B འ 398251 tH H ther 7 THE CONSTRUCTION OF LARGE TUNNEL SHAFTS J. H WATSON BUCK ARTES LIBRARY 1837 U VERITAS SCIENTIA OF THE UNIVERSITY OF MICHIGAN E-PLURIBUS UNUM QUAERIS PENINSULAM AMOR NAM CIRCUMSPICE TF 230 B92 THE CONSTRUCTION OF 30207 LARGE TUNNEL SHAFTS A Practical and Theoretical Essay Josephy wood RESIDENT BY H. WATSON BUCK, M. INST.C.E. ENGINEER, LONDON AND NORTH-WESTERN RAILWAY 'Prius quàm incipias consulto, et ubi consulueris mature facto opus est'-SALLUST Capio Lumen LONDON CROSBY LOCKWOOD AND CO. 7 STATIONERS'-HALL COURT, LUDGATE HILL 1880 [All rights reserved] грив PREFACE. THIS little work has been written in compliance with the request of several professional friends of the author, who were aware that he has had considerable practical ex- perience in the construction of Tunnels, and has always taken an interest in the accurate execution of works of the character forming the subject of the present essay. The author has now much pleasure in publishing the results of his investigation of this important subject, which does not appear to have been alluded to in any treatise upon stone-cutting hitherto published. The practical man will at once perceive the great advantage of being able to work every stone in the base of a large shaft, by means of templates, above ground; thus insuring accurate work- manship, and effecting a great saving of time, which is iv PREFACE. always of importance where excavation has to be tem- porarily supported by timber, and especially so in tunnel work. The analytical processes given serve to show that the rules are founded on correct mathematical principles. RUGBY, 1879. J. H. W. B. CHAPTER PREFACE. CONTENTS. PAGE iii 1. DESCRIPTIVE GEOMETRY APPLICABLE TO FIRST PRINCIPLES II. THE LEADING DIMENSIONS OBTAINED BY Calculation 1 5 III. THE DEVELOPMENT OF THE INTRADOS AND EXTRADOS, ETC., PLAN, CROSS SECTION, AND LONGITUDINAL SECTION 10 IV. THE METHOD OF WORKING THE SIDE BEDS AND SOFFITS OF THE VOUSSOIRS 15 V. THE METHOD OF WORKING THE BACKS OF THE VOUSSOIRS 20 VI. METHODS OF WORKING THE FACES OF THE VOUSSOIRS . 23 VII. THE METHOD OF WORKING THE TOP BEDS OF THE VOUS- SOIRS BY MEANS OF A FULL-SIZED PLAN, WITH RULES FOR DRAWING THE SAME 29 VIII. FORM AND DIMENSIONS OF SKEWBACKS ON VERTICAL SIDE WALLS, AND THE METHOD OF WORKING THE SAME 34 vi CONTENTS. CHAPTER PAGE IX. THE METHOD OF SETTING OUT THE SPIRALS AND VOUSSOIRS UPON THE Laggings 38 X. OBSERVATIONS WITH REFERENCE TO FORM OF ARCH, ETC. . 40 XI. RULES FOR ORDERING THE STONE 43 XII. ADDENDA . 48 "" Errata Page 2, last line, for sine read cosecant 12, line 15, for (Fig. 4a) read (Fig. 5) 44, to first formula add + e + 0·16 Plate 2, call line between Figs. 4 and 4a, AB 4, Fig. 17, call left side of stone, LM THE CONSTRUCTION OF LARGE TUNNEL SHAFTS. CHAPTER I. DESCRIPTIVE GEOMETRY APPLICABLE TO FIRST PRINCIPLES. SUPPOSING it be required to erect a semicircular arch with à circular opening forming the base of a shaft or tower, the centre of which is a point in the crown of the arch. Divide the circumference of a quadrant of the circular opening on plan (Fig. 1) into any number of parts (twelve in the figure), and from each point, thus given (1, 2, 3, 4, &c.), draw vertical lines to intersect a line representing the cross section of half of the soffit of the arch, drawn ver- tically underneath; making the radius A,H, on the same straight line as the radius AH. These intersections are marked a, b, c, d, &c. Produce HC to C' (Fig. 2). Let H'a', H'b', H'c', H'd', &c., be made respectively equal to B 2 THE CONSTRUCTION OF the arcs A,α, A,b, A₂c, And, &c. (Fig. 1.) Then the junc- tions of the lines drawn horizontally from A, 1, 2, 3, 4, &c., and vertically from H', a', b', c', d', &c., will give points in the curve representing the development of one quarter of the soffit of the circular opening (1', 2′, 3′, 4', &c.). Let 1', 2', 3', 4', &c. (Fig. 2) represent points from each of which it is desired to draw a joint of a course of stones, such that it shall be at right angles to a tangent to the curve of development at that point; it is required to mark upon the development the position of the joint at the point 8'. Draw D8E on plan (Fig. 1) tangent to the point 8 (corresponding to 8' on the development). Pro- duce the vertical lines already drawn (Fig. 1) until they meet the line D8E, and from the points of intersection (D, x, x, x, x, &c.) draw horizontal lines until they meet the vertical lines on Fig. 2, produced; then the latter in- tersections (F, x', x', x', x', &c.) will give points in a curve representing the development of a line upon the soffit of the arch, formed by the intersection with the soffit of a vertical plane suspended from the tangent D8E (Fig. 1). The curve thus formed is necessarily tangent at the point 8' to the curve 1, 2, 3', 4', &c., and is a harmonic curve, the abscissæ to which are the arcs Aa, Ab, A‚c, &c., and the ordinates to which are the sines of these arcs increased in the proportion in which the secant of the angle DH8 exceeds the sine of the same angle. A tangent codec ane LARGE TUNNEL SHAFTS. 3 to this curve at the point 8' will be also tangent to the curve 1', 2′, 3′, 4', &c., and it may be drawn in the follow- ing manner. Upon the line F M as axis, draw the curve of sines FSL making the abscissæ equal to the arcs A₂α, A,b, A½c, A‚d, &c. (Fig. 1), and the ordinates equal to their sines ɑ,ɑ, b₂b, c₂c, d₂d, &c. (Fig. 1). Then the ordinates of this curve bearing a uniform ratio to the ordinates of the harmonic curve x', x', x', x', &c., and the two curves having a common axis FM; by a property of such curves, tangents drawn to the curves from any point in the axis, will make their contacts in a straight line perpendicular to the axis. With the centre M describe a quadrant PTL equal to A,C,R. From the point S where the curve of sines FSL intersects the perpendicular h'N, draw ST parallel to the axis F M, and from the point T draw T V parallel to h'N or perpen- dicular to the axis F M. Again make M O equal to M V, and join PO. Through the point S draw W S parallel to Then the line W S is tangent to the curve of sines FSL at the point S.* PO. * Let it be required to draw a line touching this curve at the point F (Fig. 2a). Assume the proximate point ƒ, and draw FG I and ƒgi parallel, and FE, GH, foe, and gyh perpendicular to the axis. The elementary triangleƒ F being similar to F ET,ƒ$: $F::FE: ET; but from the genesis of the curve the minute segment F is equal to the elementary arc G g of the circle, and consequently foorgy: Gg:: FEET. Now the elementary triangle gyG is similar to OHG, and gy: Gg:: OH: OG; wherefore FE : ET:: OH: OG, and the subtangent.E T is thus given. A B 2 4 THE CONSTRUCTION OF Join W 8'. Then W 8' is tangent to the harmonic curve at the point S, and it is therefore also tangent to the curve of development at the same point. Draw 8'Y perpendicular to W 8'. Then the line 8'Y gives the direc- tion of the joint at the point 8'. Now if horizontal lines be drawn from the intersections of 8'Y with the vertical lines on Fig. 2, to intersect the vertical lines on Fig. 1, they will give points in the plan of the spiral of which 8'Y is the development. simple construction results. Make O K equal to OH, join C K, and parallel to it draw FT, which will be the tangent required. For the triangle TFE is obviously similar to KO C, and consequently FE : ET:: OK or OH: OC or OG. Cor.- At the point A the cosine OK or OH is equal to the radius O L, and hence the curve at its origin crosses the axis at the inclination of half a right angle. (Leslie's Geometry of Curve Lines.) LARGE TUNNEL SHAFTS. 