To make the bottom, work the piece to an exact square of proper thickness and then lay off and work the corners. To find the point at which to draw the lines for cutting the corners draw diagonals and with the compass set to the space A-C (Fig. 280) draw the arc, C-B. Set the gauge (pencil) for the space B-E and draw lines on each edge (Fig. 146). Connect these lines on each surface with knife lines (Fig. 145) and saw and plane to these. Be care- ful to make each side of the octagon of correct length and square with the surface, so the side pieces of the basket will fit perfectly. When the base is complete, place the side pieces in position and see if they are correct. If they are, locate the holes and bore them from the outer surface so that if the bit splits the surface the defect will be next the base. Hold each side in place and mark through the holes for the holes in the base. Do not bore these holes too large. If the sides are to be laced read directions for boring the holes, Lesson 62. After all the holes have been bored sandpaper all surfaces ready for the finish and then fasten the sides in place. For a cheap basket use nails instead of screws. No holes are required for nails in ordinary soft wood. Fancy nails may be used over long brads to improve the appearance. or long escutcheon pins with neat round heads. The top ends may be held by lacing or suitable metal A BE Fig. 280- - Laying off Octagon WOODWORK FOR THE GRADES 203 fastenings. Plain pieces as shown in Fig. 279 may be cut from copper, brass or silver, or fancy pieces may be made in the metal shop. Fancy hinges may be used instead of bent pieces. The finish may be applied before or after the parts are fastened together, or the piece may be assembled and then taken apart for finishing. The nature of the wood and the finish used must determine which method to follow. LESSON 62 WASTE PAPER BASKET Read all the directions for making Fig. 279 and you will have the information necessary for making the bottom and for getting out the sides except that required because the sides slant. The drawing, (Fig. 282) gives you the amount of slant for each side, and also shows a try- square with a tapered piece between the head and the side piece or stave. Ob- serve that the slant height of the side is 12 inches and the length of the try- square head about 5 inches. If the side slants 2 inches in Fig. 281 — Waste Paper Basket 204 WOODWORK FOR THE GRADES 12 inches it will slant just ) 2 inch in 3 inches. Because of this relation you can plane a piece about 3 inches long and saw a slit in one or both ends to slip over the trysquare blade as shown in Fig. 243. You then measure off on the piece 3 inches and make the width 'J inch wider at one line than at the other. It does not matter what the width is, but it must be )' z inch wider at one line than at the other. If you wish to be very accurate in your work, you should measure the 3 inches on the slant height and slant length of the piece. You can do this by remeas- uring the 3 inch space after the piece is tapered. It will probably be so slight a difference as to be imma- terial. If the slant were great it would be necessary to take account of it. This will give the angle of the side and the try-square and block are then used similarly to a try-square on square work. If the piece has a saw kerf at each end it may be reversed, or two pieces may be used. For this basket all the angles may be lined or tested with Fig. 282 Waste Paper Basket WOODWORK FOR THE GRADES 205 one piece keeping it always in the same position. If you make the bottom first you can vary the width of the staves to corre- spond to the lengths of the sides of the bot- tom. The edges of the bottom should be work- ed at right-an- gles to the face- side and then beveled to fit the slanting sides. Fig. 283 shows how to hold the try- squar e and block. Dress the pieces for the staves on both surfaces, both ends and one edge and then lay out by measurement from the drawing, or else make a pattern from which to lay out each piece. Finish the corners and then bevel both top and bottom ends to correspond with the slant of the sides using the block and try-square at each end. The sides may be fastened to- gether at the top by lacing. There Fig. 284- Detail of Lacing are several ways of lacing corners, Fig. 283 — Try -square on Edge of Base 206 WOODWORK FOR THE GRADES Fig. 284 shows one, the ends of the lace being fastened by driving a small brad at an angle through the lace and into the hole, so that the end is not seen. Read Lesson 61 for directions for fas-t-ening the lower ends to the bottom. LESSON 63 WORK BASKET There are innumerable variations in this style of basket. It may be larger or smaller and various woods may be used. Some of the sides may extend below the bottom and thus form short legs. Similar sides may be secured around the edge of a table top, and may be vertical, though for most uses the ob- lique are bet- ter, making a light work table. Any form of taboret may be modified to suit this pur- pose, but such a table should have light legs and rails. In making the work basket, follow the directions for making the waste paper basket, Fig. 279 or 281. To lay out the dodecagon or 12-sided-bottom first lay off a hexagon, (Fig. 248). Bisect one of