- º ºn aº A oºo-ºº: RECLAMATION Managing Water in the West Reclamation Safety and Health Standards RECLAMATION SAFETY AND HEALTH STANDARDS MANUAL UNIVERSITY OF MICE LIBRARIES º STOCKNUMBER: P7610000AZ3725KT MAY 2, 2010 (*~\ º DEPOSITED BY UNITED STATES OF AME. U.S. Department of the Inter Bureau of Reclamation October 2009 - - --- º, º - º, - Reclamation Safety and Health Standards U.S. Department of the Interior Bureau of Reclamation Denver, Colorado October 2009 Mission Statements The mission of the Department of the Interior is to protect and provide access to our Nation’s natural and cultural heritage and honor our trust responsibilities to Indian Tribes and our commitments to island communities. The mission of the Bureau of Reclamation is to manage, develop, and protect water and related resources in an environmentally and economically sound manner in the interest of the American public. ForeWord A contemporary water management agency, the Bureau of Reclamation is the largest wholesale water supplier in the United States, with operations and facilities in the 17 Western States. Today, these facilities include 348 reservoirs with the capacity to store 245 million acre-feet of water. Reclamation projects supply one out of five western farmers with irrigation water for approximately 10 million farmland acres. Reclamation facilities also provide water to about 31 million people for municipal and industrial uses. In addition, Reclamation is the Nation’s second largest producer of hydroelectric power, generating more than 42 billion kilowatthours of energy each year from 58 hydroelectric powerplants. Its facilities also provide substantial flood control, recreation, and fish and wildlife benefits. Though the times and needs have changed, one goal has remained constant— Reclamation is committed to maintaining a safe place for employees, visitors, and the public. Procedures, processes, and regulations have changed with technology, but the commitment and value of safety excellence has not. This mission requires safety to be at the forefront of every job, in all phases of planning and operations, and of highest priority at all times. Excellence in safety is a core value that must be consistently emphasized and maintained. Most activities involve risk, but using a systematic process of identifying hazards, developing and implementing countermeasures, and evaluating and overseeing the activity reduces accident potential. The Reclamation Safety and Health Standards, the foundation of the safety program, will be used for all activities in Reclamation to perform work safely and maintain safe working conditions. By incorporating safe work procedures in all activities, safety becomes more than mere compliance. Safety is a lifetime value. October 2009 iii Contents Page Section 1 – Authority, Purpose, and Scope............................................. 1–1 1.1 Authority for Reclamation Safety and Health Standards................... 1-1 1.2 Purpose and Scope............................................................................. 1-1 Section 2 – General Requirements.......................................................... 2-1 2.1 General Duty Requirements............................................................... 2-1 2.2 Other Codes and Statutes.................................... - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1 2.3 Variances.… 2-1 2.4 Requirements for Accident, Injury, and Illness Investigation and Reporting.....…. 2–2 2.5 Alcohol, Drugs, and Firearms............................................................ 2–2 2.6 Public Safety..............................................................….. 2–2 2.7 Training … 2–2 2.8 Work Site Requirements.................................................................... 2–3 Section 3 – Contractor Requirements..................................................... 3–1 3.1 Contractor Responsibilities................................................................ 3–1 3.2 Certification Requirements................................................................ 3–1 3.3 Required Safety Programs .............. • - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–1 3.4 Required Meetings......................................... .................................... 3–2 3.5 Safety and Health Professional Support............................................ 3–2 3.6 Required Inspections.......................................................................... 3–2 3.7 Accident and Incident Investigating and Reporting........................... 3–3 3.8 Contractor Monthly Accident Summary Reports.............................. 3–3 3.9 Training Requirements....................................................................... 3–4 3.10 Refusal to Comply With Occupational Safety and Health Requirements......…. 3–4 3.11 Dispute Resolution............................................................................. 3–4 Section 4 - Work Planning....................................................................... 4-1 4.1 Hazard Assessments........................................................................... 4-1 4.2 Requirements for Job Hazard Analysis.............................................. 4-1 4.3 Employee Training and Physical Qualifications................................ 4–2 4.4 Working Alone.............................................................…. 4-2 4.5 Requirements for Lightning Hazard Plan.......................................... 4–3 Section 5 – Medical Services and First Aid ............................................ 5–1 5.1 General Requirements........................................................................ 5–1 5.2 Requirements for Medical Services................................................... 5-1 5.3 Requirements for First Aid Kits......................................................... 5–2 5.4 Ambulance Services........................................................................... 5–3 October 2009 V Contents (continued) Page Section 6 - Emergency Plans ................................................................... 6-1 6.1 General Requirements of Emergency Plans ...................................... 6-1 6.2 Emergency Plans..................................................................…. 6-1 6.3 Employee Orientation........................................................................ 6–2 6.4 Alert Systems for Emergency Situations........................................... 6–2 6.5 Emergency Communications............................................................. 6–2 6.6 Resuming Normal Operations............................................................ 6–2 6.7 Emergency Response to Hazardous Substance Releases................... 6–2 Section 7 – Occupational Health.............................................................. 7-1 7.1 Employee Exposure Standards.......................................................... 7–1 7.2 Requirements for Health Hazard Assessments.................................. 7–1 7.3 Requirements for Exposure Control.................................................. 7–2 7.4 Requirements for the Hazard Control Plans...................................... 7–2 7.5 Recordkeeping Requirements............................................................ 7–3 7.6 Requirements for Medical Surveillance............................................. 7–3 7.7 Hazard Communication Program Requirements............................... 7–4 7.8 Requirements for Respiratory Protection........................................... 7–5 7.9 Requirements for Noise Exposure and Hearing Conservation .......... 7-17 7.10 Requirements for Sanitation .............................................................. 7–20 7.11 Exposure to Hazardous Chemicals in Laboratories........................... 7–23 7.12 Bloodborne Pathogens....................................................................... 7–25 7.13 Heat Stress ......................................................................................... 7–28 7.14 Cold Stress................…. 7–28 7.15 Ionizing Radiation........... e < * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 7–30 7.16 Non-Ionizing Radiation and Fields.................................................... 7–36 7.17 Asbestos.…. 7–39 7.18 Lead … 7–42 7.19 Illumination...................................…. 7–46 Section 8 – Personal Protective Equipment............................................ 8–1 8.1 Requirements for Personal Protective Equipment............................. 8–1 8.2 Requirements for Head Protection..................................................... 8–1 8.3 Requirements for Eye and Face Protection........................................ 8–2 8.4 Requirements for Hearing Protection ................................................ 8-6 8.5 Requirements for Protective Clothing ............................................... 8-6 8.6 Protection Against Drowning............................................................ 8–10 8.7 Other Protective Equipment............................................................... 8–11 8.8 Safety Nets.…. 8–11 8.9 Lifesaving Skiffs................................................................................ 8–13 Vi October 2009 Contents (continued) Page Section 9 – Signs, Signals, and Barricades.............................................. 9-1 9.1 Requirements for Signs...................................................................... 9-1 9.2 Accident Prevention Tags.................................................................. 9–4 9.3 Requirements for Radiation Hazard Signs......................................... 9–5 9.4 Traffic Control Signals...................................................................... 9–5 9.5 Barrier Tape.…. 9–5 Section 10 – Fire Prevention and Protection.......................................... 10–1 10.1 Fire Prevention Requirements............................................................ 10–1 10.2 Requirements for Heating Devices.................................................... 10–2 10.3 Application of Fire Protection Requirements.................................... 10–6 Section 11 – Standards for Material Handling, Storage, and Disposal......................................................................................... 11-1 11.1 General Requirements for Storage of Materials................................ 11-1 11.2 Storing Materials in an Open Yard.................................................... 11-1 11.3 Requirements for Storing Materials Indoors...................................... 11–2 11.4 Requirements for Stacking Bagged Material..................................... 11–2 11.5 Requirements for Storing Material in Bulk ....................................... 11–2 11.6 Requirements for Lumber Storage..................................................... 11–3 11.7 Requirements for Storing Bricks and Masonry Blocks..................... 11–3 11.8 Requirements for Handling and Storing Cement and Lime............... 11–3 11.9 Requirements for Handling and Storing Reinforcing, Sheet, and Structural Steel............................................................................ 11–3 11.10 Requirements for Handling and Storing Pipe, Conduit, and Cylindrical Material................................................................. 11–3 11.11 Requirements for Storing Sand, Gravel, and Crushed Stone.......... 11– 11.12 Requirements for Handling Flammable and Combustible Liquids.…. 11-4 11.13 Requirements for Handling Asphalt and Tar Products................... 1 1-9 11.14 Requirements for Handling Liquified Petroleum Gas (LPG)......... 11-10 11.15 Requirements for Storing and Handling Paints, Varnishes, and Thinners.…. 11–11 11.16 Housekeeping.…. 11-12 Section 12 – Electrical Safety Requirements.......................................... 12–1 12.1 General Electrical Safety Requirements......................................... 12–1 12.2 Restricted Areas.............................................................................. 12–2 October 2009 Vii Contents (continued) Page 12.3 Working Near Exposed Energized Overhead Lines or Parts.......... 12–3 12.4 Operating Equipment Near Radio and Microwave Transmission Towers.…. 12–6 12.5 Working on Electrical Equipment and Systems............................. 12–7 12.6 Personal Protective Grounding....... • a s a s s e s e s e o e o e o 'o e º e o n e s a e º e º e s s e e o 'o o e s e s e s e o e º e 12–10 12.7 Temporary Wiring .......................................................................... 12–10 12.8 Disconnect and Overcurrent Protection.......................................... 12–11 12.9 Ground-Fault Protection................................................................. 12–12 12.10 Hazardous Locations....................................................................... 12–13 12.11 Wet Locations................................................................................. 12–14 12.12 Battery Charging....................................…. 12–14 Attachment 12–1 – Training Requirements for Electrically Qualified Persons............................................................................ 12–16 Section 13 – Walking and Working Surfaces......................................... 13-1 13.1 Safe Access to Work.......................................................................... 13–1 13.2 Safe Use of Scaffolds......................................................................... 13–5 13.3 Elevating and Rotating Work Platforms............................................ 13–20 13.4 Design and Construction of Guardrails.............................................. 13–20 13.5 Safeguarding Floor and Roof Openings ............................................ 13–21 13.6 Safeguarding Wall Openings............................................................. 13–22 13.7 Safeguarding Open Floors and Platforms.......................................... 13–23 13.8 Requirements for Roofing Protection................................................ 13–23 Section 14- Confined Spaces................................................................... 14-1 14.1 Purpose and Scope............................................................................. 14-1 14.2 Applicable Definitions....................................................................... 14-1 14.3 Requirements for Confined Spaces.................................................... 14–3 14.4 Program Requirements for Confined Spaces..................................... 14–3 14.5 Training Requirements....................................................................... 14-7 14.6 Duties of Entrants.............................................................................. 14–8 14.7 Duties of Attendants.......................................................................... 14–8 14.8 Duties of the Entry Supervisor........................................................... 14-9 Section 15 – Control of Hazardous Energy (Lockout/Tagout)............. 15–1 15.1 Scope and Purpose of Lockout/Tagout Program............................... 15–1 15.2 Requirements of the Hazardous Energy Program.............................. 15–4 15.3 Application of Energy Control........................................................... 15-9 Viji October 2009 Contents (continued) Page 15.4 Release From Lockout or Tagout...................................................... 15-10 15.5 Requirements of Operating Equipment Under Clearance ................. 15–11 15.6 Requirements for Outside Personnel (Contractors, etc.)................... 15-12 Section 16 – Fall Protection and Rope Supported Work...................... 16-1 16.1 Fall Protection............................................................................…. 16-1 16.2 Rope Supported Safety Requirements............................................... 16-5 Section 17 — Hand Tools, Power Tools, Pressure Vessels, Compressors, and Welding...................................................................................... 17-1 17.1 General Requirements for Hand and Power Tools............................ 17-1 17.2 Requirements for Pneumatic Tools.................................................... 17–2 17.3 Requirements for Airless Spray Guns................................................ 17–3 17.4 Requirements for Using Grinding Tools............................................ 17–3 17.5 Requirements for Woodworking Tools ............................................. 17–4 17.6 Requirements for Power Saws........................................................... 17–5 17.7 Requirements for Hydraulic-Powered Tools..................................... 17–6 17.8 Requirements for Powder-Actuated Tools......................................... 17–6 17.9 Requirements for Hand-Powered Winches and Hoists...................... 17–8 17.10 Requirements for Lever and Ratchet, Screw, and Hydraulic Jacks...........................…. 17-9 17.11 Requirements for Hand Tools......................................................... 17-9 17.12 General Requirements for Boilers and Unfired Pressure Vessels ... 17-10 17.13 Requirements for Unfired Pressure Vessels................................... 17–10 17.14 Requirements for Compressors....................................................... 17–11 17.15 Requirements for Gas Cylinders..................................................... 17-12 17.16 Standards for Welding and Cutting................................................. 17–13 17.17 Requirements for Gas Welding and Cutting................................... 17-17 17.18 Requirements for Arc Welding and Cutting................................... 17–18 17.19 Requirements for Inert-Gas Metal-Arc Welding............................ 17–18 Section 18 – Slings, Chains, and Accessories.......................................... 18-1 18.1 General Requirements for Using Slings, Chains, and Accessories ... 18–1 18.2 Requirements for Using Alloy Steel Chains...................................... 18–2 18.3 Requirements for Using Wire Rope Slings........................................ 18–2 18.4 Requirements for Using Synthetic Fiber Rope.................................. 18-5 18.5 Requirements for Using Synthetic Webbing Slings .......................... 18-6 18.6 Requirements for Synthetic Roundslings........................................... 18–7 18.7 Requirements for Shackles, Hooks, and Other Rigging Hardware ... 18–8 October 2009 iX Contents (continued) Page Section 19 – Hoisting Equipment, Piledrivers, and Conveyors............ 19-1 19.1 General Requirements for Hoisting Equipment................................. 19-1 19.2 Requirements for Cranes and Hoisting Devices, Inspections, and Testing................… 19–2 19.3 Availability and Retention of Records............................................... 19-5 19.4 Qualifications for Operating Hoisting Equipment............................. 19–5 19.5 Operating Requirements for Hoisting Equipment............................. 19-6 19.6 Requirements for Critical Lifts.......................................................... 19–8 19.7 Requirements for Working with Wire Rope...................................... 19–8 19.8 Requirements for Mobile and Locomotive Cranes............................ 19-10 19.9 Requirements for Overheard, Gantry, Monorail, and Underslung Cranes … 19-10 19.10 Requirements for Portal, Tower, and Pillar Cranes........................ 19–12 19.11 Requirements for Derricks.............................................................. 19-13 19.12 Requirements for Floating Cranes and Derricks............................. 19-13 19.13 Requirements for Material Hoists................................................... 19-14 19.14 Requirements for Overhead Hoists................................................. 19-17 19. 15 Requirements for Elevators and Personnel Hoists.......................... 19-17 19.16 Requirements for Personnel Hoists................................................. 19-18 19.17 Requirements for Conveyors and Related Equipment.................... 19–20 19.18 Requirements for Cableways and Highlines................................... 19–21 19.19 Requirements for Base-Mounted Drum Hoists............................... 19–23 19.20 Requirements for Specialized Hoisting Systems............................ 19–23 19.21 Requirements for Piledrivers.......................................................... 19–24 19.22 Helicopter Operations..................................................................... 19–25 Attachment 19–1 – Inspection Elements for Hoisting Equipment.............. 19–29 Attachment 19–2 – Crane Performance and Load Testing Requirements Tables with Associated Testing Elements.................. 19-35 Attachment 19–3 – Boom Stop Testing Requirements............................... 19-45 Section 20 – Mobile and Stationary Mechanized Equipment............... 20-1 20.1 Operational Requirements ................................................................. 20-1 20.2 Inspection Requirements.................................................................... 20-5 20.3 Maintenance Requirements................................................................ 20-6 20.4 Testing Requirements........................................................................ 20-7 20.5 Requirements for On-Highway Equipment....................................... 20-7 20.6 Crawler Equipment Requirements..................................................... 20–9 20.7 Requirements for Off-Highway Wheel Construction Machines ....... 20-10 20.8 Requirements for Agricultural and Industrial Equipment ................. 20–11 X October 2009 Contents (continued) Page 20.9 Requirements for Personnel Transport Vehicles and Buses.............. 20–11 20.10 Requirements for Industrial Trucks................................................ 20–12 20.11 Requirements for A-Frame Trucks................................................. 20–14 20.12 Requirements for Aerial Lifts......................................................... 20-14 20.13 Requirements for Other Mechanized Construction Equipment Standards...................................................................... 20-16 20.14 Requirements for Roads.................................................................. 20-17 Section 21 – Hazardous Waste Site Operations..................................... 21–1 21.1 Scope … 21–1 21.2 Hazardous Waste Operations Safety and Health Program ................ 21–1 21.3 Work Plan.…. 21–1 21.4 Site-Specific Health and Safety Plan (HASP)................................... 21–2 21.5 Hazard Evaluation and Control.......................................................... 21–2 21.6 Hazard Communication..................................................................... 21–2 21.7 Training … 21–2 21.8 Medical Evaluation............................................................................ 21-4 21.9 Inspections.…. 21–5 21.10 Contaminant/Exposure Monitoring................................................ 21-5 21.11 Site Control......…. 21-6 21.12 Control of Worker Exposure to Hazardous Substances.................. 21-6 21.13 Personal Protective Equipment....................................................... 21-6 21.14 Communications............................................................................. 21-7 21.15 Decontamination............................................................................. 21-7 21.16 Emergency Planning....................................................................... 21-8 21.17 Underground Storage Tank Removal ............................................. 21-9 21.18 Handling Drums and Containers..................................................... 21-9 Section 22 - Excavation Operations........................................................ 22–1 22.1 General Requirements for Excavation Operations ............................ 22–1 22.2 Requirements for Excavation Protective Systems............................. 22–5 22.3 Requirements for Structure Footings................................................. 22–7 22.4 Requirements for Cofferdams............................................................ 22-7 Section 23 – Tunnel and Shaft Construction.......................................... 23–1 23.1 General Requirements for Tunnel and Shaft Construction................ 23–1 23.2 Emergency Provisions....................................................................... 23–2 23.3 Requirements for Ventilation............................................................. 23-4 23.4 Requirements for Air Quality............................................................ 23-6 23.5 Requirements for Dust Control.......................................................... 23–8 October 2009 Xi Contents (continued) 23.6 23.7 23.8 23.9 23.10 23.11 23.12 23.13 23.14 Section 24 — Blasting Operations General Requirements for Blasting Operations...................... Radio and Electromagnetic Radiation .................................... Requirements for Transporting Explosives ............................ 24.1 24.2 24.3 24.4 24.5 24.6 24.7 24.8 24.9 24.10 24.11 24.12 24.13 24.14 Section 25 — Concrete, Masonry Construction, and Formwork 25.1 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.9 25.10 25.11 25.12 25.13 25.14 Requirements for Combustion Engines.................................. Requirements for Noise Control............................................. Requirements for Fire Prevention and Control....................... Requirements for Excavation Operations............................... Requirements for Ground Support....................................... Requirements for Transportation and Haulage.................... Requirements for Shafts....................................................... Requirements for Tunneling in Soil..................................... Requirements for Compressed-Air Work............................ Requirements for Transporting Explosives Underground Explosives Storage.................................................................. Requirements for Handling Explosives.................................. Loading Explosives and Blasting Agents............................... Wiring Operations................................................................... Firing Inspections Following a Blast.............................................. Requirements Regarding Misfires....................................... Requirements for Using Safety Fuses.................................. Use of Detonating Cord....................................................... Underwater Blasting............................................................ Plant and Equipment Concrete Conveyance Systems............................................... Reinforcing Steel .................................................................... Surface Preparation................................................................. Formwork and Falsework Vertical Shoring Tubular Welded Frame Shoring.............................................. Tube and Coupler Shoring...................................................... Single-Post Shores.................................................................. Vertical Slip-Forms.............................................................. Releasing and Moving Forms.............................................. Precast Concrete................................................................... 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Section 26 – Steel Erection....................................................................... 26-1 26.1 General Requirements for Erecting Steel Structures......................... 26-1 26.2 Requirements for Installing Permanent Flooring............................... 26–1 26.3 Requirements for Installing Temporary Flooring.............................. 26–2 26.4 Requirements for Installing Other Flooring....................................... 26–2 26.5 Requirements for Structural Steel Erections...................................... 26–2 26.6 Requirements for Plumbing-Up......................................................... 26–3 26.7 Requirements for Bolting................................................................... 26–3 26.8 Requirements for Riveting................................................................. 26-4 26.9 Requirements for Fire Protection....................................................... 26-4 Section 27 – Reclamation Drilling Standards......................................... 27-1 27.1 Standards for Site Selection and Working Platforms ........................ 27–1 27.2 General Requirements for Drill Rigs................................................. 27–2 27.3 Truck-Mounted Drills........................................................................ 27–3 27.4 Skid-Mounted Units........................................................................... 27–4 27.5 Drilling Operations............................................................................ 27–4 27.6 Underground Drilling Operations...................................................... 27–5 Section 28 – Watercraft and Dredging.................................................... 28-1 28.1 General Requirements for Watercraft Operations ............................. 28–1 28.2 Dredging Operations.......................................................................... 28–2 Section 29 – Marine and Diving Operations........................................... 29-1 29.1 Requirements for Contractor Diving Operations............................... 29-1 29.2 Requirements for Reclamation Diving Operations............................ 29–4 Tables Table Page 7–1 Permissible noise exposures........................................................... 7–18 7-2 Toilets at temporary jobsites........................................................... 7–22 7-3 Toilets at permanent facilities......................................................... 7–22 7–4 Heat stress control measures........................................................... 7–28 7-5 Equivalent Chill Temperature (ECT) in degrees Fahrenheit for different combinations of temperature and air speed (also called Windchill Index)................................................................... 7–29 7-6 Exposure to ionizing radiation........................................................ 7–32 7-7 Laser hazard classes........................................................................ 7–36 October 2009 xiii Tables (continued) Table 7-8 TLVs for static magnetic fields....................................................... 7–9 Asbestos work classification........................................................... 7-10 Minimum lighting requirements..................................................... 8-1 Eye and face protector selection guide........................................... 8–2 Filter lenses for protection against radiant energy.......................... 10-1 Inspection schedule for fire protection equipment.......................... 11-1 Maximum allowable size of containers and portable tanks, combustible..…. 12-1 Approach boundaries to exposed energized conductors/parts for qualified employees................................................................... 12–2 Equipment in transit clearances...................................................... 12-3 Equipment clearances for operations near energized overhead lines.…. 12–4 Working spaces around enclosures and equipment........................... 13-1 Permissible spans for wood Scaffold planks...................................... 13–2 Tube and coupler Scaffold dimensions .............................................. 13–3 Figure-four scaffold dimensions........................................................ 19-1 Crane and hoisting equipment design and construction standards.... 19-2 Crane and hoist equipment inspection criteria................................... 19-3 Safety factors for hoisting ropes used in personnel hoists................. 20-1 Applicable standards and regulations................................................ 29-1 Dive team recordkeeping................................................................... Figures Figure 3–1 Contractor's report of recordable injury/illness .............................. 3–2 Contractor monthly summary of occupational injuries/illnesses experience.…. 7-1 Respirator and respirable air system selection guide C-II .............. 7-2 Respirator and respirable air system selection guide C-III............. 7–3 Biohazard symbol........................................................................... 7–4 Radiation symbol............................................................................ 8-1 Recommended eye and face protectors........................................... 9-1 Danger, warning, and caution signs................................................ 12-1 Boundaries...….............…. 12–2. Access and working space requirements around enclosures and equipment.….. 12-3 Working space requirements for rear or side access.......................... Page 7–37 7–41 7–46 8–3 8–4 10-8 11-6 Page 3–5 3-7 7–13 7–14 7–26 7–34 8–5 9–2 12–3 12–8 12-9 Xiv October 2009 Figures (continued) Figure 12-4 Working space requirements for doors and hinged panels................ 25-1 Pipe couplings.…. 25-2 Crane boom mounted concrete conveyor System .............................. 29-1 Diving flag… Appendices A Job Hazard Analysis.......................................................................... B Contractor Safety Program ................................................................ C Electrical Grounding.......................................................................... D Wire Rope.…. F Slings … F Record of Performance Inspection and Test—Crawler, Locomotive, Truck, and Wheel Cranes ....................................... G Record of Performance Inspection and Brake Test— On-Highway Type Mobile Equipment ........................................ H Record of Performance—Inspection and Brake Test Off-Highway, Wheel-Type Construction Machines, Loaders, Dumpers, Scrapers, Graders, Tractor Water Wagons, and Similar-Type Machines........................................... Cleanout Operations........................................................................... Explosives.… Glossary of Terms, Definitions, and Acronyms................................ Referenced Material........................................................................... : Page 12-9 25–4 25-6 29-9 H-1 I-1 J–1 R3-1 October 2009 XV Section 1 Authority, Purpose, and Scope This section sets forth the authority, purpose, and scope of Reclamation Safety and Health Standards. 1.1 Authority for Reclamation Safety and Health Standards Federal law and departmental regulations provide the authority to expend funds and manpower to develop and implement programs that protect the safety and health of Federal and contractor employees and prevent accidental damage of Government property. (See 5 United States Code [U.S.C.] 7902; Sections 6 and 19 of Public Law 91-596, Occupational Safety and Health Act of 1970; 29 U.S.C. 651 et seq., 43 U.S.C. 1457, Executive Order 12196, 29 Code of Federal Regulations [CFR) 1960; Contract Work Hours and Safety Standards Act; and Departmental Manual, 485 DM.) These standards are incorporated into the Reclamation Manual by reference through SAF 01-01, Safety and Occupational Health - General, Para. 3.E, under a waiver authorized by the Commissioner dated December 22, 2009. 1.2 Purpose and Scope The standards prescribe the safety and health requirements for all Bureau of Reclamation (Reclamation) activities and operations. All contracts or agreements for performance of work on Reclamation facilities must incorporate provisions for compliance with these standards. These standards are consistent with the health and safety standards prevalent in industry, the Occupational Safety and Health Act of 1970, Public Law 91-596, and Department of the Interior regulations. This section sets forth the authority, purpose, and scope of Reclamation Safety and Health Standards. October 2009 1-1 Section 2 General Requirements This section sets forth the general requirements of Reclamation Safety and Health Standards. The section applies to all operations on Reclamation facilities and lands. 2.1 General Duty Requirements 2.1.1 Organization Duty. The operating organization must provide employees a safe and healthful work environment. This responsibility includes, but is not limited to, implementing and enforcing all applicable program elements and provisions of these standards. Equipment and facilities must conform fully with the standards contained and referenced in these standards. 2.1.2 Employee Duty. Employees must observe all safety and health regulations and comply with instructions issued to them by their supervisors. Employees must promptly correct unsafe working conditions or report them to their supervisor or other proper authority. 2.2 Other Codes and Statutes In addition to the requirements set forth in these standards, all operations on Reclamation facilities and operations utilizing Reclamation equipment must comply with applicable provisions of Federal, State, and municipal Safety, health, and sanitary statutes and codes. If there is a difference between the provisions of these standards and the safety and health regulations promulgated by the U.S. Department of Labor in Title 29 CFR, Parts 1910 and 1926, Occupational Safety and Health Act of 1970, or approved State plans, the more stringent provision will prevail. 2.3 Variances No variance to the provisions of these standards must be approved that endangers the health and safety of any person, is not consistent with the intent of the provisions of these standards, or would be a variance to Federal or State regulations. If a literal application of a Reclamation provision of these standards is impractical or creates conflicts, the appropriate office head or contracting officer (CO), in consultation with safety and health professionals, may authorize a variation to the provision. All requests for a variance must be in writing and directed to the appropriate office head or contracting officer’s representative (COR). The written request must include: (a) a reference to the specific provision of the standard, (b) an explanation as to why the provision is considered impractical, and (c) the proposed adaptation to the standard. The request must contain pertinent technical data, drawings, material or equipment specifications, October 2009 2–1 Reclamation Safety and Health Standards and other information that will enable the office head or CO to make a decision. The operation in question must not proceed until the Reclamation office head or CO provides written approval. 2.4. Requirements for Accident, Injury, and Illness Investigation and Reporting - & 2.4.1 Reclamation. Investigate and report accidents and incidents using the Department of the Interior Safety Management Information System. Any accident involving a fatality must be reported to the appropriate Occupational Safety and Health Administration (OSHA) office within 8 hours. 2.4.2 Non-Federal Operators of Reclamation Facilities. Operators must report to the appropriate Reclamation office all third party injuries, deaths, or substantial property losses that result or could result in claims against the Government. 2.4.3 Contractor. Contractors must report and investigate injuries and incidents in accordance with the section entitled, "Contractor Requirements." 2.5. Alcohol, Drugs, and Firearms Using intoxicating beverages and narcotics on Government property is not permitted. No one under the influence of alcohol or narcotics is permitted on the jobsite. Employees using medication(s) must ensure that their performance will not be impaired. Unauthorized firearms are not permitted on Reclamation property. 2.6. Public Safety Reclamation facilities must be operated and maintained in a manner that poses no excessive risk to the public. 2.7 Training 2.7.1. General. All employees must receive training about hazards and hazard control methods specific to their jobs. The employer is responsible for providing these instructions, together with ensuring that employees possess the necessary qualifications, licenses, and permits required to perform such work. 2.7.2 Employee Orientation. All employees must receive an orientation on provisions of the safety and health program. The orientation must include applicable requirements of safety and health policies, reporting accidents and injuries, first aid and medical care, emergency response, applicable Safety and health standards, and sources of information on safety and health questions. 2–2 October 2009 Section 2–General Requirements 2.7.3 Documentation. Document all training with, at least, the title, date, and length of training, instructor or provider, and names of employees completing the training. 2.8 Work Site Requirements All work sites and areas must be maintained to avoid potential hazards introduced by poor housekeeping and shoddy work practices. 2.8.1 Housekeeping. Good housekeeping, including provisions for routine scrap and debris removal, must be maintained in all areas. 2.8.2. Environmental Stewardship. Handling, storing, using, and disposing of waste must not contaminate or pollute water, air, or ground. Disposal must comply with Federal, State, and local regulations. October 2009 2–3 Section 3 Contractor Requirements This section sets forth requirements for contractors. It specifically addresses contractor responsibilities, certification requirements, safety programs, required meetings, safety and health professional support, inspection requirements, accident and incident investigating and reporting, monthly accident Summary report, training requirements, dismissal of employees who refuse to comply with occupational safety and health requirements, and dispute resolution. The requirements of this section apply to Reclamation contractors. 3.1 Contractor Responsibilities The contractor is responsible for ensuring that all work under contract meets or exceeds the OSHA standards in addition to complying with the Reclamation Safety and Health Standards contained herein. The contractor is responsible for ensuring safe work performance of employees and subcontractors. These standards also apply to offsite activities, equipment, and facilities that primarily support the contract work. Contractors must include provisions for coordination with the safety and health requirements of these standards in the terms and conditions of all contracts, subcontracts, and supply contracts. 3.2 Certification Requirements The manufacturer or a professional engineer (PE) must certify that the design of major or critical facilities, equipment, support structures, or Systems, embankments, shoring systems, and formwork (falsework) is structurally suitable for the intended use. This certification must be in writing and submitted to the Contracting Officer’s Representative (COR) before construction or use of Such facilities, equipment, or support systems. 3.3 Required Safety Programs The contractor must submit a comprehensive written safety program covering all aspects of onsite and applicable offsite operations and activities associated with the contract. (See appendix entitled, "Contractor Safety Program.") Unless adequately covered in the original plan, the contractor must Submit a supplementary detailed plan before starting each major phase of work or when requested by the COR. Onsite work must not begin until the COR has accepted the program or appropriate supplementary submittals. Initial and Supplementary submittals must include a timetable for completing required, detailed, job hazard analysis (JHAs). Accepting contractor initial and Supplementary programs only signifies that the contractor has provided adequate documentation to perform the work safely. It does not relieve the contractor of the responsibility for providing employees with a safe and healthful work environment or compliance with stated requirements and applicable specification paragraphs. October 2009 3–1 Reclamation Safety and Health Standards 3.4 Required Meetings 3.4.1 Contractor Safety Program Review. After the contractor Submits the written safety program requirements, a meeting must be held to review the program. The contractor must be prepared to discuss in detail the procedures to control the hazards likely to happen during major phases of the work, and the organizational assignments involved in administering the program. The contractor's principal onsite representative, general Superintendent, the COR, and the safety representative must attend this meeting. 3.4.2 Joint Safety Policy Meeting. The COR, the contractor's principal onsite representative, and designated members of respective staffs must participate in scheduled monthly safety meetings. These meetings must review the effectiveness of the contractor's safety effort, resolve health and safety problems relating to current operations, and provide a forum for planning safe future activities. The contractor must prepare and maintain meeting minutes in a manner prescribed by the COR. 3.4.3 Supervisory Safety Meetings. The contractor must conduct regularly scheduled (at least monthly) supervisory safety meetings for all levels of job supervision. The contractor must maintain a Summary report containing subject matter and signatures of all attendees and make it available for review by the COR. 3.4.4 Tool Box Safety Meetings. Each field supervisor or foreman must conduct at least one on-the-job or toolbox safety meeting each week, and all employees under their supervision must attend. The field Supervisor or foreman must maintain a record of each meeting, including signatures of attendees, and make it available for review by the COR. 3.5 Safety and Health Professional Support When the contract does not require the services of a full-time safety professional, the contractor must designate, in writing, a competent Supervisory employee, acceptable to the COR, to administer the safety program. However, if the CO considers the contractor's safety effort inadequate, the CO may require the contractor to employ a full-time qualified safety professional in place of a safety representative. These standards make further provisions for using safety and health specialists where special or technical expertise is required. 3.6 Required Inspections The contractor must ensure competent employees conduct frequent and regular (at least weekly) safety inspections of the worksites, materials, and equipment. The contractor must maintain detailed written inspection records and make them available for review by the COR. The contractor must prohibit the use of any machinery, tool, material, or equipment that is not safe and/or does not comply 3–2 October 2009 Section 3–Contractor Requirements with applicable requirement of these standards. The contractor must identify such machine, tool, material, or equipment as unsafe, by tagging or locking the controls to make them inoperable or by physically removing it from its place of operation. 3.7 Accident and Incident Investigating and Reporting 3.7.1 Report accidents and incidents immediately to the COR and appropriate contractor personnel. The contractor is responsible for providing and obtaining appropriate medical and emergency assistance and notifying the coroner, fire and law enforcement agencies, the Occupational Safety and Health Administration, and family members. Except for rescue and emergency measures, do not disturb the scene of the accident or incident, and do not resume the operation until authorized by COR. The contractor must assist and cooperate fully with the COR in conducting the investigations of the accident/incident and ensure availability of all information, personnel, and data pertinent to the investigation. When ordered by the COR, the contractor must conduct a separate and complete independent investigation of the accident or incident and submit a comprehensive report of findings and recommendations to the COR. The contractor must arrange, and be financially responsible for, the independent investigation and any equipment or material inspections or tests, or diagnostic studies required by the Government or contractor investigators. Further, for each injured person, the contractor must complete Reclamation form 7-2077, Contractor's Report of Recordable Injury/Illness, and submit it to the COR. See figure 3-1. 3.7.2 The contractor must report nonserious accidents or incidents immediately to the contractor's supervisor delegated authority to arrange for medical assistance and to investigate the accident or incident. After arranging for required medical assistance, the responsible supervisor must investigate the accident/incident. Within 3 working days following the accident, the contractor must submit to the COR a completed Reclamation form 7-2077, Contractor's Report of Recordable Injury/Illness, for all personal injuries, and a comprehensive narrative report for property damage accidents. 3.7.3 The contractor must report potentially serious accidents or incidents immediately to the COR. The contractor's involved equipment and worksite must remain secured until the contractor has completed a comprehensive investigation, acceptable to the COR, and the COR has given permission to resume work. Within 5 days following the investigation, the contractor must submit a detailed, written investigation report to the COR. 3.8 Contractor Monthly Accident Summary Report By the first day of each month, the contractor must submit a completed Reclamation reporting form 7-2218, Contractor Recordable Accident Experience, or equivalent, acceptable to the COR. See figure 3-2. October 2009 3–3 Reclamation Safety and Health Standards 3.9 Training Requirements 3.9.1 Orientation. The contractor must give each new contractor employee a written notice containing pertinent provisions of the safety and health program. The notice must indicate general policy and set forth procedures and regulations applying to the work environment, accident reporting, and first aid and medical care. Each employee must acknowledge receiving these instructions. The contractor must file this acknowledgment and make it available for review. 3.9.2 First Aid and CPR Training. Every contractor foreman must possess a current first aid and CPR certificate from a recognized provider. 3.9.3 Contractor Supervisor Training. All contractor onsite supervisors, including foremen, must attend a classroom review of applicable safety and health requirements within 30 days after construction begins and annually thereafter. Supervisors and foremen who begin work between formal training sessions must receive initial instructions from the contractor's safety representative and attend all subsequent annual reviews. Use these standards and the contractor's safety program as a text for all training sessions. The contractor must maintain records detailing course content and names of attendees and make them available for review by the COR. A Reclamation safety professional will be available for the formal classroom reviews to assist with safety and health standards. The COR may grant exceptions to Supervisory training requirements for short-term contracts or other discretionary reasons. 3.10 Refusal to Comply With Occupational Safety and Health Requirements The contractor must remove employees who refuse or repeatedly fail to comply with safe work practices and standards, or supervisors who fail to enforce compliance, from the associated work assignments. 3.11 Dispute Resolution If disputes involve safety issues, the work must not proceed until the dispute is resolved. 3-4 October 2009 Section 3–Contractor Requirements 7-2077 (8-86) Bureau of Reclamation CONTRACTOR'S REPORT OF RECORDABLE INJURY/ILLNESS Refer to Section 2 of Construction Safety Standards Each work related fatality and injury/illness (first aid cases excepted), shall be reported on this form. The completed form will be submitted to the contracting officer's representative within 3 working days from the date of the incident or onset of illness. Responsibility for completion and submission of this form for all onsite injuries/illnesses to contractor, subcontractor, or supplier form On (Number and Feature) SOCIAL MEDICAL ONLY (Never Date of Injury) |NJURY DISABILITY7 (Date YS return to full to avoid delay in report (see reverse side for estimating instructions) SUPERVISORY OPINION (Signature) FOREMAN OR IMMEDIATE SUPERVISOR PREVENTIVE ACTION TAKEN (Signature) PROJECT MANAGER OR SUPERINTENDENT (NOTE: Information in this report is to be used for the prevention of accidents and is not intended as a basis for injury claims, Recordable injuries/illnesses and workdays lost and injury classification shall be as defined on reverse side of this form.) Figure 3-1.