5 CHAPTER II. THE LEADING DIMENSIONS OBTAINED BY CALCULATION. We now propose to show how to obtain the development of the circular opening, and the directions of the joints, &c., by means of calculation.. The axis H'C' is equal to the arc A,C₂, and H'"', H'k', H'', &c., are equal to the arcs Al, Ask, Ai, &c.; the ordinates l'11′, k'10', ¿'9', being equal to the sines of the angles 11 HC, 10 HC, 9 HC, &c., or cosines of the angles A H 11, A H 10, A H 9, &c. Let the angle AH 8 = 0, and the angle A,H₂h also let the radius H Cr, and the radius H₂R = R. Then Rr: sin : sin A 1; = A, r. sin e sin ▲ = A to radius unity R Let the arc Anh = a, and 3.14159, &c. = π. Then 360 A 2πR: a. a = A 2 π R 360 (1) (2) 6 THE CONSTRUCTION OF Let the ordinate 8'h' 0. 0 = r.cos 0 Join M T (Fig. 2). Then by similar triangles- MO: MPSN: NW. But MO = MV = cos P M T or A₂H₂h and SN = V T = sin P M T or A₂H₂h Also M P = radius H₂R = R ..cos A: R:: sin A: N W ; 1 = cos A, = sin A. or subtangent NW R. sin A COS A = R. tan A; (3) and N 8' will be seen by inspecting Fig. 1 to be equal to DH − 8' h′ = r. (sec 0 - - cos 0). Also tan Y8'h' tan N W 8' N 8' N W r. (sec ✪ — cos 0) R. tan A Let the angle Y8′h' = ß Then tan B = r.(sec ✪ — cos 0) R.tan A to radius unity (4) Let the distance Y h' D D = 0.tan B (5) The angle ẞ is the angle at which the joint intersects -тур The clements L LARGE TUNNEL SHAFTS. 7 the ordinate at the point 8', and corresponds to the angle of the intrados in an oblique arch. Let the angle of the extrados = &. The tangents of the angles ẞ and being respectively arcs of the intrados and extrados, tan & may be found by proportion thus Let e = the thickness of the voussoirs. Then R Re: tan B: tan ; : and tan = R+ e R tan ẞ to radius unity.* . (6) Let the difference between the angles & and B = 8, the distance from each other at which the parallel and twist- ing rules for working the side beds are to be applied on the soffit = l, and the quantity by which the breadth of one end of the twisting rule must exceed the other end = t (the other end being made the same breadth as the parallel rule)- t = l.tan &* (7) Let the distance between the other or unequal ends of the rules coinciding with the extrados = 12 1₂ = 1. ! sec o sec B * (8) (The parallel and twisting rules, with their application, are described in Chapter IV.) * Buck on Oblique Bridges. 8 THE CONSTRUCTION OF These are all general expressions, and apply even when the radius of the interior of the shaft and that of the arch are equal, i.e. when r = R, in which case the curve of development is a true curve of sines. It will be seen by reference to the corollary to the problem forming the foot-note to Chapter I, that in the latter case, if it should be desired to draw a joint at the extremity of the axis, it will form with a line perpen- dicular to the axis an angle of 45°, which will therefore be its angle of intrados, and the top of its springer or lowest voussoir will be a right angle on the soffit. The tangent for 45° being 1 to radius unity, the ex- pression for the corresponding angle of the extrados be- comes tan & R+ e R We will now give an example showing the application of the above formulæ. Let the span of the semicircular arch be 25 feet, and the diameter of the circular opening 20 feet, and let the quadrant of the circular opening on plan be divided so as to give nine voussoirs in addition to half the width of a keystone at both A and C (Fig. 1). The most convenient system will be found to be to collect the formula, with their application to this particular case, in a tabular form, thus- LARGE TUNNEL SHAFTS. 6 r=10 ft. (1) R=12.5 ft. e=2 ft. (2) (3) (4) (5) (6) Sin A a O Tan B D Tan & R+e=14.5 ft. (7) t 7=2 ft. (8) 6 12 Sin 0 A Tan A Cos e Sec 0 β φ Tan & Sec❘ Sec B r.sin e R 2πR r. (sec ◊ – cos 0) Δ r. cos e O. tan B 360 R. tan A R+e Ꭱ 7. seco tan B φ - β 7. tan 8 sec B Ft. Ft. Ft. 430 0784-0627 336 0629 •7854-9969 9.9692 1.0030 ⚫0784 •2357 •3941 .5564 4 29 7821 13 16 2.2923| 21 313-6413] 29 64-6898 ⚫7298 36 85.5497 13 30 2334 1868 10 46 1901 2.3496-9723 9.7237 1.0284| 22 30 3826-3061 17 50 3217 3.8899-9238 9.2388] 1.0823] 31 30 5225-4180 24 43 4603 5.3925-8526 8.5264 1.1728 40 30 64945195 31 18 6080 6.8691-7604 7.6040 1.3150 49 30 7604-6083 37 28 7664 8.1741 6494 6.4945 1-5397 58 30 8526-682143 1 9330 9.3849 5225 5.2250 1.9138) 67 30 9238-7391 47 39 1.0970 10-3958 3826 3.8268 2.6131 76 30 9723-777951 41.2378 11-1376 2334 2.3345 4.2836 85 30 9969-7975 52 54 1.3222 11.5411-0784 0.7846 12.7454 90 01·0000-800053 8 11.5908-0000 ⚫9293 1.1929 1.6264 2.6176 7.6639 Ft. Ft. 0910 5 120 43 0125 0250 1.00411-0030 2-0021 2734 15 182 20355 0710 1.0367|1-02742-0181 •4572 24 343 30532-1065 1.0995 1.0749 2-0458) 6455 32 51 3 450655·1310|1.1903|1-1444 2.0801 8466 40 154 70719-1439 1.3102|1-2381 2-1164 42 546-0356 1.0780 47 94 15.0743 1486 1.4704 1.3651 2.1542 50 26.2332 1.3838 54 94 7.0719-1439 1.70741-5568 2.1935 58 25 6.2242 1.8867 62 53 400640 1281 2.1359 1.9093 2.2373] 69 66-1107 3.0364 71 462 40.0465 0931 3.1960 2.8031 2.2802 82 346-0131 8.8902 83 35 1 1.0177-0355 8.9479 7.7296 2·3155 10 THE CONSTRUCTION OF · CHAPTER III. THE DEVELOPMENT OF THE INTRADOS AND EXTRADOS, ETC., PLAN, CROSS SECTION, AND LONGITUDINAL SECTION. FIG. 3 is the development of the intrados, showing the joints of the course of stones drawn in accordance with formulæ 2 and 5. The length of the stones on the soffit (2 feet) being marked at each joint, and the points thus given being joined, the curve of development of the backs of the stones on the soffit is obtained. Intermediate points should be calculated for, in order to obtain the curve accurately. The outer curve is shown in Fig. 3 by a dotted line; the backs of the stones, however, can be cut in steps, so as to present faces at right angles to the thrust of the arch upon which the shaft stands. These are shown in Fig. 3, the apices of the angles at the joints coinciding with the dotted line. The spiral lines upon the plan of the intrados (Fig. 4) are drawn in accordance with the principle already given for transferring to the plan from the development the LARGE TUNNEL SHAFTS. 11 direction of any joint, and represent the curves which would be assumed by the blade of a flexible straight-edge, applied successively to each point D given by formula 5 (marked upon the line AB drawn upon the laggings) and the front of its corresponding joint, and by applying the straight-edge in this manner, the position and form of the soffit of each stone can be accurately marked upon the laggings, and the stones be set thereto, when dressed, as hereafter explained. The backs of the stones in Fig. 3 are transferred to the plan of the intrados (Fig. 4) by drawing vertical lines to the axis H'C' (Fig. 3) and transferring their points of intersection to the soffit line (Fig. 5), of which H'C' is the. development. Lines from these points are again drawn vertically to Fig. 4, and the backs of the stones in Fig. 4 are given by the intersections of these lines with horizontal lines drawn from the corresponding points in Fig. 3. This will be readily understood from the description given of the mode of development, in Chapter I. We will now explain the mode of obtaining, by calcu- lation, the development of the extrados, with the develop- ments of the spirals representing the direction of the joints shown thereon as in Fig. 3a. Upon the axis H'C' mark the lengths of the arcs of the extrados for the same angles (4) as those for which the 12 THE CONSTRUCTION OF arcs of the intrados (a) have been already given by formula 2. These are found by proportion, thus— Let A = arc of extrados R+ e A = a. Ꭱ (9) From these points set off the ordinates already given by formula 3, after which, using the following formula, D₂ = 0. tan 2 (10) instead of formula 5, the developments of the spirals giving the directions of the joints upon the extrados are obtained. These are transferred to the plan (Fig. 4a) in the same manner as the spirals upon the intrados, except that the points of intersection of the vertical lines drawn from the backs of the stones to the axis H'C' are first transferred to the line of the extrados (Fig. 4a), instead of to the line of the soffit or intrados. 