these divisions, (Fig. 286) and set the compasses to this space and mark the points for Fig. 285- Work Basket WOODWORK FOR THE GRADES 207 -t- the other divisions. Connect these points with straight lines completing the 12-sided-figure or dodecagon. The fastenings shown in the picture at the upper ends of the staves were made from links of a jack-chain. Three links are re- quired at each place. One ex- tends across the space and one at each end of the three link fast- ening is straightened at one end and put through a hole drilled in _. __ _ _. . '_.,. r ° . Fig. 28 6 — Bisecting Side of Hexagon the stave. After the straight end has passed through the hole it is so bent that it will remain in place. LESSON 64 BOXES The successful making of boxes depends very largely upon the truing of the ends of the pieces. If you have made a few pieces hav- ing squar- ed ends you will have no trouble in making a box with well fitted joints. Fig. 287 Fig. 2 8 7— Box is a typical 208 WOODWORK FOR THE GRADES box and if you work carefully, studying each step, you should be able to make boxes of any size and style so long as the corners are square butt joints. For the top, bot- tom and sides follow the directions given for the cutting board, (Fig.ll6).Theends of all the pieces are first made square. The end pieces are made in one piece, and after both ends are squared the piece _. _ OD _, ... rj is cut in two by meas- Fig. 288 Nailing End . . J uring the proper length from each end and cutting the waste from the center. See Fig. 314. As the ends of these pieces are to form the joints they must be true. It is not enough that they are square as tested from side and edge (Lesson 16), but in order to make a good joint the edges should be as smooth and even as the lines of the knife point. Be sure this glossy edge extends ly around each end. The b\\ 289 WOODWORK FOR THE GRADES 209 ends of all the parts may be left square. If any are to be rounded, read about rounding edges (Lesson 30). The edge of the bottom may be made oval, as in Fig. 287. Before the sides and ends are nailed together, draw two gauge lines for use in sawing the box apart after the top and bot- tom are in place. These lines should be drawn entirely around both sides and ends. In locating these lines, allow }i inch to 3 /ig inch for saw kerf and planing, depend- ing upon how well you can saw and plane. Select the brads to be used in nailing the top, and be sure that the lines are far enough from the top so that neither saw nor plane will hit the brads. Also select the Fig. 291 — Transferring Meu surement h i n g e s a n d Fig. 290 — Testing End 210 WOODWORK FOR THE GRADES catch. Make the border beneath the cover wide enough for these. After these things have been done draw the lines with the spur end of the gauge. Just when to do sandpapering on such work depends a good deal on the tools and bench you are using. If the bench is clean andyou can keep the pieces from being marred or soiled while put- ting them to- gether, it is bet- Fig. 292 --Nailing Brace ter to do all the sandpapering at once before doinganynail- ing. In this case be careful not to injure a d y of the joints and do no sandpaper- i n g on an y joint surfaces. Fig. 293 Adjusting Box Bottom WOODWORK FOR THE GRADES 211 For this box the joint surfaces are the ends and edges of the end pieces, the edges of the side pieces and the places against which these fit. As you cannot avoid sandpapering these latter surfaces, do so as little as you can while finishing the rest of the surfaces. Another plan is to sandpaper only the inside or face surfaces and ends of side pieces and both surfaces of the end pieces, Fig. 294 — Clamping Box Bottom then after nailing these together sandpaper the outside surfaces of the sides. Sandpaper the inside surface and ends and edges of the bottom, then nail it on. Do the same with the top. After the box is ripped in two and the hinges and catch are in place, sandpaper the top side of the top. The bottom side of the bottom need not be sandpapered. In nailing the box together calculate the location of the brads and draw a pencil line across the side. Start all the brads for one side, (Lesson 21). Also draw a pencil line on 212 WOODWORK FOR THE GRADES the face-side at which to locate the inner surface (the face surface), of the end piece. Place the pieces as shown in Fig. 288 and drive one brad near the front edge. Examine it to see that it is even with the line on the face-side and then apply the try-square as shown in Fig. 2S9. The try-square may also be held as shown in Fig. 290. Next nail the piece to the other end in the same manner. Be very accurate in having the locations of the ends identical. '5 Box in Position for ' ■ Place the face-edge of the other side against the one which has been nailed, (Fig. 291) and mark the location for each end. Draw lines across with the try-square and pencil, and also lines for the brads on the outside and nail this piece to the ends. Test the piece with the try-square and if necessary nail a Dal brace on what is to be the top as shown in Fig. 292. The brace may be nailed at one end, then after the box is WOODWORK FOR THE GRADES 213 squared, the other end nailed. The box may be tested for squareness by measuring from corner to corner with a rule or