—Contractor's report of recordable injury/illness. October 2009 3–5 Reclamation Safety and Health Standards 7–2077 (8-86) Bureau of Reclamation Work-related injury/illness: All injuries/illnesses to contractor, Subcontractor or supplier employees that result from an event or exposure on any contractor controlled worksite associated with the respective contract. Medical Cases: injuries/illnesses are defined as medical cases if (1) they can be treated only by a physician or licensed medical personnel, (2) they result in damage or harm to physical structure of a nonsuperficial nature (e.g. hairline fractures), (3) they impair bodily functions (i.e. normal use of senses, limbs, etc.), (4) they involve Complications requiring followup medical treatment. The following are generally considered medical treatment: g Treatment of INFECTION & Application of ANTiSEPTICS during second or subsequent visits to medical personnel tº Treatment of SECOND OR THIRD DEGREE BURN(s) & Application of BUTTERFLY ADHESIVE DRESSING(s) or STERISTRIPS in lieu of Sutures. & Application of SUTURES (stitches) g Removal of FOREIGN BODIES EMBEDDED IN EYE & Removal of FOREIGN BODIES from wound; if procedure is COMPLICATED because of depths of embedment, size or location ge Use of PRESCRIPTION MEDICATIONS (except in a single dose administered on first visit for minor injury or discomfort) te Use of hot or cold SOAKING THERAPY during second or subsequent visit to medical personnel e Application of hot or cold COMPRESS(ES) during second or subsequent visits to medical personnel & CUTTING AWAY DEAD SKIN (surgical debridement) & Application of HEAT THERAPY during second or subsequent visit of medical personnel § Use of WHIRLPOOL BATH THERAPY during second or subsequent visit of medical personnel e POSITIVE X-RAY DIAGNOSIS (fractures, broken bones, etc.) º ADMISSION TO A HOSPITAL or equivalent medical facility for treatment or prolonged observation. First Aid Cases: Cases (1) limited to one-time treatment and subsequent observation and (2) involve treatment of only minor injuries, not emergency treatment of serious injuries. Further, any one-time treatment and followup visit for the sole purpose of observation of minor scratches, cuts, burns, splinters, and so forth, which do not ordinarily require medical care are classified as first aid treatment. Such one-time treatment and followup visit for the purpose of observation is considered first aid even though provided by a physician or registered professional personnel. Visits to a doctor for an examination or other diagnostic procedure to determine whether the employee has an injury is classified as a first aid case if no injury is discovered or medical treatment is rendered. Conversely, if treatment is described and medical care is provided even by someone other than a physician or registered medical personnel, injury is classified as medical. Other examples of first aid cases not requiring reporting unless they result in loss of consciousness, restriction of work, or motion, or transfer to another job are: & Application of ANTiSEPTIC during first visit to medical personnel e Treatment of FIRST DEGREE BURN(S) º Application of BANDAGE(S) during first visit to medical personnel * Use of ELASTIC BANDAGE(S) during first visit to medical personnel. ſº Removal of FOREIGN BODIES NOT EMBEDDED IN EYE if only irrigation is required º Removal of FOREIGN BODIES from wound. If procedure is UNCOMPLICATED, and is, for example, by tweezers or other simple technique * Use of NONPRESCRIPTION MEDICATIONS and administration of single dose of PRESCRIPTION MEDICATION on first visit for minor injury or discomfort * SOAKING THERAPY ON INITIAL VISIT to medical personnel or removal of bandages by SOAKING e Application of hot or cold COMPRESS(ES) during first visit to medical personnel ë Application of OINTMENTS to abrasions to prevent drying or cracking DEFINITION OF TERMS • Application of HEAT THERAPY during first visit to medical personnel. • Use of WHIRLPOOL BATH THERAPY during first visit to medical personnel. NEGATIVE X-RAY DAGNOSIS BRIEF OBSERVATION of injury during visit to medical personnel. Note: The administration of a TETANUS SHOT or BOOSTER, by itself, is not considered medical treatment. However, these shots are often given in conjunction with the more serious injuries. Therefore, injuries requiring tetanus shots may be reportable for other reasons. illness Cases: Occupational illness of an employee is any abnormal condition or disorder, other than one resulting from an occupational injury caused by exposure to environmental factors associated with employment. It includes acute and chronic illnesses or diseases which may be caused by inhalation, absorption, ingestion, or direct Contact Some conditions may be classified as either an injury or illness (but not both), depending upon the nature of the event that produced the condition. For example, a loss of hearing resulting from an explosion (an instantaneous event) is classified as an injury, the same condition arising from exposure to industrial noise over a period of time would be classified as an occupational illness. Similarly, irritation of the throat from exposure to chlorine funes would be classified as an injury if it resulted from a ruptured tank And an illness if the exposure occurred over a period of time. The Adverse reaction to a tetanus shot given for a laceration would be classified as an injury. Back cases should always be recorded as an injury. it should be noted that all occupational illnesses are reportable and recordable incidents regardless of the type of treatment provided. Fatalities: Work related fatalities are reportable and recordable regardless of the time between the injury and the death or the length of the illness. Lost workdays attributable to the incident are not counted and any charged should be removed from the record. Lost Workdays: Lost workdays are defined as the number of workdays (consecutive or not), beyond the day of injury or onset of illness, the employee was away from work or limited to restricted work activity. The number of days away from work or days of restricted work activity does not include the day of injury or onset of illness or any days on which the employee would not have worked even though able to work, e.g. vacation days, days off, or holidays are not counted. Termination of employment may stop the count of lost workdays if unrelated to the employee's injury or illness. if termination is related to injury/illness, an estimate of actual workdays lost shall be made. Retirements unrelated to injury or liness stop the count of lost workdays. Otherwise days lost are estimated. Lost workday counts cease when injury or illness is determined as totally disabling. Lost workday count stops when position employee was in when injured is abolished due to work Completion, e.g. a dozer operator lost workdays count would not Continue beyond last day of dozer operations on the project even if the operator still could not perform the operator functions. Restricted work: The number of workdays on which, because of injury or illness: (1) the employee was assigned to another job on a temporary basis, (2) the employee worked at a permanent job less than full time, or (3) the employee worked at a permanently assigned job but could not perform all duties normally connected with it. Lost workday count stops when employee is permanently transferred to another permanently established position. Contractor-Controlled Worksite Associated with the Contract: The following and similar locations are considered contractor-controlled worksites: All areas within the boundaries of the construction site including shops, plants, storage areas, haul-roads and borrow and fill areas. All offsite locations (plants, shops, rock quarries, borrow areas, erection sites, etc.) used exclusively for supporting construction activities. All roads where traffic control is a contractor responsibility. Figure 3-1.-Contractor's report of recordable injury/illness (continued). October 2009 7-22.18 (7-96) Bureau of Reclamation CONTRACTORS MONTHLY SUMMARY OF OCCUPATIONAL INJURIES/ILLNESSES EXPERIENCE The prime contractor will submit this completed form to the contracting office's representative by the first day of each month. Included on this form will be the contractors, Subcontractors, and suppliers onsite injury/illness experience for the previous reporting period. Reporting period cutoff dates can coincide with appropriate pay periods as long as the ending date of this current report is the beginning date of the next report. All form terms are defined in Appendix DD of Reclamation Safety and Health Standards or elsewhere on this form. - REPORTNG PERIOD – STARTING ENDING RECORDABLE CASES INCIDENT RATES CONTRACTOR, TYPE OF NO DEATH SUBCONTRACTOR - LOST * CONSTRUCTION EMPLOYEES MAN-HOURS LOST WORKDAY TOTAL AND LOST LOST SUPPLIER – SPEC. N.O. EXPOSURE | WORKDAYS TOTAL {DEATHS CASES CASES wº WORKDAYS 1 2 3 4 5 6 7 8 9 TOT 11 PRIME CONTRACTOR NAME SPEC, NO. SUBCONTRACTOR SUPPLIERS TOTAL | | | | | | | | CUMULATIVE TOTAL | | | | | | | | Column 1. Name of General Contractor and General Specification No. only. Combine all subcontractor and/or supplier data under respective headings. Cumulative totals start from first day of onsite work under the specification. - Column 2. Major classification or type of work for contractor (earth dam, concrete dam, canals, tunnel, pumping plant, power facilities, etc.). Minor classification to supplier or subcontractor (concrete work, earthwork, repair work, etc.). Column 3. Average number of employees during reporting period. Include only onsite personnel. Number of subcontractor or supplier employees can be estimated by dividing number of estimated man-hours by 8 x number of days in reporting period ( Number of man-hour ) (8 x number of days of reporting period) Column 4. Actual man-hours of Onsite exposure. Do no include vacation time, holidays, down periods, etc. Column 5. Lost workdays include actual days from work, restricted workdays, and days worked in another assigned position. (See Appendix DD of Reclamation, Safety and Health Standards for detailed explanation of lost workdays and restricted work.) Column 6. Total of fatalities, lost workday cases, restricted work cases or transfer to other job cases, and medical cases reported on all forms 7-2077. Contractor's Report of Recordable injury/illness, submitted during the reporting period covered on this form. Column 7. Fatalities are charged to date of injury or onset of illness regardless of date of death. Column 8. Includes all cases submitted during this reporting period on forms 7-2077, Contractor's Report of Recordable Injury/liness, that show figures under headings entitled, "Workdays lost time" or "Days of restricted work or transfer to other job." (See Appendix DD of Reclamation Safety and Health Standards.) g Column 9, 10, 11. Incident rates are defined on the number of injuries/illnesses or lost workdays related to a common exposure base-100 full-time workers or 200,000 man-hours of exposure (100 workmen x 40hrs/week x 50 weeks/year = 200,000). These rates are calculated as follows: Total Cases (Column 9) = Total cases (column 6) x 200,000 Man-hours of Exposure (column 4) Death, and lost = Deaths (column 7) and lost workday cases (column 8) x 200,000 Workday cases Man-hours of exposure (column 4) (column 10) Lost workdays = Lost Workdays (Column 5) x 200,000 (column 11) Man-hours of exposure (column 4) 3. Section 4 Work Planning This section sets forth the requirements of work planning. It includes hazard assessment, job hazard analysis, communications, emergency response plan, and lightning hazards. This section applies to all Reclamation and contractor activities. 4.1 Hazard Assessments The responsible supervisor, consulting with a safety or health professional if needed, must assess the workplace and work activities to determine if hazards are present or are likely to be present. The supervisor must develop a written Job Hazard Analysis (JHA) if warranted by identified or potential hazards. If there is potential exposure to any chemical, physical, or biological agent which may have a detrimental effect, the supervisor must ensure that a health hazard assessment is included in the JHA. 4.2 Requirements for Job Hazard Analysis 4.2.1 Requirement. The responsible supervisor, consulting with employees who will perform the work and a safety and health representative, if needed, must develop a written JHA if required by the hazard assessment. The supervisor and employees must review the JHA at the Tool Box Safety meeting before performing the work. A copy of the JHA must be available at the work site. 4.2.2 Written Procedure. Written procedures for selected operations must prescribe how actions should be accomplished, the proper sequence, equipment required, specific instructions or limitations, potential hazards with preventive measures, and instructions. Written procedures also must reference appropriate codes, standards, and regulations. 4.2.3 Basic Elements of JHA. Record developed written procedures in narrative form or on a standard printed form. See example in the “Job Hazard Analysis” appendix. At a minimum, the JHA must include the following basic elements: a. Title: Identifies project and specifies operation. b. Number: Used for recording and indexing. c. Date: Required to ensure procedure is current. Include annual or biennial revision dates with reviewer's initials. d. Description of work to be performed. October 2009 4-1 Reclamation Safety and Health Standards e. Equipment, tools, and facilities involved. f. Employee knowledge, skills, physical ability, and certification required. g. Principal steps of operation in sequence: break down operations only into the sequence of significant steps necessary to ensure adequate consideration of important items. h. Identification of hazards: 1. Physical 2. Chemical 3. Biological i. Identification of hazard control measures: 1. Engineering controls 2. Administrative controls 3. Safety equipment and apparel j. References: Reference to codes, standards, or regulations. k. Signatures of the supervisor and the reviewing official. 4.2.4 As work is performed under a JHA, reassess the JHA to ensure that hazards have been addressed and adequate hazards controls have been implemented. Job site monitoring and observation of work activities must be a basis for assessment and revision. Where controls are determined to be insufficient, halt work until adequate controls can be developed. 4.3 Employee Training and Physical Qualifications 4.3.1 Training Qualifications. Do not assign any work until the employee has been adequately trained to perform the task. 4.3.2 Physical Qualifications. All employees must be physically and medically qualified, as appropriate, for performing their assigned duties. 4.4 Working Alone When employees must work alone and when the possibility of injury and inability to provide medical treatment could create life-threatening situations, supervisors must implement protective measures. The JHA process will determine appropriate measures and will address the specific situations and hazards. 4.4.1 Communication. An effective means of communication must be available. This communication could include cellular phone, two-way radios, 4-2 October 2009 Section 4–Work Planning hard line telephones, and check-in and check-out procedures. Selected communication must be tested prior to start of operation to Verify that equipment will operate efficiently in the environment. When an employee is working alone in an isolated location, make frequent checks to ensure the employee’s safety. In some instances, employees (dam tenders) are stationed in isolated work areas and generally perform their duties alone. At a minimum, daily communication identifying activities and locations for that day are required. 4.4.2 Emergency Response Procedures. An emergency response plan must be written and all employees informed about the plan and procedures. Employees working alone must have an effective way to obtain emergency assistance. If an employee misses a pre-determined check-in, initiate emergency procedures. 4.4.3 Emergency Response Plan. Emergency response plan must include provisions for emergency medical care and treatment. Include arrangements for ambulance service, emergency treatment, and maintain a list of phone numbers. The plan must be submitted to and approved by the COR prior to the start of operation. 4.5 Requirements for Lightning Hazard Plan When outdoor work is performed where a lightning hazard has been identified, a lightning hazard plan shall be developed. This plan shall contain, as a minimum, the following items: • A designated person(s) responsible to monitor the weather to initiate the evacuation process when appropriate. • A protocol to notify all persons at risk from the lightning threat. Depending on the number of individuals involved, a team of people may be needed to coordinate the evacuation plan. • Safer sites identified beforehand, along with a means to route the people to those locations. • An “All Clear” signal identified that is considerably different than the “Warning” signal. October 2009 4-3 Section 5 Medical Services and First Aid 5.1 General Requirements This section sets forth the requirements for medical services and first aid. 5.1.1 Requirement. Emergency medical services must be readily available for employees and employees must know how and where to access the Services or supplies. Adequately train employees to render first aid and cardiopulmonary resuscitation (CPR). Provide adequate first aid supplies to address medical emergencies. 5.1.2 Communication. Make reliable means of communication to contact emergency medical facilities. Provide specific guidance on actions to take when a medical emergency occurs. Conspicuously post emergency numbers (such as 911). 5.1.3 Signs. Post signs to clearly indicate the location of a first aid station and first aid kits. 5.2 Requirements for Medical Services 5.2.1 Minimum requirements for medical first aid stations are as follows: a. In the absence of readily available medical services, facility locations with more than 99 employees (total number of employees on the largest shift) must have a first aid station equipped as directed by a consulting physician, preferably one specializing in occupational health medicine. The first aid station must have, at least, a stretcher, blanket, eye wash Solutions, and supplies to treat anticipated hazards. b. A registered nurse (RN), an emergency medical technician (EMT), or a paramedic must be on duty at the on-site first aid station, except when on emergency call. 5.2.2 Make an assessment to determine the number of employees to be trained to administer first aid and CPR, but at least one employee per shift. The assessment must include analysis of the injury and illness log experience, hazardous operations, work environment, and consultation with a health care professional. 5.2.3 In isolated or remote work locations, all employees must be qualified to administer first aid and CPR. Where the job hazard analysis indicates significant risks, the job planning must include provisions for first aid assistance. Employee training intervals for first aid and CPR must be in accordance with the American Red Cross or the American Heart Association. October 2009 5–1 Reclamation Safety and Health Standards 5.3 Requirements for First Aid Kits On projects with less than 100 people, first aid supplies will be provided and accessible. At least one full kit must be provided for every 25 employees. 5.3.1 Consensus standard ANSI Z308.1, Minimum Requirements for Industrial Unit-Type First Aid Kits, lists and establishes a minimum assortment of first aid treatment packages that first aid kits should contain. The basic fill kit must include the following: a. Absorbent compress (32 square inches, with no side Smaller than 4 inches) b. Adhesive bandages c. Adhesive tape d. Antiseptic applications (0.5 gram per application, total 0.14 fluid ounces) e. Burn treatment applications (0.5 gram per application, total 0.14 fluid ounces) f. Two pairs of medical exam gloves, and two additional pairs of latex gloves g. Sterile pads (3 by 3 inches) h. Triangular bandage (40 by 40 by 56 inches) i. Mouth protective valve for CPR j. Disinfectant k. Biohazard disposal receptacle However, when larger operations or multiple operations occur at the same location, supervisors must determine the need for additional first aid kits at the work site, additional types of first aid equipment and Supplies, and additional quantities and types of supplies and equipment in first aid kits. The Supervisor must choose first aid supplies in consultation with a health care professional or by a person competent in first aid and knowledgeable about the hazards of that workplace. 5.3.2 Government-owned motor vehicles, aircraft, and watercraft must carry a first aid kit. 5.3.3 Inspect first aid kits monthly (and weekly for construction activities). The label inside the kit lid must include an inventory of the kit’s contents. The inspector must verify that the listed items are available and that the sterile packaging is intact. Record the date of the last inspection. 5–2 October 2009 Section 5—Medical Services and First Aid 5.4 Ambulance Services Provisions for ambulance or emergency services must be planned prior to operations. Acceptable ambulance service may be provided by a licensed agency that renders service or a standby emergency vehicle for that purpose at the jobsite. October 2009 5–3 Section 6 Emergency Plans This section describes emergency plans, including general requirements, what they must include, employee orientation, alert systems, emergency communications, and actions to resume normal operations. 6.1 General Requirements of Emergency Plans Emergency plans must ensure employee and public safety, protection of property, and continuity of essential operations. These plans must address foreseeable emergency events, employee responsibilities, emergency response procedures, training, and equipment; must be in writing; and must be reviewed with all affected employees. Test emergency plans at least once every 12-month period to ensure effectiveness. 6.1.1 Where outside emergency services are used, provide at least the following information to the outside responders: • Facility plans that provide the physical layout of the facility • Locations of hazardous chemicals • Locations of hazardous equipment • Conduct periodic tours of the facility to familiarize the responders • Function of the alarm, elevators, and communication systems • Location and function of emergency equipment in the facility 6.1.2 Requirements for emergency responders include at least the following: • Specialized training commensurate with actual tasks • Specialized protective equipment and periodic drills with the equipment • Specialized rescue equipment and periodic drills with the equipment • Medical evaluations • At least four employees to conduct an initial entry by two individuals • Specialized, tested communications procedures and equipment • A detailed written plan 6.2 Emergency Plans Plans must include: • Lines of authority for emergency procedures • Training requirements, including PPE, for all assisting in the emergency evacuation of personnel October 2009 6–1 Reclamation Safety and Health Standards • Training requirements for communicating the plan to affected personnel • Requirements for emergency equipment • Escape procedures and routes • Critical facility operations • Employee accounting following an emergency evacuation • Rescue and medical duties • Means of reporting emergencies • Contacts for information or clarification • Communication systems and procedures 6.3 Employee Orientation Review the plan with all affected employees when first developed, whenever employees’ responsibilities change, when the plan changes, and periodically. Upon initial assignment, brief new employees. 6.4. Alert Systems for Emergency Situations Alert systems are alarms or procedures designed to warn of existing or imminent emergency situations. They must be developed and tested to ensure all persons likely to be affected by emergency situations are familiar with the systems and will receive adequate warning to take appropriate actions. Alert Systems may also be designed to alert and summon emergency response personnel. 6.5 Emergency Communications Conspicuously post emergency telephone numbers and reporting instructions for ambulance, medical services, hospital, fire, and police. Familiarize all personnel with emergency communications procedures. Telephone lines and radio frequencies must be kept clear for use by those in charge during an emergency. 6.6 Resuming Normal Operations Normal operations may resume only after appropriate actions have been taken to ensure that safe conditions exist before resuming normal operations. Do not jeopardize the safety of employees, the public, or property because of the urgency to resume operations or to restore service. 6.7 Emergency Response to Hazardous Substance Releases In general, Reclamation requires a strategy for dealing with uncontrolled releases of hazardous substances. You are provided a choice which will determine the program elements and the complexity of implementation necessary to meet the 6–2 October 2009 Section 6—Emergency Plans requirements of these standards. You need to address whether or not you expect your employees to respond to emergency hazardous material spills. Emergency response is a response effort by employees from outside the immediate release area or by other designated responders to an occurrence that results, or is likely to result, in an uncontrolled release of a hazardous Substance. Incidental releases, where the substance can be absorbed, neutralized, or otherwise controlled at the point of release by employees in the immediate release area or by maintenance personnel, are not considered to be emergency responses within the scope of this standard, as long as there is no potential safety or health hazard. 6.7.1 General Requirements When Employees Are Expected to Respond. If you expect employees to respond to hazardous substance releases at locations other than identified hazardous waste sites which fall under the requirements of the hazardous waste site operations section, you are required to develop an Emergency Response Plan and ensure that employees are designated, trained, and equipped to safely deal with the emergency. a. Pre-planning. You must identify the types, quantities, and locations of hazardous substances; determine the relative hazard of each substance; and develop response procedures and training for worst-case scenarios. b. Emergency Response Plan. You must have a written plan in place prior to commencement of emergency response operations. This plan will be incorporated into the broader Emergency Action Plan developed for your site, covering responses by all employees to a broad range of potential emergencies. The plan must include at least all the following elements: • Pre-emergency planning and coordination with outside parties • An outline of personnel roles, lines of authority, training, and communication • Emergency recognition and prevention procedures • Details about safe distances and places of refuge • Site security and control procedures • Evacuation routes and procedures • Emergency alerting and response procedures • Decontamination procedures • Emergency medical treatment and first aid procedures • Methods for evaluation of response and followup procedures October 2009 6–3 Reclamation Safety and Health Standards • Information on the location of Material Safety Data Sheets (MSDS), personal protective equipment (PPE), and emergency equipment c. Incident Command System. You must develop a system that identifies your senior emergency response official (Incident Commander) who has ultimate site control responsibility and authority. Responsibilities of the commander include: • Identifying, to the extent possible, all hazardous substances or conditions present • Addressing site analysis, use of engineering controls, maximum exposure limits, hazardous substance handling procedures, and use of new technologies • Implementing appropriate emergency operations • Determining, through monitoring, when PPE or respiratory protection is required • Assuring that PPE worn is appropriate for the hazards encountered during emergencies d. Training. You are required to provide specialized training for responders based upon their duties and functions within your plan. The skill and knowledge levels required for all new responders must be conveyed to them through training before they are permitted to take part in actual emergency operations. There are a minimum of five types of responders, each with specific training expectations to be met. They are: First responder awareness level First responder operations level Hazardous materials technician Hazardous materials specialist • Onsite incident commander A first responder awareness level employee is an individual who is likely to witness or discover a hazardous substance release and who, through training, is expected to initiate a response sequence by notifying appropriate authorities of the release. They are not expected to take further action. A first responder operations level employee is an individual who is expected to respond to releases as part of initial actions to protect nearby personnel, property, or the environment from the effects of the release. They are trained to respond defensively to a release without necessarily being expected to stop the release. A hazardous materials technician level employee is an individual who is expected to stop the release. They assume a more aggressive role, perhaps October 2009 Section 6—Emergency Plans approaching the point of release in order to plug, patch, or otherwise stop the release of hazard substance. A hazardous material specialist level employee is an individual who is expected to respond with and provide support to technician level responders. They require more specific knowledge of the substances they may be called upon to contain. They act as a liaison with other outside authorities in regard to site activities. An onsite incident commander is an individual who is expected to assume control of the incident scene upon notification of release. You must provide training which meets the following minimum expectations associated with each type of responder. 1. First responder awareness level. Training enabling the individual to demonstrate: • Understanding of hazardous substances and their risks • Ability to identify hazardous substances in an emergency • Understanding of their role in the plan • How to notify appropriate entities 2. First responder operations level. A minimum 8 hours of training enabling the individual to demonstrate: • Knowledge of basic hazard and risk assessment techniques • How to select and use proper personal protective equipment • Understanding of basic hazardous materials terminology • How to perform basic control, containment, and/or confinement operations within the capabilities of the resources and equipment available • How to implement basic decontamination procedures • Understanding of the established standard operating procedures 3. Hazardous materials technician. A minimum 24 hours of training enabling the individual to demonstrate: • How to implement the emergency response plan • Knowledge of the classification, identification, and verification of known and unknown material by using field survey instruments and equipment • Ability to function within the assigned role in the incident command system • Knowledge to select and use proper specialized chemical personal protective equipment provided October 2009 6–5 Reclamation Safety and Health Standards Knowledge of hazard and risk assessment techniques Performance of advance control, containment, and/or confinement operations within the capabilities of the resources available Understanding of implementation of decontamination procedures Understanding of termination procedures Understanding of basic chemical and toxicological terminology 4. Hazardous materials specialist. A minimum 24 hours of training enabling the individual to demonstrate: How to implement the emergency response plan Knowledge of the classification, identification, and verification of known and unknown material by using field survey instruments and equipment Knowledge of the State emergency response plan Knowledge on selecting and using proper specialized chemical personal protective equipment provided Knowledge of in-depth hazard and risk assessment techniques Performing advance control, containment, and/or confinement operations within the capabilities of the resources available Understanding of implementation of decontamination procedures Understanding of termination procedures Understanding of basic chemical and toxicological terminology 5. Onsite incident commander. A minimum 24 hours of training with elements included meeting first responder training as well as enabling the individual to demonstrate: How to implement the incident command system How to implement the site emergency response plan Knowledge of the hazards and risks associated with employees working in chemical protective clothing How to implement local, State, and Federal emergency response plans Knowledge of decontamination procedures e. Annual refresher training. You must annually provide training to maintain individual competencies and substantiate that employees can demonstrate competency in their level of emergency response. If time October 2009 Section 6—Emergency Plans periods lapse regarding these demonstrated competencies for more than 2 years, individuals must be provided training meeting the initial training requirements. 6.7.2 General Requirements When Employees Are Not Expected to Respond. If you do not permit employees to respond to hazardous substance releases, and you will evacuate the employees from the danger area when an emergency occurs, you are required to specify this in the comprehensive emergency action plan (employee emergency and fire prevention plans) as required in other parts of this section. October 2009 6–7 Section 7 Occupational Health This section sets forth the requirements and standards for Reclamation’s occupational health programs. It covers the following specific areas: Employee Exposure Standards Health Hazard Assessments Exposure Control Hazard Control Plans Recordkeeping Medical Surveillance Hazard Communication Program Respiratory Protection Noise Exposure and Hearing Conservation Sanitation Exposure to Hazardous Chemicals in Laboratories Bloodborne Pathogens Heat Stress and Cold Stress Ionizing and Non-ionizing Radiation Asbestos Lead Illumination 7.1 Employee Exposure Standards An employee exposure measures dose, toxicity, and route of entry to an employee for a specified period of time. Maintain employee exposures to airborne contaminants at or below the more protective requirements of the OSHA permissible exposure limits (PELs) or the American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Values (TLVs) for Chemical Substances and Physical Agents. 7.2 Requirements for Health Hazard Assessments A health hazard assessment is a study of the worksite, including identification of potential to hazardous materials or atmospheres, equipment, and work procedures. 7.2.1 Exposure Assessment. The exposure assessment is a process that determines the magnitude (including dose and toxicity), duration, and route of entry of a potential health threat. Conduct health hazard assessments for all facilities and operations to determine the extent of existing, as well as introduced, health hazards (physical, chemical, and biological). October 2009 7–1 Reclamation Safety and Health Standards 7.2.2 Exposure Monitoring. Conduct exposure monitoring when hazardous materials or physical agents are present in the workplace. Also use exposure monitoring to: Evaluate new processes and establish baselines Evaluate engineering controls Investigate employee complaints Comply with Federal, State, and local regulations Conduct investigations or research Periodically monitor exposure when employees wear respiratory protection, use hearing protection devices, are exposed to radiation sources, or when monitoring is required by specific standards. A qualified person must direct and supervise employee exposure monitoring. 7.3 Requirements for Exposure Control 7.31 Engineering Controls. Use engineering controls as the primary means to minimize workplace health hazards. Engineering controls may include, but are not limited to, the use of enclosures, isolation, substitution of materials, or ventilation. 7.3.2 Administrative Control Measures. Use administrative controls such as scheduling reduced work times in high exposure areas, erecting signs, training employees, and specific job procedures to reduce personnel exposures. 7.3.3 Personal Protective Equipment. Use personal protective equipment to protect employees from their environment when engineering and administrative controls are not adequately protective. 7.3.4. Assessment. Complete a written assessment on the feasibility of engineering controls when either of the following occurs: a. The air contaminant concentrations meet or exceed an action level (which is 50 percent of the more stringent of OSHA PEL’s, ACGIH TLVs, or other specific occupational-based exposure standard in effect). b. The source noise level meets or exceeds 85 dBA. 7.4 Requirements for the Hazard Control Plans 7.4.1 Air Contaminant Control Plan. Establish an air contaminant control plan when an air contaminant is produced by stationary or portable sources at concentrations that reach an Action Level. An Action Level is defined as one- half of an established PEL or TLV, unless otherwise stated in a specific standard. The plan will reflect the means and processes used to: a. Identify all contaminant sources. 7–2 October 2009 Section 7–Occupational Health b. Track corrective actions associated with contaminant sources. c. Conduct area monitoring to determine the effectiveness of the controls applied. d. Complete job hazard analyses for operations with air contaminant exposure. e. Provide exposure control through the use of administrative controls or use of the personal protective devices when engineering control is infeasible. f. Implement a medical surveillance program, when necessary. 7.4.2 Noise Control Plan. Establish a noise control plan when noise is produced by stationary or portable sources expose personnel to 85 or more decibels (dBA). The plan will reflect the means and processes used to: a. Conduct noise surveys to identify, inventory, and label all sources that expose personnel to 85 dBA or more. b. Track corrective actions associated with noise sources. c. Conduct area monitoring to determine the effectiveness of the controls applied. d. Complete job hazard analyses for operations with noise source exposure. e. Provide exposure control through the use of administrative controls or the use of personal protective devices when engineering control is infeasible. f. Implement a hearing conservation program, when necessary. 7.5 Recordkeeping Requirements Maintain employee medical, exposure monitoring, and training records in accordance with OSHA 29 CFR 1910.1020, the Privacy Act of 1974 (P.L.93– 579), and FPM 293. Follow the employee medial records maintenance guidance found in the Department of the Interior’s Occupational Medicine Program Handbook. Medical and exposure monitoring records must be maintained for the duration of employment plus 30 years. 7.6 Requirements for Medical Surveillance 7.6.1 Requirements for Medical Surveillance are Determined by Exposure or Risk. Include an employee in a medical surveillance program after an initial hazard assessment for certain high demand jobs; where required by specific Federal regulations; after exposure monitoring verifies October 2009 7–3 Reclamation Safety and Health Standards the necessity; or when employees are exposed to or exhibit symptoms of exposure to chemicals, dust, noise, and other workplace hazards as determined by credible exposure monitoring. 7.6.2 Medical Administration. When medical surveillance is required, it must be conducted under the direction of a physician who specializes in occupational medicine. The medical surveillance program must be based on a comprehensive evaluation of the workforce, worksites, and job duties. Provide the examining physician with a description of duties that relate to the hazardous workplace, results of employee exposure monitoring, a description of personal protective equipment used, and information from previous medical examinations. 7.6.3 Notification. Notify employees of their inclusion in the program and educate them as to the program’s goals, benefits, and procedures. Provide employees with a written summary of any examination, as well as laboratory tests results. Recommendations for any additional tests relating to the medical Surveillance program and information on non work-related problems requiring further medical evaluation must be conveyed to the employee in a timely manner. The medical provider will provide the employer with the physician’s opinion concerning: (1) any detected medical conditions that place the employee at increased risk of harm from continued performance on the job, (2) any recommended work modifications, and (3) a statement that the employee has been informed of the results and any other matters requiring further medical followup. 7.7 Hazard Communication Program Requirements 7.7.1 General Requirements. Obtain Material Safety Data Sheet (MSDS) for any substance possessing combustible, flammable, corrosive, explosive, or toxic properties. Make MSDS readily available and accessible by employees. All persons who use hazardous materials must receive training. 7.7.2 Written Program. Establish a written hazard communication program wherever employees use, store, or produce substances with hazardous properties. Exceptions to this requirement include laboratories where the chemical hygiene plan is required. The OSHA 29 CFR 1910.1200 mandatory Appendices A, B, and D shall be included in all written programs. 7.7.3 Program Requirements. The written program must identify the means used and the individuals responsible for performing the following: a. Maintaining an inventory of all hazardous substances that are available to employees and regulatory officials at the point of use or storage. b. Maintaining an MSDS for each inventoried substance that is available to employees and regulatory officials at the point of use or storage. c. Legibly and prominently label all containers of hazardous substances. The label must identify the material link it to other required information 7–4 October 2009 Section 7–Occupational Health resources (inventory and MSDS), identify the primary hazard(s), and state appropriate precautions such as “Do not use near open flame.” d. Providing and documenting hazard communication training for each employee who uses or stores inventoried substances. The training must cover the following issues: 1. Terminology used in, and elements of, an MSDS. 2. Location(s) of written program, hazardous substance inventory, and MSDS files. 3. Individuals responsible for hazard communication program. 4. The physical and health hazards of substances used and stored in the workplace and specific protective measures. 5. How to use the labeling system. 6. How to recognize tasks that may lead to hazard exposure. 7. How to use work practice, engineering controls, and PPE to limit exposure. 8. How to obtain information on the types, selection, proper use, location, removal, handling, decontamination, and disposal of PPES. 9. Who to contact (and what to do) in an emergency. e. Responding to hazardous substance spills/emergencies. f. Annually assessing and reporting the status of implementation of the program elements. 7.8 Requirements for Respiratory Protection Reclamation requires using respiratory protective equipment when inhalation hazards are anticipated to meet or exceed 50 percent of the PEL, TLV, or other accepted exposure limit. Reclamation requires written programs for respirator UISC. 7.8.1 General Requirements for Respiratory Protection. If the worksite has respiratory hazards, measure the atmospheric contaminants and require employees to use protective equipment properly. a. Job Hazard Analysis. Provide a written job hazard analysis (JHA) for every operation during which a respirator of any type is used. The JHA must assess the perceived respiratory hazard. Measuring or estimating airborne contaminant concentrations with confidence allows for the determination of whether respirators are required and what respirator type will provide adequate protection. These determinations are generally October 2009 7–5 Reclamation Safety and Health Standards based on the relationship of the airborne contaminant concentration to an established exposure limit such as a permissible exposure limit (PEL) established by OSHA. b. Failure to Measure Airborne Contaminants. If you do not measure air contaminant concentrations or estimate based on Supporting studies, you must consider the atmosphere to be “immediately dangerous to life or health” (IDLH). This assumption forces the use of the most stringent respiratory protection program requirements. The absence of a JHA that appropriately characterizes the workplace atmosphere requires the use of more restrictive, burdensome, and costly equipment, as well as additional personnel, to enter the contaminated atmosphere. (See the Subsection on IDLH entry.) c. Written Program Requirement. Respiratory protective equipment will not be used by any person until a written program meeting the minimum requirements of these standards is established and all of the requirements of the program have been met. Base program requirements on the type of respirator used and whether respirator use is exclusively Voluntary at a site. d. Delegation of Responsibility and Authority. Identify a program coordinator responsible for implementing the respiratory protection program for all sites where respiratory protection is used. Delegate this coordinator sufficient authority to implement the program. Select a coordinator who is qualified by appropriate training or by experience commensurate with the complexity of the program and the respirator use requirements. - e. Mandatory Records. Maintain the following documents in a manner that allows for efficient program administration and evaluation: Pertinent job hazard analysis Written voluntary use requests Respirator selection criteria Medical evaluations Fit testing documentation Training records Program evaluation records Keep the following available onsite: • Respirator selection criteria • Record of completion for medical qualification of all respirator UISCTS • Record of completion for fit testing of all respirator users 7–6 October 2009 Section 7—Occupational Health Record of completion for required respiratory protection training of all respirator users Workplace airborne contaminant monitoring records Maintain the following records in the employee medical folder. Results of personal physicals Personal exposure monitoring results Personal medical surveillance records 7.8.2 Requirements for the Written Program. If you require personnel to use respiratory protection of any kind, provide a written program (except for the Voluntary use of a filtering facepiece type). a. Program Elements for Sites Where Respirator Use is Required. Write your own site-specific program if respirators are required at your site. The written program will contain or reference all the applicable JHA(s) that indicate respirator use. The JHA will include exposure monitoring data and clarify the scope of the hazard and the need for respiratory protection. Include these elements in your site program: • Respirator selection • User training • Respirator-user medical • Respirator qualification maintenance • Fit testing • Recordkeeping • Program evaluation 1. Selecting respirators. Use only respirators certified by the National Institute for Occupational Safety and Health (NIOSH). (a) Selection criteria. Base your selection of respirators for required use on known or anticipated atmospheric conditions, contaminant warning properties, worksite physical limitations, established respirator protection factors and user factors affecting respirator performance. (b) Protection against gases and vapors. Select an air-supplying respirator unless the respirator (air-purifying) is equipped with an end-of-service-life indicator (ESLI) or a change schedule for the cartridges or canisters is included in the program, which is based upon objective information, data, or experience. (c) Protection against particulates. Select an air supplying respirator unless the respirator (air-purifying) has a filter with one of the following qualifications: • Certified by NIOSH as a high efficiency particulate air (HEPA) filter according to 30 CFR part 11 October 2009 7-7 Reclamation Safety and Health Standards • Certified as a particulate filter according to 42 CFR part 84 • The primary particulate contaminants have a mass median aerodynamic diameter (MMAD) greater than 2 micrometers(D), in which case, a respirator (air-purifying) may be equipped with any particulate filter certified by NIOSH. 2. Providing medical determinations. Allow respirator use only when there is no negative impact on the health of the employee using the respirator. Provide medical evaluations for employees before they are allowed to use respirators to determine their ability to wear a respirator without suffering adverse effects. (a) Medical evaluator. The evaluator must be a physician or licensed health care provider with the appropriate knowledge to make a judgement. Before the medical evaluation, employees must complete the OSHA Respirator Medical Evaluation Questionnaire, 29 CFR 1910.134, Appendix C for the medical evaluator. (b) Employee information. Before any evaluation, provide the medical evaluator the following information about the conditions of respirator use: • Type and weight of respirators to be used • Duration and frequency of use • Expected physical effort during use • Expected use of additional personal protective equipment • Expected temperature and humidity to be encountered • Anticipated workplace hazards and potential exposures (c) Medical evaluator information. The medical evaluator must furnish to the employer information that: • States the employee’s ability to wear the identified respirator types under the specified conditions without adverse effect • Specifies limitations on respirator use or provides another type respirator which would mitigate existing medical condition • Identifies any need and time limit for a followup examination • States that the employee has been given a copy of the recommendations 7–8 October 2009 Section 7–Occupational Health (d) Additional medical evaluations. Provide subsequent medical evaluations or consultations not specified by the medical examiner when: • An employee using a respirator requires an explanation or consultation regarding the evaluation results • An employee using a respirator reports medical signs or symptoms related to his ability to use a respirator • A supervisor or program coordinator determines a need for reevaluation • Workplace conditions or expectations change and substantially increase the employee’s physiological burden 3. Fit testing. Before using a respirator, provide a complete test for each individual that verifies a satisfactory fit of the selected tight- fitting facepiece. This test will include each of the following: (a) Facepiece selection. Provide a suitable number of facepiece choices that allow a proper fit and acceptable comfort for the user. (b) Test protocol. Use the OSHA protocol, which may be found in 29 CFR 1910.134. (c) Test type. Require quantitative tests except where the negative pressure air-purifying respirator must achieve a fit factor of 100 or less, or where the tight fitting facepiece is used with an atmosphere-supplying or powered air-purifying system and is tested in the negative mode. (d) Retesting. Provide subsequent testing annually or when: • The use of a different facepiece configuration (size, style, model, or make) is required • The employee requests testing • A change in the user’s physical condition could affect facepiece fit • Specific OSHA standards require more frequent testing 4. Providing respirator training. Before respirator use, provide training that enables the user to demonstrate the following respirator knowledge: • Understanding of the nature and degree of the respiratory hazard • How to select a respirator based on the hazard and the respirator’s capabilities and limitations • How to don the respirator and use the seal check procedures October 2009 7–9 Reclamation Safety and Health Standards • How to use the respirator • Limitations of the respirator • How to care for, maintain, clean, and store the respirator 5. Providing retraining. Retrain respirator users in respiratory protection practices annually or in response to: • Changes in the workplace or type of respirator used • A supervisor’s or program coordinator’s determination of an individual’s need of retraining 6. Providing respirator maintenance, cleaning, and inspection. You will: • Maintain respirators with all labeling and markings intact and in a sanitary condition. • Clean respirators frequently and in a manner that prevents the spread of any harmful agent to users. • Use either procedures recommended by the respirator manufacturer or specified in 29 CFR 1910.134. • Provide storage that protects against respirator damage or contamination. • Inspect all respirators for damage during cleaning and before each use. • Inspect emergency respirators in accordance with manufacturer’s recommendations at least monthly and before providing an escape-only respirator to an employee for his or her specific use. Document all emergency respirator inspections. Include identification of the respirator, the date of inspection, the name of the inspector, deficiencies found, and corrective actions taken in the documentation. Take cylinders of emergency respirators out of service when the pressure falls below 90 percent of manufacturer’s recommended pressure level. • Remove defective respirators from service until repairs are completed in a manner that maintains the integrity of the NIOSH certification. 