5 The lengths of the stones on the extrados (2 in pre- ceding table) being marked at each joint, and the points thus given being joined, the curve of development of the backs of the stones is obtained. The dimensions and formulæ referring to the extrados, with their results, are collected in the following table. LARGE TUNNEL SHAFTS. 13 R = 12.5 ft. e = 2 ft. (9) A Re 14.5 ft. (10) D2 Tan & 12 a R+c O. tan o a. R Ft. Ft. Ft. •7854 •9110 9.9692 ⚫0910 •9073 2.0021 2.3496 2.7656 9.7237 •2734 2.6591 2.0181 3.8899 4.5123 9.2388 •4572 4.2249 2.0458 5.3925 6.2553 8.5264 •6455 5.5040 2.0801 6.8691 7.9681 7.6040 •8466 6.4376 2.1164 8.1741 9.4819 6.4945 1.0780 7.0014 2.1542 9.3849 10.8865 5.2250 1.3838 7.2305 2.1935 10.3958 12.0591 3.8268 1.8867 7.2201 2.2373 11.1376 12.9196 2.3345 3.0364 7.0884 2.2802 11.5411 13.3877 0.7846 8.8902 6.9752 2.3155 11-5908 13.4453 Intermediate points should also be calculated for, corresponding to the intermediate points in the develop- ment of the intrados. The development thus given is that of a circular ring, the extrados of which forms part of the same curved surface as the extrados of the arch into which it is inserted, and the front and back of which are radiated in the same manner as the arch, and illustrates the principle upon which the twisting rules are applied, but in all practical cases the front of the circular ring will form part of the same curved surface as the interior of the shaft standing 14 THE CONSTRUCTION OF upon it. The backs of the stones can be cut in steps similar to those of the intrados. Each side bed of the triangular extension of the stones necessary to cause the front of the circular ring to form part of the same curved surface as the interior of the shaft, will form part of the same spiral surface as the bed of which it is the extension, and can be worked without difficulty with the same twisting rules at the same time. The top of this triangular extension is shown in plan (Fig. 4a), and forms the bed upon which the front of the shaft rests. The method of drawing it is shown in Figs. 8 and 11, and the mode of working it in Chapter VII. It is hereafter called the "top bed." Figs. 5 and 6 show the Cross Section and Longitudinal Section of the arch hitherto referred to. Figs. 7, 8, 9, 10, and 11, show general rules for obtaining the developments, plan, cross section, and longitudinal section, geometrically, the positions of the joints on the development of the intrados being fixed by formula 5; and it is by a repetition of the methods there given for projecting the curves and directions of the joints that Figs. 4, 4a, 5, and 6, are drawn. It will be seen that the joints on the face and soffit are not straight lines, but curves. Unless, however, the drawings are to be made to a large scale, it will not be necessary to show the curvature. LARGE TUNNEL SHAFTS. 15 CHAPTER IV. THE METHOD OF WORKING THE SIDE BEDS AND SOFFITS OF THE VOUSSOIRS. PREPARE parallel and twisting rules for one side bed ac- cording to formula 8; and also a template for each side bed of the stone it is intended to work, made to the com- plement of its angle B (corresponding to the angle of the intrados in an oblique arch) as hereafter described; and having worked one side bed by means of the parallel and twisting rules applicable thereto, and afterwards having obtained the soffit from the bed by means of the template made to the complement of its angle of intrados, apply to the soffit a flexible zinc plate made to the form of the soffit of the stone, as given upon the development of the intrados drawn full-size, and, having with it marked upon the soffit the finished form of the stone, obtain the second bed from the soffit by means of the template made to the complement of its angle of intrados. We cannot here do better than give an extract from 16 THE CONSTRUCTION OF Buck on 'Oblique Bridges,' Chapter III., describing in detail the mode of using the parallel and twisting rules, and templates; only making such alterations as are ren- dered necessary by the differences in the circumstances of the case. The beds of the voussoirs consist of what are usually called winding beds. The mode of obtaining such winding beds is familiar to workmen, and is done by placing two rules, one of which has its edges parallel, and the other diverging, at a determinate distance, and then each is sunk into a draft in the stone until their upper edges are in one plane, when the under edges will be in the intended winding surface or bed; this being done, the superfluous parts of the stone on the other parts of the bed are to be dressed off until a straight-edge applied from one draft to the other, and in contact therewith, being always kept parallel to the soffit, shall in every part of the bed coincide with the surface thereof. 2 These rules are shown by Figs. 12 and 13. Fig. 12 is the parallel rule, and Fig. 13 the twisting rule. Their lengths AB (Fig. 12) and A,B, (Fig. 13) must be equal to the depth of the voussoir (it is usually made three inches), and the other end of the twisting rule, B₂G (Fig. 13) must be increased by the quantity FG = 7. tan 8. The application of these rules to the bed of a stone is shown by Fig. 14, where CDEF is the winding bed of LARGE TUNNEL SHAFTS. 17 the stone; AB is the parallel rule, and A,B, is the twist- ing rule; the distance between the ends A and A, on the soffit is 1, and the distance between the ends B and B₂ is l2. In order that the workmen may not be liable to make any mistake in applying these rules with the proper degree of divergence, as well as to obviate the necessity of measur- ing the distances AA, and B B2, we connect them, when used, by light iron rods, one of which is fastened at one end to one of the rules, and the other rod by one of its ends to the other rule, each rod having a hook of this form which is made to drop into an eye in the side of the other rule, so that (these rods being made of the proper length) when they are dropped into their respective eyes, the rules must necessarily have the proper degree of divergence or radiation. These rods are represented in Fig. 14. One bed having been thus worked, the soffit must next be obtained from it, and to effect this, let the follow- ing template be made. Prepare two moulds, as shown in Fig. 15, where AC is the radius of the cylinder, and DB is its thickness, or the depth of the voussoirs. The stock of the mould AB must be made to fit the curve of the soffit, and may be of any convenient length; BD should be equal to the depth of the voussoir with both edges radiated to the centre. These two moulds should there be framed together, as represented in perspective by Fig.16, C 18 THE CONSTRUCTION OF which must be done in such a manner that the angle A CB shall be equal to the complement of the angle of the in- trados. This being done, the edges of the two blades BD and CE (Fig. 16) will exactly coincide with the spiral bed of the stone which has been already worked by the twisting rules, and the stone being placed with its soffit uppermost, let this template be inverted, and applied with its blades BD and CE to the worked bed, the strip BC (Figs. 16 and 17) being at the same time in contact with the soffit DF (Fig. 17); then let a line be drawn on the stone by the stock AC (Fig. 17), and this line so drawn will be at right angles to the axis of the cylinder. Let another line be drawn by the side AB, and this line will be parallel to the axis of the cylinder. Remove the template, and let chisel drafts be sunk in the soffit on the line CA, to fit the curve of the stock of the template, and also on the line AB (which will be perfectly straight), to fit the side AB, so that when these drafts are sunk to the proper depth, the template on being applied with its blades to the previously worked bed, and the diagonal strip to the arris of the soffit DF, the stock CA, and the side A B, shall all be exactly in contact in every part at the same time. Two segmental pieces, each of about the length of CA, and alike curved to the radius of the intrados of the cylinder, as shown in Fig. 18, should be in readiness one to apply to the draft AC, and the other upon a line GH (Fig. 17), drawn at a convenient distance from, and LARGE TUNNEL SHAFTS. 