stick. (See Fig. 225.) When both measurements are equal the piece is square, providing the ends and sides are of equal length. Fig. 296 — Ripping Box Apait The bottom is the next part to be nailed. Its position is located by measuring in from each edge and end. Calculate the position of the brads and draw light pencil lines showing their location. The lines parallel with the edge should be drawn with the pencil end of the gauge and those across the ends with pencil and try-square. Drive the brads so their points 214 WOODWORK FOR THE GRADES will hinder the bottom slipping, place the bottom on the bench and adjust the body of the box upon it, (Fig. 293). Both can then be turned over and the brads driven home. Another meth- od is clamping the bottom in place by securing the lower jaw of a clamp in the vise — placing the box and bottom in the c'.amp. Tighten the clamp but a Fig. 297 View of Back of Box trine, then adjust the parts, and when the bottom is in place apply another clamp. (Fig. 294). Release the clamp from the vise and turn the box and clamps over (Fig. 295). Drive at least one brad through the bottom into the edge of each side. Drive one or two brads into each end. These brads may be driven but a little way into the edges and then the bottom removed and glue applied to hold it more securely, the points of the brads helping to find place and keep from slipping. The brads should then be driven and set. The securing of the bottom will hold the box square and now the brace (Fig. 292) can be removed. Then the top should be nailed, or nailed and glued, into place in the same manner. K^A Fig. 298 WOODWORK FOR THE GRADES 215 To rip the box in two, place it in the vise (Fig. 296), the same as the piece (Lesson 20), and work very slowly, reversing the box the same as a solid piece. Plane the edges to a tight joint and then put a clamp on each end of the box (Fig. 295), to hold the two parts in place as you nail on the hinges and catch. Fig. 287 shows the catch in position. There is little need of directions for putting on this style of fastenings. They should be carefully located on the joint. It is especially necessary that the hinges be in exact line and the center of the pins on which the hinges turn be exactly over the joint. Figs. 297 and 298 indicate how the hinges are located. LESSON 65 WAGON BOX The wagon box follows the same general plan of construc- tion indicated in Lesson 64. The corners should be carefully Fig. 299— Wagon Box nailed, and it will look better if the sides extend beyond the ends as in Fig. 287. The rear end of the box may be made as shown in Fig 299. 216 WOODWORK FOR THE GRADES As you will wish to use this box on your wagon you will plan all dimensions to suit your needs. First lay out the sizes you want, making a rough sketch. Then look over the material you have and change your plans, if necessary. Make a complete drawing before beginning work. Be sure to read all the directions for planing, sawing, sandpapering and finishing before beginning work, so as to insure the making of a nice box. Do not try to do this problem until you have solved several simpler ones including the first study piece. LESSON 66 NAIL BOX Nail boxes are, of course, varied as to size and number of divisions to suit the sizes and varieties of nails to be held. For ordinary use the simple butt joints, as shown, are sufficient. Fig. 300 Nail Box After you have learned to use a larger variety of tools you can make nail boxes containing more difficult joints. The box shown in Fig. 300 is similar in construction, WOODWORK FOR THE GRADES 217 15 T 4« adding partitions and omitting the cover, to that illustrated by Fig. 287. By following the directions given in Lesson 64 you will no doubt make this nail box in first class shape. If you do not want the size shown in the drawing, Fig. 301, make a drawing to suit your wishes. The partitions should be made at the same time as the ends and all lined for length at one time the same as the rails (Fig. 182). You must then work exactly to the knife lines. The difficulty is to stop at the line. -2h Fig. 301 —Nail Box LESSON 67 NAIL BOX Before attempting to make a box of this type you should make one similar to Fig. 287 or Fig. 300. This will help you to understand how this box is made. Follow the same directions for making the sides and bottom. The ends are made so that the grain of the wood is vertical instead of horizontal as in Fig. 287. In shaping the ends you follow the same method as in making the other pieces except that you follow the directions in Lesson 29 for cutting off the corners. The drawing, Fig. 303, shows a partition beneath the handle lengthwise of the box. This may be omitted or it may 218 WOODWORK FOR THE GRADES be placed crosswise of the box as in Fig. 300, or two or more partitions may be used. These may be all of the same height ( = Fig. 302 Nail Box izi -+• 7 13 H or they may be made of different heights. The handle is made in the same way as the cvlin- *- • . ~ - /3i ..; 1 -,.