7. Entry into IDLH atmospheres. In addition to complying with the other parts of this section, implement the following requirements for any entry into an area classified as immediately dangerous to life or health (IDLH). (a) The atmosphere will be considered IDLH when any of the following apply: October 2009 Section 7–Occupational Health (b) A JHA has not been completed The contaminant concentration has not been measured or estimated with confidence The atmospheric contaminant exceeds an established IDLH concentration The atmosphere contains less than 16 percent O2 The atmosphere contains more than 16 percent but less than 19.5 percent O2 (oxygen-deficient atmosphere), and it can not be demonstrated that the atmosphere can be maintained within the parameters set forth in CFR 1910.134, table II, under all foreseeable conditions. All entries into IDLH atmospheres require that: One employee or, when needed, more than one employee be located outside the IDLH atmosphere Visual, voice, or signal line communication be maintained between the employee(s) in the IDLH atmosphere and the employee(s) located outside the IDLH atmosphere The employee(s) located outside the IDLH atmosphere be trained and equipped to provide or activate effective emergency rescue The employer or designee be notified before the employee(s) located outside the IDLH atmosphere enter the IDLH atmosphere to activate or provide emergency rescue The employer or designee authorized to do so by the employer, once notified, provide necessary assistance appropriate to the situation The employee(s) located outside the IDLH atmospheres be equipped with: o Pressure demand or other positive pressure SCBAs or a pressure demand or other positive pressure supplied-air respirator with auxiliary SCBA, and either o Appropriate retrieval equipment for removing the employee(s) who enter(s) these hazardous atmospheres where retrieval equipment would contribute to the rescue of the employee(s) and would not increase the overall risk resulting from entry, or o Equivalent means for rescue where retrieval equipment is not required under the previous paragraph. October 2009 Reclamation Safety and Health Standards 8. Supplied air respirators (a) Compressed breathing air odor and oxygen content. Compressed breathing air must have no noticeable odor and an oxygen content in the range of 19.5 to 23.5 percent. The supplied air must have no more than 5 milligrams per cubic meter condensed hydrocarbon, 10 parts per million (ppm) carbon monoxide (CO), or 1,000 ppm carbon dioxide (CO2). (b) Purchasing cylinders of breathing air. Purchased cylinders containing breathing air must have an analytical certificate verifying the quality of the breathing air (must meet Type 1, Grade D breathing air specifications) and verifying that the moisture content in the cylinder does not exceed a dew point of - 50 degrees F at 1 atmosphere pressure. Ensure that all cylinders used to supply breathing air are hydrostatically tested and maintained according to 49 CFR Part 173 and Part 178 and marked in accordance with 42 CFR Part 84. (c) Compressor use and maintenance. Use and maintain compressors (see figures 7-1 and 7-2) that are used to supply breathing air in a manner to: (1) Control moisture content so that a dew point at 1 atmosphere pressure is 10 degrees F below the ambient temperature (2) Replace or maintain sorbent beds and filters according to manufacturer’s recommendation, and tag the compressor with the most recent change date, printed name, and signature of the employee performing the test. (3) Equip oil-lubricated compressors with a carbon monoxide and/or a high temperature alarm that is audible or otherwise detectable to the employee wearing the respirator. • Set carbon monoxide alarms to activate at or below 10 ppm • Set high temperature alarms to activate according to the manufacturer’s specification, and, if used exclusively as the compressor monitor, conduct periodic monitoring to prevent carbon monoxide in the breathing air from exceeding 10 ppm 7-12 October 2009 Water * ſlſl L. High temperature cut-out switch Aftercooler | Drain | H H | PLANT AIR SUPPLY Acceptable System for Supplying Respirable Air from an Oil Lubricated Compressor Selection Guide C-ll `-- Drain Valve To other air systems Valve MN AIR PURIFIER Eºs (Z) l Calibration (carbon monoxide) port Up to 300 feet of hose length is permissible Enclosed workplace containing gaseous or particulate contaminant concentrations at or near specified respiratory protection factors but not immediately hazardous to life and/or having an oxygen deficiency below 19.5% but not immediately hazardous to life see ANSI Z88.2 for acceptable type respirators for use in immediately hazardous to life environments. At least 115 liters (four cubic feet) of air per minute to tight-fitting facepieces and 170 liters (six cubic feet) of air per minute to loose-fitting helmets, hoods, and suits is required: e Water in Air intake shall be in | clean respirable air Separator environment (See C-III) Tank receiver Plant air at 75 to 150 psig —- § X. K} Drain Valve : Flowmeter Pressure reducer º monoxide alarm operation () Sand-blasting Figure 7-1.-Respirator and respirable air system selection guide C-ll. : Acceptable Systems for Supplying Respirable Air from Oil-less Sources Selection Guide C-lil łespirable air intake (clean respirable air shall have an oxygen content of 19.5% to 22% and contaminant levels below their ~ID* 1/2 in. Four to six cubic feet of air per recommended T.L.V.s) (1) minute (See C-li) Operating pressure is between 9 and 11 psig ELECTRIC-DRIVEN, sPRAY PAINTING/ OIL-LESS AIR PUMP OPERATION | Operating pressure is between 9 and 11 psig * * * * , •:1; ; , * * * $: Enclosed workplace containing gaseous or particulate contaminant concentrations at or near specified respiratory protection factors but not immediately hazardous to life and/or having an oxygen deficiency below 19.5% but not immediately hazardous to life. See ANSI Z88.2(1980) - . . . . . . for acceptable type respirators for use in immediately CASCADE RECHARGING SYSTEM hazardous to life environments. 1: Figure 7-2.-Respirator and respirable air system selection guide C-Ill. # Section 7–Occupational Health (4) Prevent the use of couplings that allow attachment to non- respirable worksite air or other gas systems. (5) Locate the air intake of the compressor in respirable quality air. (6) Ensure that compressors, hoses, Vortex heater/coolers, connectors, filters, and valves are stored so as to prevent contamination with dust, mist, vapor, fume, toxic gases, heat, and intense light such as from welding operations. (d) Testing breathing air quality. Test the quality of breathing air at least every 6 months to ensure that the air meets Grade D quality as specified in ANSI-CGA. G.7-1-1997 when non-vendor breathing air is produced or when breathing air is transferred from compressors, cascade system cylinders, storage receivers, and other breathing air manufacturing or storage equipment. 9. Program Evaluation. Conduct evaluations of the implementation of the elements of the program. Workplace observation, document review, and consultation with employees will be used for this purpose. Conduct evaluations annually or more frequently when management determines it is necessary. Complete an abatement schedule when deficiencies are identified. 10. Record Retention. Retain all records for time periods that meet specific records management requirements. The program will identify the locale of the following records: • Pertinent job hazard analyses • Respiratory selection • Medical evaluation Criter1a • Training • Fit testing • Program evaluations b. Program Elements for Sites With Exclusive Voluntary Use of Respirators. Write a site-specific program if there is exclusive voluntary use of any respirator other than a filtering facepiece at your site. The written program will contain or reference all the applicable JHAs that indicate respirator use. Your written program will contain or reference all the applicable JHAs, processes, and procedures that address the following minimum requirements: 1. Have the employee submit a written request establishing a record for voluntary use of the respirator. October 2009 7–15 Reclamation Safety and Health Standards 2. Complete a written JHA that assesses the perceived hazard and indicates that respirator use is of a “voluntary” nature. The JHA will also assess the possibility of introduced hazards associated with respirator use. 3. Provide basic training on respirators (appendix D of 29 CFR 1910.134 may be used) and record the date and the content outline used to satisfy this element. 4. The use of respirators will be allowed only if there is no negative impact on the health and well being of the user. Therefore, prior to use and periodically thereafter, provide a medical evaluation of the respirator user to determine the user’s ability to wear a respirator without being adversely affected. The evaluation must include the following items: (a) The evaluator will be a physician or licensed health care provider with the appropriate knowledge to render judgment. The evaluator will use the questionnaire in appendix C to 29 CFR 1910.134, or an equivalent, as an element of each employee’s evaluation. - (b) Before any evaluation or recommendation, provide the following workplace information relative to the respirator user to the physician or licensed health care provider: • Type and weight of respirator to be used • Duration and frequency of use • Expected physical effort during respirator use • Expected use of additional personal protective equipment • Expected temperature and humidity encountered (c) The medical evaluator will provide the following: • An evaluation of the individual’s ability to wear the identified respirator under the specified conditions without adverse effect. • Any limitations on respirator use or any other type of respirator that would mitigate any existing medical condition, when necessary • The need and time for follow-up examinations • A statement that the employee has been furnished a copy of the medical evaluator’s recommendations. 5. Clean the respirator according to manufacturer’s recommendations or by disassembling, thoroughly washing in warm (a maximum of 7–16 October 2009 Section 7–Occupational Health 110 degrees Fahrenheit) water with a combination detergent or disinfectant, thoroughly rinsing, air drying, and reassembling. 6. Inspect the respirator to ensure that all parts are working properly and are in good condition. 7. Conduct evaluations of the implementation of the elements of the program. Use workplace observation, document review, and consultation with employees for this purpose. Conduct evaluations annually or more frequently when it is necessary. Complete an abatement plan when deficiencies are identified. 8. Retain all records for time periods that meet specific records management requirements. The plan will identify the locale of the following records: • Pertinent job hazard analyses • Respiratory selection • Medical evaluation and Criter1a physician name • Fit testing • Training • Program evaluations c. Program Elements for Sites With Exclusive Voluntary Use of Filtering Facepiece Respirators. Exclusive voluntary use of filtering facepiece respirators (a negative pressure particulate respirator with a filter as an integral part of the facepiece or with the entire facepiece composed of the filtering media) necessitates the following minimum requirements: 1. Require the employee to submit a written request establishing a record for voluntary use of the respirator. 2. Complete a written Job Hazard Analysis (JHA) that assesses the perceived hazard and indicates the determination that the respirator use is of a “voluntary” nature. The JHA will also assess the possibility of introduced hazards associated with respirator use. 3. Provide the user with basic training on respirators (Appendix D of 29 CFR 1910.134 may be used) and record the date and outline of the content used to satisfy this element. 4. The program coordinator will retain the request, associated JHA’s, and training records. 7.9 Requirements for Noise Exposure And Hearing Conservation 7.10.1 General Requirements. Do not expose personnel to noise in excess of the limits indicated in table 7-1. October 2009 - 7-17 Reclamation Safety and Health Standards Table 7-1.-Permissible noise exposures' Duration per day Sound level, dBA, (hours) slow response 8 90 6 92 4 95 3 97 2 100 1.5 102 1 105 0.5 110 0.25 115 "When the daily noise exposure is composed of two or more periods of noise exposure of different levels, their combined effect should be Considered, rather than the individual effect of each. If the sum of the following fractions: C(1)/T(1) + C(2)/T(2) + ... + C(n)/T(n) exceeds unity, the mixed exposure should be considered to exceed the limit Value. Cn indicates the total time of exposure at a specified noise level and Tn indicates the total time of exposure permitted at that level. Do not allow exposure to continuous, intermittent, or impact noise in excess of a peak of 140 CE. a. Noise Monitoring Program. Establish a noise monitoring program, primarily based on dosimetry whenever information indicates that personal exposure is likely to exceed an 8-hour time weighted average of 85 dBA. Integrate all continuous, intermittent, and impulsive sound levels from 80 decibels to 130 decibels into the noise measurement. Use representative personal monitoring for highly mobile workers if sound levels vary significantly or impulse noise is present. Calibrate instrumentation used in measuring the sound pressure levels in accordance with the manufacturer’s recommendations, allow employees to observe the monitoring procedures, and notify employees of the results of any exposure monitoring. Conduct the program in a manner that allows identification of individuals for inclusion in the hearing conservation program and enables the proper selection of hearing protective devices. Repeat monitoring when changes in the process, equipment, or controls increase noise levels. b. Hearing Protective Devices. When engineering and/or administrative controls do not reduce noise levels below 85 dBA, provide and ensure personal protective equipment (PPE) that it is used. The hearing protective device(s) provided must reduce the noise exposure to less than 90 dBA TWA or to less than 85 dBA TWA for those enrolled in the hearing conservation program or who have experienced a standard threshold shift. In addition, hearing protective devices must be worn by employees until a baseline audiogram is obtained. 7–18 October 2009 Section 7—Occupational Health Employees must decide, with the help of a person who is trained in fitting hearing protectors, which size and type protector is most suitable for their working environment. The protector selected must be comfortable to wear and offer sufficient attenuation. The manufacturer’s NRR (noise reduction rating) for hearing protectors is used to calculate the attenuated level based on the equation: Attenuated Level = measured sound level - [(NRR-7)/2] When single protection does not provide the desired level of attenuation, use double hearing protection. For double hearing protection, add 5 dBA to the attenuated value. 7.9.2 Hearing Conservation Program Requirements. When it is determined that noise levels exceed the 85 dBA 8-hour TWA, implement a written hearing conservation program. a. Enrollment. Enroll any employee whose noise exposure exceeds the action level of 85 dBA 8-hour TWA in a hearing conservation program. Dosimetry will be the means for substantiating exposure. Base continuing enrollment on dosimetry results from subsequent periodic monitoring. b. Audiometric Program. (1) Audiometric Testing. A qualified technician may give the audiogram, but the results must be reviewed by a qualified professional. A licensed or certified audiologist (specialist dealing with an individual having impaired hearing), an otolaryngologist (physician specializing in the diagnosis and treatment of disorders of the ear, nose, and throat), or a physician must be responsible for the program. The professional’s responsibilities include overseeing the program and the work of the technicians, reviewing problem audiograms, and determining whether referral is necessary. (2) Baseline Audiogram. The baseline audiogram is the reference audiogram against which future audiograms are compared. Provide baseline audiograms within 6 months of an employee’s first exposure at or above an 8-hour TWA of 85 dB. Do not expose employees to workplace noise for 14 hours preceding the baseline test unless appropriate hearing protectors are worn during this period. Instruct employees to avoid high, non-occupational noise levels in the 14 hours preceding the baseline audiometric examination. (3) Annual audiogram. Audiograms must be conducted yearly for employees enrolled in the hearing conservation program. Routinely compare annual audiograms to baseline audiograms to determine whether the audiogram is valid and to determine whether the employee has lost hearing ability, i.e., if a standard threshold shift (STS) has October 2009 7–19 Reclamation Safety and Health Standards occurred. STS is an average shift in either ear of 10 dB or more at 2,000, 3,000, and 4,000 hertz. If an STS is detected, the employee may be retested within 30 days and the better of the two tests used. If an STS is identified, fit the employee or refit employees with adequate hearing protectors, show how to use them, and require the employees to wear them. Notify employees within 21 days from the time the determination is made that their audiometric test results showed an STS. A confirmed threshold shift is a reportable occupational illness in the OSHA 200 Log and electronic Safety Management Information System (SMIS). c. Training. Enrolled employees must receive training at least annually about the effects of noise; the purpose, advantages, and disadvantages of various types of hearing protectors; the selection, fit, and care of protectors; and the purpose and procedures of audiometric testing. d. Recordkeeping. Maintain records of audiometric test results for enrolled employees for the duration of employment of the affected employee. Audiometric test records must include the name and job classification of the employee, the date, the examiner’s name, the date of the last acoustic or exhaustive calibration, and measurements of the background sound pressure levels in audiometric test rooms. All area noise measurements must be retained for at least 2 years. 7.9.3 Warnings and Labels. Post or label all areas and equipment which emit noise levels of 85 dBA or greater. Post areas where noise levels are of 85 to 99 dBA and equipment that produces noise levels of 85 to 99 dBA in black lettering on a yellow background with wording such as: CAUTION High Intensity Noise Hearing Protection Required Post areas where noise levels are 100 dBA or greater and equipment that produces noise levels of 100dBA or greater in black lettering on a red and white background with wording such as: DANGER High Intensity Noise Hearing Protection Required 7.10 Requirements for Sanitation 7.10.1 General Requirements. Employers shall establish and maintain basic sanitation provisions for all employees in all places of employment. These provisions include, but are not limited to, a potable water, toilet, and waste collection and removal system. Provide washroom, showers, and separate eating facilities, as appropriate. 7–20 October 2009 Section 7–Occupational Health 7.10.2 Potable Water. An adequate supply of potable water must be provided in all places of employment. Cool water must be provided during hot weather. Supply drinking water from sources that meets the quality standards prescribed in the U.S. Public Health Service Drinking Water Standards that are published in 42 CFR Part 72 that is approved for drinking purposes by the State or local authority having jurisdiction. Keep portable containers used to dispense drinking water tightly closed, equipped with a dispensing tap, labeled as “DRINKING WATER,” and in a sanitary condition. Water must not be dipped from any portable water container. Drinking directly from the container is prohibited unless a properly installed drinking fountain with guarded orifice is provided. Do not use containers used to dispense or distribute drinking water for any other purpose. Use of breakable cups or glasses is prohibited. Also provide fountain-type dispensers or one- use cups at each dispenser and a waste receptacle. Conspicuously post outlets dispensing nonpotable water: CAUTION WATER UNSAFE FOR DRINKING, WASHING OR COOKING 7.10.3 Toilet Facilities. a. Portable Toilet Facilities. When sewage disposal systems are not available, provide one or more of the following type toilet facilities unless they are prohibited by local codes: 1. Chemical toilets 2. Recirculating toilets 3. Combustion toilets 4. Other toilet systems as approved by State/local governments b. Design of Portable Toilets. Equip each toilet facility with a toilet seat and toilet seat cover. Design toilets to provide privacy and protection from weather and falling objects. Cracks must be sealed and the door tight-fitting, self-closing, and must be capable of being latched from the inside. Toilets must have adequate ventilation and light, and all windows and vents must be screened. c. Chemical Toilets. Provide for routine servicing and disposing of the sewage in accordance with Federal, State, and local health regulations. d. Toilets at Temporary Jobsites. Toilets will be provided at each temporary jobsite in accordance with table 7-2. Toilets must be within easy access to the worksite unless they are for a mobile crew and transportation is readily available. October 2009 7–21 Reclamation Safety and Health Standards Table 7-2.-Toilets at temporary jobsites Number of Minimum number of units employees (per gender)" 1 to 20 1 toilet 21 to 199 1 additional toilet and urinal for each additional 40 employees 200 Or more 1 additional toilet and urinal for each additional 50 employees "Where toilet rooms may be occupied by no more than one person at a time, provide the doors with locks so that they can be locked from the inside, and provide the toiletrooms with at least one toilet seat. Separate toilet rooms for each gender are not needed. e. Permanent facilities. Toilets at permanent facilities will be provided in accordance with table 7-3. The number of units to be provided for each gender must be based on the number of employees of that gender for whom the facilities are furnished. Table 7-3.—Toilets at permanent facilities Number of Minimum water closets employees (per gender)" 1 to 15 16 to 35 36 to 55 56 to 80 81 to 110 1 11 to 150 Over 150 one for each additional 40 persons : "Where toilet rooms may be occupied by no more than one person at a time, provide the doors with locks so that they can be locked from the inside, and provide the toiletrooms with at least one toilet seat. Separate toilet rooms for each gender are not needed. f. Sanitation. Provide frequent inspections and maintenance at all toilet facilities to keep them clean and sanitary. Maintain an adequate supply of toilet paper with holder for each seat. 7.10.4 Washing Facilities. Provide adequate washing facilities for all employees to maintain healthful and sanitary conditions. Such facilities must be near the worksite and furnished with cleaning materials that will remove the specific type of contaminant. Maintain each washing facility with water (either hot and cold running water or tepid running water), soap, and individual means of drying. 7.10.5 Food Consumption. Designate a clean area for consuming food and drink at each work location. Also, establish the following minimum conditions: 7–22 October 2009 Section 7–Occupational Health • Do not consume or store food or beverage in a toilet room or in any area exposed to biological or chemical hazard • Provide an adequate number of waste receptacles in the food consumption area. Construct receptacles of corrosion resistant or disposable material provided with solid, tight-fitting covers. Empty receptacles at least daily and maintain them in a sanitary condition. 7.10.6 Sleeping Facilities. Sleeping quarters will comply with all applicable Federal, State, and local sanitation and fire protection codes. Sleeping quarters constructed on the jobsite must comply with the NFPA 101, Life Safety Code. 7.10.7 Waste Disposal. Keep decomposing or foul-smelling waste in substantial, closed insect- and rodent-tight containers that are constructed to prevent leakage and to allow thorough cleaning and sanitary maintenance. Remove solid and liquid in a way that does not create a menace to health. Remove waste as often as necessary to maintain a sanitary environment. Dispose of garbage and similar refuse in designated areas. 7.10.8 Vermin Control. Construct and maintain enclosed workplaces to prevent, to the extent practicable, the entrance and harborage of rodents, insects, and other vermin. If the presence of such vermin is detected, implement a control program. 7.11 Exposure to Hazardous Chemicals in Laboratories 7.11.1 Hazardous Chemicals. Laboratories where employees may be exposed to hazardous chemicals must develop and implement a written chemical hygiene plan and designate a chemical hygiene officer to ensure compliance with OSHA standard 1910.1450. This standard generally applies to all chemical laboratory activities and specifies that employee exposures to hazardous chemicals be at or below the PELS and TLVs. 7.11.2 Employee Exposure Determination. Measure the employee’s exposure to any regulated substance if there is reason to believe that exposure levels for that substance routinely exceed the action level. Events or circumstances that might reasonably constitute overexposure include (1) an uncontrolled hazardous chemical leak or spill, (2) direct skin or eye contact with a hazardous chemical, (3) physical symptoms that disappear when the person is removed from the area but reappear soon after the person returns to work with the same hazardous chemical, and (4) two or more people in the same laboratory have similar complaints. Employees must be notified within 15 working days after receipt of the monitoring results. 7.11.3 Chemical Hygiene Plan. Where hazardous chemicals are used in a laboratory, develop and implement a written Chemical Hygiene Plan. The Chemical Hygiene Plan must include a chemical inventory, the necessary October 2009 7–23 Reclamation Safety and Health Standards work practices, procedures, and policies to ensure that employees are protected from all potentially hazardous chemicals in use in their work area. Keep the plan readily available. 7.11.4 Employee Training and Information. Provide employees with information and training to ensure that they are aware of the hazards of chemicals in their work areas before their initial assignments and as any new substances are introduced. a. Inform employees of (1) the contents of the OSHA Laboratory Standard (29 CFR 1910.1450), (2) location of the Chemical Hygiene Plan, (3) PELs and TLVs for the chemicals used, (4) the signs and symptoms associated with exposures to these chemicals, (5) the location of known reference material on the hazards, safe handling, storage, and instructions for disposing of hazardous chemicals, including the MSDS, and (6) spill cleanup procedures. b. Educate employees about: (1) methods and observations that may be used to detect the presence or release of a hazardous chemical, (2) physical and health hazards of chemicals in the work area, and (3) the measures the employees can take to protect themselves from these hazards. Include appropriate work practices, emergency procedures, personal protective equipment to be used in these specific procedures, and the applicable details of the Chemical Hygiene Plan. 7.11.5 Hazard Identification. Do not remove or deface labels on incoming containers of hazardous chemicals. Retain MSDSs on incoming hazardous chemicals and make them available to laboratory employees. Label all solutions prepared in-house with the name of the chemical, the date of preparation, hazardous properties, emergency procedures, and the preparer’s 11a111C. 7.11.6 Medical Consultation and Examinations. Give laboratory employees who have experienced events or circumstances that might reasonably constitute overexposure the opportunity for medical consultation. For these employees and those included in a medical surveillance program, provide the physician with (1) the identity of the hazardous chemical(s) to which the employee may have been exposed, (2) a description of the conditions of exposure and any quantitative exposure data available, and (3) a description of any signs and symptoms of exposure that the employee is experiencing. The examining physician will provide, in writing, (1) recommendations for follow-up, if warranted; (2) a record of the results of the consultation and, if applicable, the examination and any tests that were conducted; (3) conclusions concerning any other medical condition noted that could put the employee at risk; and (4) a statement that the employee has been informed both of the results of the consultation or examination and of any medical condition that 7–24 - October 2009 Section 7–Occupational Health may require further examination or treatment. These written statements and records must only address the occupational exposure. 7.11.7 Records and Recordkeeping. All memos, notes, and reports related to a complaint of actual or possible exposure to hazardous chemicals must be maintained as part of the record. Retain monitoring data and medical records. 7.11.8 Laboratory Equipment. Provide an emergency eyewash fountain or safety shower and ensure that it is immediately available where corrosive materials are used. Conduct work that involves hazardous and noxious materials that are toxic, odoriferous, volatile, or harmful within a laboratory hood. If there is a need to refrigerate a substance that is flammable, refrigerate it in an explosion-proof refrigerator that is either U.L. listed or approved by an accredited laboratory. 7.12 Bloodborne Pathogens Blood pathogens are pathogenic microorganisms that are present in human blood and can cause disease in humans. These pathogens include, but are not limited to, hepatitis B virus (HBV) and human immuno-deficiency virus (HIV) and are regulated by 29 CFR 1910.1030 for workplace exposures. 7.12.1 Exposure Determination. Identify employees whose job duties place them at risk of exposure to bloodborne pathogens and develop and implement an exposure control program. Make this exposure determination without regard to personal protective clothing or equipment. 7.12.2 Exposure Control Plan. Develop and implement a written exposure control plan where employees are determined to have an occupational exposure. The exposure control plan must include (1) the exposure determination based on the tasks, procedures, and job classifications; (2) the schedule and methods of compliance; and (3) procedures for evaluating circumstances surrounding exposure incidents. Review and update the plan at least annually. 7.12.3 Universal Precautions. Universal precautions must be observed when any contact with blood or potentially infectious materials is possible. These precautions are applicable to all employees. Treat all body fluids and materials as if they are infectious. Use the following methods to eliminate or reduce risk for transmission of bloodborne pathogens: Wash hands frequently and use disposable garments Select gloves for the hazards of a specific job Avoid spray or splash of bloodily fluids Label and package contaminated wastes properly October 2009 7–25 Reclamation Safety and Health Standards After administering emergency care, wash hands and other skin surfaces immediately and thoroughly with warm water and soap. Wash hands immediately after removing protective gloves, even if the gloves appear to be intact. 7.12.4 Personal Protective Equipment (PPE). Provide PPE to employees and ensure that they are used properly to eliminate or minimize the risk of infectious material entering the employees’ bodies. It is appropriate only if it prohibits potentially infectious materials from reaching the employees’ Outer clothing, skin, eyes, mouth, or other mucous membranes under normal conditions of use. a. Gloves. Provide hand protection whenever contact with blood or other potentially infectious materials is possible. Disposable (single-use) gloves, if possible. b. Masks, Eye Protection and Face Shields. Use masks, eye protection, and face shields in combination whenever splashes, spray, or droplets of infectious materials are generated. c. Gowns, Aprons, and Other Protective Clothing. Wear gowns, aprons, and other protective clothing when splashing of body fluid on skin or clothing is possible. d. Resuscitation Equipment. Provide CPR mouthpieces, pocket masks, resuscitation bags, or other ventilation equipment to eliminate the need for direct mouth to mouth contact. 7.12.5 Cleanup of Contaminated Areas. Use personal protective equipment when disinfecting areas. Presoak any spills of body fluid with an antibacterial/viral solution (one part chlorine bleach to 8 parts water). Clean up methods must prevent physical injury from direct handling of broken glass, needles, or other sharps. 7.12.6 Handling Contaminated Materials. Waste handlers must not press down, smash, step on, or otherwise compress any biohazard waste containers. 7.12.7 Hepatitis B Vaccination. Within 10 working days of assignment, the Hepatitis B vaccine and vaccination series will be made available to all employees who have occupational exposure. Make available post- exposure evaluation and follow-up to all employees who have an exposure incident. Prompt reporting of incidents is necessary for exposed employees to be offered the vaccination series in a timely manner. SQL BIOHAZARD Figure 7-3–Biohazard 7.12.8 Container Labeling. Use an approved symbol. biohazard container for blood, other potentially infectious material, or regulated waste a fluorescent 7–26 October 2009 Section 7–Occupational Health orange or orange-red background label with lettering and biohazard symbol in a contrasting color (see figure 7–3). Infectious waste must be disposed of by an approved contractor in accordance with Federal, State, and local regulations. 7.12.9 Training a. General Training. All employees must receive basic information about bloodborne pathogens and ways to reduce risks of exposure. The training must include those tasks identified with increased risk, the universal precautions about self-protection in the event of an incident, and determining where to find more information in the local exposure control plan. b. Employees With Increased Risk of Exposure. Employees with occupational exposure must have initial and annual training on the 29 CFR 1910.1030 bloodborne pathogen standard, bloodborne diseases and their transmissions (a general discussion), exposure control plan, engineering and work practice controls, personal protective equipment, hepatitis B vaccine, response to emergencies involving blood, how to handle exposure incidents, proper handling and disposal methods of infectious waste, the post-exposure evaluation and follow-up program, and the signing and labeling program. There must be an opportunity for questions and answers about the bloodborne pathogen program. 7.12.10 Recordkeeping a. Medical Records. Medical records for each employee with occupational exposure must be kept for the duration of employment plus 30 years. Keep medical records confidential and include the name and social security number, hepatitis B vaccination status (including dates), results of any examinations, a copy of the health care professional’s written opinion, and a copy of information provided to the health care professional. Make medical records available to the subject employee or anyone with written consent of the employee, but not to the employer. b. Training Records. Training records must include dates, contents of the training program or a summary, trainer’s name and qualifications, and the names and job titles of all people attending. c. Sharps Record Log. A sharps injury log must be maintained at healthcare facilities for recording injuries resulting from contaminated sharps penetrating the skin. The information in the sharps injury log must be recorded and maintained in such manner as to protect the confidentiality of the injured employee. The log must contain the type and brand of device involved in the incident, the department or work area where the exposure incident occurred, and an explanation of how the incident occurred. October 2009 7–27 Reclamation Safety and Health Standards d. SMIS (Safety Management Information System) Incident Report. Report bloodborne pathogen exposures as personal injuries in the automated SMIS. Information must include the method of injury, the work area and activity when incident occurred, and what post-exposure action followed. 7.13 Heat Stress The combination of three risk factors (climatic conditions of the environment, work demands, and clothing) causes heat stress is evidenced by an increase in heat stress body temperature, heart rate, and sweating. 7.13.1 Assessment. Conduct an assessment of the working conditions, if the environment is subjectively judged as being hot or the physiological markers of increased body temperature, increased heart rate, or excessive water loss are noted. Use a qualified individual who follows the guidelines stated in the latest ACGIH Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices to conduct the assessment. 7.13.2 Training. Conduct training for employees and supervisors working on heat-related jobs. Training will include a description of heat stress; a recognition of the physiological symptoms of dehydration, heat exhaustion, fainting, heat cramps, and heat stroke; first-aid measures; personal hygiene practices such as the need to replace fluids and the importance of diet, life- style, general health and acclimation; and the specific engineering and administrative control measures used to manage the hot work environment. 7.13.3 Controls. If the assessment concludes that employees may be at risk of heat stress, implement one or more of the various control measures listed in table 7-4 lists. Table 7-4.—Heat stress control measures Fluid replacement Self-determination Diet Life style ACClimation Circulating water systems Medical Surveillance Reduce physical work demands Reduce air temperature Reduce air humidity Change clothing Reflective clothing Reduce radiant heat Pacing work Sharing work Scheduling of work Circulating air systems lce garments 7.14 Cold Stress Exposure to cold temperatures increases the likelihood and potential for worker disorders or conditions that could result in injury or illness. Cold stress is evidenced by the body trying to conserve body heat by reducing blood circulation through the skin and by shivering to increase the rate of metabolism. Extreme low temperatures or strong wind accompanied by cold temperatures can lead to hypothermia or localized tissue damage. 7–28 October 2009 Section 7–Occupational Health 7.14.1 Recognition of Cold Stress. Subjective responses of workers provide a good tool for the recognition of cold stress. Behaviors such as seeking warm locations, adding layers of clothing, or increasing work rate are common indicators. Other behaviors are loss of manual dexterity, shivering, accidents, and unsafe behaviors. 7.14.2 Evaluation of Cold Stress. When temperatures fall below 39 °F, begin workplace monitoring. Below 30 °F, the dry bulb temperature and air speed must be measured and recorded at least every 4 hours. When air speed is greater than 5 miles per hour (mph), determine the equivalent chill temperature from table 7-5. Do not expose employees to equivalent wind chill temperatures (ECT) below −25 °F dry bulb. Table 7-5.-Equivalent Chill Temperature (ECT) in degrees Fahrenheit for different combinations of temperature and air speed (also called Windchill Index) Actual temperature reading (°F) Estimated wind speed 50 |40 |30 |20 || 10 || 0 |-10 |-20 |-30 |-40 (in mph) Equivalent Chill Temperature (“F) Calm 50 | 40 || 30 | 20 10 0 -10 || -20 | –30 –40 5 48 || 37 27 | 16 6 –5 -15 -26 -36 –47 10 40 || 28 || 16 || 4 –9 –24 || –33 || –46 || –58 –70 15 36 22 || 9 –5 – 18 || -32 -45 || –58 || –72 –85 20 32 18 || 4 -10 || -25 || –39 || –53 || -67 -82 –96 25 30 | 16 || 0 -15 || -29 || -44 || –59 || -74 || -88 -104 30 28 || 13 || -2 – 18 || –33 -48 || –63 -79 || -94 -109 35 27 | 11 || -4 –20 || -35 | –51 –67 || -82 || -98 -113 40 26 || 10 || -6 –21 –37 || –53 || –69 || -85 -100 -116 Winds greater than 40 mph Little Danger in sº hr with Increasing Danger. Great Danger. have little additional effect. dry skin. Maximum Danger from Flesh may freeze within danger of false sense of freezing exposed 30 seconds. security. flesh within one minute. 7.14.3 Control of Cold Stress. General controls of cold stress include training, hygiene practices, and medical surveillance. When the temperature falls below 39 °F in the work environment, workers must be informed that cold stress is a hazard and what clothing is proper, what they should do to practice cold stress hygiene (such as replacing fluid with warm drinks, and proper diet), and how to self-monitor for discomfort or symptoms of hypothermia. When work is performed at or below 10 °F ECT, include safe work practices, recognition and treatment of hypothermia, and other cold- related disorders in the training. Initiate medical surveillance on those who are routinely exposed below -1.1 °F ECT, and those workers who cannot properly thermoregulate. Other methods of controlling cold exposures include: October 2009 7–29 Reclamation Safety and Health Standards a. Engineering controls to reduce loss of body heat such as general or spot heating, hand warming, minimizing air movement, reducing heat transfer, providing warming shelters where ECT is 20 °F or less, or using thermal insulating material on equipment handles when temperature drops below 30 °F. b. Administrative controls to reduce exposure time, such as establishing work-rest cycles; moving work to warmer areas; allowing individual control over work, such as self-pacing and extra breaks if requested; providing for mutual observation (buddy system); and adjusting for productivity reductions when wearing extra clothing. c. Protective clothing with proper insulating values, wind barriers, water barriers, and eye protection for snow or ice covered terrain. 7.15 lonizing Radiation Anyone who procures, uses, possesses, transports, transfers, or disposes of regulated radioactive materials or radiation generating devices must: Notify, in writing, the Designated Authority of the nature of the material or device and provide a description of the intended use, the location of use and storage, and all transportation and disposal requirements. Secure appropriate authorization or a permit if a licensed or regulated radiological device or radioactive material is to be used on Reclamation property. 7.15.1 Qualified Personnel a. Operations involving ionizing radiation hazards or use of radioactive material or radiation generating devices must be performed under the direct supervision of a person, designated in writing by the Radiation Safety Officer (RSO), who is qualified and responsible for radiological safety. This person will conduct surveys and evaluate and secure any specialized assistance needed to ensure compliance with radiation protection standards. b. The RSO must be technically qualified and meet the experience, training, and education requirements listed below: (1) Formally trained in radiation protection including the following topics: physics of radiation; radiation’s interaction with matter; mathematics necessary for the subject matter; biological effects of radiation; type and use of instruments for detection, monitoring, and Surveying radiation; radiation safety techniques and procedures; and use of time, distance, shielding, engineering controls, and PPE to reduce radiation exposure. 7-30 October 2009 Section 7–Occupational Health (2) Hands-on training regarding all the equipment, instrumentation, procedures, and theory used. (3) Knowledge of regulations (NRC, EPA, Department of Energy (DOE), DOT, and DOI) pertaining to radioactive materials, radiation generating devices, and radioactive and mixed waste. (4) Knowledge of the standards and recordkeeping requirements for work with radioactive materials and radiation generating devices. 7.15.2 Radiation Safety Program a. Operations involving regulated radiation hazards and users of radioactive material or radiation generating devices must develop and implement a Radiation Safety Program. The RSO must manage the program and base it on sound radiation safety principles that keep occupational doses and doses to the public ALARA (as low as reasonably acceptable). Review the program at least annually. b. Instruct all personnel entering an area where radioactive material or radiation generating devices are used and where there is a potential for an individual to receive a Total Effective Dose Equivalent (TEDE) of 100 mrem or more in one year in: The presence of the material or device Health and safety problems associated with exposure to radiation, including the potential effects of radiation on a pregnant female, the fetus or embryo Precautions and controls used to control exposure Proper use of instrumentation and dosimetry in the area The Radiation Safety Program Their rights and responsibilities 7.15.3 Dose Limits Occupational dose limits are based on the TEDE. See table 7-6. No employee under 18 years of age will perform work with or around ionizing radiation. The dose to an embryo/fetus must not exceed the monthly equivalent dose of 0.05 rem during the entire gestation period. October 2009 7–31 Reclamation Safety and Health Standards Table 7-6.-Exposure to ionizing radiation Annual limits Body part (NRC)' Suggested ALARA limits’ Whole body 5 rem (50 mSv 0.1 rem (1 mSv) {millisievert})* Lens of eye 15 rem (150 mSv) 0.15 rem (1.5 mSv) Skin 50 rem (500 mSv) 0.5 rem (5 mSv) Hands/feet 50 rem (500 mSv) 0.5 rem (5 mSv) "An annual limit which is the more limiting of 5 rems TEDE, 15 rems to the lens of the eye, or 50 rems shallow dose equivalent to the skin or any extremity. * To keep doses ALARA, the user will set administrative action levels below the annual dose limits. These action levels must be realistic and attainable. Suggested action levels are the more limiting of 0.1 rems TEDE, 0.15 rems to the lens of the eye, or 0.5 rems shallow dose equivalent to the skin or any extremity. * 10 mSv = 1 rem. 7.15.4 Radiation Monitoring, Surveys and Dosimetry a. Users of radioactive material or radiation generating devices must conduct surveys and monitoring to ensure occupational dose limits are not exceeded. b. Swipte-test each sealed source, other than those exempt by size or specific regulation, for leakage at not greater than 6-month intervals and maintain records for each test. If the sample indicated a contamination activity greater than 0.005 microcuries (puCi), withdraw the source from use and notify the RSO immediately. c. Use instruments for radiation monitoring and surveying that are appropriate for the type and intensity of radiation surveyed, calibrated to a traceable source, and operationally checked before each use. d. Users of radioactive material or radiation generating devices and visitors or personnel performing work tasks in the area must coordinate with the RSO for appropriate dosimetry use whenever either of the following situations exist: (1) an individual enters a Radiation Area (>5 mrem in any 1 hour) (2) an individual has the potential to receive greater than 0.5 rem in 1 year. All individuals must wear personnel monitoring equipment within the radiation areas as defined above. Supervisors are responsible for ensuring compliance. e. Process all external dosimetry at a National Voluntary Laboratory Accreditation Program (NVLAP) certified laboratory. f. Users of unsealed radioactive material sources or personnel working on a radioactive hazardous waste site must institute an internal dosimetry 7–32 October 2009 Section 7—Occupational Health program approved by the RSO when there is a potential for a worker to receive an internal dose of greater than 0.5 rem per year. 7.15.5 Access, Storage, and Control a. Design, construct, install, use, store, transport, and dispose of all radiological devices and radioactive materials in such a manner as to ensure personnel exposures are kept ALARA. b. Users of radioactive materials or radiation generating devices must post signs and control access to radiation areas. c. Users must use engineering controls, shielding, access time limitation, and/or physical separation to keep doses to the public ALARA where radiation levels exceed 2 mrem (20 Sv) in any one hour. d. Users must secure radioactive material and radiation generating devices against theft or unauthorized use. e. Storage must be in accordance with any license or permit requirements. f. Conduct surveys to ensure that the public dose limit of 0.01 rem (0.0001 Sv) is not exceeded for operations involving regulated radiation hazards or users of regulated radioactive material or radiation generating devices. 7.15.6 Respiratory Protection and Other Controls a. Users of radioactive material must, to the extent practicable, institute process or engineering controls to limit concentrations of radioactive materials in air. b. Users must increase monitoring and limit intakes of radioactive materials through control of access, limitation of exposure times, use of respiratory protection equipment, or other controls where process or engineering controls are unable to control airborne radioactive material concentrations. c. Users of respiratory protection equipment must comply with this section of the standard. Limit the use of respiratory protection equipment according to the protection factors listed in appendix A of 10 CFR 20. 7.15.7 Signs, Labels, and Posting Requirements a. The RSO must post, in a conspicuous location, (1) a sign or signs bearing the standard radiation symbol shown in figure 7-4, and (2) the following words: (1) “Caution, Radiation Area” - areas where the radiation field is equal to or greater than 5 mrem (0.05 mSv) in any one hour and less than 100 mrem (1 mSv) in any 1 hour October 2009 7–33 Reclamation Safety and Health Standards (2) “Caution, High Radiation Area” - areas --~~ where radiation field is equal to or greater º than 100 mrem in any one hour (0.1 mSv) wº-60° and less than 500 rads in any 1 hour A (3) “Caution, Airborne Radioactivity Area” – areas where airborne radioactive material concentrations are greater than the derived air concentration (DAC) limits listed in 10 CFR 20 appendix B. *"sa # (4) “Caution, Radioactive Material” - rooms Figure 7-4. Radiation where quantities of radioactive materials in symbol. excess of 10 times the 10 CFR 20 appendix C quantities are used or stored. b. Users who receive or expect to receive a package containing radioactive material must follow the package receipt procedures listed in 10 CFR 20.1906 “Procedures for Receiving and Opening Packages.” c. The RSO must post an NRC Form 3 “Notice to Employees” in a location visible to all employees who work with or around radioactive materials. 7.15.8 Spills and Contamination Control a. Promptly clean up all spills of radioactive material, using appropriate PPE. Cleaning responsibility rests with the individual(s) working in the area involved and responsible for the spill. Survey the area after cleaning to verify that the cleaning has removed the radioactive material. Notify the RSO of all spills or incidents involving radioactive contamination. b. Where hand or shoe contamination is possible, all employees working with radioactive materials are to: (1) Accomplish decontamination before eating, Smoking, applying makeup, or leaving work. (2) Wash protective gloves before removing from hands unless radiation level requires immediate removal. (3) Refrain from wearing protective clothing outside the radiation area if there is any possibility it has been contaminated. 7.15.9 Radioactive Waste Disposal a. Radioactive sealed sources (and gauges), when no longer needed, may be returned (transferred) to the manufacturer. Notify the local RSO and amend or terminate any applicable licenses or permits. 7–34 October 2009 Section 7–Occupational Health b. Dispose of radioactive waste appropriately, in accordance with Federal, State, and local regulations, only after coordinating with the designated RSO. 7.15.10 Records a. All users of radioactive material or radiation generating devices must prepare and maintain records of the Radiation Safety Program for 3 years after termination of the license or permit. b. For any individual who frequents a restricted or controlled area and may potentially be exposed to 100 mrem (1 mSv) or more per year, the licensee must prepare and maintain records to determine that person’s: (1) occupational dose during the current year (2) dose received, both internal and external The licensee must also attempt to obtain records of cumulative occupational radiation exposure. c. All users of radioactive material or radiation generating devices must prepare and maintain records of all calculated or monitored radiation doses to individual members of the public to document compliance with the section on “Radiation Monitoring, Surveys and Dosimetry.” 7.15.11 Reports a. Report immediately upon discovery, to the RSO, any spills, loss, theft, damage, or overexposure. The RSO will then file a report with NRC in accordance with the requirements of 10 CFR 20. b. The RSO must issue annual reports and notify each individual radiation worker of the recorded or calculated dose assigned to that worker for the year or specific work project. These reports and notices must be maintained in such a manner that accumulated exposure can be determined at a future date. 7.15.12 Transportation. Transportation, interstate or intrastate, must comply with the requirements of the DOT for transportation of radioactive materials contained in 49 CFR. 7.15.13 Medical Examinations a. Medical examinations are not routinely required before work with ionizing radiation. b. Defer all cases of overexposure and suspected ingestion or inhalation of radioactive materials to a physician for examination. October 2009 7–35 Reclamation Safety and Health Standards 7.16 Non-ionizing Radiation and Fields Employers will use qualified, competent persons and appropriately calibrated monitoring equipment to assess, Survey, and evaluate non-ionizing radiation and field strengths, employee exposures, and control measures. 7.16.1 Lasers. Comply with the manufacturer’s requirements and restrictions in accordance with current ANSI Z.136.1, American National Standard for the Safe Use of Lasers when installing and using lasers and laser systems. Table 7–7 explains the laser hazard classification system and some of the controls necessary. Table 7-7.—Laser hazard classes Class 1 Class 2 Class 3 Class 4 Cannot emit laser radiation at known hazard levels (typically Continuous Wave. CW 0.4 [Iwatts at visible wavelengths). Users of a Class 1 laser product are generally exempt from radiation hazard controls during operation and maintenance (but not necessarily during service). Low power visible lasers which emit above Class 1 levels, but emit a radiant power not above 1 mV. The concept is that the human aversion reaction to bright light will protect a person. Only limited controls are specified. Class 2A is a special designation that is based on a 1,000 second exposure and applies only to lasers that are “not intended for viewing,” such as a supermarket laser Scanner. The upper power limit of Class 2A is 4.0 [W. These are products whose emission does not exceed the Class | limit for an emission duration Of 1,000 Seconds. CLASS 3A: intermediate power lasers (CW: 1-5 m W). Only hazardous for intrabeam viewing. Some limited controls are usually recommended. CLASS 3B: moderate power lasers (CW: 5–500 mW, pulsed: 10 J/cm(2) - or the diffuse reflection limit, which ever is lower). In general, Class 3B lasers will not be a fire hazard and are not generally capable of producing a hazardous, diffuse reflection, unless the diffuser is stored at from a short distance. Specific controls are recommended. High power lasers (cw: 500 mW) are hazardous to view under any condition (directly or diffusely scattered) and are a potential fire hazard and a skin hazard. Significant controls are required of Class 4 laser facilities. a. Assign only qualified and trained employees to install, adjust, and operate laser equipment. The operator shall have proof of qualification of the laser equipment in his or her possession during operation. b. Laser equipment (except Class 1) must bear a label to indicate make, maximum output, and beam spread. c. Post areas in which Class 3 and Class 4 lasers are used with standard laser warning signs. d. Provide employees whose work requires exposure to Class 3b and Class 4 laser beams with appropriate laser safety goggles that will protect for the specific wavelength of the laser and be of optical density adequate for the energy involved. Label protective goggles with the following 7–36 October 2009 Section 7–Occupational Health data: the laser wavelengths for which use is intended, the optical density of those wavelengths, and the visible light transmission. e. Use beam shutters or caps on Class 3b or Class 4, and ensure the laser is turned off when laser transmission is not required. When the laser is left unattended for a period of time (e.g., during lunch hour, overnight, or at change of shifts), turn the laser off. f. Use only mechanical or electronic means as a detector for guiding the internal alignment of the laser (except for Class 1 and 2a). g. Do not direct any laser beam at employees. Whenever possible, set laser units that are in operation above the heads of employees. h. When it is raining or snowing or when there is dust or fog in the air, the operation of outdoor laser systems will be prohibited. During such weather conditions, keep employees out of range of the areas of source and target if system operations continue. i. Keep employee exposure to laser power densities within the threshold limit values (TLVs) as specified by the ACGIH in “Threshold Limit Values and Biological Exposure Indices.” j. Do not direct lasers used as pointing devices toward employees. Handle and store these lasers in accordance with the manufacturer’s recommendations. 