19 parallel to, CA. These segmental pieces must be of exactly the same dimensions, and each must have a centre line marked on it, as at C (Fig. 18). They must now be applied thus: one upon the draft CA, and with its centre C coinciding with a line IK parallel to AB; and the other segment is to be applied upon the line GH, drawn parallel to CA (the more remote the better), and with its centre C also coinciding with the line IK. This second segment should then be sunk in a chisel draft, until its upper edge is out of winding with that of the other segment in the draft CA. This being done, the superfluous stone on the soffit should be dressed off, until a straight-edge applied all over the soffit, parallel to AB, shall coincide with bottoms of the chisel drafts CA and GH, as well as with every other part of the soffit between them and beyond them, and the soffit will be finished. To obtain the bed from the soffit, apply the template with its diagonal strip CB in contact with the arris LM, and its stock CA, and side AB in close contact with the soffit. Let drafts be sunk in the second bed of the stone, until the bottoms of them exactly fit the blades of the template; these drafts in the bed will then answer the same purpose for this bed as those did which were ob- tained by the twisting rules for the first bed, and are to be made a similar use of. c 2 20 THE CONSTRUCTION OF CHAPTER V. THE METHOD OF WORKING THE BACKS OF THE VOUS- SOIRS. IF the backs of the stones are to be worked in steps, the side of the step at right angles to the axis of the cylinder, and parallel to the axis of the curve of development, which is in a vertical position when the stone is fixed in its place in the arch, can be obtained from the soffit by applying a square, with one blade on the soffit parallel to the line marked thereon representing the other step. If the soffit has been truly worked, the blade of the square thus ap- plied upon it will always be in contact therewith, wherever placed. The radiation of the side which is parallel to the axis of the cylinder, and at right angles to the axis of the curve of development, can also be obtained from the soffit by means of one of the moulds shown in Fig. 15, always applying it parallel to the side just worked, the curved portion being in contact with the soffit, and the inner side LARGE TUNNEL SHAFTS. 21 of the radiating blade being in contact with the line marked thereon, representing the bed to be worked; or it may be obtained by means of the template represented in Fig. 16, but without the radiating blade EC and the strip BC, the two curved moulds being always parallel to the side just worked, and the inner edge of the blade DB being always in contact with the line upon the soffit represent- ing the bed to be worked. If the backs of the stones are to be curved, transfer from the development to the soffit the finished form of the stone, as before, together with a line drawn across it parallel to the axis of the curve of development. Then by means of the template described above, applied so that the inner edge of the blade DB may always be in contact with the curved line representing the back of the soffit of the stone, and also so that the two curved moulds may always be parallel to the line drawn across the stone, the varying radiation of the back of the stone may be obtained. The blade DB in the position shown is only applicable to half the number of stones. For the other half it will re- quire to be transferred to the other side of the curved mould upon which it stands. (The backs of the voussoirs can also be worked by means of the obtuse templates, described in Chapter VI.) In each case, chisel drafts are to be sunk into the back 22 THE CONSTRUCTION OF of the stone, to enable the blade to be in contact therewith in several positions; after which, the superfluous stone is to be dressed off, so that the blade may be in contact in any position in accordance with the above rules. LARGE TUNNEL SHAFTS. 23 CHAPTER VI. METHODS OF WORKING THE FACES OF THE VOUSSOIRS. 2 TO WORK the face of the stone, which is part of the same curved surface as the interior of the shaft, let a template of a portion of the arch be prepared, as shown in perspective in Fig. 19, its length and breadth being about twice the length of the stone. Mark upon it a line ABC parallel to the axis of the cylinder. Then from this set out a line B B₂ at the angle of the intrados of one of the side beds, by means of a flexible zinc plate made from the development of the intrados. Place the stone soffit down- wards upon the template, so that the bed may be in contact with this line. Take another template made as shown in perspective in Fig. 20, representing a rectangular vertical plane intersecting the intrados on the line ABC (Fig. 19), and apply it to the former template, as shown in Figs. 19 and 21, so that the blades may be in contact with the line ABC, and the curved moulds with the template of the arch; also so that the point D may coincide with the point B, 24 THE CONSTRUCTION OF already marked upon the soffit of the stone, and the blade DE be in contact with the stone along the line B L, the superfluous stone being dressed off until this is effected. Mark upon the stone the line BL along the blade of the template, and on it set off- BG= R. (cos Y - cos Z), Y being the angle (▲) of the upper bed, and Z that of the lower. Then from the point F, already marked upon the soffit, let a chisel draft be sunk to the point G, until a convex mould, struck with radius, is in contact with the stone along the whole of the line F G. Draw upon the template of the arch another line MO, parallel to B C, and apply to it and to the stone, as before, a similar template to that shown in Fig. 20, representing a rectangular vertical plane intersecting the intrados on the line M O, the blade DE, in this case, being in contact with the back of the chisel draft FG at the point P, and also in contact with the stone along the line M N, the superfluous stone. being again dressed off to effect this. Mark the line M N on the stone along the blade of the template. Then let another chisel draft QR be sunk, parallel to FG, or so that PQ = GR, and apply to it the same convex mould which was applied to FG, until the mould is in contact with the stone at the back of the two chisel drafts M N and B L, and also along LARGE TUNNEL SHAFTS. 25 the whole of the line H R. Now dress off the superfluous stone, until a straight edge applied in any position parallel to BL or MN is in contact with the stone from top to bottom, and the face will be completed. The templates represented in Fig. 20 may be struck out in the following manner (Fig. 22). Make a b = R. (sin Z- sin Y), Y being again the angle (▲) of the upper side bed, and Z that of the lower. From the point a draw af perpendicular to ab. Make af = R. (cos Y - cos Z). Then, from the point b, draw bl any required length, also perpendicular to a b. Apply a mould struck with radius R to the points ƒ and b, and with it draw the curve efb any required length. Then fbl will be the form of the template to be applied at the point B (Figs. 19 and 21), and emn will be the form of the template applicable to any other point M (Figs. 19 and 21), mb being the distance from the point B at which it is intended to apply the second template, measured on the template of the arch above referred to, at right angles to the axis of the cylin- der, and corresponding to OC (Fig. 19) and M B (Fig. 21). When the radius of the shaft is large in proportion to 26 THE CONSTRUCTION OF that of the arch, this method of working the face may often not be applicable to some of the lower voussoirs, on account of the acuteness of the angles of the templates required (Fig. 20), and the small space available for applying them between the stone and the template of the arch. In these cases, obtuse templates must be used instead of acute ones. If the curve efmb (Fig. 22) be produced indefinitely to o, lbo will be the form of the obtuse template to be applied at the point B (Figs 19 and 21), and nmo will be the form of the obtuse template applicable to any other point M (Figs. 19 and 21), mb being the distance at which it is intended to apply the second tem- plate, measured on the soffit of the stone, at right angles to the axis of the cylinder, from a line drawn on the soffit, through the point B, parallel to the axis of the cylinder; this line having been transferred from the development of the intrados to the soffit by means of a flexible zinc plate. The best method of forming these templates is shown in Fig. 20a. A template thus constructed can be used to work the face of every voussoir in one half of the ring, AB being a movable stock which can be set to any required angle (a similar template, but with the stock A B attached to the other end of the curved mould B D, being required for the other half). When a template of this description is used, no template of the arch is necessary. The stone LARGE TUNNEL SHAFTS. 