-^- 303 Nail Box WOODWORK FOR THE GRADES 219 der, Lesson 68. It is slipped into the ends before they are nailed to the sides. A brad may be driven into the handle to prevent turning. LESSON 68 CYLINDER The making of a cylinder by planing is not a difficult task if you are careful to first make the piece exactly square in section, then octagonal and continue to increase the number of sides systematically, being sure all sides are alike before proceeding to the next larger number. After the piece has been made an exact square by following the directions for planing and testing (Lessons 4 to 11) make it into an octagon. Fig. 304 — Cylinder To lay off the octagon place the piece on the bench and hold the rule on it as shown in Fig. 305. Turn the rule to such an angle as will use ten of the regular divisions of the scale in the width of the surface. If the piece is % inch wide you can turn the rule until 10 of the Vie-inch divisions will extend exactly across. If it is 1 inch across, the rule should be turned to use 10 of the ^6 -inch divisions. By this method 220 WOODWORK FOR THE GRADES you have an easy way of getting three-tenths of the width, for after placing the rule so that you have ten equal divisions, you can mark off from one edge, three of these divisions, or three-tenths of the width. Set the pencil end of the marking gauge and line each corner of the piece. Hold the gauge against each corner in succession without regard to the face-marks. Roll the piece until each side has one line upon it, then reverse the piece end for end and draw the other four lines. Fig. 305 Dividing to Get Three-tenths 0/ Width These lines, if you have done the work properly, will be the guides for planing the octagon. Plan to leave the lines, planing only to them. There are two reasons for doing this, first, it makes easy the finding of any error in your work and, second, the fraction, Ho, is a little too large. A better spacing to use on larger pieces is seven twenty- fourths, but for small pieces a three-tenths division is better. Yet another method of making an octagon is shown in Lesson 61. WOODWORK FOR THE GRADES 221 To plane the corners off, the piece may be held in the vice as shown in Fig. 306 or against the stop as shown in Fig. 307. Place an X on each surface between the gauge Fig. 306 — Planing an Octagon lines so as to easily distinguish the original four sides after the corners have been planed off. Test every side by measuring with the rule, holding it in Fig. 307 — Planing an Octagon 222 WOODWORK FOR THE GRADES the same manner as in measuring the chamfer (Fig. 86). All the sides should be of the same width. If they are not, look carefully to find where the mistake is and rectify it if you can. Test the octagon by holding the trysquare the same as in testing a chamfer, Fig. 84. Any variations in the octagon will show in the cylinder, therefore be particular about making each side of the octagon exactly correct. (Fig. 308). Next, plane off each corner of the octagon, making a piece of 16 equal sides. If this does not make the piece as nearly round as you can plane it, plane it to a 32-sided piece. The Fig. 308 Octagon larger the piece the more sides you can make with the plane before it appears to be round. For small pieces, such as dowel rods, 16 sides is usually enough; for larger pieces you may be able to make 64 or even 128 nicely formed surfaces. The longer you continue making regularly formed angles the better cylinder you will make and the quicker you will complete it. After you have made as many regular sides as you can, look for any irregularities and plane them down. This part of the work should be well done, for no amount of sandpapering will take the place of careful planing. After the planing is finished, sandpaper the cylinder as WOODWORK FOR THE GRADES 223 directed in Lesson 25 . Be careful to keep it straight to the ends. In cutting off the ends of a cylinder it is well to clamp it Fig. 309 — Sawing End of Cylinder between two pieces as shown in Fig. 309 and draw lines on the pieces to saw by. Saw very slowly to avoid slivering. LESSON 69 TOWEL ROLLER Fig. 310 illustrates the towel roller and Fig. 3 1 1 is a mechani- cal drawing of it. The size and shape may be modified to suit. Fig. 3 1 0— Towel Roller 224 WOODWORK FOR THE GRADES The back or main part requires the same working as the bench-hook. h ■ / 7 w f-t ones to make and should be carefully dressed out of wind and -,JI^ ■^P i ^*^^^^^^^if;^^,^--v,-; 3 : J| 1 in »§ * 1 *$m lot { ; iy ; .X| ML Fig. 315 — Shoe Box squared on edges and ends. To bevel the ends of the side piece, follow the directions on page 144 (Fig. 198). The nailing together is done in the same manner as the nailing of the rails for the taboret (Lesson 40). Dowels may be used as shown in Fig. 200. 