7.16.2 Static Magnetic Fields. Routine occupational exposure must not exceed 60 millitesla (mT), equivalent to 600 gauss (G), whole body or 600 mT (6000 G) to the limbs on a daily, time-weighted average basis [1 tesla (T) = 10"G]. Ceiling values are 2 T for the whole body and 5 T for the limbs. Safety hazards may exist from the mechanical forces exerted by the magnetic field upon ferromagnetic tools and medical implants. Cardiac pacemaker and similar medical electronic device wearers must not be exposed to field levels exceeding 0.5 mT (5G). Areas exceeding 0.5 mT that are assumed to affect medical devices must be labeled and access limited. Table 7-8.-TLVs for static magnetic fields Body part 8-hour TWA Ceiling Whole body 60 mT 2 T Limbs 600 mT 5 T Medical electronic device || ------ 0.5 mT WeaſerS 7.16.3 Sub-Radio Frequency (30 kHz and below) Magnetic Fields a. Occupational exposures in the extremely-low frequency (ELF) range from 1 Hz to 300 Hz must not exceed the ceiling value given by the equation: October 2009 7–37 Reclamation Safety and Health Standards BTLV = 60 f where f is the frequency in Hz and BTLV is the magnetic flux density in millitesla (mT). b. For frequencies in the range of 300 Hz to 30 kHz (which includes the voice frequency band from 300 Hz to 3 kHz and the very-low-frequency band from 3 kHz to 30 kHz, occupational exposures must not exceed the ceiling value of 0.2 mT. These ceiling values for frequencies of 300 Hz to 30 kHz are intended for both partial-body and whole-body exposures. For frequencies below 300 Hz, the TLV for exposure of the extremities can be increased by a factor of 10 for the hands and feet and by a factor of 5 for the arms and legs. The magnetic flux density of 60 mT/f at 60 Hz corresponds to a TLV of 1 m.T. At 30 kHz, the TLV is 0.2 mT. Limit the exposure of people wearing cardiac pacemakers or similar medical electronic devices to no more than 0.1 mT at power frequencies. 7.16.4 Sub-Radio Frequency (30 kHz and below) and Static Electric Fields. Occupational exposures must not exceed a field strength of 25 kV/m from 0 Hz to 100 Hz. For frequencies in the range of 100 Hz to 4 kHz, the ceiling value is given by: Erv = 2.5 x 10" f where f is the frequency in Hz and ETLV is electric field strength in volts per meter (V/m). A value of 625 V/m is the ceiling value for frequencies from 4 Hz to 30 Hz. These ceiling values for frequencies of 0 to 30 kHz are intended for both partial-body and whole-body exposures. Limit the exposure of people wearing cardiac pacemakers or similar medical electronic devices to no more than 0.1 kV/m. 7.16.5 Radio Frequency and Microwave Radiation. The maximum microwave power density is 10 milliwatts per square centimeter for frequencies between 3 and 300 Ghz. For exposure limits at other frequencies, refer to the latest edition of the ACGIH TLVs and BEIs. 7.16.6 Light and Near-Infrared and Ultraviolet Radiation. Do not operate near-infrared, visible, or ultraviolet radiation in excess of the values and indices specified in the ACGIH TLVs and BEIs. Although it is believed that employees may be exposed repeatedly up to these TLVs without adverse health effects, employers take all necessary measures to maintain exposures as low as reasonably achievable and prevent needless exposure to higher levels of radiation when simple measures will prevent exposure. 7–38 October 2009 Section 7–Occupational Health 7.17 Asbestos Airborne concentrations of asbestos must not exceed 0.1 fibers per cubic centimeter of air averaged over 8 hours or 1.0 fiber per cubic centimeter of air averaged over a sampling period of 30 minutes. When there is risk of exposure to asbestos in the workplace, the regulatory provisions of 29 CFR 1910.1001, 29 CFR 1926.1101, or more stringent State standards apply. 7.17.1 Exposure Assessments and Monitoring. Assess all operations conducted with or on asbestos containing materials for the potential to generate airborne fibers. Employers must use exposure monitoring data to assess employee exposures. Records of all measurements taken to monitor employee exposure to asbestos must contain the date of measurement, operation involving exposure, sampling and analytical methods used, and evidence of their accuracy; number, duration, and results of samples taken; type of respiratory protective devices worn; and name, social security number, and results of all employee exposure measurements. Retain these records for 30 years. 7.17.2 Methods of Compliance. To the extent feasible, use engineering controls to control exposures. If engineering controls are not feasible to meet the exposure limit, use them to reduce employee exposures to the lowest levels attainable and supplement them with the use of respiratory protection. a. Control Measures. Use the following methods to reduce exposures: • Equip local exhaust ventilation with a HEPA (high-efficiency particulate air) filter dust collection system. • Enclose or isolate processes producing asbestos dust. • Ventilate regulated areas to move contaminated air to a collection device with a HEPA filter. • Control engineering and work practices to reduce exposures to the lowest possible level and supplement with respiratory protection. • Equip vacuum cleaners with HEPA filters to collect debris and dust. • Use wet methods or wetting agents, unless such methods would cause electrical hazards, equipment malfunction, slipping hazards or other hazards. • Promptly clean up and dispose of asbestos-contaminated wastes and debris in leak-tight containers. b. Prohibited Practices. Regardless of the measured exposure levels, the following practices are prohibited: October 2009 7–39 Reclamation Safety and Health Standards • Use of high-speed abrasive disk saws unless they are equipped with point-of-cut ventilation or they are enclosed with HEPA- filtered exhaust air. • Use of compressed air to remove asbestos or asbestos-containing materials unless the compressed air is used with an enclosed ventilation system. • Dry sweeping, shoveling, or other dry cleanup of dust and debris. • Rotating employees to reduce exposure. 7.17.3 Hazard Identification. In the absence of analytical data to the contrary, inventory and treat as all thermal insulation, sprayed, or troweled-on surfacing materials, and resilient flooring material installed before 1981 asbestos containing materials. In addition, inventory all materials containing more than 1 percent asbestos. Indicate at least the material identity, location, and quantity present in the record of inventory. Maintain the records for the duration of ownership. 7.17.4 Hazard Communication. Communicate the exposure hazards and exposure control measures that were implemented to: • All workers working with, on or adjacent to asbestos containing materials • All prospective employers applying or bidding for work in or adjacent to areas containing asbestos • All tenants who may occupy the areas containing asbestos 7.17.5 Signs. Post warning signs at all regulated areas. Regulated areas are established where there are or a reasonable expectation of airborne concentrations in excess of permissible exposure limits or where there is a reasonable expectation of airborne concentrations in excess of permissible exposure limits. At entrances to rooms or areas containing asbestos thermal insulation and surfacing materials, the building owner must post signs identifying the material, its location, and the work practices that ensure it is not disturbed. The warning sign must contain at least the following information: DANGER ASBESTOS CANCER AND LUNG DISEASE HAZARD AUTHORIZED PERSONNEL ONLY RESPIRATORY EQUIPMENT AND PROTECTIVE CLOTHING ARE REQUIRED IN THIS AREA 7.17.6 Warning Labels. Warning labels with the following wording must be placed on all raw materials, mixtures, scrap, waste, debris, and other products containing asbestos fibers: 7–40 October 2009 Section 7–Occupational Health DANGER Contains Asbestos Fibers Avoid Creating Dust Cancer And Lung Disease Hazard 7.17.7 Work Classification. Four classes of asbestos related work activities are defined in table 7–9. Table 7-9.-Asbestos work classification Class Definition and examples of asbestos work Work involves the removal of asbestos-containing or presumed-asbestos-containing thermal insulation and sprayed-on or troweled-on surfacing. Thermal insulation includes asbestos- containing materials applied to pipes, boilers, tanks, ducts, or other structural Components to prevent heat loss or gain. Surfacing materials may include decorative plaster on Ceilings, acoustical materials on decking, or fireproofing on structural members. Work includes the removal of other types of asbestos-containing materials that are not thermal insulation, such as flooring and roofing materials. Removing intact incidental roofing materials such as cements, mastics, coatings, and flashings is not regulated as Class II. Examples of Class || Work include removal of floor and ceiling tiles, siding, roofing, or transite panels. Work that includes repair and maintenance operations where asbestos-containing or presumed-asbestos-containing materials are disturbed. Work includes maintenance and custodial activities in which employees contact but do not disturb asbestos-containing materials. These activities must be related to the construction project and usually result from Class I, II, or lll activities. 7.17.8 Training. Train employees performing Class I through IV asbestos operations before they begin these jobs and annually thereafter. The training course must inform employees of: • Ways to recognize asbestos • Adverse health effects of asbestos exposure • The relationship between smoking and asbestos in causing lung cancer • Operations that could result in asbestos exposure and the importance of protective controls • The purpose, proper use, fitting instructions, and limitations of respirators • Appropriate work practices for performing asbestos jobs • Medical surveillance program requirements • The contents of the asbestos standard • The names, addresses, and phone numbers of public health organizations that provide information and materials or conduct Smoking-cessation programs • The required signs and labels and their meanings October 2009 7–41 Reclamation Safety and Health Standards Additional training based on the work classification that is required: a. Class I. Equivalent in curriculum, method, and length to the EPA Model Accreditation Plan asbestos worker training, (40 CFR 763, Subpart E, appendix C). Eight hours of annual refresher training is required. b. Class II. Training must cover the elements listed above plus hands-on training and last at least 8 hours. Annual refresher is required. c. Class III. Training must be the equivalent in curriculum and method to the 16-hour “Operations and Maintenance” course developed by EPA for maintenance and custodial workers whose work disturbs asbestos- containing materials (40 CFR 763.92). The course must include hand-on training in proper respirator use and work practices. Annual refresher training is required. d. Class IV. Training must be equivalent in curriculum and method to EPA awareness training. Focus on training locations of asbestos- containing or presumed-asbestos-containing materials and ways to recognize damage and avoid exposure. The course must be at least 2 hours long. Annual refresher training is required. 7.17.9 Work Plans. All Class I-III operations will have a written program and plan in place before initiating activities that reflects the means implemented to meet the applicable requirements of 29 CFR 1910.1001 or 29 CFR 1926.1101. For all Class IV operations, provide a written Job Hazard Analysis and Standard Operating Procedure reflecting the safety and health protective expectations associated with the applicable operations before initiating activities. 7.18 Lead The permissible exposure limit (PEL) for lead is 50 pigſm3, averaged over an 8-hour period. Conduct monitoring and medical surveillance at an action level of 30 pg/m3 or more. OSHA standards regulating lead are at 29 CFR 1910.1025 and 29 CFR 1926.62. The employer must ensure that no employee is exposed to lead at concentrations in excess of the PEL. 7.18.1 Written Lead Program. When work is conducted on surfaces containing lead coatings, a lead compliance program containing the following elements must be developed: Detailed description of work activities Engineering controls used to reduce or control exposures Work practice controls Decontamination procedures Personal hygiene practices 7–42 October 2009 Section 7–Occupational Health Training A medical Surveillance program and biological monitoring Exposure monitoring Respiratory protection Personal protective equipment Workplace inspections Signing of work area Recordkeeping 7.18.2 Action Level. Several provisions of the lead standard, such as periodic exposure monitoring, biologic monitoring, and initial and annual employee training, are triggered whenever exposure measurements reach or exceed the action level (30 Dg/m’). For employees exposed to lead at or above the action level for more than 30 days per year, employers are also required to provide an ongoing medical Surveillance program. 7.18.3 Minimum Program Requirement if Lead Is Present. Until exposure monitoring is conducted that documents that employees are not exposed above the PEL, the employer must assume that the following tasks result in lead exposure and implement a full lead compliance program: a. Manual demolition of structures, manual scraping, manual sanding, or use of a heat gun when lead containing coatings are present or when the composition of the coatings has not been tested b. Abrasive blasting in an enclosure c. Power tool cleaning d. Lead burning e. Using lead containing mortar or spray painting with lead-containing paint f. Abrasive blasting, welding, cutting, or burning on any structure where lead-containing coatings or paint are present g. Cleanup activities where dry expendable abrasives are used h. Gouging with copper jacketed resistance rods known to contain high amounts of lead i. Performing any other task the employer believes may cause exposures in excess of the PEL 7.18.4 Interim Measures. When an employee performs a specified task where lead is present, interim protection must at least include: October 2009 7–43 Reclamation Safety and Health Standards a. Appropriate respiratory protection b. Appropriate personal protective clothing and equipment c. Change areas d. Hand washing facilities e. Biological monitoring f. Training, including hazard communication and respiratory training 7.18.5 Housekeeping a. Maintain all surfaces as free as practicable of accumulated lead dust. Accomplish this primarily by vacuuming floors, rafters, and other surfaces or by employing methods equally effective in preventing the dispersal of lead into the workplace. Vacuuming is considered to be the most reliable method of cleaning surfaces on which dust accumulates, but equally effective methods may be used, for example, a wet floor scrubber. Where vacuuming methods are selected, the vacuums must be equipped with HEPA filters. Dry or wet sweeping, shoveling, or brushing may not be used except where vacuuming or other methods have been tried and do not work. b. Do not allow employees to smoke, eat, apply cosmetics, or have tobacco products, food stuffs, or cosmetics in any work areas. c. Provide separate storage facilities in change areas for street and work clothing to prevent cross-contamination between the two. Employees exposed to lead during their work shift must shower before leaving the workplace, if showers are provided, and must not leave wearing protective work clothing. 7.18.6 Medical Surveillance. If an employee’s airborne lead exposure is at or above the action level for more than 30 days a year, the employer must provide a medical Surveillance program to the employee consisting of routine monitoring of an employee’s blood lead and ZPP (zinc protoporphyrin) levels, made available at least every 2 months for the first 6 months in the exposed job and every 6 months thereafter. If an employee’s blood lead exceeds 40 pug/dl., the monitoring frequency must be increased to at least every 2 months and not reduced until two consecutive blood leads are below 40 pug/dl. 7.18.7 Medical Removal Protection. When an employee’s blood lead level is at or above 50 pug/dl on a periodic and follow-up blood sampling test (within 2 weeks of the first report), remove the employee from any exposure to lead. Also remove the employee from work having an exposure to lead at or above the action level on each occasion when a final medical determination results in a medical finding, determination, or opinion that the employee has a detected medical condition that places the employee at increased risk of material impairment to health from exposure to lead. 7–44 October 2009 Section 7–Occupational Health 7.18.8 Training. Employees who are exposed at or above the action level must be trained in the following: • The content of the OSHA lead standard and its appendices • The specific nature of the operations that could result in exposure to lead above the action level • The purpose, proper selection, fitting, use, and limitations of respirators • The purpose and a description of the medical surveillance program and the medical removal protection program, including information concerning the adverse health effects associated with excessive exposure to lead (with particular attention to the adverse reproductive effects on both males and females and hazards to the fetus and additional precautions for employees who are pregnant) • The engineering controls and work practices associated with the employee’s job assignment, including training of employees to follow relevant good work practices • The contents of any compliance plan in effect • Why chelating agents should not routinely be used to remove lead from employees’ bodies and why they should not be used at all except under the direction of a licensed physician • The employee’s right of access to records under 29 CFR 1910.20. 7.18.9 Recordkeeping. Establish and maintain records of all exposure monitoring and other data used in conducting the exposure assessment. The records must include the name and job classification of employees monitored, the details of the sampling and the analytic techniques, the results, and the type of respiratory protection worn. Keep these records for 30 years in accordance with OSHA’s standard 29 CFR 1910.20, Access to Exposure and Medical records. Employers must establish and maintain records of medical surveillance (biological monitoring and medical examination results). These records must include the names of employees, the physician’s written opinion, exposure data provided to the physician, and any employee medical complaints associated with lead exposure. The employer is required to keep or must ensure that the examining physician keeps a record of the results of medical examinations, a description of laboratory procedures, and a copy of the results of biological monitoring. These records must be kept for at least the duration of employment plus 30 years. 7.18.10 Observation of Monitoring. Employers must provide employees or their representatives with the opportunity to observe monitoring of employee exposures to toxic materials or harmful physical agents. To ensure that this right is meaningful, observers are entitled to an explanation of the measurement procedure, to observe all steps related to the measurement October 2009 7–45 Reclamation Safety and Health Standards procedure, and to record the results obtained. When results of the monitoring are returned by the laboratory, make them available to the employee. 7.18.11 Signing. The following warning sign must be displayed in each work area where lead hazards exist: WARNING LEAD WORK AREA POISON NO SMOKING OR EATING 7.19 Illumination While work is in progress, provide lighting in accordance with the current ANSI/IES RP-7, Recommended Practice for Industrial Lighting; ANSI/IES RP-1, Recommended Practice for Office Lighting; and UL 924, Emergency Lighting and Power Equipment. Table 7-10 is a summary of the minimum light intensities. 7.19.1 Means of Egress. Provide a minimum of 11 lux (1 footcandle) of illumination, measured at the floor to the means of egress. Table 7-10-Minimum lighting requirements Illuminance — lux Facility or function (footcandles) ACCessways - general indoor 55 (5) - general outdoor 33 (3) - exitways, walkways, ladders, stairs 110 (10) Administrative areas (offices, drafting 540 (50) and meeting rooms, etc.) Chemical laboratories 540 (50) Construction areas - general indoor 55 (5) - general outdoor 33 (3) – tunnels and general underground 55 (5) - tunnel and shaft heading during 110 (10) drilling, mucking, and scaling Conveyor routes 110 (10) Docks and loading platforms 33 (3) Elevators, freight, and passenger 215 (20) First aid Stations and infirmaries 325 (30) Mechanical/electrical equipment 110 (10) ſOOmS Parking areas 33 (3) Toilets, wash rooms, dressing rooms 110 (10) Visitor areas 215 (20) 7–46 October 2009 Section 7–Occupational Health Table 7-10.-Minimum lighting requirements Facility or function Illuminance — lux (footcandles) Warehouses and storage rooms/areas 110 (10) - indoor Stockroom, active/bulk 55 (5) storage 270 (25) - indoor Stockroom, inactive 33 (3) - indoor rack storage - Outdoor storage Work areas - general (not listed 325 (30) above) October 2009 7–47 Section 8 Personal Protective Equipment 8.1 Requirements for Personal Protective Equipment This section sets forth minimum personal protective equipment (PPE) requirements. It provides an overview of PPE requirements, including workplace assessment, PPE maintenance, and training. The supervisor must ensure availability, proper use, and maintenance of equipment specified in this section. The “Occupational Health” section details the requirements for respirator use. 8.1.1 Workplace Assessment. Assess each workplace to determine if hazards are present (or likely to be present) that would make it necessary to use personal protective equipment. Document the assessment in writing or in the Job Hazard Analysis. 8.1.2 PPE Maintenance. Each day, inspect PPE before use. Maintain and store PPE properly. After each use, clean and sanitize PPE (as appropriate). 8.1.3 PPE Training. Provide training to each employee who wears PPE. This training must include answers to the following questions: • When will PPE be used? • What PPE is necessary? • How is the required PPE used? • What are the limitations of the PPE2 • How is PPE properly maintained, inspected, and stored? 8.2 Requirements for Head Protection 8.2.1 Required Helmets (Hard Hats). All personnel, including contractors and visitors, must wear helmets (hard hats) when entering or working in designated hard hat areas. 8.2.2 Hard Hat Areas. Hard hat areas include all areas where a person may be injured from overhead hazards, including overhead storage, and any kind of construction, maintenance, and repair work in progress. 8.2.3 Posting of Hard Hat Areas. Post conspicuous signs at all entrances to hard hat areas and appropriate locations. Signs must state: “HARD HATS REQUIRED BEYOND THIS POINT* 8.2.4 Hard Hat Design. Verify that hard hats comply with Type I, Class G or E, as specified in ANSI Z89.1-1997, “American National Standard for Industrial Head Protection.” Confirm that hard hats worn by linemen, October 2009 8-1 Reclamation Safety and Health Standards electricians, or employees working in tunnels, shafts, or near high-voltage conductors or apparatus conform to class E requirements of ANSI Z89.1- 1997. Hard hats must have a manufacturer’s label that indicates its design complies with ANSI requirements. 8.3 Requirements for Eye and Face Protection Employees exposed to potential eye or face injury from physical, chemical, or radiation agents must be furnished and required to wear eye and/or face protection specifically designed for the exposure. 8.3.1 Design. Eye and face protection required by this section must comply with the standards published in the current ANSI Z87.1, “Practice for Occupational and Educational Eye and Face Protection.” 8.3.2 Corrective Lenses. Protect employees who wear corrective lenses, when required to wear eye protection, with one of the following: a. Protective spectacles with lenses that provide optical correction. b. Protective goggles or face shields that can be worn over corrective glasses or contact lenses. c. Goggles that incorporate corrective lenses mounted behind protective lenses. 8.3.3 Selection Guide. When selecting eye and face protection for the hazards and operations noted, use the information in table 8-1, table 8–2, and figure 8-1 as a guide. 8.3.4 Electric Welding. Employees must wear nonflammable welding helmets with lift-front or stationary-front lens when engaged in electric welding operations. Employees must wear plano prescription safety glasses or flash goggles under the helmet to protect their eyes when raising the helmet for scaling operations. Helmet filter lens shades must conform with table 8-2. 8.3.5 Gas—Torch Cutting and Welding. When gas-torch cutting and welding, employees must wear a welding mask, weld-view or cover-glass goggles, or similar goggles that provide equivalent eye and face protection. The eye protectors must have filter lenses that conform to the requirements in tables 8-1 and 8-2. Sunglasses do not meet this requirement. 8.3.6 Welder Helper or Inspector. Welder helpers or welding inspectors must wear flash goggles with a minimum lens shade of 2 in the general welding area. Helpers or inspectors observing actual welding operations must wear the same protection as the welder. 8–2 October 2009 Section 8—Personal Table 8-1.—Eye and face protector selection guide Protective Equipment Operation Hazards Recommended protectors (numbers refer to figure 8-1) Acetylene-burning, acetylene-cutting, acetylene-welding Chemical handling Chipping Electric (arc) welding Furnace operations Grinding - light Grinding - heavy Laboratory Machining Molten metals Spot welding Sparks, harmful rays, molten metal, flying particles Splash, acid burns, fumes Flying particles Sparks, intense rays, molten metal Glare, heat, molten metal Flying particles Flying particles Chemical splash, glass breakage Flying particles Heat, glare, sparks, splash Flying particles, sparks 7, 8, 9 2, 10 (for severe exposure, add 10 over 2) 1, 3, 4, 5, 6, 7A, 8A 9, 11 (11 in combination with 4, 5, 6 in tinted lenses advisable) 7, 8, 9 (for severe exposure, add 10) 1, 3, 4, 5, 6, 10 1, 3, 7A, 8A (for severe exposure, add 10) 2 (10 when in combination with 4, 5, 6) 1, 3, 4, 5, 6, 10 7, 8 (10 in combination with 4, 5, 6 in tinted lenses) 1, 3, 4, 5, 6, 10 October 2009 8–3 Reclamation Safety and Health Standards Table 8-2.—Filter lenses for protection against radiant energy Electrode size in 1/32 inches Minimum' Operations (0.8 millimeter) Arc current protective shade Shielded metal arC <3 <60 7 welding 3–5 60-160 8 5–8 160–250 10 >8 250–550 11 Gas metal-arc <60 7 welding and flux- 60-160 10 cored arc welding 160–250 10 250–500 10 Gas tungsten-arc <50 8 welding 50–150 8 150–500 10 Air carbon arc cutting (light) <500 10 (heavy) 500-1,000 11 Plasma arc welding <20 6 20-100 8 100–400 10 400–800 11 Plasma arc cutting (light)* <300 8 (medium)” 300–400 9 (heavy) 400-800 10 Torch blazing 3 Torch soldering 2 Carbon arc welding 14 Gas welding: < 1/8 <3.2 4 Light 1/8-1/2 3.2-12.7 5 Medium > 1/2 > 12.7 6 Heavy Oxygen cutting: <1 <25 3 Light 1–6 25–150 4 Medium >6 > 150 5 Heavy Source: 29 CFR 1910.133(a)(5), http://www.osha.gov/reg "As a rule of thumb, start with a shade that is too dark to see the Weld zone. Then, go to a lighter shade which gives sufficient view of the weld zone without going below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to se a filter lens that absorbs the yellow or sodium line in the visible light of the (spectrum) operation. *These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the workpiece. 8–4 October 2009 10 Eye and face protectors are identified below by number and type. Refer to Table 1 for recommended usage applications. Goggles, flexible fitting, regular ventilation Goggles, flexible fitting, hooded ventilation Goggles, cushioned fitting, rigid body Spectacles, metal frame, with side shields* Spectacles, plastic frame, with side shields* Spectacles, metal-plastic frame, with flatfold side shields* Welding Goggles, eyecup type, tinted lenses” 7A. Chipping Goggles, eyecup type, clear safety lenses (not illustrated) 8. Welding Goggles, coverspec type, tinted lens** 8A.Chipping Goggles, coverspec type, clear safety lenses (not illustrated) 9. Welding Goggles, coverspec type, tinted plate lens** 10. Face Shield (available with plastic or mesh window, tinted/transparent) 11. Welding Helmets** 1. 2. 3. 4. 5. 6. 7. Figure 8–1–Recommended eye and face protection. Source: 29 CFR 1926.102(a)(5) table E-1. These are also available without side shields for limited use requiring only frontal protection. See Table 2, Filter Lenses for Protection Against Radiant Energy. O & Q. CO O 3 ă C N) Reclamation Safety and Health Standards 8.3.7 Laser Protection. Install and use lasers and laser systems according to the manufacturer’s requirements and restrictions according to the ANSI Z.136.1, “American National Standard for the Safe Use of Lasers.” Employees whose work involves Class 3b or 4 laser beams must wear appropriate laser safety goggles. 8.4 Requirements for Hearing Protection 8.4.1 Hearing Protective Devices. Use hearing protective devices whenever ambient noise levels equal or exceed 85 dBa. 8.4.2 Noise Reduction Rating. Supervisor must verify that a noise reduction rating (NRR) of all hearing protective devices is used, which is based upon one of the following methods: a. One of the three methods developed by NIOSH (described in the “List of Personal Hearing Protectors and Attenuation Data,” HEW Publication No. 76-120, 1975, pages 21–37). These methods are known as NIOSH methods No. 1, No. 2, and No. 3. b. ANSI S12.6–1984, “Method for the Measurement of the Real-Ear Attenuation of Hearing Protectors.” c. ANSI S3.19–1974, “Measurement of Real-Ear Protection of Hearing Protectors and Physical Attenuation of Ear Muffs.” 8.4.3 Hearing Device Labels. Use hearing protective devices labeled by manufacturer according to Environmental Protection Agency (EPA) 40 CFR Part 211. 8.5 Requirements for Protective Clothing 8.5.1 Welding Leathers. Employees engaged in overhead welding or burning where severe burn hazards exist must wear leather gloves, chrome- tanned leather chaps and coats, or a combination that provides equal protection to prevent exposure to sparks and slag. They must wear leather gloves and aprons when performing routine welding and burning. 8.5.2 High-Visibility Clothing. Employees exposed to vehicular traffic on roadways or construction sites shall wear high-visibility safety apparel labeled as compliant with the appropriate conspicuity class as defined in ANSI/ISEA 107-1999 American National Standard for High-Visibility Safety Apparel. Contractor Safety Plans or Reclamation work plans shall contain justification for the class of clothing provided to workers. a. Conspicuity Class 1 apparel will be used in activities where traffic speeds do not exceed 25 miles per hour, traffic is well separated from workers, and work tasks permit undivided attention to approaching traffic. 8–6 October 2009 Section 8—Personal Protective Equipment b. Conspicuity Class 2 apparel will be used where traffic speeds exceed 25 miles per hour, work tasks divert employee attention from traffic, or work is not well separated from traffic. (Many construction activities will fall in this category.) c. Conspicuity Class 3 apparel will be used when workers are exposed to traffic at speeds above 50 miles per hour or other situations where visibility from a greater distance is needed. 8.5.3 Gloves. Gloves must be provided and used to prevent contact with biological, chemical, and physical hazards. Substances which may require protection include acids, caustics, solvents, herbicides, infectious materials, and other toxic materials. Employees will wear leather-palm gloves when working with steel cables, barbed wire, rough-sawn timber, or other materials capable of causing lacerations. Insulating gloves will be worn when handling materials of extreme temperatures. 8.5.4 Rubber Goods. Employees may use rubber gloves, sleeves, blankets, covers, and line hose only when required by special conditions for work on energized facilities. Rubber goods provided to protect employees who work on energized facilities must meet American Society of Testing and Materials (ASTM) specifications. Test, inspect, and maintain rubber goods according to current ASTM standards. At a minimum, perform a visual inspection prior to each use. 8.5.5 Protective Chaps. Employees who operate chain saws, hand-held abrasive wheel cutoff saws, and other similar power tools must wear protective chaps that meet current U.S. Forest Service requirements. 8.5.6 Foot Protection. When work endangers feet or requires special foot protection, employees must wear protective footwear that meets the requirements in ANSI Z41, “Protective Footwear.” This footwear must meet the basic I/75 “impact,” C/75 “compression” standards for the protective toe box. In addition, rubber footwear, including boots and packs, must meet the Sole puncture-resistance requirements. Heavy-duty footwear must meet the MT/75 metatarsal requirements. Work environments that may require protective footwear include construction sites and activities, industrial areas, underground work, and working with chemicals. Advise visitors of the existing hazards in the area before planned visits or before permitting entrance to the area. 8.5.7 Minimum Wearing Apparel. Along with other requirements of this paragraph, all employees who work outdoors must wear, as minimum protection, pants long enough to protect from environmental and physical hazards, and sleeved shirts with a minimum 4-inch sleeve. Cutoffs, tank tops, or modified shirts are not acceptable. Apparel must protect where irritants or toxic substances may come into contact with skin or clothing. October 2009 8–7 Reclamation Safety and Health Standards 8.5.8 Electric Flash Protection. Any person who enters the flash protection zone (the area between the flash protection boundary and its associated conductor (see NFPA 70E, Part II, 2-1.3.3.2) must wear flame-resistant clothing and personal protective equipment, based on the incident exposure associated with the specific task. Refer to NFPA tables 70E 3-3.8 and 3-4.11 for PPE standards. a. Eye and Face Protection. Employees must wear protective eye equipment whenever there is a danger of injury from electric arcs, flashes, or from flying objects resulting from electrical explosion. Always wear eye protection (safety glasses or goggles) under face shields or hoods. b. Body Protection. Employees must wear flame resistant-clothing whenever they may be exposed to an electric arc flash. Flash suits and their closure design must permit easy and rapid removal. The entire flash suit, including the window, must have energy-absorbing characteristics suitable for arc-flash exposure. Use clothing and equipment to maximize worker protection. Clothing and equipment required by the degree of electrical hazard exposure can be worn alone or be integrated with normal apparel. Protective clothing and equipment must cover parts of the body subject to harm and all normal apparel that is not flash-flame resistant, while allowing movement and visibility. Do not wear meltable synthetic fibers next to the skin. c. Hand and Arm Protection. Employees must wear rubber insulating gloves where there is a danger of hand and arm injury from electric shock and burns, due to contact with energized parts. Wear hand and arm protection where you may be exposed to arc flash burn. Gloves made from layers of flame-resistant material provide the highest level of hand arc flash protection. Heavy-duty leather gloves also provide good protection. Where voltage-rated gloves are used, wear leather protectors over the rubber gloves. d. Foot and Leg Protection. Dielectric overshoes are required where electrically insulated footwear is used as protection against step and touch potential. Heavy-duty leather work shoes normally provide a significant degree of protection to the feet from arc flash. e. Flash Protection Boundary. The flash protection boundary, Dc, is defined as the distance, in feet, of a person from an arc source for a just curable burn (i.e., skin temperature remains below 80 degrees C or 176 degrees F). The flash protection boundary can be calculated using either of the following equations: 8–8 October 2009 Section 8—Personal Protective Equipment D = [2.65 x MVAbºx tº (preferred equation for calculations applying to generating and pumping facilities) D. = [53 x MVA x tº (for systems with single sources of electric fault current) where: MVAbf = bolted fault MVA available at the point involved MVA = the MVA rating of the transformer. For transformers with MVA ratings below 0.75 MVA, multiply the transformer MVA rating by 1.25 t = time or arc exposure in seconds You must know the voltage rating and fault current available to find the MVAbf factor in the first equation. The use of the second equation, based only on transformer rating, may not consider significant current contributions from large rotating machines, and its use for Reclamation facilities is discouraged. According to NFPA, the flash protection boundary for systems rated at 600 volts and below, and with less than 50 kiloamperes of current available, is 4 feet. Calculate the flash protection boundary for each item of electrical equipment in the plant. Include the flash protection boundary in the facility Hazardous Energy Control Program. Personnel entering the flash protection boundary near exposed energized electrical equipment must wear appropriate electrical flash protective equipment. 8.5.9 Determination of Appropriate Clothing. The NFPA system of hazard/risk classification associates many types of work on energized equipment and within the flash protection boundary and five levels of hazard/risk. Use the hazard/risk level to determine the required protective clothing characteristics appropriate for the work. The classification system is defined in several tables of the NFPA Standard No. 70E, Part II. Determine the appropriate protective clothing in two steps: • First, find the type of work planned in NFPA 70E, Part II, Table 3–3.9.1 (Hazard Risk Category Classifications). This four-page table lists over 70 of the various operations on various types of electrical equipment of various voltage ratings. A corresponding hazard/risk category from 0 to 4 (highest exposure) is listed for each type of work. The table also indicates whether voltage rated tools or gloves are required. October 2009 8-9 Reclamation Safety and Health Standards • Second, determine what types and layers of clothing are required for the Hazard/Risk category by looking on NFPA 70E, Part II, Table 3–3.9.2 (Protective Clothing and Personal Protective Equipment Matrix). Use the clothing and equipment indicated on this table when working on or near energized equipment within the flash protection boundary. Table 3-3.9.3 (Protective Clothing Characteristics) gives information on the weight of the clothing for the five levels of Hazard/Risk. As an alternative to using tables 3–3.9.1 and 3-3.9.2, Table F-1 (Simplified, Two Category, Flame-Resistant Clothing System) provides a quicker method of determining appropriate clothing for use within the flash protection boundary of energized electrical equipment. a. Synthetic Clothing Not Permitted. Do not wear clothing made from synthetic materials such as acetate, nylon, polyester, rayon, either alone or in blends with cotton. These materials will melt into the skin when exposed to high temperatures and can aggravate a burn injury. Do not wear conductive articles of jewelry and clothing (such as watchbands, bracelets, rings, key chains, necklaces, metalized aprons, cloth with conductive thread, metal headgear, or unrestrained metal frame glasses) where they can present an electrical contact hazard with live parts, unless such articles are rendered nonconductive by covering, wrapping, or other insulating means. 8.6 Protection Against Drowning Provide U.S. Coast Guard (USCG) approved type III or type V personal flotation devices (PFDs) to employees when working on or around water or where a drowning hazard exists. Do not use PFDs that depend solely on inflation to provide flotation (USCG Type III or V inflatables) onboard watercraft or in activities that subject the PFD to abrasion or to substances that might affect the device’s effectiveness. 8.6.1 Design. The PFD must be international orange and must have at least 200 square centimeters of retroreflective material attached to the front and 200 square centimeters of retroreflective material attached to the back. If the PFD is reversible, retroreflective material must be attached to each of its reversible sides. 8.6.2 Ring Buoys. Install ring buoys with at least 90 feet of line and approved by the U.S. Coast Guard at 200-foot intervals on worksites where a water hazard exists. 8.6.3 Inspection and Replacement. Before each use, visually inspect each personal flotation device defects that would compromise its effectiveness. At 8–10 October 2009 Section 8—Personal Protective Equipment annual intervals, conduct buoyancy test and discard any device with less than 13 pounds buoyancy. 8.7 Other Protective Equipment Other sections of these standards cover other protective equipment, fire and rescue devices, first aid and medical facilities, seatbelts, and special devices and equipment for protecting personnel from specific hazards. Employees must use such specified protective equipment when exposed to the respective hazards. 8.8 Safety Nets The employer must install safety nets to protect employees when the workplace is more than 25 feet above adjoining surfaces and where use of Scaffolding, catch platforms, temporary floors, safety belts, or lifelines is impractical. Use Safety nets when required or directed by the office head or the COR, to protect employees or the public from overhead construction. 8.8.1 Net Specifications. The mesh size of safety nets must not exceed 6 by 6 inches. Nets must meet accepted performance standards of 17,500 foot- pounds minimum impact resistance, as determined and certified by the manufacturer, and must bear a label of proof test. Edge ropes must withstand a minimum breaking strength of 5,000 pounds. Line nets installed for overhead protection with wire or synthetic netting of not more than 1-inch mesh. Wire mesh must not be less than No. 22 gauge; synthetic must not be less than No. 18 twine. 8.8.2 Installation. Design and construct the net suspension system with a minimum safety factor of four. The net suspension system must withstand test loading without permitting contact between the net and any surface or object below the net. Connections between panels must develop the full strength of the net. Use forged steel safety hooks or shackles to fasten the net to its supports. 8.8.3 Positioning. Install safety nets as close under the work surface as practical, but not more than 25 feet below the working level. Extend nets at least 8 feet beyond the perimeter of the work area. 8.8.4 Testing. Field test safety nets immediately following installation, repositioning, or major repair. Conduct the test by dropping a 400-pound bag of sand, more than 30 inches in diameter, from at least 25 feet high onto the center of the net. 8.8.5 Inspection and Maintenance. The care, maintenance, and storage of nets must conform to the net manufacturer’s recommendations. Give due attention to the factors affecting net life. (See subsection on equipment.) Protect nets from debris, sparks, and hot slag resulting from welding and cutting operations. Nets must be capable of a minimum service life of 2 years October 2009 8–11 Reclamation Safety and Health Standards under normal, on-the-job exposure to weather, sunlight, and handling, excluding damage from misuse, mishandling, and exposure to chemicals and airborne contaminants. Inspect nets daily for damage, and make necessary replacement or repairs before work above the net resumes. Remove debris from nets at least daily. Maintain an up-to-date record for each personnel net. The record must include the following information: a. Net serial number. b. Date installed. c. Dates inspected. d. Inspection results. If results are unsatisfactory, state the reasons why and describe the corrections made for each deficiency. e. Dates tested. f. Test results. If unsatisfactory, state the reasons. g. Date removed. h. Disposition and reason. The responsible person conducting the net inspection must initial each set of entries in the record. 8.8.6 Training. When using personnel nets, the employer must provide appropriate training, so employees will recognize the hazards of falling into nets and the procedures to follow to limit potential injury. The training program must include the following: a. The tested limits of installed nets. b. Avoiding falls. c. Recording and reporting of training. d. Location of inspection records and the responsible person. 8.8.7 Factors Affecting Net Life a. Sunlight. Ropes of natural and synthetic fibers can lose a significant amount of strength after prolonged exposure to direct sunlight. Take special precautions to shield ropes one-half inch in diameter and less from the sun’s rays. When they are not in use, store properly and protect nets from direct and indirect sunlight. b. Abrasion. Keep in mind the adverse effects of abrasion. Do not drag nets or allow them to chafe over the ground or other rough surfaces. No test will predict the life of a net under the wide variety of abrasion conditions that may be encountered. 8-12 October 2009 Section 8—Personal Protective Equipment c. Sand. Embedded sand can cut into fibers, reducing the strength of nets. Keep nets as clean and free of sand as possible. d. Rust. Prolonged contact with rusting iron or steel can cause significant degradation and loss of strength. e. Airborne Contaminants. Many chemicals and airborne contaminants can adversely affect the strength of nets. Where such hazards exist, identify the chemicals and measure the concentrations. Determine the effect on the net materials by test, if not known. 8.9 Lifesaving Skiffs Provide one or more lifesaving boats or skiffs where employees work over or immediately adjacent to water where a drowning hazard exists. Persons trained in launching and operating the skiff must be immediately available during working hours. Use the skiff only for drills and in emergencies. 8.9.1 Equipment. Lifesaving skiffs must have the following equipment on board: a. Four oars (two, if motor powered). b. Oarlocks attached to the gunwales or to the oars. c. One ball-pointed boat hook. d. At least one ring buoy with 90 feet of line attached. e. One life preserver or work vest for each crew member, and additional devices necessary for rescued persons. f. Emergency lighting. October 2009 8-13 Section 9 Signs, Signals, and Barricades This section establishes design specifications for safety signs, tags, and barricades used on sites administered by Reclamation. This section also covers standard hoisting signals and provisions about the use of signal persons. 9.1 Requirements for Signs 9.1.1 Application. Signs described in this subsection must be visible at all times when work is in progress. Promptly remove or cover them when the hazard no longer exists. - 9.1.2 Standards. In addition to the design specifications set forth in this Subsection, the design and application of signs must conform to the latest edition of the following standards: a. American National Standards Institute (ANSI) Z535.1, Safety Color Code b. ANSI Z35.2, Environmental and Facility Safety Signs c. ANSI Z35.5, Accident Prevention Tags (For Temporary Hazards) d. ANSI C95.2, Radio Frequency Radiation Hazard Warning Symbols e. 29 Code of Federal Regulations (CFR) 1910.145, Specifications for Accident Prevention Signs and Tags f. U.S. Department of Transportation Federal Highway Administration, Manual on Uniform Traffic Control Devices for Streets and Highways (MUTCD) g. American Society of Mechanical Engineers (ASME) A13.1, Scheme for the Identification of Piping Systems 9.1.3 Danger Signs. Danger signs must conform to the following requirements: - a. Application. Use danger signs only when the lives of employees or others are in danger. b. Design. As illustrated in figure 9–1, danger signs must have “DANGER” in white letters placed at the top of a rectangular safety sign with a red background. The safety alert symbol must precede “DANGER.” The base of the symbol must be on the same horizontal line as the base of “DANGER.” The safety alert symbol must be as high as or higher than “DANGER.” October 2009 9–1 Reclamation Safety and Health Standards 9–2 Preferred Alternate Figure 9-1.-Danger sign a warning TWARNINGI Figure 9-2-Warningsign A CAUTION | CAUTION Figure.9-3.-Caution sign Figure 9–1–Danger, warning, and caution signs. c. Alternative. As an alternative, danger signs may have “DANGER” in white letters on a safety red oval background with a white border on a black rectangular field. This distinctive panel must appear in the uppermost portion of the sign. Do not use any other signal word or symbol within this distinctive shape and color arrangement. The message must be in black or red letters on a white background, or white letters on a black background. The symbol/pictorial panel, if used, must be square with a black, safety red, or black and safety red symbol on a white background. 9.1.4 Warning Signs. Warning signs must conform to the following requirements: a. Application. Use warning signs to warn against a potential hazard that, if not avoided, may result in serious injury or death. Do not use warning signs for property damage hazards unless personal injury risk also exists. b. Design. As illustrated in figure 9–1, warning signs must have “WARNING” placed at the top of the sign in black letters on a rectangular orange background. The safety alert symbol must precede “WARNING.” The base of the symbol must be on the same horizontal line as the base of “WARNING.” The safety alert symbol must be as high as or higher than “WARNING.” c. Alternative. As an alternative, warning signs may have “WARNING” in black letters within a safety orange truncated diamond of a black October 2009 Section 9—Signs, Signals, and Barricades rectangular background. Locate this distinctive panel in the uppermost portion of the sign. See figure 9–1. Do not use any other word or symbol within this distinctive shape or color arrangement. The message panel must be in black letters on a white background or white letters on a black background. The message may, as an alternative, be black letters on a Safety orange background. 9.1.5 Caution Signs. Caution signs must conform to the following requirements: a. Application. Use caution signs to warn against a potential hazard that, if not avoided, may result in minor or moderate injury. Caution signs may also alert against unsafe practices that may cause property damage. b. Design. As illustrated in figure 9–1, caution signs must have “CAUTION” placed at the top of the sign in black letters on a rectangular yellow background. The safety alert symbol must precede “CAUTION” if the hazard is a potential personal injury hazard. The base of the symbol must be on the same horizontal line as the base of “CAUTION.” The safety alert symbol must be as high as or higher than “CAUTION.” c. Alternative. As an alternative, caution signs may have “CAUTION” in safety yellow letters within a black rectangular background located in the uppermost portion of the sign. See figure 9–1. Do not use any other signal word or symbol with this distinctive color or signal shape arrangement. Caution signs used to indicate accidents of property damage only do not include the safety alert symbol. These signs have “CAUTION” in black letters on a rectangular safety yellow background. The message panel must be in black letters on a white background or white letters on a black background. As an alternative, the message may be black letters on a safety yellow background. 9.1.6 Exit and Fire Protection Signs. Identify fire exits, fire protection equipment, and physical hazards in accordance with ANSI Z35.1, “Safety Color Code,” or NFPA No. 101, “Life Safety Code.” 9.1.7 Instructional Safety Signs. Signs intended for general safety instructions or information must have a green upper panel and white lower section. White letters on the green background must convey the principal message. Additional information must appear in safety green or black letters on the white background. 9.1.8 Directional Arrow Sign Panels. The directional arrow symbol must be white on a black or colored background on a rectangular field. The symbol must appear in the uppermost portion of the visual alerting device if it appears by itself or with general safety or fire safety signs. When using these directional arrows along with DANGER, WARNING, CAUTION, or NOTICE signs, the arrow must be in the lower sign panel. The color of the October 2009 9–3 Reclamation Safety and Health Standards arrows must be the same arrangement as the message or symbol described above. The design of the directional arrows must be in accordance with ANSI Z35.2. 9.1.9 Pipe Labels. Label pipes that carry hazardous materials to identify their contents in accordance with ASME 13.1, “Scheme for the Identification of Piping Systems.” 