27 must be turned soffit uppermost, and a line parallel to the axis of the cylinder transferred thereto from the develop- ment of the intrados by means of a flexible zinc plate, after which the template must be applied to it, so that the sides B C, DE may be parallel, and the curved moulds BD, CE at right angles, to this line, and in contact with the stone; also so that the inner edge of the stock A B, at the point B, may be in contact with any required point in the curve of the face, already marked upon the soffit. In working the faces of some of the lower voussoirs, it will be necessary to make the chisel draft M N (Fig. 21) on the lower side of the chisel draft B L, instead of on the upper side. Let the stock A B (Fig. 20a) be set to the angle bo (Fig. 22). Then let a strip of wood of the same thickness as the stock A B be fastened to it, as shown by dotted lines in Fig. 20a, its breadth being R. (sin Z-sin Z),. Z being the angle (A) of the lower side bed of the voussoir being worked, and Z, that of any convenient point in the front of the soffit of one of the voussoirs situated below it. Apply the template (with this addition) to the stone, so that its sides may again be respectively parallel and at right angles to the line before mentioned; also so that a line joining the inner edge of the stock A B at the point B (Fig. 20a) and the corresponding point B 28 THE CONSTRUCTION OF in the face of the stone (Figs. 19 and 21) may be a con- tinuation of this line, and its length equal to 0 - 029 O being the ordinate (formula 3) applicable to the lower side bed of the voussoir being worked, and O, that applicable to the point in one of the voussoirs below it, before mentioned. A chisel draft will have to be sunk, as before, until the inner edge of the added strip, under these conditions, is in contact with the stone; a line must then be drawn on the stone, along the inner edge of the added strip, and the convex mould struck with radius r, before mentioned, applied in two places at right angles to the line drawn along the edge of the strip, and to BL (Fig. 21), so that the mould may be in contact with the backs of the chisel drafts as before. The face of the stone can then be finished off in the manner before described. (The obtuse templates can also be used for working the backs of the voussoirs, by setting the stock AB so that its inner edge may radiate to the centre of the circle of which the top of the curved mould BD forms part. part. See Chapter V.) LARGE TUNNEL SHAFTS. 29 CHAPTER VII. THE METHOD OF WORKING THE TOP BEDS OF THE VOUS- SOIRS BY MEANS OF A FULL-SIZED PLAN, WITII RULES FOR DRAWING THE SAME. It is now necessary to describe the manner of determining the quantity to be taken off the top of the stone, so that any line drawn upon it, radiating to the centre of the shaft, when the stone is fixed in its place, may be truly horizontal. This is of great importance. The best method for practical purposes, is to draw out, full size, upon a platform, a plan of the front and back of the top bed of the whole ring, marking upon the line of the front the position of each joint on the soffit (which may be easily done by means of compasses, as they are equidistant upon the plan), and drawing a number of lines radiating to the centre, across the top bed, as shown in Fig. 23. The positions of the joints determine the places at 30 THE CONSTRUCTION OF which the template for working the top beds is to be applied, as will be shown hereafter. The back of the top bed can be drawn by setting out the ordinates given by formula 3, at the distances (R+ e) sin A for each case, measured from the centre of the shaft, thus- R = 12.5 e = 2 R+ e = 14·5 Sin A (R+e) sin ▲ 0 Ft. Ft. •0627 •9102 9.9692 •1868 2.7094 9.7237 •3061 4.4390 9.2388 •4180 6.0610 8.5264 •5195 7.5337 7.6040 •6083 8.8207 6.4945 •6821 9.8405 5.2250 ⚫7391 10.7169 3.8268 •7779 11.2795 2.3345 •7975 11.5643 0.7846 ·8000 11.6000 0.0000 Intermediate points should be calculated for, as before. The front of the top bed will of course be a circle, with its centre coinciding with the centre of the shaft. Frame together two convex moulds struck with radius ", and attach to the upper one a feather-edged blade LARGE TUNNEL SHAFTS. 31 radiating to the centre of the circle, and at right angles to the side of the template, as shown in perspective in Fig. 24. Apply the template, thus formed, to the stone, so that the moulds may be parallel to FG or HR, and the side XX parallel to MN or BL (Fig. 21), and at a distance FP or SP, equal to the distance of one of the radiating lines upon the plan, from one of the joints of the stone across which it is drawn, measured on the circle, from which it can be transferred to the stone by a convex mould; also so that the template may be in contact with the face, and the blade in contact with the top of the stone for a distance equal to that part of the radiating line contained between the two curves on the full-sized plan (Fig. 23), and at a determinate height hereafter given, the top of the stone being dressed off until this is effected. The points of intersection of the top bed with the side bed may be found by measuring on the side bed, along the line of the extrados (accurately delineated by means of the template made to the complement of the angle of intrados for that bed), commencing at the back, the length l2, also applicable to that bed; the extremity of which distance gives the back of the top bed at its intersection with the side bed; and in the case of the lower side bed, the top bed can be obtained by applying the template so that the blade may be in contact with the extremity of the distance 2, and the side X X parallel to MN or BL 32 THE CONSTRUCTION OF (Fig. 21), also the template in contact with the face, as before, the superfluous stone being again dressed off to effect this. A sufficient number of lines in the top bed having thus been found, dress off the remainder of the bed between them, and the stone will then be completed. It will sometimes be found convenient to place together two adjacent stones, and apply the template for the case of a radiating line crossing the side bed. One template will work the whole of the voussoirs, but the blade should be movable, so that it may be attached to the opposite side of the mould when required. Let H = the height at which the radiating blade of the template should be applied above any point M (Fig. 21). = C the distance from the centre of the circle, of an ordinate drawn from the axis to the point of intersection of the radiating line with the back of the top bed, measured on the full-sized plan (Fig. 23). c = the distance from the centre of the circle, of an ordinate drawn from the axis to the point of intersection of the radiating line with the cir- cumference of the circle, i. e., the front of the top bed, measured on the full-sized plan (Fig. 23). LARGE TUNNEL SHAFTS. 