230 WOODWORK FOR THE GRADES Although no glue blocks are shown in the corners, they may be used as in Fig. 199. Plane the rough surface of the block by holding the piece against the stop, Fig 307, or tack two triangular pieces on a board as shown in Fig. 317. If holes are to be bored for screwing or nailing on the legs do not put any nails into the glue-blocks until all the boring at the corners has ►/ T9- 01- * *b± been completed. Remember to leave the glue-blocks short enough to allow the bottom to rest against their lower ends. To make the bottom, dress one surface, one edge and one WOODWORK FOR THE GRADES 231 end. See that the finished corner fits a corner of the box and mark so that you can always place it in the same position. Mark the length of the bottom at each edge, draw a line to these marks and then saw and plane to the line. Mark the width in the same manner and rip and plane the edge. Make the legs as directed for Fig. 180 or Fig. 195. If tapered they should be first made straight and then tapered. (See Lesson 50). The top is of two pieces of equal thickness hinged as in Fig. 318. I he width of the two parts is not material, except that the narrow piece should be wide enough to re- ceive one end of a hinge. Some hinges are made with the two parts differing in length, there- fore it is best to procure the hinges and fastenings before making the drawing. Instead of the catch shown in Fig. 319 a hasp and pad lock may be used. Do not attempt to use any hinges or locks that necessitate the cutting of the wood to fit them to place. The use of such hinges and fastenings belongs to the more advanced problems. To hinder the lid opening so far as to strain the hinges a chain is fastened to it and the end or front side of the box. Jack chain can be used for this purpose. It should be securely fastened or it will soon come loose. This box may be modified in many ways to adapt it to Fig. 3 1 7 — Planing in Trough 232 WOODWORK FOR THE GRADES other uses. The sizes may be changed to those of a large chest, or to those of a jewel box. Ornamental corner pieces may be substituted for the legs, or the corners may be left square and covered with ornamental metal work. If the corner is trimmed as in Fig. 315 and only a thin piece used in place of the legs a one piece top may be used. The sides may be rounded and extend beyond the ends the same as Fig. 287. This would require a longer top. The bottom would be the same as in 316. If you make a large box you must be careful to use dry lumber. Some boards will warp or twist much more than others. Try to get those that will remain straight. You can get some idea of what boards will warp and what ones will not by examining them in the pile or by laying them out where you can watch tl Fig. 318 53 WOODWORK FOR THE GRADES 233 LESSON 72 TABORET These taborets, Fig. 319 and Fig. 322, show forms of construction which may be applied to a large variety of tables and taborets and similar articles. Before attempting to make these you should have learned to plane, saw and bore holes. The top maybe octagonal, as shown in Fig. 319, or square, Fig. 320, or hexa- gonal. The block into which the rails are fastened is of the same shape as the top. The size and number of rails for each leg may vary. The legs of Fig. 319 may be fastened to the top with dowels, as shown, or with two round head blued screws in each leg. Directions are found in the general direc- tions for using screws and in Lessons 38 and 39. To locate dowels draw a line across each leg at the point which will be opposite the center of the edge of the top, also mark the center of width of the leg. Locate the center in length of the edge of the top and place this point opposite the center line on the leg (Fig. 321). Make a mark with the point of the knife for each dowel, marking on the line which Fig. 319— Tabor et 234 WOODWORK FOR THE GRADES is on the leg and that on the edge of the top. With knife and try-square extend the marks on the edge across the center line. At the points where these lines cross and at the line on the legs the holes for the dowels should be bored. Bore the holes into the edge of the top about two inches, and into the legs as far as you can without leaving a mark •j-f (•- from the spur of the bit. Lesson 35 gives quite full information regard- ing dowelling. Try the parts to- gether and if they are correct take them apart and smooth them ready for the stain or finish. See Lessons 25 and 36. Glue the dowels into the legs first; straighten them carefully and allow them to dry. Then glue the cross rails or spindles into the legs and center Fig.320-Tabo>et block and at the same WOODWORK FOR THE GRADES 235 time glue the legs to the top. Look carefully for wind and test thoroughly with the try-square at both top and cross rails. Glue-blocks may be used where the legs join the top, the ends of blocks being well smoothed. They may be nailed or only glued and clamped. In all your designing or modifying of the given designs you should be careful to consider the matter of strength. This is controlled not only by the sizes of the parts, but also by the methods of joining. Before making any radical changes in the design you should study thoroughly all the forms of joining given in the text. This will include dowelling, blind screw (Fig. 171), nailing, gluing, blued head screws, round joint, pinned joint, etc. Each of these methods has its advantages and limitations. It is for you to learn the features of each and then make use of those best suited to your project. Do not consider your drawing complete when you have only the outline of each part, but plan every joint and show in the drawing how it will be con- structed. Your best method of determining the sizes of the joints, nails or screws to use is to study those given and determine the sizes in your project by comparison. Leave no designing to be done while you are at work making the tab- oret or other article or you will fail to get the largest benefit from the work. Fig. 321 — Marking for Dowels 236 WOODWORK FOR THE GRADES LESSON 