9.1.10 Traffic Signs and Barricades. Traffic signs and barricades must conform to the following requirements. a. Design and Use. Traffic signs and barricades erected in areas under Reclamation jurisdiction must conform to the current U.S. Department Of Transportation Federal Highway Administration MUTCD. Signs and barricades erected on highways and roads must comply with MUTCD requirements or the highway or street department having jurisdiction, whichever are the more stringent. Do not use cable as a gate or road closure device. Single and double pole pipe gates are permitted if they comply with the standards set forth in MUTCD, section 3C-4, END OF ROADWAY provisions. Each gate must have at least two double-sided, 18-inch by 18-inch, red reflective diamond panels mounted on and spaced equally across the gate, as described in MUTCD section 3C-3. Mount the diamond panels 36 to 48 inches above the ground. When closed, the reflective panels must be visible from both directions of travel. Equip gate ends with reflective material to identify the open end of the gate. The gates must be designed to remain either fully opened or fully closed. b. Installation and Removal. Erect appropriate traffic control signs and devices immediately before need and promptly remove them when no longer required. c. Visibility. Keep signs and barricades clean and legible. Reflectorize or illuminate, as appropriate, any signs and barricades used at night. Signs and barricades must be visible at all times. Do not obscure them with parked equipment or other objects. d. Traffic Controls. When signs and barricades do not provide adequate protection, flag persons or other appropriate traffic controls must be provided. 9.2 Accident Prevention Tags Accident prevention tags are intended to warn employees and others of an existing hazard. They are intended for temporary use to warn of equipment under 9-4 October 2009 Section 9—Signs, Signals, and Barricades repair, defective tools, or deflective equipment. Accident prevention tags must conform to the current ANSI Z35.5, “Accident Prevention Tags (For Temporary Hazards).” 9.3 Requirements for Radiation Hazard Signs 9.3.1 Lasers. Laser warning signs and symbols must conform to the design specifications in the current issue of ANSI Z35.2, “Environmental and Facility Safety Signs,” and ANSI Z.136.1, “Safe Use of Lasers.” 9.3.2 Ionizing Radiation. Ionizing radiation warning signs and symbols must conform to the design specifications in the current issue of ANSI Z35.2, “Environmental and Facility Safety Signs.” 9.3.3 Radio Frequencies. Signs warning of harmful radio frequencies must display the standard warning symbol, as described in the current issue of ANSI C95.2, “Radio Frequency Radiation Hazard Warning Symbol.” 9.4 Traffic Control Signals 9.4.1 Requirement. Flag persons directing traffic must use the signals and procedures contained in the current issue of the U.S. Department of Transportation Federal Highway Administration, MUTCD. It can be accessed on the Internet at the following website address: http://mutcd.fhwa.dot.gov/kno-millennium.htm 9.4.2 Flag Persons. Use only employees who are trained, qualified, and/or State certified as flag persons. Flag persons controlling traffic must wear high visibility fluorescent apparel. 9.5 Barrier Tape 9.5.1 Requirement. When using barrier tape to identify a temporary hazardous location, the employee in charge of the area must mark the tape with an accident prevention tag showing his/her name and phone extension. 9.5.2 Red Plastic Tape. You may use red plastic tape to warn of dangerous locations. Red plastic tape will mean STOP, DANGER, or DO NOT ENTER. Instruct personnel working inside of the taped area on the requirements of the JHA for the taped area. The employee in charge of the area must provide a proper briefing and approval for other personnel requiring entry. Personnel must not cross over or under a red barrier tape without proper authorization. 9.5.3 Yellow Plastic Tape. You may use yellow plastic tape marked “CAUTION” to identify hazardous locations where caution is needed. Using yellow plastic tape does not prevent employees from entering an area, but does warn them of a hazardous condition. October 2009 9–5 Section 10 Fire Prevention and Protection This section sets forth the requirements for fire prevention and protection. In addition to the fire prevention and protection requirements of this section, other sections of these standards address requirements relating to specific hazards and operations, welding and cutting, etc. Where these standards do not provide more specific instructions, they adopt, by reference, the current edition of the National Fire Codes, published by the National Fire Protection Association (NFPA). 10.1 Fire Prevention Requirements 10.1.1 Fire Prevention Plans. Write a fire prevention plan for each facility. Include a list of major workplace fire hazards; potential ignition sources; the type of fire suppression equipment of systems appropriate to control a fire; assignments of responsibilities for maintaining the equipment and Systems; personnel responsible for controlling the fuel source hazards; and housekeeping procedures, including the removal of waste materials. Inform employees of the fire hazards of the materials and processes to which they are exposed. Brief new employees on the parts of the plan that are essential for their protection and emergency evacuations. Keep the written plan in the workplace and make it available for employee review. Provide additional training for personnel assigned tasks that require them to remain in a facility during a fire emergency. The work area where these individuals remain during a fire emergency must be evaluated as an area of refuge in accordance with NFPA 101, Life Safety Code. 10.1.2 Housekeeping. Maintain good housekeeping. Promptly remove and dispose of accumulations of combustible scrap and debris in all areas of the job site. Use self-closing metal containers to collect waste Saturated with flammable or combustible liquids. At all facilities, properly collect, store, and remove combustible and flammable waste products at the end of each workday or at the end of each work shift. Use only noncombustible or UL labeled, nonmetallic containers to dispose of waste and rubbish. Keep combustible items separate from each other and from noncombustible items. Label the contents of containers. 10.1.3 Grounds Maintenance. Don’t allow rubbish and waste to accumulate. Prevent the growth of tall dry grass, brush, and weeds adjacent to facilities with a maximum 3-foot fire break. Place combustible waste materials outdoors to await subsequent disposal, at least 20 feet from a Structure. 10.1.4 Smoking. Prohibit smoking and other sources of ignition in storage areas for flammable or explosive materials or near operations October 2009 10–1 Reclamation Safety and Health Standards that constitute a fire hazard. Conspicuously post “NO SMOKING OR OPEN FLAMES” in all Such areas. 10.1.5 Open Flame Devices. Do not leave fires and open flame devices, such as incinerators, torches, and controlled fires, unattended unless they have automatic temperature control and cutoff devices. 10.1.6 Cleaning and Degreasing. Do not use gasoline or liquids with a flashpoint below 100 degrees Fahrenheit for cleaning and degreasing. Use only approved cleaners specifically for the type of equipment or material. 10.1.7 Fireproofing. Maintain adequate clearance between heating facilities and combustible materials. 10.1.8 Explosive Gases and Vapors. Do not use open flames or heating elements where flammable gases or vapors may be present. 10.1.9 Buildings and Structures. Ensure non-fire-resistive buildings or structures are at least 25 feet apart. However, consider a group of non-fire resistive buildings with a total ground floor area of no more than 2,000 square feet as one building for this purpose, provided that each building in the group is at least 10 feet away, on each side, from other buildings. 10.1.10 Building Exits. Ensure that exits from all buildings, shops, and other facilities in which personnel work, or which are open to the public, are sufficiently well marked and lighted. Evaluate the adequacy of the means of exit, based on NFPA 101 Life Safety Code. 10.1.11 Inspections. When justified by the size or nature of the operation, security services personnel or other assigned personnel must frequently inspect buildings, storage areas, employee quarters, and work areas. 10.2 Requirements for Heating Devices 10.2.1 General. The following requirements must be met prior to the use of heating devices: a. Approval. Use only heating devices accepted by the area/office manager. Include the following items in acceptance requests: 1. The proposed placement, including distance from combustibles. 2. The service, maintenance, and surveillance schedules. 3. The proposed fuel storage and refueling system. 4. The method for prompt detection of gaseous contamination or Oxygen deficiency. 10–2 October 2009 Section 10–Fire Prevention and Protection b. Data Plates. Permanently affix a data plate to each heater that provides the following information: Required clearances. Ventilation requirements. Fuel type and input pressure. Lighting and extinguishing instructions. 5. Electrical power supply characteristics. : c. Wood Floors. Mark heaters that are not suitable for use on wood floors and do not place them on combustible materials. When using such heaters, rest them on appropriate noncombustible material equivalent to at least 1 inch of concrete. The noncombustible material must extend at least 2 feet beyond the heater in all directions. d. Combustible Covering. Do not use heaters near covers such as tarpaulins, canvas, or similar combustible materials. Locate heaters at least 10 feet away from these and similar materials. Securely fasten or tie down the coverings. e. Stability. Place heaters on level surfaces to prevent tipping. f. Installation. Install, vent, operate, and maintain heaters in accordance with the manufacturers’ instructions. g. Spark arresters. Install spark arresters on smokestacks that could otherwise permit sparks to escape. h. Carbon monoxide monitors. Facilities where heating devices use combustible fuel require carbon monoxide (CO) monitors. i. Grounding. Ground the non-current carrying metal parts of cord and plug connected heaters. 10.2.2 Portable Space Heaters. Use only electric-powered portable space heaters equipped with tipover safety devices and thermostatic controls in office spaces. Maintain 3 feet of clearance from combustible materials. 10.2.3 Liquid-Fueled Heaters. The following requirements govern the use of liquid-fueled heaters: a. General. Heaters may be either direct or indirect fired. Kerosene, stove oil, fuel oil, and diesel oil are permissible fuels. The flashpoint of the fuel must be at least 100 degrees Fahrenheit. b. Stability. Securely anchor liquid-fueled heaters or locate them to prevent tipping. c. Design. Equip liquid-fueled heaters with an automatic flame loss device that will stop the flow of fuel when the flame is extinguished. October 2009 10–3 Reclamation Safety and Health Standards d. Fueling. Train employees tasked with fueling to be thoroughly familiar with the manufacturer’s heater operation and fueling instructions. Before fueling, extinguish the heater and permit it to cool until cool to touch. Store fuel in, and dispense fuel from, approved flammable liquid containers. e. Maintenance. Maintain heaters in good operating condition in accordance with the manufacturer’s instructions. 10.2.4 Natural Gas Heaters. The following requirements apply to the use of natural gas heaters: a. General. Install, operate, and maintain natural gas heaters in accordance with the manufacturer’s instructions. b. Stability. Securely anchor heaters or locate to prevent tipping. c. Piping. Leak-test piping, tubing, or hose after installation, using a safe detection means, such as soap suds. When using flexible gas supply lines, they must not be more than 5 feet long. Supply lines and hose must have a minimum working gauge pressure of 350 pounds per square inch, a minimum burst gauge pressure of 1,750 pounds per square inch, and a pull test of 400 pounds without leakage. d. Fuel Cutoff. Equip heaters with an automatic flame loss device that will shut off the gas supply if the flame or pilot light is extinguished. 10.2.5 Liquified Petroleum Gas (LPG) Heaters. The following requirements apply to the use of LPG heaters: a. General. Install, operate, and maintain LPG heaters in accordance with the manufacturer’s instructions. Do not use, locate, or store LPG containers and heating devices below grade or in confined spaces. b. Protection. Protect heaters, when in use, from damage by location, anchoring, or barricading. c. Testing. Leak-test piping, tubing, hoses, and flexible hose connections following installation, using a means such as soap suds. Use only flexible gas supply lines that are less than 5 feet long. Supply lines and hose must have a minimum working gauge pressure of 350 pounds per square inch, a minimum burst gauge pressure of 1,750 pounds per square inch, and a pull test of 400 pounds without leakage. d. Hoses. Use only a hose labeled “LP-gas” or “LPG.” Hoses must have a minimum working gauge pressure of 350 pounds per square inch and a minimum burst gauge pressure of 1,750 pounds per square inch. Keep the hose as short as practical, although long enough to comply with specified safe spacing requirements without kinking or straining the hose or causing it to be close enough to a burner to be damaged by heat. 10–4 October 2009 Section 10—Fire Prevention and Protection e. Hose Connections. The design capability of hose assemblies, after the application of connections, must withstand a pressure of at least 700 pounds per square inch. Do not leak-test such assemblies at pressures higher than the working pressure (350 pounds per square inch minimum) of the hose. f. Regulator. Equip heaters with an approved regulator between the cylinder and the supply line. g. Check Valve. Provide fuel cylinder connectors with an excess flow check to minimize the flow of gas in case of fuel line ruptures. h. Fuel Cutoff. Equip heaters with an automatic flame loss device that will shut off the gas supply if the flame or pilot light is extinguished. i. Fuel Supply in Buildings. Allow gas cylinders or containers in buildings or structures only in accordance with the following provisions: 1. Keep the maximum water capacity of individual cylinders to 245 pounds (nominal 100 pounds LPG capacity) or less. 2. For temporary heating, such as curing concrete, drying materials, or similar uses, keep heaters (other than integral heater-container units) at least 6 feet away from any LPG container. However, you may use heaters specifically designed for attachment to the LPG container or to a supporting structure with connecting hose less than 6 feet long, provided the heater does not directly radiate heat onto the container. Do not direct blower-type or radiant heaters toward any LPG container that is within 20 feet of the heater. 3. Keep LPG supply containers at least 20 feet apart when two or more heaters are in an unpartitioned area on the same floor. 4. LPG containers manifolded together supplying one or more heaters in an unpartitioned area on the same floor must not exceed 300-pound nominal LPG capacity. Keep such manifolds at least 20 feet apart. 5. Containers may be manifolded together on floors where heaters are not connected for use, for connection to one or more heaters located on another floor, provided that: (a) the total nominal capacity of containers connected to any one manifold does not exceed 1,000 pounds LPG and (b) where more than one manifold having a nominal capacity exceeding 300 pounds LPG is located in the same unpartitioned area, the manifolds must be at least 50 feet apart. j. Storage of Containers. Store LPG containers not in use outside, in accordance with the minimum distances identified in the section on material handling, storage, and disposal. October 2009 10-5 Reclamation Safety and Health Standards 10.2.6 Restricted Use. The following restrictions apply to the use of heating devices: a. Open Flame-Type Heaters. Do not use open flame-type heating devices with exposed fuel below the flame. b. Lubrication or Service Areas. You may install an approved-type heater in lubrication or service areas where employees do not dispense or transfer flammable liquids, only if the bottom of the heater is at least 18 inches above the floor and protected from damage. If employees dispense flammable liquids in such areas, the heater must be of a type approved for garages and installed at least 8 feet above the floor. 10.3 Application of Fire Protection Requirements 10.3.1 Fire Fighting Response. Each facility must prepare an effective, detailed fire protection plan, including provisions for the fire protection and suppression equipment that are set forth in this section. The area/office manager will review and approve the plan. When community fire department services are not available, or are insufficient, you may provide a trained firefighting brigade meeting NFPA criteria, at the discretion of the area/office manager. Fire brigades must be organized, trained, equipped, and protected as required by 29 CFR 1910.156. Provide and install mobile and fixed firefighting equipment in accordance with NFPA standards. The area/office manager may elect to evacuate all persons and not fight any fire. Meet the following requirements in arranging for offsite assistance: a. Written Agreement. Secure a written agreement for fire response covering the nature and type of assistance available, if possible. Otherwise, provide a letter to the area/office manager, stating the nature of the assistance, together with the details covering the equipment and personnel to be made available. The agreement must be signed and dated, and reviewed at least annually. b. Standpipe and Hydrant Connections. When you receive offsite assistance, make sure that standpipe and hydrant connections are compatible with the equipment available from the fire department providing the assistance. c. Reporting. Post emergency telephone numbers and reporting instructions at the job site. 10.3.2. Maintenance. Inspect and maintain fire protection systems, alarms, and fire extinguishers in accordance with NFPA standards. All equipment must be inspected periodically according to inspection table 10-1 and after each use. 10–6 October 2009 Section 10—Fire Prevention and Protection 10.3.3 Fire Extinguishers. Select fire extinguishers for a given situation according to the character of the fire(s) anticipated, the construction and occupancy of the facility, the vehicle or hazard to be protected, ambient- temperature conditions, and other factors identified in NFPA Standard 10. Select fire extinguishers for the class(es) of hazards to be protected in accordance with the following: a. Class A hazards—ordinary combustibles. Use water and multipurpose dry chemical type fire extinguishers. b. Class B hazards—flammable liquids. Use aqueous film forming foam (FFF), film forming fluoroprotein foam (FFFP), carbon dioxide, and dry chemical type extinguishers. c. Class C hazards—energized electrical equipment. Use carbon dioxide and dry chemical type fire extinguishers. Note: carbon dioxide fire extinguishers equipped with metal horns are not safe for use on fires in energized electrical equipment and, therefore, are not classified for use on Class C hazards. d. Class D hazards—combustible metals. Use fire extinguishers that are approved for use on the specific combustible metal hazard. 10.3.4. Water Supply. Install a temporary or permanent water supply with sufficient flow volume and duration to supply the standpipes, hose stations, and sprinkler systems, before or during the construction of the facility to be protected. In permanent structures under contract in which standpipes are installed, connect the standpipe to the water supply, install the standpipe concurrently with construction of the structure, and maintain the standpipe in operable condition for fire protection use. Provide the standpipes with fire department connections on the outside of the structure, conspicuously marked, and located in an accessible location at street or road level. 10.3.5 Burning Areas. Do not burn waste materials, except in an approved and permitted incinerator. October 2009 - 10-7 Reclamation Safety and Health Standards Table 10-1.-Inspection schedule for fire protection equipment Item Inspection interval Procedure 1. All portable and Wheeled extinguishers Monthly Annually Ensure that all extinguishers are in the proper locations, have clear access, and are plainly visible. Visually inspect extinguishers for damage, leakage, and to determine if they are fully charged and operable. If necessary, recharge extinguisher and COrrect deficiencies. Reference NFC Standard 10, “Standard for Portable Fire Extinguishers.” Ensure annual maintenance of extinguishers according to specific type. 2. Main generator CO2 system Weekly Monthly Semi- annually Annually Check nozzles for physical damage. Ensure that self- closing doors or automatically releasing doors are in place. For low-pressure CO2 systems, check the liquid level in each low pressure gauge and refill if loss is greater than 10 percent. Check electrical control circuits and indicating lights. Check for signs of leakage at cylinders. Check for signs of physical damage to system components. Weigh all cylinders and refill if necessary. Operate control heads. Test and check system in accordance With the manufacturer's recommendations. Conduct an actuating test of the system. Test all system components without discharging CO2. 3. Sprinkler systems Weekly Monthly Quarterly Semi- annually Annually Inspect sealed control valves. Check that water supply valves are open. Inspect condition of Sprinkler heads. Maintain an 18-inch clear space. For dry pipe systems, inspect air and water pressure gauges, and record readings. Inspect fire department connections. Inspect control valves. Ensure that water supply valves are open. Determine dry pipe priming water level. Flow- test main drains. Test water flow alarms in Wet pipe systems. Test low-air pressure alarms and water flow alarms in dry pipe systems. Exercise post indicator and Valves. Close and drain Cold Weather valves in the fall, before freezing weather, and again in the spring, after freezing weather has passed. Test the freezing point of antifreeze solutions. Trip- test the dry pipe valve on dry pipe systems. Lubricate all Valve stems. Clean Strainers, if installed. Drain all low pint drains on dry pipe systems. 10-8 October 2009 Section 10–Fire Prevention and Protection Table 10-1.-Inspection schedule for fire protection equipment (continued) Inspection Item interval Procedure 3. Sprinkler After After the first 50 years that a sprinkler system has systems 50 years been in place, remove a representative sample of (continued) heads and send to a lab for testing. 4. Fire pumps | Monthly Check the pressure of all gauges. Check for automatic indication of controller lights. Ensure that all valves are open. Conduct operational test, check packing gland tightness, suction, and discharge pressure gauges. Annually Test pump performance. Test waterflow and alarm switches. Check valve position. Verify pump speed at each flow. Record suction and discharge pressure at each flow. 5. Fire doors Monthly Inspect and manually operate doors. and dampers Quarterly Test operation of automatic fire doors. Annually Lubricate rollers, clean-out channels, and moving parts. Check operation of dampers and moving parts. 6. Water Weekly Check air pressure in pressure tanks. Check water Supply level in storage and pressure tanks. Check control systems valves (usually in Open position). Annually Check accessibility and condition of fire department connections. Check condition of storage tanks for scale or rust, check storage tank access; check condition of paint or fabric. Conduct a flow test. 7. Fire hose Monthly Inspect nozzles, hoses, and connections. Replace Stations defective hose and discard Old hose. Semi- Check dry barrel hydrants for leaks and cracks; check annually the operating nut for wear and the nozzle threads for damage. Annually Test flow and hydrant pressure. Wet barrel hydrants are checked for leaks and Cracks, Wear On the operating nut and nozzle threads. Thoroughly inspect and rerack hoses. Use graphite to lubricate swing-out hose racks Or hose reels. Every 5 Hydrostatically test dry standpipes. years October 2009 10–9 Reclamation Safety and Health Standards Table 10-1.-Inspection schedule for fire protection equipment (continued) Inspection Item interval Procedure 8. Fire alarm Monthly Ensure that all equipment is operable. Illuminate systems lamps and LEDs on fire alarm annunciator panels. Conduct operational test of engine generator (if connected to system). Check water level of rechargeable batteries. Test initiating and signaling device Circuits. Quarterly Test two-way communications. Semi- Check fuse ratings; check voltage of each annual rechargeable battery cell. Test all remote annunciators. Test Smoke detectors. Annually Test supervisory device circuits. Test primary and secondary power supply. Test lamps and LEDs. 9. Transformer | Weekly Check pilot lights indicating that system is operable fog system and that all control valves are open. Check that nozzles have not been blocked or repositioned. Annually Test the Control Valve and automatic detection equipment (a full operational test with water flowing is not necessary). Inspect all piping for corrosion and ensure proper drainage. Every 5 A full flow test of the system is required at least every years 5 years. This should be conducted when the transformer bank is Out Of Service. 10-10 October 2009 Section 11 Standards for Material Handling, Storage, and Disposal This section sets forth the requirements for handling, storage, and disposal of material. It specifically addresses the requirements for storing material in an open yard; stacking bagged material; storing material in bulk; storing lumber; Storing bricks and masonry blocks; handling and storing cement and lime; handling and storing reinforcing sheet and structural steel; handling and storing pipe, conduit, and cylindrical material; storing sand, gravel, and crushed stone; handling and storing flammable and combustible liquids; handling asphalt and tar products; handling liquified petroleum gas; and housekeeping. 11.1 General Requirements for Storage of Materials Store materials in a planned and orderly manner that does not endanger employee safety. Ensure stacks, tiers, and piles are stable and stacked to aid safe handling and loading. Store hazardous materials in accordance with the individual requirements. Store all materials on pallets to discourage rodent infestation. Immediately clean up spills and leaks that create such rodent habitat. Use slings to hoist bagged material, lumber, bricks, masonry blocks, and similar loosely stacked materials only if the slings are fully secured against falling by straps, sideboards, nets, or other suitable devices. 11.2 Storing Materials in an Open Yard Storing materials in an open yard requires attention to combustible materials, access, powerlines, and fire protection. 11.2.1 Combustible Materials. Stack combustible materials securely. Stacks or piles must be no more than 16 feet high. Store combustible material at least 10 feet away from a building or structure. 11.2.2 Access. Driveways between and around combustible storage piles must be at least 15 feet wide. Keep them free from accumulations of material or rubbish. Use a map grid system of 50 by 150 feet when planning driveways in open-yard combustible material storage areas. 11.2.3 Powerlines. Do not store materials under power lines or where materials may block egress or emergency equipment. 11.2.4 Fire Protection. Provide portable fire extinguishing equipment rated 2-A:40-B:Cat accessible marked locations in the yard so that the nearest extinguisher is no more than 50 feet away for a Class B hazard or 75 feet away for a Class A hazard. October 2009 11-1 Reclamation Safety and Health Standards 11.3 Requirements for Storing Materials Indoors Storing materials indoors requires attention to access, fire prevention and protection, floor loading, and overhead hazards. Buildings under construction require special precautions. 11.3.1. Access. Place or store materials so they do not interfere with access ways, doorways, electrical panels, fire extinguishers, or hoistways. Do not obstruct access ways or exits with accumulations of scrap or materials. Aisles must be wide enough to accommodate forklifts or firefighting equipment. 11.3.2 Fire Prevention. When storing, handling, and piling materials, consider the fire characteristics. Store noncompatible materials that may create a fire hazard at least 25 feet apart or separate them with a barrier having at least a 1-hour fire rating. Pile material to minimize internal fire spread and to provide convenient access for firefighting. 11.3.3 Fire Doors. Maintain a 24-inch clearance around the travel path of fire doors. 11.3.4 Sprinklers. Maintain at least an 18-inch clearance between stored materials and sprinkler heads. 11.3.5 Heating Appliances. Maintain at least a 3-foot clearance between stored materials and unit heaters, radiant space heaters, duct furnaces, and flues or the clearances shown on the approval agency label. 11.3.6 Fire Protection. Emergency fire equipment must be readily accessible and in good working order. 11.3.7 Floor Loading. Conspicuously post load limits in all storage areas, except for floors or slabs on grade. 11.3.8 Buildings Under Construction. Store materials inside buildings under construction at least 6 feet away from any hoistway or inside floor openings, and 10 feet away from an exterior wall that does not extend above the top of the material stored. 11.4 Requirements for Stacking Bagged Material Stack bagged materials by stepping back the layers and cross-keying the bags at least every 10 bags high, except when restrained by walls or partitions of adequate strength. 11.5 Requirements for Storing Material in Bulk Ensure entry to bulk storage locations, such as silos, hoppers, tanks, or bins (which are also classified as confined spaces) complies with OSHA requirements and local operating procedures. 1 1-2 October 2009 Section 11—Standards for Material Handling, Storage, and Disposal 11.6 Requirements for Lumber Storage Stack lumber on level and solidly supported sills so that the stacks are stable. Do not pile lumber more than 16 feet high. 11.7 Requirements for Storing Bricks and Masonry Blocks Stack bricks and masonry blocks on level and solid surfaces. 11.7.1 Bricks. Stack bricks no more than 7 feet high. Step back a loose brick stack at least 2 inches for every foot of height above 4 feet. Stack packaged brick no more than three units high. 11.7.2 Masonry Blocks. Step back masonry blocks one-half block per tier above the 6-foot level. 11.8 Requirements for Handling and Storing Cement and Lime Handling or storing cement or lime requires a job hazard analysis (JHA). Lime requires careful storage and handling procedures. 11.8.1 Cement and Lime. Employees must wear appropriate personal protective equipment, as specified in the “Personal Protective Equipment” section and as identified in the JHA. Provide washing facilities, hand cream, chemical barrier cream, or similar preparations for protection from dermatitis. 11.8.2 Lime. Store unslaked lime in a dry area and, because it presents a fire hazard, separate it from other materials. 11.9 Requirements for Handling and Storing Reinforcing, Sheet, and Structural Steel Stack Steel to prevent sliding, rolling, spreading, or falling. Use lagging (sleeve) when steel is handled by a crane or forklift to aid safe rigging. 11.10 Requirements for Handling and Storing Pipe, Conduit, and Cylindrical Material Make sure cylindrical materials are stable when storing or handling. 11.10.1 Stacking. Place pipe, conduit bar stock, and other cylindrical materials in racks or stack and block them on a firm, level surface to prevent spreading, rolling, or falling. Use either a pyramided or battened stack. Step back battened stacks at least one unit per tier and securely chock them on both sides of the stack. October 2009 - 11–3 Reclamation Safety and Health Standards 11.10.2 Removal. Remove round stock (e.g., wood poles, pipe, and conduit) from a stack from the ends of the stock. 11.10.3 Unloading. Unload carriers so that employees are not exposed to the unsecured load. 11.10.4 Taglines. Use taglines when working with round stock. 11.11 Requirements for Storing Sand, Gravel, and Crushed Stone Locate stockpiles to provide safe access for withdrawing material. Material or vertical faces must not overhang. Store material against walls or partitions only in an amount that will not endanger the stability of the wall or partition. 11.12 Requirements for Handling Flammable and Combustible Liquids Unless defined otherwise, terms used in this subsection are the same as those in the flammable and combustible liquids code, NFPA 30, or 29 CFR 1910.106. 11.12.1 Classification of Flammable and Combustible Liquids. Flammable and combustible liquids are classified as follows: a. Flammable Liquids (Class I Liquids): 1. Class I–Flashpoint below 100 °F (38 °C) 2. Class IA—Flashpoint below 73 °F (23 °C) and boiling point below 100 °F (38 °C) 3. Class IB–Flashpoint below 73 °F (23 °C) and boiling point at or above 100 °F (38 °C) 4. Class IC–Flashpoint at or above 73 °F (23 °C) but below 100 °F (38 °C) b. Combustible Liquids (Class II and III Liquids): 1. Class II—Flashpoint at or above 100 °F (38 °C) and below 140 °F (60 °C) 2. Class III—Flashpoint at or above 140 °F (60 °C) 11.12.2 Class IA Flammable Liquids a. Restricted Use. Because of the extreme explosion hazard of Class IA liquids, purchase them only after you have reviewed the MSDS and the storage, dispensing, and use procedures have been approved. Submittals for approval must provide the name and description of the liquid, its 11–4 October 2009 Section 11—Standards for Material Handling, Storage, and Disposal characteristics, a detailed description of its intended use, the MSDS, and the safety and health precautions. This requirement does not apply to small quantities of aerosol starter fluid used for engines. b. Substitute Product. Wherever practical, use a less hazardous product. c. Controlled Use. A competent person must supervise storage, dispensing, and use of Class IA liquids, including design of the storage and dispensing system. 11.12.3 Toxicity of Flammable and Combustible Liquids. Most flammable and combustible liquids are highly toxic. Use them only after determining their toxic characteristics. In handling toxic liquids, follow the appropriate safety and health requirements in the “Occupational Health” section. 11.12.4 Closed Tanks and Containers a. Approved Types. Use only the following approved and labeled closed tanks and containers to store, handle, and dispense flammable and combustible liquids. 1. Original Container. Store and use flammable and combustible liquids in the original Department of Transportation (DOT) shipping containers, as shown in table 11-1. However, store only up to 1-day’s use in the work area, up to a maximum of 25 gallons of a Class 1A liquid or a maximum of 120 gallons of any other class of liquid. When dispensing and using smaller quantities of flammable and combustible liquids, dispense them into properly labeled, approved safety containers. Exception: You may store and handle highly viscous (extremely hard to pour) liquids in any size original container. Liquids that are transferred from labeled containers to portable containers for immediate use are exempt from labeling. 2. Safety Can. An approved container holding no more than 5 gallons with a spring-closing lid, spout cover, and designed to safely relieve internal pressure when subjected to fire or heat exposure. 3. Drum/Barrel. An approved container holding more than 5 gallons but no more than 60 gallons. 4. Portable Tanks. An approved, closed storage vessel holding more than 60 but no more than 660 gallons and not intended to be a fixed installation. 5. Tanks. Any vessel holding more than 60 gallons, intended for fixed installation, is not used for processing. October 2009 11–5 Reclamation Safety and Health Standards Table 11-1.-Maximum allowable size of containers and portable tanks, combustible Flammable liquids Liquids Container type Class IA Class IB Class IB Class || Class Ill Glass 1 pint 1 quart 1 gallon 1 gallon 5 gallons Metal (other than 1 gallon 5 gallons 5 gallons 5 gallons 5 gallons approved DOT drums) or approved plastic Safety cans 2 gallon 5 gallons 5 gallons 5 gallons 5 gallons Metal drums (DOT 60 gallons |60 gallons |60 gallons |60 gallons |60 gallons specifications) Approved portable 660 gallons ||660 gallons ||660 gallons ||660 gallons ||660 gallons tanks Polyethylene DOT 1 gallon 5 gallons 5 gallons |60 gallons |60 gallons specification 34,0r as authorized by DOT exemption 11.12.5 Approved Storage Cabinets a. General Design and Construction. The design, construction, and approval of storage cabinets must comply with NFPA 30. 11.12.6 Requirements for Storing Flammable or Combustible Liquids a. Indoor Storage. Do not store flammable and combustible liquids indoors, except as follows: 1. Store no more than 25 gallons in a room or single fire area. 2. Store no more than 60 gallons of Class I or II liquids, or more than 120 gallons of Class III liquids, in an approved cabinet. Locate no more than three such cabinets in a single fire area. 3. You may store larger quantities in separated indoor storage areas when such storage meets the requirements of NFPA 30, Section 4-4, “Design, Construction, and Operation of Inside Storage Areas.” 4. Place at least one 2-A:40–B:C fire extinguisher 10 feet to 30 feet away from the stored material or cabinet. 5. Place at least one 2-A:40-B:C fire extinguisher outside of, but not more than 10 feet from, the door opening into an inside liquid storage a ſeal. b. Outdoor Storage. Do not store flammable and combustible liquids outdoors, except as follows: October 2009 Section 11—Standards for Material Handling, Storage, and Disposal 1. Above ground in approved containers with no more than 60-gallon capacity, subject to the following restrictions: (a) The total capacity of any one group of containers stored together must not exceed 1,100 gallons. Each group of containers must be at least 5 feet apart, and each group must be at least 20 feet away from any building or other combustibles. (b) Each group of containers must be adjacent to an access way at least 12 feet wide to facilitate the use of firefighting equipment. 2. Above ground in approved portable tanks with no more than 660-gallon capacity, providing that you: (a) Keep a 5-foot clear area around groups of two or more tanks with a combined capacity of more than 2,200 gallons. (b) Keep portable tanks at least 20 feet away from any building or other combustibles. (c) Equip portable storage tanks with emergency venting and other devices, as required in NFPA 30. (d) Locate each tank adjacent to an access way at least 12 feet wide to facilitate use of firefighting equipment. 3. Above ground in approved tanks installed in accordance with NFPA 30, Section 2–3, “Installation of Outside Above Ground Tanks.” 4. Dike storage areas at least 12 inches high or grade and slope them, and Seal them with a 50-mil plastic compatible sheeting or equivalent liner to contain leaks and spills equal to the capacity of all tanks or containers in each area. Keep the area free from vegetation or combustible material within 10 feet of the storage area perimeter. 5. Place at least one portable fire extinguisher unit rated not less than 2-A:40-B:C 25 feet to 75 feet away from each portable tank or group of tanks or containers. 11.12.7 Handling and Dispensing Flammable or Combustible Liquids a. Dispensing Area. Separate areas where you transfer more than 5 gallons of flammable or combustible liquids at a time from other operations by at least 25 feet or by a partition with a minimum 1-hour fire rating. Use drainage or an equally effective method to contain spills. b. Ventilation. Provide adequate natural or mechanical ventilation to maintain the concentrations of flammable vapor below 10 percent of the lower explosive limit (LEL). October 2009 11-7 Reclamation Safety and Health Standards c. Grounding. Transferring Class I flammable liquids from one container to another requires bonding of the containers and the transfer system. Electrically ground and bond all dispensing systems. d. Dispensing. Withdraw or transfer flammable and combustible liquids into vessels, containers, or tanks only (1) through a closed piping system, (2) from safety cans, (3) by means of a device drawing through the top, or (4) from containers or tanks by gravity or pump through a listed self- closing valve. Do not transfer by injecting pressurized air into a tank or container. Use approved dispensing devises and nozzles. The dispensing units must be protected against collision damage. e. Lighting and Electrical Equipment. Use only electrical lighting to illuminate areas where Class I flammable liquids are handled or dispensed or where flammable vapor may be present. Wiring and all electrical equipment must meet the requirements of NFPA designation: Class I, Division 2, of the National Electrical Code. f. Covered Containers. Keep Class I and II liquids in covered containers when not in use. g. Flame and Ignition. Do not permit open flame, smoking, or other sources of ignition within at least 50 feet of areas where Class I flammable liquids are dispensed or used. Post approved “No Smoking” signs in such aſ CaS. h. Leakage or Spillage. Clean up leaking or spilled flammable or combustible liquids promptly and dispose of them safely. i. Refuse Containers. Provide self-closing metal refuse containers in all areas where employees use or dispense flammable or combustible liquids. 11.12.8 Requirements for Refueling a. Equipment. Ensure that the design and installation of tanks and equipment used to refuel vehicles or equipment (fueled with flammable or combustible liquids) comply with the applicable provisions of the NFPA standards or nationally recognized testing laboratories or have the approval of the Government agency having jurisdiction. b. Tank Truck. Ensure that tank trucks comply with the requirements published in NFPA 385, “Standard for Flammable and Combustible Liquid Tank Vehicles.” c. Dispensing Stations. Mount dispensing devices, except those attached to containers, on a concrete platform elevated at least 5 inches above grade. Use guardrails or posts to protect them from collision with a motor vehicle. October 2009 Section 11—Standards for Material Handling, Storage, and Disposal d. Dispensing Hose. To dispense flammable and combustible liquids, use an approved-type hose with an automatic self-closing valve or nozzle without a latch-open device. Ensure that a hanger or hose retracting system is in place to protect the hose from traffic abuse. e. Electrical Equipment. Ensure that electrical wiring, pumps, and equipment meet the appropriate requirements of NFPA designation, Class I of the National Electrical Code. Provide clearly marked and accessible switches at a location remote from dispensing devices to shut off all power to devices in an emergency. f. Refueling Equipment. During refueling, shut down vehicles or equipment that use gasoline, liquified petroleum gas (LPG), or other flammable or combustible liquid fuels. An exception is diesel equipment when fueled in accordance with the manufacturer’s recommendations. Use guardrails or posts to protect refueling tanks or dispensing islands from vehicular damage. g. Smoking. Post a “No Smoking Within 50 Feet” sign on all mobile refueling equipment and in established refueling areas. h. Emergency Shut-Off Switch. Ensure that an emergency shut-off switch is within 50 shall be located within 50 feet of the fuel dispensing equipment. Post a conspicuous sign to identify the switch location. i. Fire Protection. Provide each refueling area with one or more listed fire extinguishers with a minimum classification of 40B:C. Locate a fire extinguisher within 100 feet of each pump, dispenser, underground fill pipe opening, and lubrication or service room. 11.13 Requirements for Handling Asphalt and Tar Products Employees who handle or work with these materials must complete a JHA, including exposure determinations. Make available and ensure employees follow the MSDS for storing, handling, and applying these materials. 11.13.1 Protective Clothing and Equipment. Give full consideration to protective clothing, respiratory protection, and skin protection, as specified in the “Personal Protective Equipment” section, to protect employees handling or applying these materials. 11.13.2 Confined Spaces. In enclosed or confined areas where hot tar, asphalt, enamel, or similar materials are heated or applied, the operation must conform fully with the “Confined Spaces” section. 11.13.3 Heating Kettles. Do not leave asphalt or tar kettles unattended, when in use. Place them on a firm, level base and protect them from overturning. Kettles must have an effective lid or hood. They must have an operable temperature indicator and limiting device ensuring the asphalt or tar October 2009 1 1-9 Reclamation Safety and Health Standards remains at no less than 50 EF below the flashpoint. Do not use kettles in confined or unventilated spaces, underground, in conduits, or in or on enclosed buildings or structures. 11.13.4 Fire Protection. Provide a fire extinguisher, rated not less than 2-A:40-B:C, where heating devices or heating kettles are in use. 11.13.5 Handling. Provide adequate unobstructed runways or access ways for employees handling hot materials. Employees must not carry hot materials up or down ladders. Instead, provide adequate hoisting devices. 11.13.6 Thinners. Do not use gasoline or similar volatile liquids as thinners. 11.13.7 Hand Spraying. The nozzle person applying hot tar asphalt must not work under the hoses supplying the material to the spray nozzle. Use flexible metallic hoses fitted with insulated handles in hand spraying operations. 11.13.8 Housekeeping. Keep distributors, retorts, hoses, and related equipment reasonably free of asphalt and tar accumulations. 11.14 Requirements for Handling Liquified Petroleum Gas (LPG) Store, handle, install, and use LPG and systems in accordance with NFPA 58, 29 CFR 1910.1.10(f), and 29 CFR 1926.153. Cylinders must meet DOT specifications published in 49 CFR, Part 178, “Shipping Container Specifications.” 11.14.1 Hazardous Locations. Do not use LPG containers and equipment in unventilated spaces, below grade in pits or trenches, below deck, or in confined areas. 11.14.2 Tubing. Use only tubing or piping approved for use in LPG systems. Do not use aluminum or polyvinyl piping or tubing. 11.14.3 Hose. Use only hoses labeled “LP-gas or LPG.” Hose must have a minimum working pressure of 250 pounds per square inch. 11.14.4 Valves and Accessories. Valves, fittings, and accessories connected directly to the container, including primary shutoff valves, must have a minimum working gauge pressure of 250 pounds per square inch and be designed for LPG service. 11.14.5 Shutoff Valves. Connections to containers, except safety relief connections, liquid level gauging devices, and plugged openings, must have a shutoff valve located as close to the container as possible. Shutoff valves must not be located between the safety relief device and the container, except when the location of the shutoff valve allows the fully required capacity flow through the safety relief device. 11-10 October 2009 Section 11—Standards for Material Handling, Storage, and Disposal 11.14.6 Safety Relief Valves. Equip each container with one or more approved safety relief valves. These valves must allow free venting to the Outer air. The discharge must be 5 feet away from any building opening. Place container safety relief devices and regulator relief vents at least 5 feet from air openings into sealed combustion system appliances or mechanical ventilation air intakes. 11.14.7 Dispensing a. Portable Containers. Fill portable containers from storage containers outside and at least 50 feet away from the nearest building. b. Motor Vehicles. Fill fuel containers on motor vehicles from bulk storage containers at least 10 feet away from a masonry-walled building and at least 25 feet away from any other building or structure. c. Refueling. Shut down equipment using LPG during refueling. 11.14.8 Storage of Cylinders and Containers. Store LPG containers and cylinders not in use outside of buildings or structures, at not less than the following distances away from the nearest building or combustible material Storage. Minimum distance Quantity of LP-gas stored (a) and (b) (c) and (d) (e) (pounds) (feet) (feet) (feet) 720 Or less O O 5 721 to 2,500 O 10 10 2,501 to 6,000 10 10 10 6,001 to 10,000 20 20 20 Over 10,000 25 25 25 (a) nearest building or storage area; (b) line of adjoining property; (c) thoroughfares or sidewalks; (d) line of adjoining property used for public gathering; (e) dispensing station. 11.14.9 Fire Protection. Provide storage locations with at least one accessible portable fire extinguisher rated not less than 2-A:40-B:C, between 25 feet and 75 feet away from the container. 11.15 Requirements for Storing and Handling Paints, Varnishes, and Thinners Storing and handling paints, varnishes, or thinners requires special attention to flammability characteristics. 11.15.1 Storage. Store and dispense paints, varnishes, lacquers, thinners, and other volatile paints or coatings according to their flammability October 2009 & 11–11 Reclamation Safety and Health Standards characteristics. Tightly close containers when not in use; store no more than a 1-day supply in buildings under construction. 11.15.2 Ventilation. Provide sufficient ventilation to prevent hazardous concentrations of flammable vapors from accumulating where employees dispense or apply paints or coatings. 11.15.3 Spray Painting. Do not allow smoking, open flame, exposed heating elements, or other sources of ignition where employees spray flammable or combustible paints or coating. Spray painting booths and equipment must be in accordance with NFPA 33, “Standard for Spray Application Using Flammable and Combustible Materials.” 11.15.4 Personal Protective Equipment. Make exposure determinations for employees who have been exposed to paints or coatings potentially hazardous to their health to document exposure and, when appropriate, provide appropriate protective equipment and hazard training. 11.15.5 Electrostatic Paint Spraying a. Electrical. Locate transformers, power packs, control apparatus, and other electrical portions of the equipment, with exception of the gun and its connection to the power supply, outside the spraying area. b. Grounding. Ground the handle of the spray gun with a conductive device to ensure the gun and the operator are at the same ground potential. 11.16 Housekeeping Keep work and storage areas clean and orderly and in a sanitary condition. Keep stairways, access ways, and exits free from scrap, supplies, materials, or equipment. 11.16.1 Waste Disposal. Collect, store, and remove combustible waste products at the end of each workday or at the end of each work shift. Use only noncombustible containers to dispose of waste and rubbish and equip them with fitted or self-closing covers. Promptly remove and dispose of spills of flammable or combustible liquids. Place scrap lumber in containers and do not allow it to accumulate in work areas. Remove or bend over protruding nails unless the scrap lumber is placed directly in containers for removal. 11.16.2 Segregation of Materials and Waste. Consider storage segregation precautions for all materials. Use MSDS to determine appropriate storage segregation. Identify and label segregated material containers. Following are some examples of materials that must be segregated: a. Ordinary combustibles such as paper, wood, and natural fiber fabrics. 11-12 October 2009 Section 11—Standards for Material Handling, Storage, and Disposal b. Oily or flammable materials, such as saturated oily or solvent rags. c. Corrosive and caustic materials, such as batteries. d. Infectious materials that may cause infection, disease, or death. e. Reactive materials that may self-decompose or self-ignite because of heat, chemical reaction, friction, or impact. f. Radioactive materials. g. Toxic materials that may be fatal if inhaled, swallowed, or absorbed through the skin. 11.16.3 Outdoor Housekeeping. Keep the areas adjacent to facilities free from rubbish, waste, and tall, dry vegetation. Place combustible waste materials stored outdoors to await subsequent disposal at least 20 feet away from facilities. 11.16.4 Tools and Equipment. To prevent tripping or injury, keep floors clear of tools and portable equipment. Adequately secure tools, materials, and equipment where a tripping hazard exists. 11.16.5 Wind. Store loose or light materials on roofs or unenclosed height only if they are safely tied down or secured. 11.16.6 Sacks and Bags. Remove empty bags that contained cement, lime, or other dust-producing material from the work area at least daily. 11.16.7 Working Aloft. Provide containers to store or carry rivets, bolts, drift pins, and similar items. Secure containers against accidental displacement. 11.16.8 Excavated Materials. Keep roads and walkways clear of excavated materials wherever possible. Where this is not possible, adequately post or barricade these areas and provide other access. 11.16.9 Dropping Material. Drop or throw waste material and debris more than 6 feet only if you: a. Completely enclose the area into which the material is dropped with barricades at least 6 feet back from the projected edge of the opening or level above. Post signs warning of the hazard at each level. b. Install safely designed chutes providing protection for persons below. Fully enclose chutes for debris and scrap for their entire run except for openings for inserting materials. Equip such openings with covers or enclosures. October 2009 11–13 Section 12 Electrical Safety Requirements This section sets forth requirements for electrical safety. It specifically addresses working in restricted areas; working near exposed energized overhead lines or parts; operating equipment near radio and microwave transmission towers; working on electrical equipment and systems; personal protective grounding: temporary wiring; disconnect and overcurrent protection; ground-fault protection; hazardous locations; wet locations; and battery charging. 