33 Then H = √ (R + e)² — C² — √˜¯R² — c² When the point M falls beyond the soffit of the stone, the height H must be obtained by placing the stone at its proper angle, upon a template of the arch (Fig. 19), and measuring from the template. (See Fig. 30.) 1) 34 THE CONSTRUCTION OF CHAPTER VIII. FORM AND DIMENSIONS OF SKEWBACKS ON VERTICAL SIDE WALLS, AND THE METHOD OF WORKING THE SAME. It is now necessary to observe that when the side walls or abutments are vertical, and the radius of the shaft is equal to that of the arch, a portion of the stonework will fall below the springing line, and will therefore be vertical on the face. Figs. 6a and 66 are elevations of the abutment showing the position of the springing line, and the arrangement to be adopted for the springers or skewbacks. The two curves of sines meeting at the springing, seen in elevation, result in two straight lines meeting in the form of the letter V, and forming a right angle at the apex. There are two springers or skewbacks, analogous to the springers at the obtuse quoins of two oblique arches, one of which skews to the right, and the other to the left. The angles of the intrados and extrados of the springers can be found by the foregoing rules, and the sloping beds from which the voussoirs spring can be worked either by the parallel and twisting rules, or by LARGE TUNNEL SHAFTS. 35 means of two triangular zinc plates made respectively to the angles of the intrados and extrados. Let 0, B, and A be the angles referring to the sloping bed of the springer; then the width of the top of each springer on the soffit will be R.cos ▲ = r.cos @ = 0 (formula 3), and the total width of each springer will be (R.cos A) + (l.cos B) = (r.cos 0) + (l.cosß). The vertical height of the soffit above springing level will be R.cos Ar.cos 0 r.cos ◊ = 0 (formula 3), and the total vertical height above springing level will be (R + e). cos ▲ = (r + e). cos 0. The top bed will be level. The top of the springers will project in front of the springing line a distance equal to R. covers A = r. covers 0 and must be worked to a convex mould struck with radius R, applied perpendicularly and tangent to the springing line at dc, and ae or bf, drafts being sunk in the stone until the mould is in contact with the same along those lines, after which the superfluous stone must be dressed D 2 36 THE CONSTRUCTION OF off, until a straight-edge applied parallel to the springing line and in contact with the backs of the drafts shall always be in contact with the stone between them and beyond them. The surface abc will be curved and vertical. Having drawn the line ac or bc, by means of a mould made from the development of the intrados (or by a straight-edge, as they will be practically straight), and drawn the straight line de on the side of the stone, at right angles to the bottom bed, apply a convex mould struck with radius r, in two or more places parallel to the springing line, and so that it may be in contact with the line de, and also with ac or be; also with the face of the stone between those lines; drafts being sunk in the stone * until this is effected. Then dress off the superfluous stone until a straight-edge applied anywhere parallel to de, and in contact with the backs of the drafts, shall always be in contact between and beyond the drafts, and the face will be complete. The extreme length of the springer from front to back will be R.covers A+ e + M = r. covers 0 + e + M. M being the distance which the springer projects beyond the back of the arch at springing level. be (Fig. 6b) must never be less t'an 7, the length of the voussoirs on the soffit. In Fig. 6b, bel, and the angle B for the sloping bed is 45°; LARGE TUNNEL SHAFTS. 37 ..tan o = R+ e R Also arc a for sloping bed = A. 360 2π R Δ. (formula 2), 360 .. A = α. 2π R Ꭱ but a = TR-1.cos 45° TR = • 70717 2 and 0 = A TR • 70717 2 ... 0 and ▲ = 360 2π R Again O (formula 3) = r. cos 0=l. sin 45° = '70711 •70717 .. cos and ▲ A = ԴՐ 38 THE CONSTRUCTION OF CHAPTER IX. THE METHOD OF SETTING OUT THE SPIRALS AND VOUSSOIRS UPON THE LAGGINGS. THE centre having been erected, and the laggings fixed, the face line should first be marked thereon in the follow- ing manner. The position of the centre of the shaft having been decided on, let two centre lines be drawn on the laggings, intersecting one another strictly at right angles at the centre of the shaft, one in the direction of the axis of the cylinder, and the other at right angles thereto. Mark upon a flexible straight-edge the arc a for each joint (formula 2) and its corresponding distances D (formula 5) each in its proper relative position, which transfer to laggings on the latter centre line, on each side of the centre of the shaft. From the extremities of the arcs a, so transferred, set off, strictly at right angles to the latter centre line, and parallel to the axis of the cylinder, the ordinates O (for- mula 3), the extremities of which ordinates give points in LARGE TUNNEL SHAFTS. 39 the curve of the face, and also the points of intersection of the joints with the face, on the soffit. Intermediate points need not be set out, as they will have been already given in the development of the intrados, and the curve can therefore be accurately completed by means of flexible moulds made from the development of the intrados, ap- plied in their proper positions to the points in the curve which have been already marked upon the laggings. Now apply the blade of the flexible straight-edge suc- cessively to the extremity of each distance D on the centre line, and the point on the face line representing the joint corresponding thereto, keeping it in close contact with the laggings, and marking with a pencil along its edge, for the required distance, the line thus given. These lines will represent the spirals of which the joints on the soffit form part. Set out upon each spiral, beyond the face line, the distance l, and complete the delineation of the form of each voussoir by means of the zinc plate referred to in Chapter IV., which will check the accuracy of the work already done. The whole of the lines should then be scored rather deeply into the laggings by means of a pointed steel graver, and run with red paint, when the laggings will be ready to receive the voussoirs. 40 THE CONSTRUCTION OF CHAPTER X. OBSERVATIONS WITH REFERENCE TO FORM OF ARCH, ETC. THE rules given in the preceding chapters are only applic- able to shafts standing upon cylindrical arches, whereas most tunnels are made of elliptical section, or an approxi- mation thereto, formed by curves of several radii; which is an excellent shape in most kinds of ground. In the case of a small shaft standing on a part of the arch struck with one radius, no alteration in the form of the arch will be required in order that the rules here given may be applied, and there is no other sufficient reason for altering the form of the shaft length, but in the case of a large shaft the form of the shaft length should be cylindrical, not only for the sake of insuring accurate workmanship in the base of the shaft, but also because it gives curves for the intrados and extrados of the ring better adapted to distribute the weight longitudinally through the arch, whereby its strength is considerably increased. The voussoirs are also fewer and shorter than would be re- LARGE TUNNEL SHAFTS. 