73 TABORET This problem is a review on planing surfaces and ends (Lessons 1 to 28), working angles (Lessons 49 and 62) and the making and use of spindles (Lessons 42 to 45). The top may be square or octagonal and the legs may be set as in Fig. 322 or Fig. 323. By comparing this design with Fig. 319 you will under- stand that it is similar in plan of construction, the chief difference being the use of parts not at right angles. By study- ing this design and com- paring it with others you will be able to work out new designs from such right angle constructions as Figs. 203, 209, 232, 256, etc. Notice that in all these constructions the angle is on but one side of the piece. This is as difficult a problem as you ought to attempt at this time. A change from four to three, five or six legs in problems similar to Figs. 319 or 322 is pos- sible without meeting any problems for which you have no instructions. The glue blocks to which the legs are fast- ened should be first secured to the ends of the legs by either Fig. 322— Taboret WOODWORK FOR THE GRADES 237 gluing and nailing or screwing. They are then dressed on the side which fits against the top to the exact angle required, and the holes bored for screws for fastening to the top. Lines should be drawn on the top for the outside surface of the legs and also for the edges. Make the center block and spindles. Glue them to- gether. Bore holes in the legs and Fig. 323 — Taboret insert the spindles. Place the legs in place on the inverted top and test each angle carefully. Adjust the legs to the lines on 238 WOODWORK FOR THE GRADES the top, if you can, and if not, make such variations as are nec- essary to bring the legs out of wind and to the proper angle. Mark the positions for holes for screws in the top, separate the pieces and bore the holes, and then smooth and sandpaper all the parts. In clamping, first force the spindles to place and then quickly insert the screws. After the screws are in place adjust the joints at the spindle ends and finish tightening the screws. LESSON 74 LAMP STAND This lamp stand Fig. 32f Lam} . 324) is an advanced study in planing, chamfering and making glue joints, and should be pre- ceded by all the work to Lesson 20. The beauty of the stand de- pends upon perfect finish, and exact shaping of edges and chamfers. It is not difficult if you understand the work, but cannot be well done by piece- meal, puttering methods. Each piece should be made according to the drawing, (Fig. 325) or to a drawing of your own, if you prefer to change the de- i. Many changes of design are possible which require the WOODWORK FOR THE GRADES 239 use of no tools not used in making this. In making the col- umn, glue two pieces to one side (Fig. 326) and then dress them to a taper that will allow of the proper thickness for the remaining side. You will find help in making this column by the study of directions for the column in Lesson 41. In squaring the ends use a block on the head of your try- square the same as in working the angles in Lessons 49 and 62. The parts are fastened together with screws. These screws should be used in the base of the column, four in the bottom board and three in the column top. After the top is secured to the column the thin piece is glued on, cov- ering the screw heads. After all the parts are made and fastened together they should be taken apart, except the pieces on top of the column, and sandpapered. Read Lesson 25 before attempting to use the sandpaper. Some of the changes which can be made are an increase or decrease of the sizes, keeping the proportions the same, a change in the outline by using another form of orna- menting the corners, the making of all the parts octagonal, or of some other outline instead of rectangular. Sometimes cross- arms are fitted to the column to support the shade, or the Fig. 325— Lamp Stand 240 WOODWORK FOR THE GRADES frame of shade is made of wood. Such constructions are not most suitable for such pieces. It is better to make both Fig. 326 Gluing up Colw the shade frame and its supports, or attachments to the column, of metal. LESSON 75 UMBRELLA STAND There is little about the making of this umbrella stand (Fig. 327) with which you are not familiar except the legs. These are the first parts to make, as they require clamping, and you can then work on the other parts while the legs are in the clamps. In making the legs, after the stock has been cut to rough length, joint a side and edge of each piece. The side first jointed will be the inside of the leg and therefore you must plan so that the best part of the piece will be at the back side. The edge first jointed will be the outside edge on the wide piece. The edge which fits against the wide piece will be the face edge of the narrow piece. Plan so that the best surfaces will be where you want them to be. Glue the pieces together before tapering them. In order WOODWORK FOR THE GRADES 241 to hold them easily while gluing, drive about four brads along each corner. Start these brads before applying the glue so that after the glue is on the surfaces the brads will re-enter their places and assist in adjusting the corner. Two legs may be clamped at a time, as shown I i ■ in Fig. 329. As these pieces Y& i— 6 ^iM r~ H « J 1 -*•&- _^1Jl H* _L t 10 «► Fig. 