12.1 General Electrical Safety Requirements All electrical work practices must comply with applicable sections of the Occupational Safety and Health Administration (OSHA), National Fire Protection Association (NFPA), National Electrical Code, National Electrical Safety Code, and State adopted electrical codes. 12.1.1 Approval Required. Use only electrical wire, conduit, apparatus, and equipment for the specific application that is approved or listed by Underwriters Laboratories (UL), or Factory Mutual Corporation (FMC). Install and use listed, labeled, or certified equipment according to the instructions included in the listing, labeling, or certification. 12.1.2 Qualified Persons. Only qualified personnel familiar with code requirements, safety standards, and experienced in the type work may work on electrical circuits and equipment. NFPA 70E and OSHA 29 CFR 1910.269 contain references for training requirements. See attachment at the end of this Sect1On. 12.1.3 Safety Requirements Before Performing Electrical Work. The employer will determine, by inquiry, direct observation, or instruments, the location of any part of an energized electric power circuit, exposed or concealed. If the work may cause any person, tool, or machine to penetrate the boundaries set forth in table 12-1, de-energize the circuit(s) and ground them, as appropriate. Additionally, all of the following must be required: a. Underground Lines. Protect all underground lines with surface signs and a longitudinal warning tape buried 12 inches to 18 inches above the lines. Do not perform drilling, auguring, or material excavating operation within 6 feet of underground lines unless the lines have been deemergized. b. Job Briefing. The supervisor or designee must conduct a job briefing with affected workers. The supervisor or designee must hold additional job briefings if significant changes occur during the course of work. The briefing must cover the following: (1) Job Hazard Analysis (JHA). Identify all hazards associated with the job in a written JHA and discuss them. October 2009 12–1 Reclamation Safety and Health Standards (2) Nonelectrical Hazards. Identify, in a written JHA, hazards not associated with the electrical work but expected to be encountered, and discuss them. (3) Personal Protective Equipment (PPE). Provide and use the appropriate PPE needed to accomplish the job safely. Use flash- protection clothing in accordance with NFPA 70E if the job requires operating, racking, circuit breakers with the doors open, or, working within reaching distances of exposed energized parts. Employees working on energized lines and equipment rated at 440 volts or greater must use rubber gloves, hard hats, safety boots, and other approved protective equipment or hot-line tools that meet ASTM standards. 12.1.4 Other Procedures. Perform procedures related to electrical work in accordance with the following: • FIST 1-1, Hazardous Energy Control Program • FIST 5-1, Personal Protective Grounding, and • Written Standard Operating Procedures (SOPs) of each area office 12.2 Restricted Areas 12.2.1 General. Provide effective barriers or other means to ensure that people do not use areas with electrical circuits or equipment as passageways when energized lines or equipment are exposed. Effectively guard live parts of wiring or equipment to protect persons or objects from harmful contact. Use special tools insulated for the voltage when installing or removing fuses with one or both terminals energized. 12.2.2 High-Voltage Equipment (over 600 volts nominal). Isolate exposed high-voltage equipment, such as transformer banks, open switches, and similar equipment with exposed energized parts to prevent unauthorized access. Isolation must consist of locked rooms, fences or Screened enclosures, walls, partitions, or elevated locations. Keep entrances to isolated areas locked when not under constant observation. Post DANGER—HIGH VOLTAGE warning signs at entrances to these areas. Properly ground conductive components, fences, guardrails, Screens, partitions, walls, and equipment frames and enclosures. 12.2.3. Temporary Fences. When extending a fence or removing it for work on high voltage equipment, erect a temporary fence of comparable construction and protection. Electrically bond the temporary fence to the existing fence. If the fence is more than 40 feet long, bond posts to the ground mat at no more than 40-foot intervals. Bond posts at each side of gates or openings to the ground mat/grid and install a bonding jumper across all gate hinges. Bond all corner posts to the ground mat. 12–2 October 2009 Section 12–Electrical Safety 12.2.4 Perimeter Markings. Use approved perimeter markings to isolate Requirements restricted areas from designated work areas and entryways. Erect them before work begins and maintain them for the duration of work. Approved perimeter marking must be: a. Barrier Tape. Install red barrier tape printed with the words “DANGER—HIGH VOLTAGE” around the perimeter of the work area and accessway approximately 42 inches above the floor or work surface. b. Synthetic Rope Barrier. Install a barrier of yellow or orange synthetic rope 36 to 45 inches from the floor with standard danger signs of non-conductive material attached at 10-foot intervals containing the WOrds “DANGER—HIGH VOLTAGE.” 12.3 Working Near Exposed Energized Overhead Lines or Parts 12.3.1 General. For troubleshooting and testing purposes only, qualified persons using proper test equipment and personal protective equipment must adhere to the boundaries shown in figure 12-1 and specified in table 12-1. For adjusting, tightening, calibrating or any other work, the circuits must be de- energized, or employees must use voltage-rated gloves and voltage-rated insulated tools. bounda Flash protection - different for each situation Limited approach {_º «. boundary Any point on an exposed, energized electrical conductor or circuit part * Limited * space W. x \ \ à \ | E. - approac J boundary ſ? 47 Restricted º Space º Prohibited approach gº \ boundary Prohibited Space Figure 12.1—Boundaries. 12.3.2. Low Voltage Testing. For low voltage troubleshooting and testing purposes only, i.e., under 480 volts, a qualified person may penetrate the prohibited approach boundary shown in table 12-1, column 5, with test instrument probes, leads, ct’s, etc. The qualified person must wear Class 00 (500 volt-rated) gloves. October 2009 12–3 Reclamation Safety and Health Standards 12.3.3. Unqualified Person Restrictions. When a person without electrical training works on the ground or in an elevated position near overhead lines or any other exposed energized parts, supervisors and employees must ensure that the unqualified person and the longest conductive object they might contact or handle, can never come closer to any energized line or part than those distances listed in table 12-1, column 2, for energized lines or column 3 for other exposed live parts. Table 12-1.-Approach boundaries to exposed energized conductors/parts for qualified employees (All dimensions are distances from energized conductor/part to employee) (1) (2) (3) (4) (5) Limited approach boundaries Restricted approach Nominal voltage Exposed . Prohibited Phase to Phase, or moveable | Exposed fixed inadvertent approach single phase conductor circuit part movement boundary 0 to 50 not specified not specified not specified not specified 51 to 300 10-ft 0-in 3-ft 6-in avoid COntact aVOid COntact 301 to 750 10-ft 0-in 3-ft 6-in 1-ft 0-in 0-ft 1-in 751 to 15 kV 10-ft 0-in 5-ft 0-in 2-ft 2-in 0-ft 7-in 15.1 kV to 36 kV | 10-ft 0-in 6-ft 0-in 2–ft 7-in 0-ft 10-in 36.1 kV to 46 kV | 10-ft 0-in 8-ft 0-in 2–ft 9-in 1-ft 5-in 46.1 kV to 72.5 kV | 10-ft 0-in 8-ft 0-in 3-ft 3-in 2-ft 1-in 72.6 kV to 121 kV | 10-ft 8-in 8-ft 0-in 3-ft 2-in 2-ft 8-in 138 kV to 145 kV | 1 1-ft 0-in 10-ft 0-in 3-ft 7-in 3-ft 1-in 161 kV to 169 kV | 1 1-ft 8-in 11-ft 8-in 4-ft 0-in 3-ft 6-in 230 kV to 242 kV | 13-ft 0-in 13-ft 0-in 5-ft 3-in 4-ft 9-in 345 kV to 362 kV | 15-ft 4-in 15-ft 4-in 8-ft 6-in 8-ft 0-in 500 kV to 550 kV | 19–ft 0-in 19-ft 0-in 11-ft 3-in 10-ft 9-in 765 kV to 800 kV 23-ft 9-in 23-ft 9-in 14-ft 11-in 14-ft 5-in Notes: This table is taken from NFPA 70E table 2–1.3.4 and OSHA 29 CFR, 1910.269 table R6. Limited Approach Boundaries. A shock protection boundary to be crossed only by qualified persons (at a distance from a live part). Unqualified persons must not cross this boundary unless accompanied by a qualified person. Restricted approach Boundary. A shock protection boundary to be crossed only by qualified persons (at a distance from a live part). The boundary's proximity to a shock hazard requires the use of shock protection techniques and equipment when crossed. Prohibited Approach Boundary. A shock protection boundary to be crossed only by qualified persons (at a distance from a live part). When crossed by a body part or object, this boundary requires the same protection as if direct contact is made with a live part (i.e., requires voltage rated tools and voltage rated gloves and, in some cases, other voltage rated clothing). 12-4 October 2009 Section 12—Electrical Safety Requirements 12.3.4 Equipment Transit Clearances. A signal or flag person must guide cranes, cherry pickers, high lifts, and other equipment in transit near exposed energized lines or parts at all times. Do not move any equipment or machinery under energized overhead high-voltage lines or near exposed energized parts, unless clearances listed in table 12-2 are maintained. Unload and lower any boom or mast to transport position. Ground the equipment while it is being transported. Two grounds must be leap-frogged as the vehicle is moved or the vehicles must be treated as energized. Table 12-2.-Equipment in transit clearances Up to 50 kV 4 feet 50 kV up to and including 345 kV 10 feet Over 345 kV up to 750 kV 16 feet 12.3.5 Sign Posting. Post all crossings where equipment will be moved under energized high-voltage line(s) with appropriate signs. Place the signs 50 feet from and on both sides of the line(s). They must be large enough to be easily read from moving equipment. The sign must include the following information: • Warning of the high-voltage line. • Line Voltage. • Maximum height of equipment that may pass under the line. Determine the maximum height of the equipment by subtracting the clearance distance shown in table 12-2 from the actual line to ground distance during maximum sag conditions. 12.3.6 Equipment Operation Near Energized Lines. Prohibit equipment from coming any closer to overhead high-voltage lines or exposed energized parts than distances shown in table 12-3, unless both subparagraphs a. and b. below are satisfied, or subparagraph c. below is satisfied. a. Before beginning work, place a clearance, ground and de-energize the line or exposed energized parts, and implement hazardous energy control procedures to prevent re-energization. b. Equipment does not have the capability of coming within distances shown in table 12-3. c. In addition to the clearances in table 12-3, effectively ground all equipment with booms or extensions above cab level while it is operating in a substation, switchyard, or on a transformer deck, or any other location near high Voltage energized lines/parts. October 2009 12-5 Reclamation Safety and Health Standards Table 12-3.−Equipment clearances for operations near energized overhead lines Table of minimum clearances (ft) for nominal system voltages (kV) kV Ft 50 (or less) 10 69 11 115 12 230 16 500 25 Note: Table 12-3 shows only common Reclamation voltages and rounds them up to the nearest foot. For other voltages, use the 10-foot minimum and add 4 inches for every 10 kilovolts over 50 kilovolts. For example, 60 kilovolts would be 10 feet plus 4 inches; rounding up to the nearest foot would require an 11-foot clearance. Always round up because the clearance is usually only an estimate. It is difficult, if not impossible, to accurately measure the actual distance unless you de-energize the line and/or equipment. 12.3.7 Placard Posting in Equipment Cabs. Post a placard of minimum clearances (table 12-3) in the cabs of all cranes, cherry pickers, shovels, backhoes, and any other equipment with booms or extensions that could possibly contact high-voltage lines. Tables posted in machines must be of substantial material and suitable for the environment. 12.4 Operating Equipment Near Radio and Microwave Transmission Towers 12.4.1 General. Because of high frequency, low power output, and point-to- point transmissions, microwave transmissions do not present an induced charge hazard. However, many microwave towers are mounted on VHF radio transmission antennas. Therefore, the following safety precautions apply to all transmission towers. Vehicles will rarely need to be grounded at transmission towers. Tires contain carbon compounds and are conductive or semiconductive, and static charges will bleed off through tires and/or out- riggers. However, voltage could build up if all tires were insulated from the earth by dry rip-rap or other insulation. 12.4.2 Requirement. Shut down the transmitter or ground and test the equipment to determine if a hazard exists before working near any transmission tower where an electrical charge may be induced in the equipment or materials being handled. To conduct a test, connect an insulated wire to the vehicle and touch it to the tower base. If you see or hear the Spark, you must ground the vehicle. 12–6 October 2009 Section 12—Electrical Safety Requirements 12.4.3 Grounding Mobile Equipment Near Transmission Towers. If needed, ground the equipment to dissipate static electrical charge. On equipment with a rotating boom, attach a ground wire to the structure Supporting the boom. Place and remove ground wires using hot-sticks or Voltage-rated gloves. Attach the ground connection first (if possible, to the tower ground), then attach the other end to the equipment. These ground wires do not have to be sized to carry fault current. They need only to carry low level current to bleed off static voltage charges induced on the vehicle or lifted materials. Any convenient wire size that will mechanically withstand the service will be sufficient. A smaller conductor would carry the current, but an insulated #2 copper conductor is recommended for mechanical strength. 12.4.4 Material Ground Wire. Also, attach a ground wire to conductive materials handled by hoisting equipment. Attach the ground connection first, then attach the other end on the materials. Alternatively, provide a ground jumper from the load to the required grounding conductor installed on the Structure. 12.5 Working on Electrical Equipment and Systems 12.5.1 General. Electrical installations must comply with the applicable provisions of the current editions of the National Electrical Safety Code, National Electrical Code, OSHA Regulations, and the Reclamation Safety and Health Standards. The Underwriters Laboratories, Factory Mutual Laboratories, or other nationally recognized testing laboratory must approve or list electrical wire, conduit, apparatus, power tools and equipment, for the specific application. This approval/listing must appear on each piece of equipment or tool as part of the “marking or labeling” required below. 12.5.2 Marking or Labeling. Do not use electrical equipment unless the manufacturer’s name, trademark, and other descriptive marking by which the manufacturer may be identified, is located on the equipment. Markings must also provide Voltage, current, Wattage, approvals/listings, and ratings as required by the edition of the National Electric Code in effect at the time of purchase. Markings must be sufficiently durability to withstand the environment. 12.5.3 Working Space a. Figure 12-2 and table 12-4 provide access and working space distances around electrical equipment and enclosures, e.g., panelboards, motor controls, disconnects, etc., to permit ready and safe operation and maintenance. Keep working space clear at all times. b. Provide a working space of at least 30 inches horizontally where rear or side access is required to work on de-energized parts of enclosed equipment (see figure 12-3). October 2009 12-7 Reclamation Safety and Health Standards x -::::::::::::,-, 3-º- (------ Do not service equipment opposite each other at the same time. Electrical SWitch- board < 3.5 ft ** 130,277 |< Figure 12-2.-Access and working space requirements around enclosures and equipment. Table 12-4.—Working spaces around enclosures and equipment Working spaces Nominal voltage Minimum clear distance (ft) to ground Condition 1 Condition 2 Condition 3 0–150 3 3 3 151-600 3 3.5 4 601–2,500 3 4 5 2,501-9,000 4 5 6 9,001–25,000 5 6 6 Condition 1 - Exposed live parts on one side and no live parts or grounded parts on the other side of the working space, or exposed live parts on both sides effectively guarded by suitable wood or other insulating materials. Insulated wire or insulated busbars operating at not over 300 volts to ground shall not be considered live parts. Condition 2 - Exposed live parts on one side and grounded parts on the other side. Consider concrete, brick, or tile walls grounded. Condition 3 - Exposed live parts on both sides of the work space (not guarded or enclosed, as provided in Condition 1) with the worker between. 12–8 October 2009 Section 12—Electrical Safety Requirements º : 2. * *s *s ź * * * º Žº 3& º | E- ... ſ :ºxxxxxx lºgº:32:3: Lºx3 º :%; 33333333%kºğ3% ====E. & ź. [- --~~~~. T - : /2– | Do not service equipment opposite each other at the same time. C : Minimum ; L 30 in- i`s P- Electrical Electrical switch- switch- board 3.5 ft board 3.5 ft 480/277 480/277 § N. Bolted Panels £% ; : :::::::::::::::::::::::::::3% Figure 12-3.−Working space requirements for rear or side a CCGSS. c. Doors and hinged panels. Doors and hinged panels must have at least at least a 90-degree opening. Keep working space clear at all times. Do not store parts, tools, and equipment in the clear space (see figure 12-4). * * * * * * * * * * * * * * * * * * * * * 32%%22%2%%%22%22%22%2: . . . . . . . . . . . . . . . . . . . . . . 232222222222322222 % %22%22%22%2%;3%3%22%2, . . . . . . . . . . . . . . . . . . . . . . * * * * * * tº Panelboard Panelboard Panelboard sº ſº g ºa º A *s ºf a :::: p ºf ºw . . ." P º a sº . . ." & & is ſº *.*.* 22% º - g a rºº † - tº º 90° 40 Hertz) Modern homes, drywall 0.75 2.0 interiorS Older homes, plaster on WOOC lath Construction for 0.5 2.0 interior Walls Reference: Siskind, D.E., M.S. Stagg, J.W. Kopp, and C.H. Dowding, “Structure Response and Damage Produced by Ground Vibration from Surface Mine Blasting.” U.S. Department of the Interior, Bureau of Mines, Report of Investigations R 8507, 1980. "The graph in Appendix B of the above reference may be used in lieu of the limits listed in this table. *For precarious structures not listed in the table, use the limits for older homes; for all other Structures not listed in the table, use the limits listed for modern homes. *AI spectral peaks within 50 percent amplitude of the predominant frequency must be analyzed. Airblast Limits Instrumentation Air Blast (decibels) 0.1 hertz high-pass system 134 2 hertz high-pass system 133 5 or 6 hertz high-pass system 129 C-slow (for events not exceeding 2 seconds' duration) 105 Reference: Siskind, D.E., V.J. Stachura, M.S. Stagg, and J.W. Kopp, “Structure Response and Damage Produced by Airblast from Surface Mining," U.S. Department of the Interior, Bureau of Mines, Report of Investigations R. 8485, 1980. October 2009 24-3 Reclamation Safety and Health Standards 24.1.9 Warning Signs. Post warning signs at access points to blasting areas. 24.1.10 Destruction of Explosives. Deteriorated or damaged explosives, blasting agents, blasting supplies are prohibited. Destroy and remove these and all excess explosives from the site in accordance with the specific written instructions of the manufacturer. 24.1.11 Empty Explosive Containers. Destroy empty boxes and combustible packing materials which have contained explosives in accordance with the manufacturer’s disposal procedures. If disposal is through burning, all personnel must remain at least 100 feet from the burning site once the material has been ignited and until no visible flames or smoke have been detected for 1 hour. 24.1.12 Fire. If a fire begins that involves explosives, or where the danger of the fire contacting explosives is imminent, do not fight the fire. All personnel must seek safe shelter; guard the fire area to prevent intruders. 24.2 Radio and Electromagnetic Radiation Take adequate precautions to prevent accidental discharge of electric blasting caps from current induced by radar, radio transmitters, powerlines, and similar Sources of electromagnetic radiation. 24.2.1 Mobile Radio Transmitters. Mobile radio transmitters or cellular telephones within 100 feet of electric blasting caps or delays not in their original containers are prohibited unless de-energized and effectively locked. Post warning signs at least 36 by 42 inches in size, stating BLASTING ZONE– TURN OFF 2-WAY RADIOS AND CELLULAR TELEPHONES, on all public roads within 1,000 feet of blasting operations, using electronic detonators. 24.2.2 Non-electric Firing Systems. If it is not possible to observe the safe clearance distances from radio frequency (RF) transmitter stations, as set forth in Institute of Makers of Explosives (IME) publication 20, "Safety Guide for the Prevention of Radio Frequency Radiation Hazards in the Use Of Electric Blasting Caps," use nonelectric firing systems to blast. Electrical detonators must not be stored or used within the IME-specified distances of a transmitter station. 24.3 Requirements for Transporting Explosives Transporting explosives by air, water, or on public highways must comply with the provisions of US Department of Transportation Regulations contained in 46 CFR 146-149 - Water Carriers; 49 CFR 171-177 Subchapter C - Hazardous Materials Transportation; and 49 CFR 390-397, "Motor Carriers." 24.3.1 Vehicles. Vehicles used to transport explosives must conform to the following requirements: 24-4 October 2009 Section 24—Blasting Operations a. They must be in good repair, with all electrical wiring completely protected and securely fastened to prevent short circuits. b. They must have tight floors. Cover any exposed spark-producing metal with wood or other nonsparking material to prevent contact with containers of explosives. c. Do not load them beyond rated capacity, and secure the explosives to prevent shifting or dislodgment. d. Transport explosive materials in open-bodied motor vehicles only if they have been loaded into a portable magazine that is securely fastened to the truck bed. Never transport explosive materials in open-bodied motor vehicles that depend on a fire-resistant tarpaulin cover for protection. e. Mark vehicles transporting explosives with reflectorized signs on both sides and the front and rear with "EXPLOSIVES" in red letters. Make letters at least 4 inches high on a white background or placarded in accordance with 49 CFR Part 172, Subpart F - "Placarding." f. Equip them with two or more fire extinguishers with a rating of at least 2-A:40–B:C. g. Inspect them daily before use to ensure that the vehicle is in proper condition for safe transportation. The inspection must determine that fire extinguishers are charged and ready; electric wiring is protected and fastened to prevent short circuiting; chassis, motor, pan, and underbody are reasonably clean and free of oil and grease; fuel tanks and lines are secure and have no leaks; tires are in serviceable condition with proper inflation; and lights, brakes, horns, wipers, etc., are functioning properly. 24.3.2 Vehicle Operators. Motor vehicle operators transporting explosives must be at least 21 years old and be properly licensed drivers. Drivers must be physically fit, careful, capable, and reliable. Drivers must not be unlawful users of, or addicted to, alcohol, narcotics, or dangerous drugs. Drivers must be familiar with applicable local, State, and Federal laws and regulations governing the transportation of explosive materials. Transportation on Federal highways or other public roads requires a commercial driver's license. 24.3.3 Caps and Detonators. Do not transport blasting caps and detonators with other explosives unless the blasting caps or detonators are in a closed metal storage container that has at least a 2-inch wood lining. Such containers must be at least 2 feet away from other explosives. 24.3.4 Flammable Materials. Do not transport spark-producing tools, carbides, oil, matches, firearms, acids, storage batteries, oxidizing or corrosive compounds, or flammable materials with explosives. October 2009 24-5 Reclamation Safety and Health Standards 24.3.5 Parking. Attend vehicles containing explosives at all times. Do not park loaded vehicles, even if attended, near any bridge, tunnel, or other structure that may be occupied or locations where people may congregate or assemble. 24.3.6 Fueling. Do not refuel vehicles while they are carrying explosives. 24.3.7 Smoking Restrictions. Employees who transport, handle, or use explosives must not smoke or carry on their persons or in the vehicle matches, lighters, firearms, ammunition, or flame-producing devices of any description. 24.3.8 Riders. Permit only the authorized driver and helper to ride on trucks transporting explosives or detonators. 24.4 Requirements for Transporting Explosives Underground In addition to the requirements set forth in the previous subsection, "Requirements for Transporting Explosives," the provisions of this subsection apply to underground transportation of explosives. 24.4.1 Hoists. Notify the hoist operator before transporting explosives or blasting agents in a shaft conveyance. Do not permit any person to ride a hoist or shaft conveyance transporting explosives or blasting agents. Do not transport detonators while transporting explosives. 24.4.2 Powder Cars and Trucks. Convey explosives and blasting agents only in specifically built or equipped insulated powder cars or truck-mounted containers approved by the State entity having jurisdiction. Mark powder cars with reflectorized signs on both ends and sides with "EXPLOSIVES" in letters at least 4 inches high against a sharply contrasting background at all times that there are explosives in the car. Cover or remove the signs when no explosives are present. Do not transport explosives or blasting agents on a locomotive; at least two car lengths must separate the locomotive from the powder car. Pull (do not push) powder cars. 24.4.3 Common Transport of Detonators and Explosive Materials. Physically separate compartments for transporting both detonators and explosive materials in the same conveyance or car by at least 24 inches or by a solid partition at least 6 inches thick. Do not transport detonators and other explosive materials together in any shaft-conveyance. 24.4.4 Transportation of Personnel and Explosives. No personnel, other than the transport operator, helper, and the individuals handling the explosives may ride transports carrying explosives. 24.4.5 Truck Transportation. Trucks transporting explosives underground must meet other applicable provisions of these standards and have their electrical systems checked weekly to detect possible electrical hazards. A written record of 24-6 - October 2009 Section 24—Blasting Operations such inspections must be maintained. Auxiliary lights on truck beds powered by the truck's electrical system are prohibited. Do not store explosives in trucks. 24.4.6 Transporting Explosives to the Face or the Loading Area. Take only the quantity of explosives or blasting agents estimated necessary for the blast to the face or loading area. Take explosives or blasting agents to the loading area only after the drilling has been completed and the holes are ready to be loaded. Remove surplus explosives and blasting agents from the area before wiring up the blast. 24.4.7 Makeups. Make up primers and delays at the face or loading area, unless a primer-makeup plan is submitted and approved. 24.5 Explosives Storage 24.5.1 Requirement. Store explosives and related materials in approved magazines and in accordance with the applicable provisions of the Bureau of Alcohol, Tobacco, and Firearms as set forth in 27 CFR 55, "Commerce in Explosives." Magazines must be bulletproof, rodent-resistant, weather-resistant, ventilated, and constructed to the standards of the Bureau of Alcohol, Tobacco, and Firearms, or the Institute of Makers of Explosives. 24.5.2 Magazine Location. Locate explosives magazines in accordance with the State and local laws. The COR or office head must approve the proposed sites before location or construction. Consider contractor and Government offices, shops, etc., to be inhabited buildings when determining magazine locations, quantities, and safe distances. 24.5.3 Notifications. Notify local authorities, such as law enforcement agencies and fire departments, of the type, planned quantity, and storage location on the site before bringing explosives onto a site for storage. 24.5.4 Detonators. Do not store blasting caps, electric blasting caps, detonating primers, and primed cartridges in the same magazine as other explosives or blasting agents. Locate detonator magazines at least 100 feet from magazines containing other explosives or blasting agents, if unbarricaded, and at least 50 feet away, if barricaded. 24.5.5 Combustible Materials. Do not permit smoking or open flame within 100 feet of storage magazines. Remove vegetation and combustible material within 25 feet of all magazines. 24.5.6 Security. Securely lock magazines at all times except to inspect or move explosives. Maintain an inventory of all storage and withdrawal of explosives. Inspect magazines storing explosives at least every 7 days to ensure that there has been no unauthorized entry or removal of explosives. October 2009 24-7 Reclamation Safety and Health Standards 24.5.7. Posting. Post areas around magazines with "EXPLOSIVES" signs. Place the signs so that a bullet passing through the sign will not strike a magazine. 24.5.8 Storage. Store explosives in their original containers. Store containers of explosives with the top side up as designated on the container. Use the oldest stock of explosives first. 24.5.9 Maintenance. Promptly remove debris and combustible material from magazines. When magazine floors become stained with explosives, clean them in accordance with the explosive manufacturer’s instructions. 24.5.10 Transfer In and Out. Provide for the safe transfer of explosives in and out of magazines, including providing ramps or walkways, as necessary. 24.5.11 Storage Underground. Do not permanently store explosives underground. Temporary storage must comply with the following requirements: a. Powder Cars. Restrict temporary storage to limited supplies stored in specially designed powder cars located at least 1,000 feet from the face or blasting area. Do not permit transformers, storage of flammable materials, welding, open flame, smoking, and other ignition sources within 100 feet of the powder car. b. Posting and Lighting. Designate the storage area or siding by a red light visible in all directions, and post both ends of the powder car with a luminous sign, stating "EXPLOSIVES - NO SMOKING, FLAME, OR WELDING WITHIN 100 FEET." c. Protection. Locate or barricade the powder car to protect it from damage. Design siding or car-passes, when used for temporary storage, to protect the powder car from accidental entry by other cars and to prevent accidental entry of the powder car to the main line. The protective devices installed are subject to approval of both the employer and the State entity having jurisdiction. 24.6 Requirements for Handling Explosives 24.6.1 Handling Explosives. Handle explosives carefully. Do not drop, throw, or slide them. Carry detonators, primers, and other explosives in separate containers when transporting them manually. When they are not in their original containers, place them in a suitable nonmetallic container for manual transportation. 24.6.2 Removal from Containers. Remove explosives from their original containers only as needed for immediate use. Use only nonsparking tools or devices to open such containers. Dispose of empty containers and packing in accordance with the manufacturer's recommendations, or promptly burn them in an approved location. 24-8 October 2009 Section 24—Blasting Operations 24.7 Loading Explosives and Blasting Agents 24.7.1 Planning. Plan and schedule excavation so that drilling and loading operations will not conflict. Do not permit loading within 50 feet of drilling operations. Do not permit any activity, other than that which is required for loading holes, within 50 feet of loaded holes or holes that have the explosives in place, ready to load. A qualified blaster must supervise loading operations. 24.7.2 Drilling. Do not drill in an area already blasted until examining remaining "bootlegs" (holes that do not detonate full depth) for unexploded charges, as well as the total area, to make sure no unexploded charges remain. Do not insert drills, picks, or bars into bootlegs, even if examination fails to disclose explosives. 24.7.3 Loading Areas. Make boreholes ready for loading, and remove equipment and tools not used for loading from the area before delivering the explosives to the site. Isolate the loading areas with appropriate signs or temporary barricades to prohibit access by unauthorized people. While the bare holes are being loaded with explosives, exclude all personnel, other than those involved in the loading of boreholes, from the blast site. 24.7.4 Boreholes. Make boreholes large enough to permit loading of cartridges and explosives without forcing. Prime, load, tamp, and fire as promptly as possible with a minimum of exposure to personnel. 24.7.5 Tamping. Tamp only with wooden or plastic tamping poles without exposed metal parts. Nonsparking metal connectors on jointed poles are permissible. Seat cartridges by even, steady pressure, and do not tamp primers. 24.7.6 Priming. Follow the manufacturer's recommendations in priming cartridges. Make primers up only at the loading area and in quantities limited to the number required for a single round of blasting. 24.7.7 Stemming. Stem all blastholes in open work with noncombustible material to the collar or to a point that will confine the charge. 24.7.8 Extraneous Electricity. Prohibit electric conductors, electric equipment, and all sources of ignition in or adjacent to the loading area. Remove lights 50 feet from the face before starting to load in tunnels and shafts. If stray currents are suspected, thoroughly check out the area with suitable instruments. If stray currents cannot be eliminated, use nonelectrical detonators, delays, and caps. 24.7.9 Shunts. Do not remove the manufacturer's shunt from the cap leg wires until you complete loading and connect the cap into the blasting circuit. 24.7.10 Sprung Holes. Do not chamber (spring) boreholes. October 2009 24-9 Reclamation Safety and Health Standards 24.7.11 Blasting Mats. Where blasting may expose personnel or property to injury or damage from flying material, cover the charges with blasting mats. Carefully protect the blasting circuits, and do not permit the circuits to contact steel mats. 24.7.12 Loading and Shooting. Do not leave loaded holes unattended or unprotected. If possible, fire all holes loaded on a shift during that same shift. If it is necessary to delay firing because of an emergency, isolate the area and post watchpersons to prevent entry to the area. Conduct aboveground blasting operations between sunup and sundown. 24.7.13 Pneumatic Loading Systems. Conduct the hazards from static electricity and stray currents associated with pneumatically loading boreholes with blasting agents, take the following precautions: a. Use only approved pneumatic loaders. b. Effectively ground and bond the entire system, including placers, valves, and loading hose. Ground at the face in tunnels and shafts. Do not use piping and rails to ground the system. c. Following installation of the ground, check the ground with an approved meter to ensure that the resistance is within safe limits. d. Use loading hoses of an approved, nonsparking, semiconductive material designed to maintain static electricity within safe limits. 24.7.14 Underground Use of Blasting Agents. Before using blasting agents underground, a powder technician representing the explosive manufacturer or Supplier must inspect the proposed method of loading and the loading equipment. Submit written evidence of such inspection and approval of the systems. 24.8 Wiring Operations 24.8.1 Firing Devices. Use an electric blasting machine to fire blasts using electronic detonators. Do not fire blasts by connection to any other electrical system. Fire blasts using nonelectric detonators with a blasting machine or starting device prescribed by the detonator manufacturer. Do not use cap and fuse firing underground or in the excavation of shafts. Do not use electric blasting caps within 500 feet of energized high-voltage lines or facilities. 24.8.2. Wiring Procedure. Do not remove the manufacturer's shunt from the cap leg wires until the cap has been connected to the leadlines or to another cap in preparation for the assembly of two or more caps into a single series. When firing two or more series of caps as a series-parallel system, make sure that the caps in each series are the same in number (quantity, not delay periods), and test each series separately with an approved blasting galvanometer to: (1) ensure that the 24-10 October 2009 Section 24—Blasting Operations Series is complete, and (2) ensure that each series has the same resistance and that the resistance is close to the calculated resistance for the series. If the first reading indicates an incomplete circuit, locate the fault and correct it. If the Second reading indicates a higher or lower resistance than calculated, correct the situation before final hookup and firing. 24.8.3 Electric Caps and Delays. All caps and delays in a shot must be made by the same manufacturer, and the number in a circuit must not exceed the capacity of the blasting machine or power source. 24.8.4 Galvanometer Testing. Make the following tests with an approved blasting galvanometer during all wiring operations: (1) Test the circuit, including all caps, before connecting it to the firing line. (2) Check the firing line before connecting it to the blasting machine or power source. 24.8.5 Firing Lines. Firing lines must be of sufficient current-carrying capacity but not smaller than No. 14 gauge solid copper wire or equivalent. Do not connect the firing line to the blasting machine or power source until you have completed and tested the wiring and cleared the blast area. Do not ground a power circuit used for firing electric blasting caps. 24.8.6 Connecting and Lead Wires. Connecting and lead wires must be insulated single solid wires of sufficient current-carrying capacity. 24.8.7 Power Circuit. When using a power circuit for firing, lock the firing switch in the "OFF" (open) position at all times, except when firing. Design the power circuit so that the firing lines to the cap circuit are automatically short- circuited when the switch is in the "OFF" position. Entrust the keys to the firing switch only to the blaster. In underground operations, the firing circuit must have a "lightning" gap of at least 5 feet, located between the firing switch and the source of power. Bridge the gap with a flexible jumper cord just before firing the blast. 24.9 Firing 24.9.1 Preparation. Before connecting the firing line to the power source, notify all personnel in the danger area of the blast and remove them to a safe area. Make Satisfactory arrangements for evacuating the danger area and ensuring that no one enters the area before the blast. 24.9.2 Responsibility. The blaster must be in charge of the blasting machine or firing switch, and must connect the firing line to the firing device. The blaster must make all connections from the cap circuit back to the firing device, and the firing line must remain shorted until connected to the firing device immediately before firing. October 2009 24–11 Reclamation Safety and Health Standards 24.9.3 Blasting Signal. Sound the following blasting signal on a clearly audible whistle, horn, or siren before each surface or underground blast: • Blasting warning: A 1-minute series of long blasts 5 minutes before the blast signal • Blast signal: A series of short blasts 1-minute before the shot • All clear: A prolonged blast following inspection of the blast area 24.9.4 Posting Blasting Signals. Post blasting signals at all access points, and before each shot, post competent flagpersons at all access points to the danger aſ Ca. 24.9.5 Disconnecting. Immediately following the blast, disconnect the firing line from the firing power source or blasting machine and shunt it. Lock firing switches open. 24.10 Inspections Following a Blast 24.10.1 All Blasts. Before the all-clear signal, the blaster must thoroughly inspect to determine if all charges have fired. The blaster must carefully check wires and search for unexploded charges. 24.10.2 Underground. In addition to the previously listed requirements, check and test the heading for adequate ventilation and safe concentrations of dusts, toxic vapors, and gases. Also, before permitting personnel in the heading, scale the face and make it safe. 24.10.3 All-Clear Signal. Sound the all-clear signal only after satisfactorily completing the inspection. 24.11 Requirements Regarding Misfires If you suspect or find a misfire, keep all personnel, except the blaster and employees necessary to handle the misfire, out of the danger area. Prohibit all work in the danger area except that necessary to remove the misfire hazard. If a misfire occurs while using cap and fuse, all personnel must remain at a safe distance from the charge for at least 1 hour. If other electric or nonelectric initiating methods are used, the blasting supervisor may reduce the waiting period to 30 minutes. 24.11.1 Refiring. Refiring is the desired method of clearing misfires. The following actions are mandatory: a. For electrically fired blasts in which broken wires or faulty connections caused the misfire, make repairs, reconnect the firing line, and attempt to fire the charge. b. For misfires originally initiated by detonating cord or nonelectrical detonators, the blaster must inspect lines coming out of the holes, and if 24-12 October 2009 Section 24—Blasting Operations they appear to be intact, the blaster can reconnect them and attempt to detonate the misfired holes. c. In blastholes where leg wires are discontinuous or leads or detonating cord cut off, there may still be explosives in the hole that can be reprimed and fired. Remove any stemming in the hole. Float stemming out with water. Place a new primer in the hole and attempt to fire the charge. 24.11.2 Removal of Explosives. This procedure must be the last resort. Perform it only when refiring has failed or when refiring would present a hazard. Remove explosives by washing them out with water, or, if the misfire is underwater, blow them out with air. 24.11.3 Work Restrictions. Do not permit drilling, digging, or picking until: (1) you have detonated all missed holes or removed the explosive, and (2) the blaster has approved the resumption of work. 24.12 Requirements for Using Safety Fuses Use Safety fuses only where sources of extraneous electricity make the use of electric caps dangerous. Do not use damaged fuse or fuse with sharp kinks. 24.12.1 Capping. Before capping a safety fuse, cut a short length from the end to ensure a fresh-cut end in each blasting cap. 24.12.3 Crimper. Use cap crimpers of approved design for attaching blasting caps to safety fuse. 24.12.4 Length of Fuse. The minimum length of safety fuse must be as required by State law, but it must not be less than 30 inches. Provide the blaster sufficient time to permit the blaster to reach a place of safety. 24.12.5 Multiple Cap and Fuse Use. At least two blasters must be present when multiple cap fuse blasting is done by hand lighting methods. Each blaster must light no more than 12 fuses when using hand-lighting devices. 24.12.6 Mudcapping. Do not use cap and fuse to fire mudcap charges unless you separate the charges sufficiently to prevent one charge from dislodging other shots in the blast. 24.13 Use of Detonating Cord 24.13.1 Care in Use. Use only detonating cord consistent with the type and physical condition of the borehole, stemming, and the type of explosive. Consider and handle detonating cord in the same manner as other explosives. October 2009 24–13 Reclamation Safety and Health Standards 24.13.2 Installation. Cut the line of detonating cord extending out of a borehole or from a charge from the supply spool before loading the remainder of the hole or placing additional charges. All runs must be free of loops, sharp kinks, or angles that take the cord back toward the oncoming line of detonation. 24.13.3 Connections. Detonating cord connections must be competent and positive and in accordance with approved and recommended methods. Make knot-type or other cord-to-cord connections only with detonating cord in which the explosive core is dry. Inspect connections before firing. 24.13.4 Use of Delays. When using detonating cord millisecond-delay connectors or short-interval-delay electric blasting caps with detonating cord, follow the manufacturer's recommendations. 24.13.5 Connecting Blasting Caps. When connecting blasting caps to detonating cord, tape or otherwise attach the cap securely along the side or the end of the cord, with the end of the cap containing the explosive pointed in the direction in which the detonation is to proceed. 24.13.6 Detonators. Do not bring detonators for firing the trunkline to the loading area, and do not attach the detonating cord until everything else is in readiness for the blast. 24.14 Underwater Blasting 24.14.1 Supervision. A competent blaster must conduct all blasting operations. Do not fire any blast without that person’s approval. 24.14.2 Loading Tubes. Do not use loading tubes and casings of dissimilar metals for electric or other stray-current-affected detonators or explosives. When tubes are necessary, load these electrically affected devices through nonsparking loading tubes. 24.14.3 Detonators. For underwater blasting operations, use only water-resistant blasting caps and detonating cord or other detonators and/or firing systems and methods approved by the manufacturer. 24.14.4 Marking Charges. When placing more than one charge underwater, attach a float device to an element of each charge so that it will be released by the firing. Handle misfires using precautions and procedures in this section. 24.14.5 Blast Warning. In addition to the standard audible blast warning, display blasting flags. 24.14.6 Boats in Area. Do not fire blasts while any vessel underway is within 1,500 feet of the blasting area. Notify those onboard vessels moored or anchored within 1,500 feet before the blast is fired. 24–14 October 2009 Section 24—Blasting Operations 24.14.7 Swimming and Diving. Do not fire blasts when swimmers or divers are in the vicinity and exposed to injury from the blast. October 2009 24-15 Section 25 Concrete, Masonry Construction, and Formwork This section sets forth the requirements for concrete, masonry construction, and formwork. It specifically addresses plant and equipment, concrete conveyance Systems, reinforcing steel, surface preparation, formwork and falsework, vertical shoring, tubular welded frame shoring, tube and coupler shoring, single-post shores, Vertical slip forms, releasing and moving forms, precast concrete, lift-slab, and masonry construction. 25.1 Plant and Equipment 25.1.1 General. Design, operate, and maintain all equipment, facilities, and formwork for concrete and masonry construction according to the requirements of this section, other applicable parts of these standards, the Subsection, "Other Mechanized Construction Equipment," and the current edition of ANSI A10.9, "Construction and Demolition Operations—Concrete and Masonry Work." 25.1.2 Batching and Screening Plants. Design and construct concrete batching and Screening plants, aggregate production plants, hoppers, bins, silos, and related equipment with an adequate safety factor to prevent structural failure or collapse. Refer to the subsection, "Other Mechanized Construction Equipment" for certification requirements. Design and equip batching plants, aggregate plants, and conveyor systems with mechanical dust control systems and water spray systems (or other acceptable means) to keep airborne dust concentrations within acceptable exposure limits. Comply with permit-required confined space and hazardous energy control procedures When entering silos, storage bins, tunnels, shafts, or similar enclosed areas. 25.1.3 Bulk Storage Bins. Bulk storage bins, containers, and silos must have conical or tapered bottoms and be able to start material flow mechanically or pneumatically. 25.1.4 Loading Skips. Install protective guardrails on each side of loading skips if loading skips are one cubic yard or larger. Equip loading skips with a mechanical device to clear the skip of material. 25.1.5 Bull Floats. Where bull float handles may contact energized electrical conductors, establish a hazardous energy control clearance and lock out the power to those conductors. 25.1.6 Powered Concrete Trowels. Equip manually guided powered and rotating concrete troweling machines with a control switch or positive mechanical release device that automatically stops trowel rotation when the operator releases the equipment handle. October 2009 25-1 Reclamation Safety and Health Standards 25.1.7 Concrete Buggies. Handles of concrete buggies must not extend beyond the wheels on either side of the buggy. 25.1.8 Concrete Buckets. Concrete buckets equipped with hydraulic or pneumatically operated gates must have positive safety latches or similar safety devices to prevent premature or accidental dumping. Design the buckets so aggregate does not accumulate on the bucket’s top and sides. Do not ride concrete buckets or permit personnel under buckets that are being raised or lowered into position by cranes or cableways. Do not route elevated concrete buckets over employees. Concrete buckets with manually operated gates must be self-closing. Maintain all buckets in structurally sound condition. A professional engineer (PE) must approve any alterations that affect structural competency. 25.1.9 Transmix Trucks. Transmix trucks and concrete pumping trucks, including operating procedures, must conform with requirements in this subsection and the subsection "On-Highway Equipment." 25.1.10 Personal Protective Equipment. Employees placing or finishing concrete must wear applicable protective equipment, but never less than long- sleeved shirts, long pants, rubber safety boots, gloves, hardhat, and eye glasses with side shields. Make eyewash facilities available at each placement or finishing operation. 25.1.11 Lockout/Tagout. Lock out and tag equipment, such as compressors, mixers, screens, and concrete pumps, before performing maintenance or repair work. 25.2 Concrete Conveyance Systems 25.2.1 General. "Concrete Conveyance Systems" are defined as mechanical devices used to move concrete from the receiving hopper of the system to the point of use (i.e., pumps, tremies, conveyor belts, flexible hoses, pipelines, and the structures or mobile equipment on which the system is installed). They do not include concrete buckets hoisted by cranes, cableways, or specialized hoisting systems, or transmix trucks used to convey concrete from the batch plant to the placement site. These types of mechanical devices are covered elsewhere in these standards. 25.2.2 Requirements. The manufacturer or a PE must design and certify all concrete conveyance systems as safe for intended use. The contractor or owner/operator must operate, maintain, inspect, and test the systems in accordance with the more stringent requirements set forth in the manufacturer’s instructions, PE's specifications or these standards. 25–2 October 2009 Section 25—Concrete, Masonry Construction, and FormWork 25.2.3 Concrete Pumping Systems a. General. Concrete pumping systems consist of a concrete pump, pipeline (slickline) including short or long beds, couplings, intermediate and end hoses, and all supporting structures and equipment. Pipe accessories may include shutoff valves, direction change valves, articulating pipe connections, telescoping pipes, cleaning heads, trap baskets, and taper (transition) pieces. Concrete pumping systems may be stationary or mobile, or a combination of both types. Design, install, test, and operate all systems and supporting equipment according to the more stringent requirements contained or referenced in these standards or in the manufacturer’s or PE's specifications. b. Concrete Pumping Line (slickline, intermediate or end hoses, bends, couplings, transitions, etc.). 1. General. The manufacturer must certify that all materials, pipes, and accessories are safe to use in concrete pumping systems and are within the calculated design pressures. Remove piping and accessories from service whenever rupture safety factors (bursting pressure divided by maximum obtainable pump pressure) are less than two (and, preferably, four). All hoses must be approved for concrete pumping operations and maximum anticipated operating pressures. Affix maximum approved operating pressures to the hose. Install hoses according to manufacturer’s approved methods and procedures. Provide safety lashings that can support a fully loaded hose at all hose connections. The manufacturer must approve, in writing, any field repairs to hoses, pipes, or couplings. 2. Couplings. Couplings may be bolt, Snap, toggle, or cup-tension type. Secure Snap or toggle couplings against accidental opening using safety pins or equivalent devices (see figure 25-1). Clearly mark couplings with shoulder diameter and pressure rating. Couplings must have a pressure rating two times greater than the pump’s maximum manufacturer’s rating. Adjustable coupling eyebolts must have stops on adjustment threads to prevent overadjusting. 3. Assembly (a) A competent person, trained and experienced in the type of systems being installed, must directly supervise their assembly. Do not assemble or use a concrete pumping system on the construction site unless the system supervisor has a manufacturer- approved piping wall thickness monitoring and replacement October 2009 25–3 Reclamation Safety and Health Standards procedure (ultrasonic, weepholes, etc.). Test all piping system components in accordance with the procedure before onsite use, unless written evidence proves that a satisfactory testing procedure is in place and functioning. Bolt-type coupling Snap-type coupling Note: Adjoining pipe terminations and diameters shall be compatible with each other and the coup ling- Figure 25-1.