41 quired for an elliptical arch, and the general effect is more elegant. Figs. 26 and 27 show the arrangements of the courses in the lengths uniting the two sections of tunnel, which should be three or more according to circumstances. The arches of these lengths should have the courses gauged downwards from the crown, and marked by saw kirfs upon what are termed 'shrouds' or projecting strips of wood about two inches thick, attached to the end or 'leading' ribs, the tops of the shrouds being flush with the top of the laggings, thus, the inter- mediate spirals being drawn on the laggings by means of a flexible straight-edge. The form of each rib will depend upon its longitudinal position in the arch. The ordinary ribs used in the tunnel, with properly proportioned packing pieces attached to them, will answer the purpose. When the backs of the voussoirs are curved, a ring consisting of several courses of brickwork may be first turned, the correct summering of which can be readily given at any part of the front or back, by means of a curved mould made to the radius of the arch, with a radiating blade, equal in length to the thickness of the arch, attached to one end, and a triangular strut on one side of the blade to keep it in an upright position (Fig. 25), applied so that the mould may always be at right angles 42 THE CONSTRUCTION OF to the axis of the cylinder. The strut in the position shown will only work half the ring; for the other half it will have to be attached to the other side of the blade. The bricks in the ring should appear as headers on the soffit.* This mould will also give the summering of the radiating faces of the brickwork of the arch, for the reception of the voussoirs, when the back of the ring is stepped, and the 'cutting-up' of the brickwork of the arch for the reception either of the ring of brickwork or stonework. The author must not be understood to give the dimen- sions contained in this work as universally applicable. The dimensions adopted must depend on the nature of the ground, the height and size of the shaft, and the materials used. * The author has constructed shafts of nine feet diameter with small quoin stones having their side beds and backs worked on the principles herein laid down; their faces being of uniform height, and the whole of the top of the stonework being worked level along lines radiating to the centre of the shaft, the requisite strength being made up by rings of brickwork at the back and top of the quoins as shown in cross section (Fig. 28), LARGE TUNNEL SHAFTS. 43 CHAPTER XI. RULES FOR ORDERING THE STONE. Ir is in the first instance necessary to know what size to order the stones to be sent from the quarry, and the fol- lowing rules will be found very useful for this purpose, and by adopting them a great waste of stone may be prevented. By means of these rules the dimensions of every stone can be obtained without the aid of a drawing. The dimensions are in feet. The length of the lowest voussoir forming a skewback as in Figs. 3 and 3a, will be (W-X) + (R+e) x L R (50 ex sin▲ × cos▲ × sin &)+0·25′ +15 4 and A referring to each side bed; X representing the arc A (formula 9) for the side beds, and W that for 90° (0); L being the length of the skewback on the soffit, in the centre. (This applies to all cases.) The length of the highest voussoir forming the keystone at the crown of the arch will be L+ (r−O) + 0·25 44 THE CONSTRUCTION OF O being the ordinate (formula 3) for each side bed; L being the length of the keystone on the soffit, in the centre. (This applies to all cases.) The depth of the lowest voussoir, forming a skewback, as in Figs. 3 and 3a, will be W − X) + + (R R+ e) × L 2 Ꭱ 2 2 (R+ e) X representing the arc A (formula 9) for the side beds, and W that for 90° (0); L being the length of the skewback on the soffit, in the centre. (This applies to all cases.) The depth of the highest voussoir, forming a keystone, as in Figs. 3 and 3a, will be 2π . (r + L)) 2 2n 2 (R+ e) + e + 0.16 L being the length of the keystone on the soffit, in the centre; n being the number of stones in the whole ring. (This applies to all cases.) The thickness of the lowest voussoir forming a skewback as in Figs. 3 and 3a will be 2 (l.cos B + 0) + 0∙16 ß being the angle of intrados of each side bed: 7 referring to each side bed; 0 being the ordinate (formula 3) for each side bed. LARGE TUNNEL SHAFTS. 45 The thickness of the highest voussoir forming the keystone at the crown of the arch will be {(R+e). 2, (r+L)}. R n + 0.16 L being the length of the keystone on the soffit, in the centre; n being the number of stones in the whole ring. (This applies to all cases.) The dimensions of the skewback given in Chapter VIII., for the case of a shaft of the same radius as the arch, standing upon vertical side walls or abutments (as in Fig. 6b) are the neat dimensions of the stone after it has been worked; an allowance must therefore be made for dressing. It may be ordered to the following dimensions. Let M = distance from back of arch to back of stone at springing level. N = distance from bottom of stone to springing level B, 0, and ▲ referring to sloping bed. Then Length from front to back = (R. covers A) + e + 0·16+ M width = (r. cos 0) + (l. cos ẞ) + 0·16 height = {(R+e). cos A} + 0·16+N (This applies to all cases.) If the side walls are to be curved, and the bottom bed of the skewback radiates to the centre of the circle to 46 THE CONSTRUCTION OF which the face of the side walls is struck, the height will be {(R+ e). cos ▲} + 0·16 + N × (R₂ + e + M R2 2 N being the distance from bottom of stone to springing level, measured on the face of side wall; R, being the radius of face of side wall. (This applies to all cases.) The dimensions of the other voussoirs are as follows. If the back of the voussoir is to be curved, the length will be 1½ + (5 x 0 ex sin ▲ x cos ▲ × sin ) + 0·25 4 and ▲ referring to the upper side bed; and l, to the lower side bed. If the back is to be cut in steps, the length will be 1₂+ (5 e × sin ▲ × cos ▲ × sin ℗ ) + 0·25 + 4 {(W + ↳½ · sin K) − ( X + sin I)} sin I ; and ▲ referring to the upper side bed; I being the angle of extrados of the upper side bed, and K that of the lower l, referring to the lower side bed : X representing the arc A (formula 9) for the upper side bed, and W that for the lower. The depth will be LARGE TUNNEL SHAFTS. 47 (W-X) + (l2. sin )) 2 2 2 (R+ e) +e+0·16 being the angle of extrados of the lower side bed; X representing the arc A (formula 9) for the upper side bed, and W that for the lower; l, referring to the lower side bed. The thickness will be ~ (W −X)² — (QR)² + {½. tan (KI)} + 0·16, X representing the arc A (formula 9) for the upper side bed, and W that for the lower, in the case of each voussoir in the upper half of the ring; and the arc a (formula 2) for the case of each voussoir in the lower half: Q and R being their corresponding ordinates O (formula 3): ½ referring to the lower side bed: I being the angle of extrados (4) of the upper side bed, and K that of the lower, for the case of each voussoir in the upper half of the ring, and I being the angle of intrados (B) of the upper side bed, and K that of the lower, for the case of each voussoir in the lower half. 48 THE CONSTRUCTION OF CHAPTER XII. ADDENDA. To obtain the development of the line given by the intersection of the curved surface forming the interior of the shaft, with the extrados of the arch; which is verti- cally above the line given by the intersection of the same surface with the intrados, and is analogous to the line of the extrados in the face of an oblique arch, find by pro- portion the sines of the new angles referring to the extrados, corresponding to the angles already given refer- ring to the intrados; and also their arcs, thus, sin A₂ R. sin A R + e to radius unity 2π. (R+ e) α 2 = A ₂ A2· 3.0 The ordinates are the same as those found by formula 3. Let it be required to find, by calculation, the width of the top bed, along a line radiating to the centre of the shaft; LARGE TUNNEL SHAFTS. 