327 — Umbrella Stand Fig. 328 — Umbrella Stand must use plenty of clamps. The next step is to taper each piece of each leg. Mark the width at each end and with a straight- edge draw a line as shown in Fig. 330. Plane, or saw and plane, to this line. The rails for the umbrella rack are made in two sets of four 242 WOODWORK FOR THE GRADES each. By completing the drawing ( Fig. 328) you can learn why the rails differ in length. These rails may be made by following either of the methods given for making the rails for Fig. 180. As there are to be four pieces of a length, it is essential that you be very careful about your end planing. You should not at- tempt to do the work until you have learned to end plane on larger ends. Nail the four legs into two groups, testing thoroughly for wind (Fig. 189) and squareness. They may require clamping as shown in Fig. 331. After each pair is nailed and glued and dry, nail the two pairs together. These will likely also require clamping. Fig. 329— Clamping Legs Fig. 330— 1 WOODWORK FOR THE GRADES 243 The square pans for the bottom may be made of copper or of cast iron as shown in Fig. 251. If of cast iron, a pattern is made and the pan cast in the usual way. This stand may be modified by changing the sizes of the various pieces, or by using more or ornamental cross rails. The posts may extend above the top rail or they may be solid Fig. 331 — Clamping Rails to Legs and the rails pass around them. The corners and rails may be secured by ornamental wrought nails, or held entirely with glue. This latter plan should be used if the stand is of hard wood, especially if mahogany. Study the designs Figs. 250 and 252 and then try to make a new design. LESSON 76 TABLE This table (Fig. 332) is quite difficult because of the glue joints in the legs. The construction at the corners of the frame is shown in Fig. 333. The legs, which are the first 244 WOODWORK FOR THE GRADES parts made, are worked the same as those for Fig. 327. Another plan which is often used is to select stock wide 1 1 1 i Fig. 332 -Table enough for a leg by lining and ripping as shown in Fig. 334. Be careful to plan the ripping so that the sides will face correctly when put together. One face ^. VVJ and both edges should be jointed be ^__^ _^55^*^^ ^ fore the piece is ripped. All four legs may be clamped at once by placing two large and two small ends each way. Start three or four brads into the edge and place the piece in posi- tion. Drive the brads into the other _ ,_. _ ., F; f -. 333 Detail piece enough to make sure that they of Leg and Rails I WOODWORK FOR THE GRADES 245 will hold the piece from slipping, but not far enough to hinder sep- arating the pieces for applying glue. Test the joint on the inside with the try-square at several places as shown in Fig. 335. Separate them and apply glue and then clamp them. Fig. 334 — Piece Lined for Ripping The rails are made in the same manner as other small pieces. Clamp each pair together and line them so that those for each set will be of equal length. In putting the rails and legs together, nail and glue each joint. First secure the end pieces, making two pairs of legs, Fig. 332 and then fasten the pairs together. The rails should be sandpa- pered before they are put in place. The top is made and fastened to the frame the same as in the taborets. The design may be modified by changing the dimensions, for this method of construction is applicable to tables of Fig. 335— Testing Joint 246 WOODWORK FOR THE GRADES any size. In this lesson the stock is ' j inch thick. The top is 23x39 inches. The legs are 28 inches long and 3 inches wide at the top and 2 inches wide at the bottom. The rails are 4 inches wide and 35 inches and 18 inches long. A table with a top 20x36 inches makes a very good writing table for school work. Larger sizes should be of T s inch instead of % inch stock. Reduced to 10 inches square by 16 inches high the frame is suitable for a taboret. If this design is well executed and finished in hard wood, it makes a very handsome and serviceable table. LESSON 77 SLED The question is not "how to make a sled," but "how to make a sled without attempting some problem of tool usage not to be undertaken at this time." This sled (Fig. 336) is Fig. 336 so planned as to be serviceable and yet require only simple problems in construction. The drawing, Fig. 337, gives the dimensions of Fig 336. Before undertaking this problem you should have made at WOODWORK FOR THE GRADES 247 !\( ■ minimi .Ho 1 1 1 M ini 1 4h>t- l -i — i4 K i t — r 1 A r l AA 4i- i i | i u least the first study piece and the bench-hook. Remember that you are studying, and try to learn all you can while making the sled. Examine the picture and the drawing and try to discover why each part is so made. After you determine the reasons for making this sled in this manner and of this size, go over each part of the plan and see if the reasons for this size or form hold good for making a sled for your own use. Do you need a sled as long, as high or as strong? Perhaps you will need to make your sled much stronger; if so, what changes should be made. The runners may be made first. Be sure to make them smooth on all surfaces. The curve should be drawn free-hand either on paper and the runner marked from it, or on one runner