-Pipe couplings. (b) Adjoining pipe terminations must be compatible with each other and the coupling. Mating pipe terminations must be the same diameter as marked on the coupling. It is not acceptable to construct the flange shoulder by welding, screwing, or otherwise 25-4 October 2009 Section 25—Concrete, Masonry Construction, and FormWork attaching an external ring to the pipe or grooved-type flanges the same diameter as the pipe. (c) Securely brace and anchor all piping to minimize movement and to ensure that line parts will be restrained if failure occurs. A PE or the manufacturer must approve any piping attached to or Supported from structural members or formwork, as well as piping installed on equipment that may impose loadings beyond design criteria. c. Placing Booms 1. General. The manufacturer or a PE must design and certify placing booms and all supporting structures or equipment. Delivery piping, intermediate or end hoses, couplings, and accessories supported by or used with placing booms must conform with this section. Anchor each section of rigid pipeline or hose to the boom, so no section can fall from the boom in the event of coupling or adapter failure. Metal pipe swivels are the preferred method for accommodating boom folding actions. Equip all hydraulic cylinders with hydraulic pressure relief valves that automatically prevent boom or cylinder damage. Use placing booms only for hoisting system piping, accessories, and the concrete being conveyed. 2. Mountings. Design and operate trailers and trucks with mounted placing booms (see figure 25-2) according to the requirements in the section, "Mobile and Stationary Mechanized Equipment" and Department of Transportation regulations. Inspect and brake test them in accordance with the references above. The manufacturer or a PE must design stationary boom mountings. Visibly display the weight of booms, attachments, and accessories on the boom. Clearly display on the boom or in the operating instructions all outriggers, jacks, or other stabilizing features required by the manufacturer or PE. Visibly mark outriggers with maximum load imposed on supporting surface. Locate outrigger controls so the operator can continuously observe the outrigger whenever it is being extended or retracted. 3. Controls and Gauges (a) Mount permanently installed controls so the boom or other moving parts cannot strike the operator and so the operator has a clear view of the receiving hopper. Adequately light control panels and operator platforms during night operations. Access to elevated control stations must be in accordance with these Standards. Fall protection systems meeting requirements in the October 2009 25-5 Reclamation Safety and Health Standards section, "Mobile and Mechanized Stationary Equipment," must be in place on the platform. 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Q P 55 Q1) : aſ Q) -- -C : 2 E E v. - | (D * - C C -> C - :E := No a 3: 3 > > → º O ~ (U 9 G G 3 × 3 ºf $– .9 ± 4, a 5 -o-; qu º | - - -, -, 9 Q) * > C a qu " : * > q9.9 - º C - *- Q) q = - CN fº * > → E O - 2 = 3 ºf 9 2 - I To c c E. C.: C. c as | 1Q > F o o q & E. o o qu CN I. O J O & T. O. T. Q & q) g $– * ~ * * u, o N co as o | P - || C) Ll- (b) Mark all controls with symbols or wording that clearly shows their function. When possible, ensure that the direction of control movement corresponds with direction of motion. Arrange the controls to prevent unintentional motion by the operator. All controls must be deadman type. 25-6 October 2009 Section 25—Concrete, Masonry Construction, and FormWork (c) Ensure that combination stationary and remote control systems for booms can only be operated from one location at a time. All control panels (stationary or remote) must lock in the "off" position when unattended. (d) When the operator cannot see gauges that detect critical temperatures and pressures, equip the pumping system with automatic shutoff or control devices that limit temperatures or pressures to within predetermined safe limits. (e) Provide an emergency, all function, stop button on all control panels. The button must be easily identifiable by size and color and be accessible from the normal working surface. (f) Radio remote controls must be Federal Communications Commission (FCC) certified for two-way communication and have Shielding, filtering, and discrete coding to prevent accidental stimulation of the receiver. 4. Performance Inspection and Testing (a) Stationary Mounting. After making major repairs or alterations to critical structural members, or when directed by the Contracting Officer’s Representative (COR) or office head, performance inspect and load test stationary-type placing booms in accordance with the manufacturer’s or PE's instructions. Initially mounting a placement boom on a new stationary Supporting structure, or at a new location, is considered a major alteration. Performance and load testing must be completed before use at the new location. When moving the boom between tested Structures or locations, additional load tests are not necessary, unless required by the COR or office head. However, operationally test the placement boom before conveying concrete. This test must include: (1) fully extending all boom sections to a horizontal position with end hose attached; (2) rotating the boom through 360 degrees or maximum degrees of operation; (3) raising extended boom to vertical position and rotating through 360 degrees or maximum degrees possible; and (4) testing relief valve Settings by folding boom sections against each other. (b) Mobile Mountings. Performance inspect and load test placement booms mounted on truck chassis or trailers after repair or alterations to critical components and when directed by the COR or office head. Further, when relocating them to any load tested location, subject them to the more stringent operational test described in the previous subparagraph or in the manufacturer or PE's instructions. The load testing requirement for supplier-owned October 2009 25–7 Reclamation Safety and Health Standards and operated truck- and trailer-mounted units may be waived when: (1) the equipment is used onsite sporadically or for short intervals; (2) no critical defects are found after visual inspection and conducting operational tests; (3) the owner/operator has written confirmation that the boom and supporting equipment have satisfactorily passed a performance inspection and load test following the repairs or alterations. (c) Performance Inspection and Load Test Procedures. Conduct performance inspections of all critical components to ensure they meet the minimum recommended levels specified in the manufacturer’s or PE's operating or inspection manuals. If the information is unavailable, the manufacturer or PE must develop it for use in making the inspection. Conduct load tests with test weights spaced along the boom as specified by the manufacturer or PE. Load test data supplied by the manufacturer or PE is unacceptable unless it adequately tests all critical structural components and tipping moments to 100 percent of manufacturer’s maximum rated conditions, and load-limiting devices are tested to activating limits. d. Concrete Pumps 1. General. A manufacturer or PE must design and certify concrete pumps for intended use and pressures. Truck chassis, trailers, skids, or railcars that have mounted pumps must conform with applicable requirements of these standards, including the sections on "Mobile and Mechanized Stationary Equipment" and "Tunnel and Shaft Construction," and this section. Skid-mounted pumps must have sufficient eyes for attaching slings or special hoisting devices. Affix a permanent notice to the pump, stating overall weight of pump and Supporting structures. Support, anchor, and stabilize pumps in accordance with manufacturer’s or PE's requirements. All docks, outriggers, or axle locks specified by the manufacturer or PE must accompany the unit and be placed in recommended operating position before starting pumping operations. 2. Controls and Gauges. Mount permanently installed controls so the operator can observe all critical pump components. Adequately light control panels and operating platforms during night operation. Mark controls with symbols or wording that clearly shows their functions. Ensure that combination stationary and remote control panels for pumps can only be operated from one location at a time. 25–8 October 2009 Section 25—Concrete, Masonry Construction, and FormWork All control panels must lock in the "off" position when unattended. If the operator cannot directly view gauges for detecting critical temperatures and pressures, equip them with an automatic shutoff or control devices that limit temperature and pressure to within predetermined safe limits. Provide an emergency shutoff button on all control panels. The buttons must be easily identifiable by size and color and be accessible from normal work surfaces. Radio remote controls must be FCC certified for two-way communication and have shielding, filtering, and discrete coding to prevent accidental stimulation of the receiver. 3. Specific Requirements. Guard all dangerous moving parts. Position the receiving hopper so concrete can readily flow from transmix trucks or other concrete conveyance equipment discharge chute into the hopper. Provide a hinged grill to prevent access to dangerous moving parts. Securely mount the grill on the hopper with an interlocking arrangement that prevents access until feed, agitator, and valve mechanisms are rendered inoperative. Grill parallel bar spacings must be no more than 3/4 inches apart and be able to support a 250-pound load. Construct inlet and outlet valves and chambers to restrict personnel access until all energy sources are locked out and stored energy is dissipated. e. General Operating Requirements 1. Competent personnel must install and operate concrete pumping Systems and equipment. 2. Personnel may work on piping systems or supporting structures only after all inline pressures have been relieved by running the pump in reverse or opening air or water relief valves. 3. Position pumps so trucks can avoid backing. If backing is necessary because of site conditions that you cannot modify, a signal person must stand to the side of the truck and direct it. Prevent pedestrians and vehicle traffic from entering the pump area during backing operations. 4. Trucks with installed pumps and placing booms that use truck engine power to operate the equipment must conform fully with the "Mobile and Mechanized Stationary Equipment" section and all other applicable provisions of these standards. 5. End hoses must not exceed lengths specified by the manufacturer or PE. Do not allow placing booms to drag end hoses laterally. Manually relocate hose using pulling slings. October 2009 25-9 Reclamation Safety and Health Standards 6. When operating or transporting placing booms close to high- Voltage power lines, comply with these and other applicable standards. 7. When relocating placing booms and end hose outside the operator’s visible range, a signal person must give full attention to directing the operation. 8. Do not externally brace placing booms or lay them on any Supporting structure during pumping operations unless approved by the manufacturer or PE. 9. All outriggers, jacks, or other stabilizing features required by the manufacturer or PE must accompany the boom or pump and be in recommended operating position before conveying concrete. 10. Do not relocate mobile-mounted placing booms or withdraw outriggers unless the boom is in defined transport position. 25.3 Reinforcing Steel 25.3.1. Lateral Supports. Laterally support reinforcing steel for walls, piers, columns, and similar structures to prevent overturning or collapse. The lateral supports for reinforcing steel must be able to withstand the forces applied during construction. 25.3.2 Rigging. Securely tie together bundles of reinforcing steel before moving by crane or cableway to prevent slipping. Use two-part slings to handle steel more than 20 feet long. 25.3.3 Impalement. Cover exposed rebar onto or into which employees could fall to eliminate the hazard of impalement. Do not use plastic cap coverings for impalement protection, but you may use them to cover the ends of horizontal rebar. Cover vertically protruding rebar with wood troughs or other substantial material. 25.3.4 Positioning Device Systems. Employees must use a positioning device (see the section on "Fall Protection") when working in a stationary location 6 feet or higher above any adjacent work surfaces or when placing and tying reinforcing steel in walls, piers, columns, etc. Employees must use a personal fall arrest system meeting the requirements of the section on "Fall Protection" when moving on reinforcing steel higher than 24 feet above adjacent surfaces. 25.3.5 Walkways. Reinforcing mats used as walkways must have planking to ensure safe footing. 25-10 October 2009 Section 25—Concrete, Masonry Construction, and FormWork 25.3.6 Prohibited Uses. Do not use reinforcing steel as guy attachments at deadmen or other anchorage points for scaffolding hooks, for stirrups, or as a load-bearing member of any lifting device. 25.3.7 Wire Mesh Mats. Secure wire mesh reinforcing mats at each end to prevent recoiling. Secure unrolled wire mesh on each side of a proposed cut before cutting the mesh. 25.3.8 Post-Tensioning Operations. Do not permit employees, except those essential to post-tensioning operations, to be behind the jack during tensioning operations. Erect signs and barricades to limit employee access to the post- tensioning area during tensioning operations. 25.4 Surface Preparation 25.4.1 Green Cutting or Abrasive Blasting. Employees engaged in green cutting must wear eye and face protection. Employees engaged in wet or dry abrasive blasting using silica sand must wear an approved abrasive blasting air-line respirator, heavy-duty footwear, and hardhat. (See the section, "Personal Protective Equipment," for specific requirements.) 25.5 Formwork and Falsework 25.5.1 Design and Erection. In addition to the specific requirements set forth in this section, the design and erection of formwork or falsework shall be in accordance with specifications, pertinent provisions of the latest edition of ACI 347, “Guide to Formwork for Concrete,” and ACI 318, “Building Code Requirements for Reinforced Concrete,” and current edition of ANSI A10.9, “Safety Requirements for Masonry and Concrete Work.” 25.5.2 Safety Factor. Design, erect, brace, and maintain formwork, falsework, structural shoring, and bracing to safely support all vertical and lateral loads that might be applied until the structure can support such loads. Incorporate the minimum safety factors (as specified in ANSI A10.9, "Construction and Demolition Operations - Concrete and Masonry Work") in the design and erection of all framework, shoring, falsework, and formwork accessories. 25.5.3 Construction Loads. Do not impose any construction loads on the partially completed structures unless such loading has been considered in the design and is shown on the formwork design drawings or specifications. 25.5.4 Drawings and Plans a. A PE must approve and sign detailed design calculations and working drawings for all formwork or vertical shoring installations when any of the following conditions exist: October 2009 25–11 Reclamation Safety and Health Standards • The height, as measured from the top of the sills to the soffit of the superstructure, exceeds 14 feet • Individual horizon span lengths exceed 16 feet • Provisions are made for vehicular or railroad traffic through the falsework or vertical shoring. b. For all formwork and vertical shoring installations not discussed in subparagraph a. above, one of the following must approve and sign the formwork plan or shoring layout: e A PE • A manufacturer’s authorized representative • A contractor’s representative, qualified in using and erecting formwork and vertical shoring. c. Make drawings or plans showing the jack layout, formwork, shoring, working decks, and scaffolding available at the jobsite. 25.5.5 Form Anchors. Design form anchors that support forms and scaffolding with a minimum safety factor of three. Impose no load on form anchors or concrete anchorages until the concrete has set the minimum period of time set forth in the subsection, "Releasing and Moving Forms." Form sections supported by form anchors must be no more than 50 feet long and must be designed and installed so that no forces, incurred by form or anchorage failure, can transfer to an adjacent section. 25.5.6 Housekeeping. In all areas where persons must work or pass, remove and stockpile all stripped forms and shoring promptly after stripping. Pull or cut protruding nails, wire ties, and other unneeded accessories to avoid hazards. 25.5.7 Fall Protection. Employees, when working 6 feet or more above any adjacent work surface (and not protected by fixed scaffolding, guardrails, or Safety net) must use a personal fall protection system. Employees working in a stationary position may use a positioning system, but only until they need to relocate to a new position. 25.6 Vertical Shoring 25.6.1 Additional Loading. Temporarily store reinforcing rods, materials, or equipment on top of formwork only if structures have been designed or strengthened to support the additional loading. Do not load eccentric loads on shore heads or similar members, unless these members are designed for intended loading. 25.6.2 Sills. Sills used in shoring must be sound, rigid, and able to carry the maximum intended load. 25-12 October 2009 Section 25—Concrete, Masonry Construction, and FormWork 25.6.3 Shoring Equipment. Inspect all shoring equipment before erection to make sure it conforms to the shoring layout. Do not use damaged equipment for shoring. 25.6.4 Inspection. Inspect erected shoring equipment immediately before, during, and after placing concrete to make sure shoring equipment meets the requirements specified on the formwork drawings. Immediately reinforce or reshore any damaged or weakened shoring equipment. 25.6.5 Reshoring. Provide reshoring when necessary to safely support slabs and beams after stripping or where such structures are subject to Superimposed loads. 25.6.6 Removal of Shoring. Remove shoring equipment only after concrete has reached the minimum strength required in the formwork and shoring design and a PE or supervisor has inspected and approved the placement. Plan removal so you do not overload in-place shoring equipment. 25.7 Tubular Welded Frame Shoring 25.7.1 Safe Loading. Do not load metal tubular frames used for shoring beyond the safe working load recommended by the manufacturer. Design metal tubular frame shoring with a minimum safety factor of 2.5. 25.7.2 Condition. Locking devices on frames and braces must be in good working order; coupling pins must align the frame or panel legs; pivoted cross braces must have their center pivot in place; and all components must be in good serviceable condition. Promptly repair or replace faulty or damaged parts and components. 25.7.3 Inspection. Make a thorough inspection after erection to ensure that: (1) spacing between towers and cross brace spacing does not exceed that shown on the layout and that all locking devices are in the closed position; (2) the devices for attaching the external lateral stability bracing are securely fastened to the legs of the shoring frames; (3) baseplates, shoreheads, extension devices, or adjustment screws are in firm contact with the footing sill and the form. 25.8 Tube and Coupler Shoring 25.8.1 Design. Design the tube and coupler shoring for the maximum intended loading with a minimum safety factor of 2.5. 25.8.2 Couplers. Couplers (clamps) must be of structural-type metal, such as drop-forged steel, malleable iron, or structural grade aluminum. Do not use gray cast iron or couplers that are deformed, broken, or have defective or missing threads or bolts. October 2009 25–13 Reclamation Safety and Health Standards 25.8.3 Inspection. Make a thorough inspection after erection to ensure that: a. The shoring has been erected as shown on the layout drawings. b. The spacing between posts does not exceed that shown on the layout. c. All interlocking tubular members and couplings are properly installed and tightened. d. All baseplates, shore heads, extension devices, or adjustment Screws are in firm contact with the footing still and the form material and snug against the legs of the frames. 25.9 Single-Post Shores 25.9.1 Design. Single-post shoring layouts must provide for the maximum intended loading with a minimum safety factor of 3. When using single-post shores in more than one tier, a PE with structural experience must design and inspect them. 25.9.2 Bracing. Horizontally brace single-post shores longitudinally, transversely, and diagonally. Install the bracing while erecting shores. 25.9.3 Inspection. Inspect single-post shores and adjusting devices before use. Do not use fabricated shores and adjusting devices that are heavily rusted, bent, dented, rewelded, damaged, or defective. Do not use timber shores and timber components of fabricated shores if split, knotted, broken, or otherwise structurally defective. 25.9.4 Baseplates and Shore Heads. Baseplates and shore heads of single- post shores must be in firm contact with the footing sill and the form materials. 25.9.5 Angled Formwork. When formwork is at an angle or sloping, or when the shored surface is sloping, specially design the shoring for such loading. 25.9.6 Adjustment. Do not adjust single-post shores after concrete is in place. 25.10 Vertical Slip-Forms 25.10.1 Design and Supervision. A PE, experienced in slip-form design, must design all vertical slip-forms. Drawings prepared by the PE, showing the jack layout, anchorages, formwork, scaffolding, etc., together with installation, jacking, and leveling instructions, must be available at the jobsite and followed. A person experienced in slip-form operations must supervise form installation, movement, and leveling. 25–14 October 2009 Section 25—Concrete, Masonry Construction, and FormWork 25.10.2 Jack Supports. Design steel rods or pipe on which the jacks climb (or by which forms are lifted) for that intended purpose. Encase supports in concrete or anchor them. Supports anchored or secured by form anchors must use two or more independent form anchors, separated a minimum of 5 feet vertically. 25.10.3 Vertical Loading. Position jacks and vertical supports so the Vertical loads are distributed equally. Do not exceed the capacity of the jacks. 25.10.4 Line and Plumb. Keep the form structure in line and plumb during jacking operations. 25.10.5 Lifting. When lifting, proceed steadily and evenly. Do not exceed the predetermined safe rate of lift. 25.10.6 Bracing. Provide lateral and diagonal form bracing to prevent excessive distortion of the structure during jacking. 25.10.7 Holding Devices. Provide the jacks or other lifting devices with mechanical dogs and other automatic holding devices to provide protection in case the power supply or the lifting mechanism fails. 25.10.8 Scaffolding and Platforms. Vertical lift forms must have Scaffolding or work platforms that completely encircle the area of placement. 25.10.9 Supervision. An experienced supervisor must oversee vertical slip- form operations. The Supervisor must be present on the deck during slipping. 25.11 Releasing and Moving Forms 25.11.1 Lifting. When raising or moving forms by crane, cableway, A- frame, or similar mechanical lifting device, securely attach the forms to wire rope slings that have a minimum safety factor of eight. Equip the panels and form sections with hoisting brackets to attach slings. Remove loose tools and materials before moving forms. Use taglines for controlling forms whenever necessary to protect personnel or structures. 25.11.2 Riding Forms. Employees must not ride forms or form scaffolding as it is raised or moved, with the exception of vertical slip-forms. 25.11.3 Releasing. Adequately brace or secure vertical and overhead forms before releasing them. Before releasing and moving forms, relocate employees at lower levels who may be exposed to falling materials. 25.11.4 Form Removal. Do not remove forms until the concrete being Supported is sufficiently strong to support its weight with all loads placed on it, to ensure safe removal of the forms, shoring, and bracing. October 2009 25–15 Reclamation Safety and Health Standards 25.12 Precast Concrete 25.12.1 Requirement. Brace precast concrete walls, structural framing, or tilt-up wall panels until after permanent connections are made. A PE must design temporary bracing that provides at least 15 pounds per square foot on projected surfaces. 25.12.2 Temporary Bracing. A PE must design temporary bracing for precast concrete walls, structural framing, or tilt-up wall panels. Such bracing must provide at least 15 pounds per square foot on projected surfaces. 25.12.3 Suspended Loads. Do not allow employees under precast concrete members being lifted or tilted into position. 25.12.4 Lifting Inserts. The lifting inserts for tilt-up concrete members must be able to support at least two times the maximum intended load. Other types of lifting inserts for precast concrete members must be able to support at least four times the maximum intended load. Lifting hardware must be able to supporting at least five times the maximum intended load. 25.13 Lift-Slab 25.13.1 Lift-Slab Operations. A PE, experienced in lift-slab construction, must design and plan lift-slab operations. Such plans must include detailed instructions and sketches that show the prescribed method of erection and ensure lateral stability of the building/structure during construction. 25.13.2 Jacks/Lifting Units. Mark jacks/lifting units to show the rated capacity established by the manufacturer. Design jacks/lifting units with a minimum safety factor of 2.5. Do not load jacks/lifting units beyond their rated capacity. a. Jacking equipment includes any load-bearing component used to carry out the lifting operation, such as threaded rods, lifting attachments, lifting nuts, hook-up collars, t-caps shear heads, columns, and footings. b. Design and install jacks/lifting units so they will neither lift, nor continue to lift, when loaded beyond their rated capacity. c. Install a safety device for jacks/lifting units to ensure that loads will remain supported in any position if jacks malfunction. - 25.13.3 Jacking Operations. Synchronize jacking operations so the slab will remain level at all support points to within a /4-inch tolerance at all times. a. If leveling is automatically controlled, install a device that will stop the operation when the tolerance is exceeded or when the jacking system malfunctions. 25-16 October 2009 Section 25—Concrete, Masonry Construction, and Formwork b. If manual controls maintain leveling, locate these controls in a central location; an experienced, competent person must attend the controls during lifting. Limit the maximum number of manually controlled jacks/lifting units on one slab so the operator can maintain the slab level. The maximum number must not exceed 14. c. Only employees who are not essential to the jacking operation may remain beneath a slab during lifting. During jacking operations, only employees who are essential to the jacking operation may remain in the building/structure. d. When making temporary connections to support slabs, secure wedges with tack welding, or an equivalent method, to prevent them from falling out of position. Release lifting rods only after securing column wedges. e. A certified welder, familiar with the welding requirements specified in the plans and specifications for the lift-slab operation, must perform all welding on temporary and permanent connections. Do not execute load transfer from jack/lifting units to building columns until the welds on the column shear plates cool to air temperature. f. Make sure jacks/lifting units are secured to building columns so they do not dislodge or dislocate. Design and install equipment so the lifting rods cannot slip out of position. 25.14 Masonry Construction 25.14.1 Requirements. Establish a limited access zone when erecting a masonry wall. The limited access zone must equal the height of the wall to be constructed, plus 4 feet, and must run the length of the wall. Establish the limited access zone before starting construction and locate it on the side of the wall that will not be scaffolded. Only employees directly involved in the construction of the wall may enter the limited access zone. The limited access Zone must remain in place until the wall is adequately supported to prevent collapse. The supports must be able to withstand a load of at least 15 pounds per square inch. Walls over 8 feet high must have supports in place until permanent supporting elements of the structure are in place. 25.14.2 Equipment. Guard masonry saws with (a) a semicircular enclosure over-blade and (b) a slotted horizontal hinged bar mounted underneath the guard enclosure to retain fragments of shattered blades. Equip saws with dust-control systems or make provisions for wet sawing that control airborne dust concentrations. 25.14.3 Scaffolding. Design masonry scaffolding for a minimum loading of 50 pounds per square foot. In all other respects, design, install, inspect, and maintain masonry scaffolding in accordance with applicable provisions in the section, "Walking and Working Surfaces." October 2009 25-17 Section 26 Steel Erection This section sets forth Reclamation’s requirements for erecting steel structures. It covers the following specific areas: • General Requirements Permanent Flooring Temporary Flooring Other Flooring Structural Steel Erection Plumbing-Up Bolting Riveting • Fire Protection 26.1 General Requirements for Erecting Steel Structures Storage, handling, and erecting of steel structures, buildings, or structural components or members must conform to the applicable requirements of these standards and the current edition of American National Standards Institute (ANSI) A10.13, "Safety Requirements for Steel Erection." 26.1.1 Fall Protection. Develop a fall protection program before starting steel erection. Include all phases of the steel erection in the program and eliminate, to the extent possible, employee exposure to falls. a. Detail the steps to be taken to provide protection for employees exposed to potential falls. b. Provide a training program that enables all involved employees to recognize the fall hazards and the procedures to follow to minimize the hazard. 26.2 Requirements for Installing Permanent Flooring 26.2.1 Installation. Install permanent floors as the erection of structural members progresses. Install no more than eight stories between the erection floor and the uppermost permanent floor, except where the design maintains the structural integrity. 26.2.2 Bolting and Welding. Erect no more than four floors or 48 feet of unfinished bolting or welding above the foundation or the uppermost permanently secured floor. October 2009 26–1 Reclamation Safety and Health Standards 26.3 Requirements for Installing Temporary Flooring 26.3.1 Planking. Solidly plank or deck the derrick or erection floor over its entire surface except for access openings. Planking or decking must be sufficiently thick and strong to supporting the working load. Never use planking less than 2 inches thick, full dimension undressed. Lay planking flush and secure it to prevent movement. 26.3.2 Skeleton Steel Erection. Where erecting skeleton steel, maintain a tightly planked and substantial floor within two stories or 30 feet, whichever is less, below and directly under that portion of each tier of beams on which employees are performing any work. If installing a tightly planked and substantial floor is not practicable, install safety nets. 26.3.3 Safety Nets. On buildings or structures not adaptable to temporary floors, and where scaffolds are not used, install and maintain safety nets whenever the potential fall distance exceeds two stories or 25 feet. The nets must clear the surface of structures below. 26.3.4 Temporary Planking Removal. Remove temporary planking successively, working toward the last panel of temporary floor, so that employees work from the planked floor. Protect employees removing planks from the last panel by safety harness with safety lines attached to a catenary line or other substantial anchorage. 26.4 Requirements for Installing Other Flooring 26.4.1 Double-Wood Floors. In erecting buildings with double-wood floor construction, complete the rough flooring, including the tier below the one on which floor joists are being installed, as the construction progresses. 26.4.2 Single-Wood Floor. For single-wood floors or other flooring systems, keep the floor immediately below the story where the floor joists are being installed planked or decked over. 26.5 Requirements for Structural Steel Erections 26.5.1 Solid-Web Structural Members. In placing solid-web structural members, do not release the hoisting line until the member is secured with at least two bolts or the equivalent at each connection. Draw the bolts up wrench tight. 26.5.2 Open-Web Joists. Place open-web steel joists on structural steel framework only after such framework is permanently bolted, riveted, or welded. 26–2 October 2009 Section 26–Steel Erection 26.5.3 Bar Joists. In steel framing, where bar joists are used and the columns are not framed in at least two directions with structural steel members, field bolt a bar joist at the columns to provide lateral stability during construction. 26.5.4 Long-Span Joists. Where long-span joists or trusses 40 feet or longer are used, provide lateral stability by installing a center row of bolted bridging before slacking the hoisting line. 26.5.5 Securing Structural Members. Securely bolt or fasten into position each structural steel member before releasing the loadline. When setting steel trusses, temporarily cross brace them until permanent bracing is installed. 26.5.6 Taglines. Use a tagline or guide rope on all hoisted loads that expose employees to the swing of the load. 26.5.7 Temporary Support. Before lifting falls are unhitched, either draw the anchor bolts down tightly when columns are being set on base plates or Shims, or guy and support them to prevent collapse. 26.5.8 Connectors. Whenever possible, "connectors" must straddle the beam instead of walking along the top flange. 26.6 Requirements for Plumbing-Up 26.6.1 Connections. Secure connections of the equipment used in plumbing- up. Properly secure turnbuckles to prevent unwinding when under stress. 26.6.2 Guys. Position plumbing-up guys and related equipment so that employees can work on the connection points. Remove the plumbing-up guys only under the supervision of a competent person. 26.7 Requirements for Bolting 26.7.1 Drift Pins. When knocking out bolts or drift pins, provide a means to keep them from falling. 26.7.2 Impact Wrenches. Equip impact wrenches with a locking device to retain the socket. 26.7.3 Containers. Provide containers for storing and carrying bolts, drift pins, and rivets. Secure the containers against accidental displacement when aloft. 26.7.4 Drilling and Reaming. Two employees must operate drilling and reaming machines unless the handle is firmly secured to resist the torque reaction of the machine if the reaming or drilling bit should bind. October 2009 26–3 Reclamation Safety and Health Standards 26.8 Requirements for Riveting 26.8.1 Riveting Hammers. Properly install a safety wire on the snap and on the handle of the pneumatic riveting hammer and use it at all times. The wire must be at least No. 9 (B&S gauge) leaving the handle, and the wire on the snap must be at least annealed No. 14, or equivalent. 26.8.2 Removing Rivets. When knocking off or backing out rivet heads, provide a means to keep them from falling. 26.9 Requirements for Fire Protection 26.9.1 Fire Protection. In accordance with the section, "Fire Prevention and Protection," develop a fire protection and prevention plan before erecting any major structure. 26.9.2 Welding and Cutting. Take precautions to prevent sparks or fires in accordance with the section, "Hand Tools, Power Tools, Pressure Vessels, Compressors, and Welding." 26.9.3 Riveting. Only rivet in the vicinity of combustible material when fire extinguishers or hoselines are readily available to extinguish fires. 26–4 October 2009 Section 27 Reclamation Drilling Standards This section establishes specific safety standards and safe work practices for earth and rock drilling operations. The standards do not apply to drilling powder holes for excavation. 27.1 Standards for Site Selection and Working Platforms 27.1.1 Preparation of the Work Site. Clear the work site to provide adequate room for the drill platform and supplies. In preparing a work site located on adverse topography, guard against flooding, caving, slides, and loose boulders. Stabilize the drill platform with outriggers or adequate timbering. 27.1.2 Underground Utilities and Overhead Lines. Survey the work site to determine the presence of underground or overhead utilities before setting up the drill rig. Locate and mark the underground utilities. Maintain a minimum of 15 feet of clearance from buried utilities unless the location of the utilities is positively determined by exposing them. Meet the requirements of the "Electrical Safety" section for equipment operation adjacent to high voltage lines, except maintain a minimum 30-foot clearance between any part of the drill or mast and the powerline, regardless of Voltage. 27.1.3 Drainage. Provide a drain for the drill water to flow from the work site. Extend the drain far enough to prevent undercutting of the foundation. 27.1.4 Drill Platform Design. Ensure drill platforms provide an adequate working space for the drilling operation and have a firm stable foundation. A professional engineer must design unusual drill platforms. 27.1.5 Mud Pits and Drainage Excavations. Ensure mud pits and drainage excavations are safely sloped and located to provide minimum interference with work. Where necessary, provide suitable barricades, catwalks, etc. to reduce the possibility of injury. Use ladders in pits or excavations 4 feet deep OT 11]OſC. 27.1.6 Lighting. Illuminate all working surfaces with a minimum of 10-foot candles. a. Ensure all electrical wiring for illumination purposes meets National Electrical Code. Qualified personnel must install all wiring. b. Use heavy duty, outdoor, nonshattering light bulbs, unless the bulbs are enclosed by the fixture. c. Maintain the lighting circuits in good repair. Remove defective wiring or fixtures from service. October 2009 27–1 Reclamation Safety and Health Standards 27.1.7 Flammable Liquids. Store, handle, and dispense flammable liquids in accordance with the section, "Standards for Material Handling, Storage, and Disposal." 27.2 General Requirements for Drill Rigs Drilling rigs must meet the following requirements regarding how they are equipped, labeled, operated, and maintained. 27.2.1 Control Levers. Post labels clearly indicating the function and direction of the control levers on the power unit controls of all drills. Where practicable, design operating unit controls to return to neutral when the control levers are released. 27.2.2 Safety Shutoff. Install at least two emergency safety power shutoff devices on all units. Locate one switch within easy reach of the operator and one within easy reach of the helpers at ground level near the drill or auger head. You may connect a safety line to an emergency stop switch instead of using the two emergency stop switches. Clearly label emergency stop devices or make them readily identifiable in some other way. Check daily to ensure that they work. 27.2.3 Operator. Only qualified personnel instructed in the operation of the particular equipment may operate the power unit. 27.2.4 Lubrication and Repair. Lubricate all drilling equipment routinely. Shut down equipment during manual lubrication and during repairs or adjustments. 27.2.5 Preventive Maintenance. Provide an effective preventive maintenance program for periodic inspections at such intervals as are necessary to ensure safe operation and adequate maintenance. 27.2.6 Refueling. Do NOT refuel internal combustion engines while they are running. Where practicable, position or shield the fuel tank to avoid accidentally spilling fuel on the engine or exhaust manifold during refueling. 27.2.7 Inspection. A competent person must inspect drilling equipment before each shift to determine if it is in safe operating condition. Correct any damage or deficiencies before using the equipment. Maintain written records of all deficiencies and repairs. a. Develop an inspection checklist based on the manufacturer’s recommendations and the requirements of this section for each piece of drilling equipment. Inspect drilling equipment at least monthly and maintain a written record. Use the inspection checklist to document the monthly inspection. 27–2 October 2009 Section 27—Reclamation Drilling Standards b. Give hoisting units on the drill an annual performance test to the maximum rated load. c. Inspect truck-mounted drill rigs annually for compliance with the applicable Department of Transportation regulations. 27.2.8 Gears and Moving Parts. Isolate or guard belts, gears, shafts, pulleys, sprockets, spindles, drums, and other type moving drives as set forth in the current edition of American National Standards Institute (ANSI) B15. 1, "Safety Code for Mechanical Power Transmission Apparatus." 27.2.9 Fire Extinguishers. Carry a 2-A:40-B:C dry chemical fire extinguisher on the unit and remove it to a position within 25 feet of the work site during drilling operations. Inspect extinguishers at least once every month. A qualified inspector must conduct annual maintenance inspections and tagging. 27.2.10 Exhaust Systems. Equip engine exhaust systems with spark arresters when operated where sparks constitute a fire hazard. 27.2.11 Raising Mast. Clear personnel from the immediate area before raising the mast, except for the operator and a helper if necessary. Check to ensure safe clearance from energized power lines or equipment. Remove unsecured equipment from the mast before raising the mast. Adequately secure cables, mud lines, and cat lines to the mast before raising the mast. 27.2.12 Securing Mast to Rig. Secure the mast to the rig in an upright position using the original pins or bolts or equivalent pins and bolts, after it is raised. 27.3 Truck-Mounted Drills 27.3.1 General. Provide platforms, steps, handholds, and guardrails on the equipment to ensure safe access and footing. Coat the platform and decks with a nonskid surface. 27.3.2 Truck Movement. DO NOT move trucks backwards unless the driver has personally inspected the area behind the truck. Use a spotter in restricted or congested areas or in areas where workers are located. Equip trucks with serviceable automatic backup alarms. 27.3.3 Transporting Drill Equipment. Thoroughly inspect drill equipment before moving it to ensure that the mast, drill rods, tools, and other supplies and equipment are secure to prevent displacement while in transit. Observe applicable traffic laws when moving drill equipment over public roads. Check steering mechanism, brakes, lights, load limits, and proper flagging or lighting of load extensions. Do not move trucks until the mast is secured in the transport position. October 2009 27–3 Reclamation Safety and Health Standards 27.4 Skid-Mounted Units 27.4.1 Towing Equipment. Equipment used to skid drill units must have adequate power to safely control the intended loads. Provide an adequate means for braking the skid unit when moving a skid mounted drill down a slope. Skidding operations must meet the requirements in the section on "Mechanized and Stationary Equipment," specifically "Unusual Equipment Configurations." 27.4.2 Access. Provide employees with a safe means of access to the skid- mounted drill unit. 27.4.3 Tie Downs/Anchors. Secure the drill while raising the mast or during drilling operations with either a deadman or by weighting or bolting it down to prevent the drill from tipping over. 27.5 Drilling Operations 27.5.1 General. Before starting the power unit, disengage all gears, set the cable drum brake, and make sure no rope is in contact with the cathead. 27.5.2 Safety Chains. Use a safety chain and cable arrangement to prevent water swivel and mud line whip. 27.5.3 Water Swivels and Hoisting Plugs. Check all water swivels and hoisting plugs daily for possible frozen bearings and lubricate properly before using. A frozen bearing could cause mud line whip and injure employees. 27.5.4 Breaking Operation. The operator must have eye contact with the employee placing the tongs, forks, or wrenches when breaking drilling tools, rods or casing with the use of the drill’s power. 27.5.5 Chuck Jaws. Periodically, check the chuck jaws and replace them as necessary. 27.5.6 String of Drill Rods. Do not tighten the chuck jaws against a moving drill string. Use a cat line or hoisting cable and plug for braking before tightening the chuck. 27.5.7 Supporting Drill Rods. Use mechanical means to raise or lower drill rods. 27.5.8 Drilling with Air. When drilling with air, direct the exhaust into a dust collection system, divert it through a long discharge hose away from drilling personnel, or dampen it with water or a wetting agent to control the dust. Direct the cuttings to the side away from employees. 27-4 October 2009 Section 27—Reclamation Drilling Standards 27.5.9 Cleaning Drill Rods. When using drilling fluids, use a rubber or other suitable wiper to remove material from the drill rods when removing them from the drill hole. 27.5.10 Pipe Wrench Jaws. Check pipe wrench jaws periodically and replace them as they become worn. 27.5.11 Draining of Drill Rod. Allow drill rods to drain completely following breaking and before removing them from the working area. 27.5.12 Hoisting of Drill Rod. The operator must exercise care to avoid a sudden release of the drill rod while the rod is being carried from the hole. 27.5.13 Hoist Capacity. Determine the hoist capacity and weight of the drill rod to prevent collapse of the mast during drill string removal. Do NOT exceed the operating capacity of the mast and hoist. 27.5.14 Cleaning of Auger Flights. Do NOT clean auger flights while the auger is rotating. 27.5.15 Auger Sections. Avoid mismatching auger sections. Do NOT use different brands and different weights in the same auger string. 27.5.16 Fitting Pins. Use only tight-fitting pins designed for the auger. Inspect all connectors daily, and do not use any defective connectors. 27.5.17 Drill Hole Protection. Adequately cover or protect unattended drill holes to prevent animals or people from accidently falling into them. 27.5.18 Warning Signs. On all equipment, install a durable warning sign containing the following wording in full view of the operator: • All personnel must be clear before starting machine • Stop the auger to clean it • Stop engine when repairing, lubricating, or refueling • Do not wear loose fitting clothing or gauntlet-type gloves 27.6 Underground Drilling Operations 27.6.1 General Requirements. All drilling activities conducted underground must comply with the section, "Tunnel and Shaft Construction" of this standard and 29 CFR 1926, Subpart S, "Tunnels and Shafts, Caissons, Cofferdams, and Compressed Air," of the Safety and Health Regulations for Construction. 27.6.2. Access. Provide and maintain a safe means of access to all underground working places. October 2009 27–5 Reclamation Safety and Health Standards 27.6.3 Lowering and Hoisting Equipment in Shafts. Do not carry heavy equipment down ladders into a shaft. Provide mechanical hoisting devices to lower and hoist equipment in shafts more than 10 feet deep. 27.6.4 Unattended Shafts. Use barricades equipped with gates or doors to restrict access to unattended shaft openings. Fence and post subsidence areas that present hazards. 27.6.5 Evacuation Plan. Develop evacuation plans and procedures before startup and make them known to all employees. 27.6.6 Underground Ventilation. Mechanically ventilate underground work areas in accordance with the section, "Tunnel and Shaft Construction." Provide a minimum air velocity of 100 feet per minute (FPM) over the gross bore area of the underground workings. 27.6.7 Scaling Work Areas. Thoroughly scale work areas before any drilling operations and periodically during all underground work. 27.6.8 Walkway. Maintain a clear walkway and do not allow equipment or materials to obstruct the passageway. 27.6.9 Drainage. Provide and maintain drainage away from the work site. 27.6.10 Lighting. Install and maintain sufficient lighting in work areas and access ways. Illuminate all work areas with a minimum of 10-foot candles. 27.6.11 Electric Service Lines. All work areas must have electrical service lines that are insulated, strung on insulators, and separated from water, air, or telephone lines. 27.6.12 Hardhats. Employees must wear hardhats conforming with ANSI Z89.1, type I, class E. 27.6.13 Miner’s Lamps. Provide miner’s lamps to all employees who work underground and ensure all employees wear them while working underground. Install a lighting system to provide illumination. 27.6.14 Rain Clothing. Wear rain suits if conditions warrant. 27.6.15 Anchors. Install rock bolts or anchors in accordance with the manufacturer’s instructions. Rock bolts or anchors used for lifting and pulling must have a safety factor of 5. Adequately torque all rock bolts in accordance with manufactures’ recommendations. 27.6.16 Column Mounted Drill Units. Securely stabilize all column mount drills with necessary timbers and wedges adjacent to column foot plates. Drive wedges into place and nail them to adjacent timbers to prevent vibration mCVenent. 27-6 October 2009 Section 27—Reclamation Drilling Standards 27.6.17 Flammable Liquids or Gases. Do not allow flammable liquids or gases underground, except as needed for welding and cutting. October 2009 27-7 Section 28 Watercraft and Dredging This section sets forth the requirements for watercraft and dredging. The requirements for actual watercraft and dredging equipment are discussed, as well as the requirements for personnel performing such watercraft and dredging operations. Inspection, training, certification, and various operating activities are discussed in detail. 28.1 General Requirements for Watercraft Operations 28.1.1 Requirement. Construct all watercraft and perform all watercraft operations according to the requirements of these standards, as well as applicable U.S. Coast Guard (USCG), Department of the Interior, State, and local requirements. 28.1.2 Inspection and Certification. Inspect, certify, license, and number all watercraft and equipment according to applicable regulations of USCG and other jurisdictional entities before placing them in service. 28.1.3 Capacity Plates. Plainly mark on all watercraft the maximum occupancy and carrying capacity allowed onboard for safe passage (i.e., USCG maximum capacities). Do not exceed this maximum occupancy or carrying capacity. 28.1.4 Loading. Make sure each boat has enough room, freeboard, and stability to safely carry the maximum cargo and passengers under various weather and water conditions. 28.1.5 Flame Arresters. Equip gasoline engines, except for outboard types, with a USCG-approved backfire flame arrestor. Make sure the arrestor is attached to the air intake with a flame-tight connection. It must be kept clean and in serviceable condition. 28.1.6 Fire Extinguishers. For watercraft less than 65 feet in length, at least one USCG-approved fire extinguisher, rated 2-A:40-B:C or greater, must be carried onboard. Watercraft 65 feet or larger must carry sufficient fire extinguishers to meet USCG requirements. Watercraft with gasoline or liquid petroleum gas powerplants located in a compartment or confined location must have a fixed automatic carbon dioxide (or equivalent) fire-extinguishing System. 28.1.7 Ventilation. Watercraft with permanently installed gasoline engines must have powered ventilation systems to remove gasoline vapors from the vessel. - October 2009 28–1 Reclamation Safety and Health Standards 28.1.8 Fuel. Store fuel in approved containers suitable for marine use. Fuel lines must be equipped with a valve to cut off fuel flow. In addition, if the watercraft will not be in use for a period of 8 hours or longer, then the valve must be closed. 28.1.9 Navigation Lights. Watercraft must be able to display navigation lights required by USCG. Display navigation lights between sunset and Sunrise and any other time visibility is reduced (fog, haze, rain, etc.). 28.1.10 Operator Training and Qualification. Reclamation employees and others who operate a Reclamation-owned watercraft must first be certified or licensed to operate watercraft in accordance with DOI 485 DM 22. Non- Reclamation employees who operate watercraft owned by others must be qualified in accordance with USCG, State, and local regulations. 28.1.11 Float Plans. If the operator expects watercraft activities to take longer than 4 hours from time of departure until time of return, a float plan must be prepared. The float plan must include the following information: Watercraft information (vessel make/model or local identifier) Personnel onboard Activity to be performed Expected time of departure, route, and time of return Means of communication (if any) 28.1.12 Personal Flotation Devices (PFD) Equip watercraft with one USCG-approved PFD for each occupant, and once USCG-approved throwable device onboard the watercraft. Wear a PFD whenever you are onboard a watercraft or working around bodies of water where a drowning hazard exists. Refer to the section on "Personal Protective Equipment." 28.1.13 Safety Equipment. Equip all watercraft with adequate safety equipment to meet USCG requirements and any hazards that may be encountered during normal operations. 28.1.14 Swimming. You must not swim from watercraft or any floating equipment unless you are a certified diver whose duties require such Swimming. 28.2 Dredging Operations 28.2.1 Inspections. A qualified person must inspect dredges and related equipment before they are entered into service, and at least yearly thereafter, to make sure they are in safe operating condition. The inspector must have a recognized degree, certificate, or license, or professional standing, as well as extensive knowledge, training, and experience in solving problems related to the work. Inspections must be documented and accessible to personnel. 28–2 October 2009 Section 28—WaterCraft and Dredging 28.2.2 Maintenance and Repair. Before performing repair or maintenance work on the pump, suction, or discharge lines below the water line, or within the hull, in addition to the normal process of securing hoisting machinery, you must raise the ladder (or drag arm) above the water line and positively secure it. Set blank or block plates in suction or discharge lines as appropriate. Also see the section on "Control of Hazardous Energy (Lockout/Tagout)." 