49 from any point already given, by the foregoing rules, in the front of the extrados, i.e. the back of the top bed. Let KDF (Fig. 29) be a quadrant of the circular opening of which D is the centre; and the curve K B M the line of the front of the extrados, as it would appear on plan without the triangular extension; also B a point in the same. From B draw BAI parallel to DM, inter- secting the circle at the point A. Join BD by the straight line BCD, intersecting the circle at the point C. It is required to find the distance BC. Join AD. Then the angle K DA is the angle 0 from which the position of the point B was found. Let the angle IBD = T DI Then tan T = r.cos e Ꮎ BI (R+ e). sin A Also BD DI. cosec T = r. cos 0 × cosec T == But BC BD-CD=BD — r = ... BC= (r. cos x cosec T) - Also BD ✅B I² + D I² = ... BC = √BI² + D I² − r 2 and... BC = √{ (R + e) . sin ▲ }² + (". cos 0)² E 2 グ ​50 THE CONSTRUCTION OF Let it be required to find the distance A C. Let the angle ADB = S Then S = 90° - KDA - CDF But KDA = 0 and CDF=T ...S=900-T Again 360 S 2πr: AC .. AC= 2 πr × S * 360 To draw a line at the extremity of the axis of the curve of development of the intrados, giving the length of the springer or skewback on the soffit, produce the axis for the distance 1. sin ß and from the point thus given, set off the ordinate l.cos B Then a line joining the extremities of the axis and the ordinate will be the length required. The corresponding distances upon the development of the extrados will be Production of axis Ordinate 12. sin o 12. cos o and, strictly, the back of the springer should be straight. * The theoretical height II at the point C is (R + e), cos ▲ − √ R² — {~.sin (0+S)}². (See page 33.) LARGE TUNNEL SHAFTS. 51 The length of the springer on the soffit, along its centre line, will be 1. sin ß+M M being any required addition. The back of the springer will radiate to the centre of the arch, and its length on the centre line of the extrados will therefore be (R+e). (l. sin ẞ+M) R The width of the top bed, in the centre, will be e. sin ▲ and the height of the face in the centre will be e.cos A THE END. INDEX. Addenda Circular opening, Plan of "" Curve of sines "" "" "" "" Tangent to plan of Construction of Tangent to. Joint at extremity of axis of Ordinates to. Abscissæ to Cutting up' of brickwork Extrados, Angle of "" Arcs of. "" "" 33 "" 39 "" "" Development of • Ordinates for development of • PAGE 48-51 1, 30, 49 2 3, 8 3 3, 4 8 3 3 41 • 7-9, 13, 37 11-14 11–13, 50, 51 12 11, 12, 14 12, 14 Directions of joints upon development of Spirals upon plan of Length of stones upon Table of dimensions for. Backs of stones upon, cut in steps Triangular extension of stones Plan of Line of, on face Harmonic Curve, Construction of 12, 13, 50, 51 13 14 14, 49, 50 12, 14, 29, 30, 49 48 2 2-4 "" Tangent to Ordinates to "" 99 Intrados, Angle of.. Abscisse to. "" Development of "" Tangent to development of "" "" Spirals upon plan of "" 39 Directions of joints upon development of Lengths of stones upon Backs of stones upon, cut in steps . Plan of "" "" Arcs of 2 2 2 6, 8, 9, 15, 18, 36 2, 5, 6, 9, 10, 24 2 4, 6, 10, 14 4, 10, 11 10, 50, 51 10 10, 14 1, 2, 5, 37, 38 54 INDEX. Intrados, Ordinates for development of Table of dimensions for "" PAGE 5, 9, 37 9 38, 39 17, 20, 21, 23-26, 28, 30, 31, 36, 39, 41 Laggings, Setting out spirals and voussoirs upon Moulds Observations with reference to form of arch, &c. Ordering the stone, Rules for . Parallel rules, Dimensions of Ribs Rods for parallel and twisting rules Section, Cross . 99 Longitudinal Segmental pieces Shrouds Side walls, Vertical "" Curved Square Straight-edge. Summering of brickwork . Table of leading dimensions "" "" of dimensions for intrados of dimensions for extrados • 40-42 43-47 7, 16, 17 41 17 14 14 18, 19 41 34-37, 45 8, 45, 46 20 11, 16, 19, 25, 36, 38, 39, 41 of dimensions for full-sized plan of top bed Template to complement of angle of intrados 41 9 9 13 30 15, 17-19, 21 of arch "" Acute "" Obtuse "" for working the top bed Twisting rules, Dimensions of . Voussoirs, Side beds of Faces of . >> "" Backs of Soffits of Top beds of 23, 33 23-25 21, 26-28 30-32 7, 9, 14, 16, 17 15-19 14, 23—28, 32, 33, 50, 51 20-22 15-19 29-33, 48-51 LONDON: PRINTED BY SPOTTISWOODE AND (O., NEW-STREET Squarb AND PARLIAMENT STREET Jor M JH W. BUCK, DEL Fig. 1. D Fig. 2. W F P N 1 A x 42 ОС #3 x H A22 [C2 id 1 E A Y 租 ​C B' C ď C2 f g h i k l c Ά M PLATE 1. L K Fig. 2ª i E I T A С E eHh H2 R Crosby Lockwood and C° 7, Stationers' Hall Court, London 0 Tho" Kell Lithographer 40, King St Covent Garden Fig. 6a d Springing e Level f With back aurved Dor M JH W. BUCK, DEL. Fig. 4. PLAN OF INTRADOS Fig. 4a PLAN OF EXTRADOS AND TOP BED. Fig. 5. 1 CROSS SECTION. } Shewing Shaft With Shaft removed Fig. 6b d Springing نا Level f Fig. 3. Development of Intrados With back cut in steps Fig. 3ª Development of Extrados Fig. 6 LONGITUDINAL SECTION. With back of ring airved With back of ring cut in steps- Scale, 8 Feet - 1 Inch. Inches 12 59 5 70 16 20 Feet Crosby Lockwood and C 7, Stationers' Hall Court. London. PLATE 2. Tho Kell. Lithographer 40. King St Covent Garden LONGITUDINAL SECTION. CROSS SECTION. Uork J.H. W. BUCK, DEL. X Z Y Fig. 10 W Fig. 9. Fig. 8. Back of Back of dos Extrados Intrados Front of Eatrados and Back of Top Bed Face PLAN. Z # CROSS`\\\SECTION. Spiral of Intrados Spiral - Fig. 7. Back Back ex of DEVELOPMENTS. Extrados Intrados Estradd Front of Extrades and Back Front of Intrados Spiral Spirál @ C Intrad fgh g' k Back of Top of Top Bed b h ENLARGED PLAN. a g h Crosby Lockwood and C° 7, Stationers' Hall Court, London . Line of Face PLATE 3. t Spiral of Intrados Radiating line Spiral of Extrados ENLARGED CROSS SECTION. Fig. 11. Radiating line. Radiating line Tho" Kell. Lithographer 40, King St Covent Garden A Fig. 12. Soffit or Intrados Az Fig. 13. B A2 B2 F D E G Fig. 14. D Bk Extrados Fig. 15 D B B A F E Fig. 18. C B J.H.W.BUCK, DEL . Uor M Maou Crosby Lockwood and C° 7, Stationers' Hall Court, Londou. D Fig. 16. E B A L I Fig.17. B. AL B H D 시 ​G K PLATE 4. Tho Kall, Lithographor. 40, King St Cavent Garden e 0 Fig. 24. SIDE VIEW. J.H.W.BUCK, DEL. Fig. 19. Ο B H N Fig. 21. R P S B PLAN. F M 0 Fig. 22. A Fig. 20a a m • Fig. 25. SIDE VIEW. END VIEW. B D Fig. 23. Fig. 20. E 0 D PLATE 5. Soale to Fig. 23. 10 Feet Int 12 8 0 1 2 3 4 4 5 سيليا Crosby Lockwood and Cº 7, Stationers Hall Court. London. Hidpers Hall Tho" Kell. Lithographer. 40, King St Covent Garden Uor M J.H.W. BUCK, DEL. Fig 26. 1260 7 2. E Scale. 3 A 10 Feet. Brickwork Stone Fig. 28. Crosby Lockwood and CO 7, Stationers' Hall Court. London. Fig. 27. PLATE 6. Tho Kell. Lithographer 40, Kins St Covent Curlin K Fig. 29. D: a T F M } 1 orm J H.W BUCK, DEL Crosby Isword and C7 Crosby Lockwood and C7, Stanoners' Hall Court, London PLATE 7 Tho Kell Lithographer 40, King St Covent Garden A A ·B PLATE 8. GEOMETRICAL METHOD OF OBTAINING THE WIDTH OF THE TOP BED AND ITS HEIGHT ABOVE ANY POINT IN THE SOFFIT OF THE FACE. TOGETHER WITH THE FORMS OF THE TEMPLATES. - 1 B B D Fig. 30. A.A Height of top bed. BB_Width of top bed. A.A.C_Acute Template. A.A.D_Obtuse Template. -----=== B B B Scale. Inches 12 9 6 3 0 1 2 3 4 5 Feet سيليا ليلي Uor M JH W. BUCK, DEL. Crosby Lockwood and C° 7, Stationers' Hall Court, London. Tho Kell. Lithographer 40. King St Covent Garden STANDARD WORKS IN ENGINEERING, &c. PRACTICAL TUNNELLING: Explaining in detail the Setting out of the Works, Shaft-sinking and Heading-driving, Ranging the Lines and Levelling under Ground, Sub-excavating, Timbering, and the Construction of the Brickwork of Tunnels, with the amount of labour required for, and the cost of, the various portions of the work. By F. W. SIMMS, M.I.C.E., author of A Treatise on Levelling.' Third Edition, with additional chapters on the St. Gothard, Mont Cenis, and other modern works, by D. K. CLARK, M.İ.C.E. Imp. 8vo. with 21 Folding Plates and numerous Wood Engravings. 30s. cloth. 'It is the only practical treatise on the great art of tunnelling. Mr. Clark's work brings the exigencies of tunnel enterprise up to our own time.'-Building News. AID TO SURVEY PRACTICE, for Reference in Surveying, Levelling, Setting-out, and Route Surveys of Travellers by Land and Sea; with Tables, Illustra- tions, and Records. By Lowis D'A. JACKSON, A.-M.I.C.E., author of Canal and Culvert Tables,' &c. &c. 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