and after this one is formed the other marked from it. Study Lesson 32 and you will have all the directions you require for planing the curves . The beams are simply straight pieces of rectan- gular section. They must £- T 248 WOODWORK FOR THE GRADES be well made, with edges and surfaces true, for if in wind or not square you may have trouble in squaring the parts when you put the pieces together. The beams may be worked in one piece and then ripped apart, as the rails or legs for Fig. 181. Be sure to make the ends square and smooth for it will add much to the appearance of the sled. For the triangular brace strips make pieces in the same manner as the glue blocks, Lesson 38. They should be of wood free from checks or shakes, and not liable to split. Fig. 338 Nailb-g Brace Bloc These blocks are to keep the runners square with the beams and often have to resist considerable strain when the sled turns or tips over. They should be thoroughly fastened to the runners as well as to the beams and braces (Fig. 338). The top board may be plain square or with corners cut off. The runners should be of stout wood, carefully made and securely fastened. Before putting the p.trts together read about screws and how to use them. Fasten the beams onto the runners, then WOODWORK FOR THE GRADES 249 the blocks into place; next fasten the braces and finally the top board and raves. The sled is usable without iron shoes, but will slip easier if a strip of iron is fastened on the lower edge of each runner. Thin hoop-iron can be used for this purpose and is held in place with nails, though flat band-iron, half round or half oval iron, thick enough to receive countersunk holes for flat head wood screws is far better. The curve at the front end of the runner may include the block and rave. This will not be as strong a construction and should not be used unless there is an iron shoe to extend up over the end and fasten to the top of the rave. INDEX Adjusting Plane 20 Arc 117 Automatic Drill 136 Ax 15 Back Saw 60 Bench Hook 65, 66 Bench Hook Sides .... 74 Bisecting Hexagon 207 Bit 10. 107 Blind Screw 126 Blotter Pad 189 Book Rack 151, 164, 168, 172, 225 Boring .... 107, 109, 135, 145 Boring at Angle 174 Box 207, 232 Brackets . 120 Brads 8 Bread Board no Chair 186 Chamfering 75, 76, 191 Chest . . 232 Circle , 178 Clamping 145,149,163,182,186,211,242,243 Compasses 178 Cord Hinge 183 Countersink n Counting Board 105 Cross Cut Saw 16 Cross Planing 94 Curve, Working of . . . 117, 189 Cutting Board 92 Cylinder 219 Design 13 Dodecagon 207 Doweling 123, 143, 233 Drawing Circle 117,178 Drawing 67 Drawing Gauge Lines . . .46, 49 Drilling Holes 135 End Planing 69 Escutcheon Pins 197 Face-Edge 38, 40 Face-Marks 37, 42 Face-Surface . 37 Facing Strips 150 Finishes n First Edge 40 Flat Head Screw 9 Footstool 122, 155 Framing Square 29 Gauge Spur 43 Gimlet Bit 10 Glue Block .... 138, 145, 230 Gluing 240 Grain of Wood 26 Grinding 91 Hammer 82 Hand Saw 77 Hexagon 176 IXDEX — Continued Hinge .... 14. 2IS Inspecting Material .... 17 Jack Plane 19, 33 Jointing Edge .... 40. 40, 68 Jointing Ends 69, 1 14 Keeping I 'lane Sharp .... 38 Knife 54 Lamp Stand 238 Lacing 205 Laying off Spaces 53* 55 Lining at Angle 1 1 1. 120. 174, 2 \$ Lining < !< irner Ill, 146 Lining Ends .... [32, 14] Lining Legs 14 ' Lining around Octagon . . . 200 I ining Taper 242 Looking for Wind .... $6, 1 37 Lumber 15 Machine Marks 18 nc Rack [66 Mantle Shelf .... . .119 Marking Gauge j; Marking by Superposition . . 157 Match Safe 1 no Mate hStriki [98 • ing Width With Rule , : Milled Thumbnut .... 7 Nailing . . 82, 171, 2 Nail Bos 216, Nail Set Needle it._ ( Octagon 202,222 < Octagonal End 153 Outline 64 ' >\al Edges 121 Paint 12 Pan for I'mhrella Rack . . .170 Pedestal 147 Pencil Gauge ...... 43 Pine ... 16 Plane 19 Planer 1 See Surfacer) Plane Bit 20, 87, B8 Plane Parts 20 Planing . . 20,23,25,2 04,1 12. I i;. I [8,144,146 [67,189,190,203,221,231 Planing Ends 69 Plant Stand 170 Plate Rack 170 Pocket Knife Pocket Rule 1 } Polishing Publisher's Note 3 Radius 117 Rails 130 ! tOtstOol [55 Revolving Book Rack . . . Ripping . . 78,81,1 (8,1 $2,1 | INDEX— Continued Rip Saw 77 Rounding Edges 113 Round Head Screws ... 9 Rule 44 Sandpapering . . 95, 96, 102, 103 Sandpaper 97 Sandpaper Block 104 Saw 60 Sawing 6o, 63, 78, 112 Sawing End of Cylinder . . . 223 Scale 57 Scouring Box 191 Scraping . 127, 129 ^-Screen 183 Screws 9 Screw Driver 10 Setting Gauge 44, 124 Setting Nail 84 Setting Trvsquare 55 Sharpening Plane 86 Shelf 114, 117, 119 Shellac 11 Shellacing 190 Shoe Box . , , 229 Sighting Bottom of Plane . . 21 Sighting Lengthwise .... 30 Sighting for Wind 34 Sled 246 Smooth Plane 19 Squaring Ends ... 60, 131, 144 Stain 12 Straight Edge 31, 32 Steel Framing Square .... 29 Stropping Plane l!it .... 91 Superposition 157 Surfacer . . , 16 Swing Board 121 Table 243 Taboret . 130,139,142,162,233,236 Tapering 178 Tearing Sandpaper 97 Testing 28, 30, 41, 56, 158, 161, 245 Thread Screen 181 Towel Roller 223 Trvsquare . . . . 28, 73, 109, 174 Umbrella Rack . .179, 180, 240 Varnishing 12 Wire Edge 89 Wagon Box 215 Waste Paper Basket . . 201, 203 Weaving 161 Whisk Broom Holder . . . .195 White Shellac 11 Whittling 152, 154 Whetting Plane Bit 87 Wind 34 Withdrawing Nail ' " . . . 85 Work Basket 206 III btP 27