28.2.3 Pipeline Marking. Dredge pipelines that float or are supported on trestles must display appropriate lights at night and when visibility is restricted, in accordance with USCG regulations and 33 CFR 88.15. 28.2.4 Public Notification. Issue public notices where dredging activity may pose hazards to navigation or to the public. 28.2.5 Safety Plans. Prepare a comprehensive safety plan for each dredging operation. Make the plan location specific and include provisions for communications and emergency response. 28.2.6 Submerged Dredge Pipeline a. Where a pipeline crosses a navigation channel or other area subject to boat traffic, submerged pipeline must rest on the channel bottom. The top of the pipeline and any anchor securing the pipe must be no higher than the maximum draft of traffic expected in the area where pipe is placed. b. When buoyant or semibuoyant pipeline is used, the dredge operator must make sure the pipeline remains fully submerged and on the bottom. When raising the pipeline, warn boat traffic of the pipeline hazard. Adequately mark the entire length of the pipeline as required by the USCG. c. Mark the entire location of the submerged pipeline with signs, buoys, lights, or flags as required by USCG and as approved by the authority having jurisdiction. d. Conduct routine inspections of the submerged pipe to ensure anchorage. e. Remove all anchors and related materials when removing the submerged pipe. 28.2.7 Floating Pipeline. Floating pipeline is any pipeline not anchored on the channel bottom. Clearly mark floating pipeline, including rubber discharge hoses. Do not allow pipelines to fluctuate between the water surface and the channel bottom or to lie partially submerged. a. If floating pipelines are used as accessways, equip them with a walkway and handrail on one side. Personnel using the walkway or working on the pipeline must wear an approved PFD. October 2009 28–3 Reclamation Safety and Health Standards 28.2.8 Dredge Design. Design dredges so that a failure or rupture of any of the dredge pump components (including dredge pipe) will not cause the dredge to sink. a. Dredge Pumps. Any dredge with a dredge pump below the water line must have a bilge alarm or automatically shut down in the event of a pump leak. b. Fall Protection. Provide guardrails, bulwarks, or taut cable guard lines for deck openings, elevated surfaces, or other locations where a person may slip or fall from them. Guardrails and taut cable guard lines must comply with the requirements for standard guardrails. c. Walking and Working Surfaces 1. Provide anti-slip surfaces on all working decks, stair treads, Vessel ladders, and other walking or working surfaces that may become wet during operations. 2. Remove obstructions in walking and working surfaces if possible. Where obstructions cannot be removed, post appropriate warning signs or distinctively mark them in accordance with section 9 and ANSI Z535.1. 3. Where the distance between the vessel and docks or landings exceeds 18 inches horizontal or 12 inches vertical, provide gangways. Gangways must be at least 22 inches wide, with standard railings, and be able to support 250 pounds (with a safety factor of 4:1) at its midpoint. 28.2.9 Relocation. A qualified person must directly supervise any mobilization, demobilization, or relocation of dredges, support barges, or other support equipment. 28–4 October 2009 Section 29 Marine and Diving Operations This section establishes the requirements for marine and diving operations, oversight of contractor diving operations and Reclamation diving operations. Issues discussed include dive team requirements, diver qualifications, predive planning, hazard control measures, Supervision, equipment, recordkeeping, accident reporting and first aid, recompression, surface-supplied air diving, scuba diving, and communication systems. 29.1 Requirements for Contractor Diving Operations 29.1.1 General Requirements. Conventional hardhat and lightweight Surface supplied and scuba diving operations must conform to the more stringent requirements of this subsection or 29 CFR 1910, Subpart T. “Commercial Diving Operations.” Use regulations contained in the U.S. Navy Diving Manual, volumes I through V, to resolve issues not covered by these or referenced standards. 29.1.2 Hazard Control Measures. Bring diving equipment to the worksite only after a Safe Practices Manual, diving plan, and dive hazard analysis have been developed and the Contracting Officer’s Representative (COR) or Dive Master has approved it. The dive hazard analysis and diving plan must Specifically address safety procedures for each separate diving location or mode and include policies to ensure compliance with these and referenced Standards. If conditions change, cease diving operations until you reevaluate conditions and implement appropriate controls. 29.1.3 Diver Qualifications. Divers, including those on standby, must have a certificate of training from a recognized diving school or certified record of past diving experience. Prior to commencing diving operations, submit divers’ names and qualifications to the COR or Dive Master. Divers must be at least 18 years old and be fully familiar with the equipment, diving system, and emergency procedures to be used. Divers must have undergone a medical examination within the past year that certifies them as physically fit for diving. In addition, a diver may dive to depths greater than 100 feet seawater equivalent only if they have previous experience diving to the maximum depth required in the planned dive. Divers must not take part in diving operations if they have severe colds, sinus or ear infections, alcohol intoxication or its aftereffects, drug addiction, fatigue, acute illness, or vertigo. All dive team members must be trained in cardiopulmonary resuscitation, first aid (American Red Cross standard course, or equivalent), and oxygen first aid. 29.1.4 Supervision. A designated, experienced, onsite Dive Master must personally Supervise all diving operations, including use of personnel and decompression. October 2009 29–1 Reclamation Safety and Health Standards 29.1.5 Equipment. Use a tagging or logging system to record equipment modification, repair, test, calibration, or maintenance services. Include the date and type of work performed and the name or initials of the person who did the work. a. Air Compressor System. Compressors that supply air to the surface- supplied air (SSA) diver must have a volume cylinder with a check valve on the inlet side, a pressure gauge, a relief valve, a drain valve, and a carbon monoxide filter and alarm system. Compressors must have the capacity to overcome any line loss or other losses and deliver a minimum of 4.5 cubic feet per minute to each diver at the maximum working depth. Locate air compressor intakes away from areas containing exhaust or other contaminants. Respirable air supplied to a diver, or to air tanks, must not COntal n: 1. Carbon monoxide (CO) greater than 10 parts per million (ppm). 2. Carbon dioxide (CO2) greater than 1,000 ppm. 3. Oil mist greater than 5 milligrams per cubic meter. 4. A noxious or strong odor. Test the air compressor system output for air purity at least every 6 months, by taking samples at the connection to the distribution system. b. Compressed Gas Cylinders. Compressed gas cylinders must: 1. Be designed and maintained according to the applicable provisions of 29 CFR 1910.101(a). 2. Be stored in a ventilated area and protected from excessive heat. 3. Be Secured against falling. 4. Have shutoff valves recessed into the cylinder or protected by a cap, except when in use, when manifolded, or when used for diving. 29.1.6 Surface-Supplied Air Diving a. Auxiliary Air Supply. Provide an auxiliary air supply during all dives. The auxiliary air supply must have a standby compressor or air flasks with a capacity of 72 cubic feet or more. Compressors that are used for diving operations must not be used for any other purpose. Auxiliary air supply must meet the requirements in the subsection, "Air Compressor System." - b. Decompression. A recognized decompression specialist must prepare decompression tables. Post decompression times inside and outside decompression chambers. 29-2 October 2009 Section 29—Marine and Diving Operations c. Decompression Chamber. The following circumstances require an Onsite, dual-lock, multiplace decompression chamber (capable of recompressing the diver to a minimum of 165 feet seawater equivalent) and trained operating personnel: • Diving operations that are outside the no-decompression limits or to depths greater than 100 feet seawater • When surface recompressing capabilities are recommended by the decompression specialists, Dive Master, or where necessitated by Onsite conditions Decompression chambers must accommodate at least two persons. d. Decompression Dives. Divers engaged in dives outside no- decompression limits or engaged in mixed-gas diving must remain awake and close to an attended decompression chamber for at least 1 hour following the dive. The diver must be able to contact a decompression chamber facility during the 4-hour period immediately following treatment or after leaving the water. e. Communications. Equip divers and standby divers with communication systems that permit simultaneous, two-way conversations between the diver, his tender, other divers and tenders, and the Dive Master. Communication systems must be operable from the time the diver puts on his helmet or mask until it is removed. f. Minimum Crew Size. Two divers must be available on any one diving operation. The standby diver must be available, suited up, and ready to dive in an emergency. The standby diver must not serve as a tender. The minimum crew must consist of at least four persons: the Dive Master, a diver, a standby diver, and a tender. For each diver added to the crew, one tender must also be added. g. Reserve Breathing Gas Supply. Each diver using lightweight SSA must carry a reserve breathing gas tank. When heavy, deep-sea diving gear are used, when diving to depths exceeding 100 feet of seawater, or when diving outside the no-decompression limits, the standby diver must have an extra breathing gas hose for the working diver. 29.1.7 Scuba Diving a. Requirement. Scuba diving is permitted only when sanctioned by the contract specifications and authorized in writing by the contracting officer. b. Maximum Depths. Limit scuba diving to depths and times that will not require decompression staging as set forth in the U.S. Navy Standard Air Decompression Tables. Scuba dives depths must not exceed 100 feet of seawater after altitude adjustment. October 2009 29–3 Reclamation Safety and Health Standards c. Compressed Air. Oxygen or mixed gases are prohibited, except for up to 40 percent nitrox, when used in accordance with the National Oceanic and Atmospheric Administration (NOAA) Diving Manual: Diving for Science and Technology, Chapter 15, "Nitrox Diving" and Appendix VII, "Nitrox Dive Tables." Use only open circuit scuba systems. d. Diving Equipment. A recognized approving agency must approve Scuba diving equipment. Use and maintain scuba diving equipment in accordance with the manufacturer’s recommendations. e. Buddy System. A dive may be made singly if the dive is less than 20 feet deep, there is little current, and visibility is good (at the discretion of the Dive Master). All other dives with scuba gear must use a buddy System. f. Standby Diver. Provide a standby diver for each diver or buddy pair. The standby diver must be a qualified, fully equipped scuba diver and remain on the surface, close to the diver. g. Standard Equipment. Scuba divers must wear buoyancy compensators and have a depth indicating device, timing device, cutting tool, compass, submersible pressure gauge (or integrated dive computer) to monitor cylinder/System air pressure, and an alternate second stage air Source, such as an Octopus or safe second. 29.2 Requirements for Reclamation Diving Operations 29.2.1 Regulations and Policy. Reclamation diving operations must comply with the requirements of 29 CFR 1910, Subpart T. “Commercial Diving Operations.” The policies and guidelines for Dive Team establishment, review, training, certification, and diver qualifications are contained in Department of the Interior Manual 485 (Safety and Health Handbook), Chapter 27, “Underwater Diving Safety.” Use the U.S. Navy Diving Manual, Volumes I, II, and V, to resolve issues not covered by these or referenced standards. 29.2.2 Reclamation Oversight. A Bureau Diving Safety Board and a Regional Diving Advisory Committee (RDAC) must oversee Reclamation diving operations. These organizations must provide guidance for the safety of all diving operations. They are responsible for: a. Establishing a Bureau of Reclamation Safe Practices Manual for Underwater Inspection Program. b. Reviewing diving activities. c. Establishing qualifications for divers. 29–4 October 2009 Section 29—Marine and Diving Operations d. Providing periodic diver training opportunities. e. Approving dive teams and Dive Masters. f. Reviewing all diving operations and accidents. 29.2.3 Diving Operations. a. General. Sufficiently train and equip Reclamation dive team members with resources to safely perform diving operations. b. Restrictions on Specialized Diving. Reclamation teams must not undertake specialized operations, such as underwater welding, gas or electric arc cutting and burning, or explosive demolition. Permitted activities include minor maintenance (such as removing rocks and debris from stilling basins; operating small, hand-held, nonelectric power tools; inspections; and assisting surface maintenance crews with installation or cleaning operations). c. Recordkeeping. 1. Each diver must maintain a dive log that contains, at a minimum, the following information: Names of dive team members (including Dive Master) Location Date Time Diving mode General nature of the work performed Appropriate surface and underwater conditions Maximum depth and bottom times Any accidents or unusual conditions encountered RDAC will ensure that accurate dive logs are maintained and tabulated on an annual basis. 2. Maintain a log of all equipment modifications, repairs, tests, calibrations, and maintenance. 3. Maintain the underwater diving safety records identified above and other dive team records in accordance with table 29-1. October 2009 29–5 Reclamation Safety and Health Standards Table 29-1.-Dive team recordkeeping Record Instructions Retention period" Responsibility Injury or illness requiring hospitalization of 24 hours Notify RDAC, report using SMIS system within 6 days; CA-1 within 2 days 5 years (SMIS) Permanent (CA-1) Team leader Minor diving injuries Report using SMIS system within 6 days; (CA-1) within 2 days 5 years (SMIS) Permanent (CA-1) Team leader Safe practices manual Retain copy at dive site Current document Dive Master Depth-time profiles Individual records Until transferred to the Diver dive log Recording of dives (dive Individual records (tabulated | 1 year, unless an Dive Master log) annually) accident; in case of accident, 5 years Dive hazard analysis and Review and discuss dive 1 year Dive Master briefing notes hazard analysis prior to each dive. Dive team medical records and medical Clearance Keep with medical records. Retain copy of medical Clearance at dive site. 5 years; most recent clearance (1 year) Team leader Equipment inspections, repairs, maintenance, and Calibration Keep current record until equipment is withdrawn from Service. Most current tag or entry Team leader Dive training and dive training summary Individual diver must maintain it as a Continuous record; annual summary at dive site. Continuous running record; Summaries every 5 years Team leader Compressor air quality Check every 180 days. Most current record Team leader "Records required to be retained 5 years (with the exception of minor injuries report) must be forwarded by Reclamation to the National Institute for Occupational Safety and Health (NIOSH), Department of Health and Human Services. d. Dive Plan and Hazard Analysis. Prepare a dive plan and hazard analysis before each diving activity. All personnel involved must review the dive plan and hazard analysis before suiting up. As a minimum, the plan must contain the following: 1. Names and duties of dive team members, including diving Supervisor. 2. Date, time, and location of the dive operation. 3. Diving mode to be used (scuba, surface-supplied air, etc.), including a description of the backup air supply. 4. A description of the work divers will perform, and inspection requirements. 5. Surface and underwater conditions, including visibility, temperature, thermal protection, and currents. 29-6 October 2009 Section 29—Marine and Diving Operations 6. Activity hazard analysis for each phase of work, including the hazards of flying after diving. 7. Maximum depth and bottom time (make altitude adjustments to dive tables for dives at altitudes of 1000 feet or more above sea level). 8. Emergency management plan, including emergency procedures, means of notification, telephone numbers (for ambulance, doctors, and Divers Alert Network), locations of evacuation route, and emergency assistance. 9. Lockout/tagout procedures, including how to deal with differential water pressures due to unequal water elevations. 10. Equipment servicing records, procedures, and checklists and requirements for special tools and equipment. 29.2.4 Accident and Incidents. Report all accidents that occur in connection with a diving activity, following standard accident reporting procedures (see table 29-1). In addition, the team leader must submit to the RDAC a comprehensive analysis of each accident or incident involving a diver. The purpose of the accident and incident analyses is to identify hazardous situations and constructively prevent their recurrence. 29.2.5 Diving Supervision. The Dive Master must attend each diving operation. The Dive Master is responsible for predive planning, the dive hazard analysis, and the conduct and safety of the dive. The Dive Master’s decisions are final. However, a diver who considers a diving operation unsafe is not required to participate in the dive. 29.2.6 Required Divers. At least three divers must be present during all Reclamation dives. In addition to the diver, there must be a standby safety diver and the Dive Master. Top side personnel are responsible for tending the diver, recordkeeping, and controlling any surface-supplied breathing air equipment. This requirement may be varied only with the approval of the Dive Master and RDAC. 29.2.7. Predive Briefing. Before beginning work on a dive operation, the dive team, facility representatives, and/or others involved in, or affected by, the operation must meet to review the dive plan and dive hazard analysis and to coordinate the diving operation. Maintain a record of the briefing notes. 29.2.8 Safe Practices Manual. Make the Safe Practices Manual available at each dive location. 29.2.9 Maximum Depth. Limit diving operations to depths and times that will not require decompression staging, in accordance with the U.S. Navy standard air decompression tables and the altitude conversion tables October 2009 29–7 Reclamation Safety and Health Standards developed by R.L. Bell and R.E. Borgwardt (1975). When diving, do not exceed 100 feet of seawater (after altitude conversion). 29.2.10 Clearance and Lockout Procedures in Areas of Hazardous Energy Sources. Use clearance and lockout procedures where hazardous energy sources exist. When diving near dams, powerplants, pumping plants, or diversion structures with mechanical or electrical features that could pose a hazard to divers, a technical representative from the project at which the dive is being made must be present or in direct communication to assist the divers. All divers must review the clearance before beginning diving operations. Clearance procedures and lockouts must conform with the section, "Control of Hazardous Energy (Lockout/Tagout)" of this standard. 29.2.11 Pressure Differentials. Review diving operations for potential hazards to divers before beginning to dive on the upstream or high-pressure side of open or badly leaking gates, valves, diversion structures, or other features where a combination of flow and pressure differential could immobilize a diver. 29.2.12 Equipment. Equip each diver to ensure personal safety. No diver is required to dive with a type or brand of equipment they consider unsafe. Divers must not dive with equipment known to be damaged or improperly maintained. a. Basic Auxiliary Requirement. The basic auxiliary requirement for each scuba diver includes, but is not limited to: 1. Buoyancy compensating device. . Depth indicating device. . Timing device. 2 3 4. Cutting tool. 5. Compass. 6 . Submersible pressure gauge (or integrated dive computer) to monitor cylinder/system air pressure. 7. Alternate second stage air source, such as an octopus or safe second. b. Equipment Inspection. Before diving operations begin, and every day during dive operations, dive team personnel must inspect the equipment to make sure it is in proper operating condition. Record inspection results in a dive log or as required by the Safe Practices Manual. 29-8 October 2009 Section 29—Marine and Diving Operations c. Air Cylinders. Every year, have all air cylinders visually inspected by a certified cylinder inspector, attach an inspection sticker to the cylinder and issue a certificate. Hydrostatically test the cylinders every 5 years in accordance with U.S. Department of Transportation regulations. Permanently mark the cylinder with the most recent test date. d. Regulators. A diver’s first and second stage regulators must be professionally inspected at least once a year, or more frequently if recommended by the manufacturer. Retain the inspection certificate until the next inspection or maintenance. 29.2.13 Diving Flag. Fly a red flag with white diagonal stripe (see figure 29-1) at all times when divers are working near motor boats or other dangerous watercraft, or where mandated by State or national Coast Guard regulations. 29.2.14 Surfacing. Divers must surface when the cylinder pressure reaches 500 pounds per square inch or at the first signs of equipment malfunction. 29.2.15 Recompression Chamber Location. Include in the dive hazard Figure 29-1.-Diving flag. analysis all emergency telephone numbers, including the Divers Alert Network (DAN) and the local hospital. DAN maintains a listing of the closest recompression chambers for each day. The dive hazard analysis must also specify the most effective mode of transportation to the hospital, as determined by the Dive Master. 29.2.16 Repetitive Dive Tables. Keep repetitive dive tables at the dive site as part of the dive plan and dive hazard analysis. 29.2.17 Emergency First Aid Equipment. Make emergency first aid equipment immediately available to the dive team. Include in the dive plan and dive hazard analysis the location and telephone number of an ambulance service and hospital near the dive area. Emergency first aid equipment must include a first aid kit, spine board, and a demand-type oxygen unit able to deliver at least 15 liters of oxygen per minute. When traveling to remote sites where professional medical assistance is more than 1-1/2 hours away, have Remote Emergency Medical Oxygen available at all times. 29.2.18 Post-Dive Restrictions a. Commercial Flying. Wait a minimum of 12 hours after completing a single no-compression dive, or 24 hours after multiple days of diving or decompression dives. October 2009 29-9 Reclamation Safety and Health Standards b. Driving to Altitude. Divers shall correct for altitude prior to diving by assuming the highest point to be reached after the dive is the altitude of the dive. Refer to the Travel Delay Table and Altitude Modifications discussion in Bureau of Reclamation Safe Practices Manual for Underwater Inspection Program. 29.2.19 Individual Safety. Divers are ultimately responsible for their own safety. It is the diver’s responsibility and privilege to refuse to dive if, in the diver’s judgment, conditions are unsafe, unfavorable, or the dive would violate the dictates of their training, judgment, or these regulations. 29.2.20 Transporting Cylinders. Transport all dive cylinders in racks designed for this purpose or secure them safely. Shade dive cylinders and maintain the temperature at less than 100 [IF if possible. If the temperature, elevation, or other conditions cannot be controlled, reduce the pressure to avoid exceeding the cylinder’s working pressure. 29.2.21 Scuba Diving a. Compressed Air. Use only open-circuit type scuba equipment using compressed air. Obtain compressed air from a reliable source, meeting the specifications of Compressed Gas Association (CGA) Standard G7.1, Commodity Specification for Air. b. Penetration Drive. You must not dive with scuba, under overhead obstructions, or when vertical access to the surface is restricted if you can become disoriented as to the egress direction. Limit penetration to less than 50 feet. c. Standby Diver. Provide a standby diver for each working unit or pair of divers. The standby diver must be suited up and have all diving gear available for immediate use. Position the standby diver to respond quickly to the needs of the divers. d. Buddy System. Conduct all scuba diving activities using a buddy system, unless the Dive Master determines that two divers working in close proximity will increase the hazards. A single diver may work alone, subject to the following conditions: 1. The working depth does not exceed 20 feet, or 30 feet with approval by the Dive Master and Safety Manager. 2. A standby diver is provided for the single diver. 3. The Dive Master, standby diver, and diver clearly understand that the diver will be working alone. 4. The Dive Master, standby diver, and diver agree, in advance, on the exact operation. The diver must not alter the agreed-upon operation or stray from the prescribed locality. 29-10 October 2009 Section 29—Marine and Diving Operations 29.2.22 Surface-Supplied Air Diving. SSA diving is permitted only if divers, standby divers, and console operators have successfully completed SSA training by an RDAC-approved instructor from an accredited or nationally recognized organization. a. Air Supply. Each diving operation must have a primary breathing air supply sufficient to support divers for the duration of the planned dive. Air supply to SSA must be a manifold control system of scuba cylinders that meet the criteria of this section or a volume tank specifically designed for use in a breathing air system. A manifold system must be at least a two-cylinder system and allow cylinders to be changed without shutting down the air supply. b. Air Quality. Respirable air that will be supplied to divers through cylinders must be obtained from suppliers whose air is tested every 6 months by an independent tester. Respirable air must not contain: 1. Carbon monoxide greater than 10 ppm. 2. Carbon dioxide greater than 1,000 ppm. 3. Oil mist greater than 5 milligrams per cubic meter. 4. A noxious or pronounced odor. c. Reserve Breathing Air. Equip each diver with a reserve breathing supply that the diver can immediately turn on if the primary air source is lost. d. Umbilicals. Mark umbilicals in 10-foot increments to 100 feet, beginning at the diver’s end, and in 50-foot increments thereafter. Umbilicals must be made of kink-resistant materials. Include a safety line as an integral part of each umbilical. Umbilicals must have a nominal breaking strength of at least 1,000 pounds. e. Helmets. SSA helmets and masks must have a check valve at the attachment between the helmet or mask and hose. They must also have an exhaust valve. Helmets and masks must have a minimum ventilation rate capacity of 4.5 cubic feet per minute at the depth in which they are operated. f. Weight System. Equip divers with a weight belt that can release quickly. g. Safety Harness. Divers must wear a safety harness. The safety harness must have a positive buckling device and an attachment point for the umbilical and safety line. h. Equipment Records. Record each equipment modification, repair, test, calibration, or maintenance service in the equipment log. October 2009 29-11 Reclamation Safety and Health Standards i. Minimum Crew Size. At least two divers must be available on any one diving operation. The standby diver must be suited up and ready to dive in an emergency. The standby diver must not serve as a tender. The crew must consist of at least four persons: the Dive Master, a diver, a standby diver, and a tender. For each diver added to the crew, one tender must also be added. j. Dive Tender. While in the water, each diver must be continuously tended by one tender. k. Penetration Dive. Station an SSA diver at the underwater point of entry when diving takes place in enclosed or physically confining area. Limit penetration to 300 feet total distance. I. Standby Diver. While a diver is in the water, the SSA standby diver must be suited up and ready to dive in an emergency. m. Communication System. All SSA diving operations require electronic communication systems. The communication system must provide diver-to-diver and diver-to-surface communication. If voice communications are lost, terminate all diving. 29–12 October 2009 Contents for Appendices A-L Appendix A - Job Hazard Analysis........................................................ Appendix B – Contractor Safety Program............................................. Program Outline..........…. I. General Requirements................................................................... II. Medical.…. III. Communications......................................................................... IV. Occupational Health................................................................... V. Machinery and Mechanical Equipment....................................... VI. Excavation and Demolition........................................................ VII. Working Surfaces...................................................................... VIII. Protection of the Public............................................................ IX. Marine and Diving Operations................................................... X. Electrical Facilities....................................................................... XI. Required Safety Program Coordination...................................... Appendix C – Electrical Grounding........................................................ Low-Voltage Equipment Grounding.......................................................... Equipment Grounding.........................................................…. The Earth Shall Not Be Used as the Sole Equipment Grounding Conductor… A Grounding Electrode or Ground Rod is Not for the Purpose of Clearing Ground Faults in Low-Voltage Circuits............................. Building Steel is Not Permitted to be Used as the Required Equipment Grounding Conductor (See NEC 250–58)...................... Reclamation Does Not Permit Conduit, Cable Tray, Electrical Metallic Tubing (EMT), Liquidtite Conduit, Flexible Conduit (Flex), or Any Other Conductive Raceways as Equipment Grounding Conductors................................................... Ground Fault Circuit Interrupters (GFCI), for 125-Volt, 15- and 20-Amp Receptacles Are Required in All Damp and Wet (Conductive) Locations and Any Other Location Where Conductive Material is Nearby......................................................... Caution When Using Portable and Vehicle Mounted Generators.............. Portable and Vehicle (Trailer or Truck) Mounted Generators Do Not Require Ground Rods ................................................................ Do Not Use Electrical Enclosure and Other Steel Structures as Equipment Grounding Conductors................................................... Electrical Enclosure........................................................~ Tools and Appliances.................................................................................. Portable Cords/Extension Cords................................................................. C-3 C-3 C-4 C-4 C-4 C-4 C-5 C-5 C-5 October 2009 Append-i Contents (continued) Ground Fault Protection While Using Temporary Power.......................... Ground Fault Circuit Interrupters............................................................... Appendix D – Wire Rope ......................................................................... 1.0 General.....…. 1.1 General … 1.2 Materials.…. 1.3 Terminology..........................…. 2.0 Wire Rope End Connectors ............................................................... 2.1 General … 2.2 Wire Rope Clip Connectors .................................................... 2.3 Wedge Socket.....................................................…. 2.4 Handmade Spliced Eyes.......................................................... 2.5 Manufactured Eye Splices....................................................... 2.6 Average Efficiency of Well-Made End Connectors on Terminals… 3.0 Common Safety Factors and Maximum (Safe) Working Loads ....... 3.1 Safety Factors...................................................…. 3.2 Maximum (Safe) Working Load ............................................. 4.0 Inspection and Retirement of Wire Rope........................................... Appendix E – Slings.................................................................................. Types..…. Definitions.…. Safe Practices.............…. Appendix F – Record of Performance Inspection and Test—Crawler, Locomotive, Truck, and Wheel Cranes......................................... General.… Performance Inspection.............................................................................. Performance Test Procedure.............................................................. Computation of Test Radius.............................................................. Braking System Requirements and Test Procedures.................................. Part I - General...............................................…. Part II – Braking System, Features, Components, Accessories......... Part III – Brake Testing Methods and Procedures............................. Appendix G – Record of Performance Inspection and Brake Test— On-Highway Type Mobile Equipment........................................... General.…. Performance Inspection .............................................................................. Append-ii - October 2009 Contents (continued) Page Brake Performance Test Record................................................................. G-4 Part I - General … G-4 Part II – Braking Systems Features, Components, Accessories, and Performance Capabilities........................................................... G-4 Part III – Brake Testing Methods and Procedures ........................... G-6 Appendix H – Record of Performance—Inspection and Brake Test— Off-Highway, Wheel-Type Construction Machines, Loaders, Dumpers, Scrapers, Graders, Tractor Water Wagons, and Similar-Type Machines ................................................................... H-1 General.…. H-1 Performance Inspection .............................................................................. H-1 Braking System Requirements and Test Procedures.................................. H-5 Part I - General.…. H-5 Part II – Braking Systems, Features, Components, and Accessories … H-5 Part III – Brake Testing Methods and Procedures ........................... H-7 Appendix I – Cleanout Operations.......................................................... I-1 Appendix J – Explosives........................................................................... J–1 Appendix K – Glossary of Terms, Definitions, and Acronyms............. K-1 Appendix L – Referenced Material......................................................... L-1 October 2009 Append-iii Appendix A Job Hazard Analysis Points of contact : Phone number: Requirements, including training, certifications, aurhorizations, permits, and licenses: Job Hazard Analysis # Project: Job: Location: Job description: Analysis by: Reviewed by: Participants: Date: Date: Equipment: Applicable regulatory considerations: Sequence of Steps Potential Accidents or Hazards Preventive Measures (including personal protective quipment) 1 | 1. 2. 3. Tasks with Potential Exposure to Hazardous Materials, Physical Agents, or Hazardous Conditions Analysis by: Reviewed by: Points of contact: Date: Date: Tasks Name of Material or Physical Agent | Location Control 1. 1. 1. 1. * * * 2. 3. 3. 3. 3. Job Inventory of Hazardous Chemicals Analysis by: Reviewed by: Points of contact: Date: Date: Name of chemical Route of entry and physical state Controls 1. 1. 1. 2. 2. 2. 3. 3. 3. October 2009 A-1 Appendix B Contractor Safety Program Unless waived by the Contracting Officer's Representative (COR), prime and supplementary safety program submittals must, as a minimum, address all appropriate contractual requirements shown under the program outline. Program items will be so detailed that reviewers can ascertain adequacy. The original program submittal can cover all work phases, or only address the initial work phase with timely supplementary submittals as major work phases occur. Contractors desiring to follow this latter course of action will, in the initial submission, clearly define the original work covered and the work phases to be covered by supplements. In no case will any phase of work commence until a program for that portion of the work has been accepted by the COR. Original and supplemental submissions covering hazardous operations and/or activities will include a standing operating procedure (SOP) and hazard analysis. The SOP will break down the operation or activity into specific basic steps. The hazard analysis will define the hazards associated with each basic step and proposed method(s) for eliminating or minimizing the hazard. Such methods will outline, as a minimum, employee training requirements, personal protective equipment requirements, procedural changes, methods for evaluating program effectiveness, etc. All activities involving use of hazardous and/or toxic materials, work in confined spaces, work at heights over 6 feet, or underwater require an SOP and hazard analysis. Material Safety Data Sheets will be attached to all SOPS governing work that involves use of hazardous or toxic materials. Program Outline I. General Requirements Statement of Policy Statement of Safety and Health Responsibilities Statement of Compliance with Regulations, Standards, and Codes Statement of Subcontractor Compliance Safety Inspection Procedures Accident Investigation and Reporting Procedures Applicable Emergency Plans Confined Space Procedures Lockout/Tagout Procedures Fire Protection Plans 1. Type and location of suppression equipment or systems 2. Offsite assistance agreement 3. Temporary heating devices October 2009 B-1 Reclamation Safety and Health Standards II. Medical Facilities Training Certifications Physician Ambulance (Name, location, and telephone number) Physical Qualification of Employees . Records III. Communications A. Employee Training B. Safety Meetings C. Onsite Training D. Supervisor Training i IV. Occupational Health A. Procedures and Equipment to Minimize Hazards B. Testing program for employees and work environments C. Qualified personnel D. Personal protective equipment E. Ventilation plans V. Machinery and Mechanical Equipment A. Procedures and Equipment to Minimize Hazards 1. Testing program for employees and work environments 2. Mobile and stationary equipment Inspection Procedures Maintenance Procedures Operating Personnel Protective Safety Devices and Certifications Elevators and Aerial Lifts VI. Excavation and Demolition A. Tunnels and Shafts 1. Internal combustion engines 2. Ventilation plans 3. Transportation systems and equipment 4. Work environment testing 5. Ground support B. Blasting 1. Blaster certification 2. Written procedures 3. Storage 4. Transportation B-2 October 2009 Appendix B-Contractor C. Excavations Other Than Tunnels and Shafts 1. Slide protections 2. Support systems 3. Inspections 4. Access D. High Scaling 1. Definition 2. Personal protective equipment 3. Standing operating procedure E. Haulage 1. Haul roads 2. Equipment and Procedures VII. Working Surfaces A. Access 1. Ladders 2. Platforms, stairways, and ramps B. Personal Protective Equipment C. Scaffolding D. Safety Nets VIII. Protection of the Public A. Signs and Barricades B. Flagging Procedures C. Jurisdictional Approvals IX. Marine and Diving Operations Detailed Plan and Written Procedures X. Electrical Facilities Substations Safety Program This outline provides guidance in preparing a safety program and does not cover all material that may be necessary. The contractor must review specifications and all safety and health regulations to ensure a comprehensive plan. XI. Required Safety Program Coordination 1. Confined Space Program 2. Electrical and Lockout/Tagout Program October 2009 B-3 Appendix C Electrical Grounding Low-Voltage Equipment Grounding The most frequently cited Office of Safety and Health Administration (OSHA) electrical violation is improper occupational grounding of equipment or circuits (Source: National Institute of Safety and Health / [NIOSH) publication 98- 131). . conductors to Equipment Grounding Z ... Equipment grounding must comply with the National Electric Code (NEC) Article 250. All noncurrent- carrying metal enclosures for electrical equipment or wiring must be grounded. Equipment grounding means a continuous copper conductor connected between the grounding electrode (rod/grid) connection, at the source -e- LL-T Equipment Ground and NS neutral to building service disconnect below “Down line” *— grounding electrode conductor from transformer cans and neutral point of transformer Pole “butt ground,” bare copper wire is *— wrapped around bottom of pole to serve as “ground electrode” or ground rod Power conductors _T from transformer Neutral and equipment transformer, and at each J U .” ground from transformer enclosure and equipment Service disconnect tº a circuit breaker or frame. This 1S the moSt Building L^ fusible disconnect switch critical concept 111 service ) ) )+1 Neutral conductor to equipment groundin disconnect single phase p 8. y— loads if needed Figure C-1 (right) shows an N. l. A ſº - - Equipment grounding Outdoor three-phase supply | | conductor to & -- - e. equipment enclosures for a building remote from – P duct the powerplant and the ºnaution building service disconnect. ſ Ground rod Note in figure C-1, between *~. ohm resistance to earth is acceptable the transformers and the Sec NEC 250-84 Service disconnect, the grounded conductor Figure C-1. (neutral) and the equipment October 2009 C-1 Reclamation Safety and Health Standards grounding conductor is the same conductor. This is permitted only on the line side of the service disconnect. On the load side of the service disconnect, the neutral cannot be used as the equipment grounding conductor. Even though the neutral may be needed for single-phase loads. There must be an equipment grounding conductor, run from the service disconnect ground connection to each enclosure and equipment frame (see NEC 250–23). The Earth Shall Not Be Used as the Sole Equipment Grounding Conductor There must be an electrically continuous (unbroken) conductor, installed between each electrical enclosure and the grounding electrode conductor (rod/grid/bed) at the source transformer (see NEC 250–51). As shown in figure C-2, connections-to-earth (ground rods) and the earth have a resistance too high to be an effective equipment grounding conductor. Breaker /*TN — — — — —- !/ Ground fault Assume low : \ resistance 2 connection to earth 25 ohm ground rod -- ZºS +- ŻNZN ZX Fault current through earth Figure C-2. The most common misconception is that fault current is trying to “get to ground.” The correct concept is that fault current uses the earth as a conductor to complete the circuit back to the source transformer. The problem is that the earth, and connections to earth, are not good conductors. A Grounding Electrode or Ground Rod Is Not for the Purpose of Clearing Ground Faults in Low-Voltage Circuits A ground electrode or ground rod is intended to dissipate static, switching Surges, and lightning. A ground rod and earth present a resistance too high for low- voltage breakers and fuses to open quickly. There must be a low-impedance equipment grounding conductor between each electrical enclosure and the Source transformer grounding electrode. During a ground fault, enough current must flow to open a breaker or fuse quickly to prevent shock, electrocution, or equipment damage. Even a few ohms in the grounding circuit will prevent, or greatly slow, the opening of a breaker or fuse. C-2 October 2009 Appendix C–Electrical Grounding If there is a ground fault and the circuit is not cleared, electrical enclosures, motor frames, and other conductive structures such as handrails and walkways can become energized. A person touching any of these may be shocked fatally or electrocuted. For example, if you do not have an equipment grounding conductor, but you do have a good ground rod (NEC 250-84 indicates that a good ground rod is 25 ohms), Ohms law (I = V/R) gives the current flow. On a 480/277-volt system, voltage to ground is 277 volts. Therefore, the ground fault current would only be: I = 277/25 or 11 amps. This would not trip even a 15-amp breaker. In a 120-volt circuit, only 10 ohms in the equipment grounding circuit will make a 15-amp breaker fail to trip (I = 120/10 = 12 amps). This is not very much resistance; a rusty bolt can easily add this to a grounding circuit. As mentioned above, a shock or electrocution is the likely result. This illustrates why a low impedance equipment grounding conductor is so important. Equipment grounding conductors must be run with the circuit conductors (see NEC 250-57b). This reduces impedance in the circuit facilitating opening the breaker or fuse. STATION SERVICE Building Steel Is Not A B | C I *— Equipment grounding conductor Permitted to be Used aS *—Transformer the Required Equipment Grounding Conductor P ris- (See NEC 250-58) : tº -ºº º 480/277Y N–| | Neutral At right is a 3-phase H-T EO transformer set-up inside a is: plant. Due to high impedance, ( L_*\ rust and poor electrical O sº O sº Q f |2 connections where steel beams º:-tºi" || 3:. intersect. Building steel may #| || "..." be used as the grounding wº \º conductor. electrode (ground rod), but Main bonding jumper & wº Neutral terminal never as the equipment To loads - ". ~ Equipment droundi duct grounding conductor. A UIHOITTen TOUITCIIITC. COrl CIUCtC)r & * . ". º: . Copp €I’ equipment gr ounding conductor must be installed to Fidure C–3. Q each enclosure and load. Reclamation Does Not Permit Conduit, Cable Tray, Electrical Metallic Tubing (EMT), Liquidtite Conduit, Flexible Conduit (Flex), or Any Other Conductive Raceways as Equipment Grounding Conductors Time, rust, moisture, vibration, and temperature changes all reduce integrity of the numerous electrical connections along the length of these enclosures. This October 2009 C-3 Reclamation Safety and Health Standards increases resistance and prevents clearing the circuit in event of a ground fault. Therefore, Reclamation requires a copper grounding conductor be run with the power conductors from the source transformer grounding electrode connection to all enclosures and equipment frames, such as motor starters, motors, junction boxes, breaker panels, control panels, heaters, light fixtures, etc. Portable hand lamps with metal guards must also be grounded (see NEC 410-42b). Ground Fault Circuit Interrupters (GFCI), for 125-Volt, 15- and 20-Amp Receptacles Are Required in All Damp and Wet (Conductive) Locations and Any Other Location Where Conductive Material Is Nearby Any location is considered a damp/wet/conductive location if floors/walls are concrete, cinder block, or tile (see NEC 110-16(a)0. Outside locations require GFCI protection. Bathrooms, kitchens, shops and most other locations at Reclamation facilities are conductive locations and require GFCIS (see NEC Article 210, 1999 edition). If the standing surface is conductive material, or if grounded conductive material is within reach of a tool/appliance after it is plugged into a receptacle, the circuit must be GFCI protected. GFCIS must be tested each month or before each use by pressing the test button. Do not use a GFCI tester, as many of the designs are incorrect for proper testing. Caution When Using Portable and Vehicle Mounted Generators Reclamation requires GFCIs on all 120-volt receptacles mounted on any generator or vehicle frame. Most portable/vehicle-mounted generators have regular 120-volt receptacles without GFCIs. The neutrals are seldom grounded by the factory. See FIST 5-3 for the proper method to ground the neutrals and replace regular 120-volt receptacles with GFCIs on these generators. This work must be done by qualified electricians. Portable and Vehicle (Trailer or Truck) Mounted Generators Do Not Require Ground Rods If the aforementioned generators power only loads on the vehicle (such as lights), or if they power only cord and plug connected equipment from receptacles on the generator or vehicle, then they do not require grounds (see NEC 250-6). All neutrals on 120/24-volt generators must be grounded (FIST 5-3), and ground pins of the 125-volt receptacles (GFCIs) must be bonded to the generator frame (not the vehicle frame). Do Not Use Electrical Enclosures and Other Steel Structures as Equipment Grounding Conductors For example, in the paragraph above, if the ground pins were bonded to a trailer frame, fault current would have to travel from the grounding pin to the steel frame C-4 October 2009 Appendix C–Electrical Grounding of the trailer, along the steel trailer frame, to the generator frame, then to the generator winding. A rusty bolt or weld can add enough resistance to prevent opening a circuit breaker or fuse. Electrical Enclosure Inside an electrical enclosure, all grounding conductors must terminate on the same grounding connection. If there is more than one termination point for grounding conductors, a copper jumper must be installed between these two points, so the total grounding circuit will be copper. If this is not done, fault current must use the steel of the box and connections to the steel box as part of the equipment grounding conductor. Steel rusts and is not as good a conductor as copper; in addition, vibration and temperature changes loosen threaded connections. This adds resistance to the equipment grounding path and can easily prevent opening the breaker or fuse. Enclosures, walkways, and other conductive structures become energized. A shock or electrocution is the likely result. Tools and Appliances NEC 250-114 requires all cord and plug connected tools and appliances to be grounded. There are three exceptions that apply to powerplant usage: 1. Double insulated tools and appliances do not need to be grounded. Tools and appliances must be “listed.” This means it must carry an Underwriters Laboratory (UL) or other testing laboratory label. In addition, it must be clearly marked “Double Insulated.” It is recommended that Reclamation use “double insulated” tools and appliances whenever possible. Independent testing laboratories have proven, through testing, that double insulated tools are “no less safe” or even more safe than grounded tools. 2. Tools and portable hand lamps are not required to be grounded if they are Supplied through an isolating transformer with an ungrounded secondary of not over 50 volts. 3. Toasters that may be in lunch rooms must not be grounded. Toasters do not appear in article 250 of the NEC; however, it has been addressed and tested by UL and has been found safer to remain ungrounded. UL testing and experience has shown that one will insert a knife or fork into the slots to remove stuck toast. Heating elements can easily be touched with a knife or fork while it is against the case, causing arcs, sparks, and perhaps a shock if the toaster is grounded. Therefore, toasters are to remain as they come from the manufacturer (that is, ungrounded). Portable Cords/Extension Cords All extension cords used at Reclamation facilities must be the grounding type. Never use an extension cord that has a missing ground pin, a damaged jacket, or a October 2009 C-5 Reclamation Safety and Health Standards jacket that is pulled away from an end cord connector. All cords must be U.L. listed and be rated for “hard usage” or “extra hard usage.” See NEC Table 400-4 for cord types and permitted usage. All cords used in Reclamation powerplants or construction sites must be rated for damp locations and/or outdoor use. The NEC article ratings show “damp locations.” UL and some manufacturers rate some cords for “outdoor use.” Either of these are acceptable for general use around Reclamation powerplants or construction sites. Cords that must be underwater must be rated “submersible.” Some “outdoor-use” rated cords are also rated for submersible use; however, the specific manufacturer must be contacted to determine this use. Caution: Standard SO cord with “jute” or paper filler is not suitable for use in wet or submersible locations. Jute and paper are natural fibers and will act as a wick, pulling water along the inside of the cord to electrical connections if the cord is nicked and is in a wet location. Depending on the application, the following cord types and markings are permitted for portable cords or cables at Reclamation facilities. Others are also permitted if the applications meet NEC article 400 requirements. See NEC article 400 for ampacities and acceptable cord uses. See NEC 400-8 for uses not permitted. “Water Resistant” indicates the cord is suitable for immersion in water; however, it may not be suitable for extended use outdoors, as it is not sunlight (UV) resistant. “W’’ indicates suitability for use outdoors and for immersion in water. “Outdoor” or “W-A” indicates suitability for use outdoors but not for submersion in water. Some manufacturers make “Water Resistant,” “Outdoor,” “W-A,” and type “W’’ as all the same cord but marked with only one of the above designations. Check with the supplier or manufacturer if there is a question of proper application of a cord or cable. Do not run over portable cords or cables with pickup trucks, fork trucks or other vehicles. The internal conductors can be crushed together and cause ground faults and line-to-neutral faults. This is impossible to detect by looking at the outer cord jacket. When it is plugged into a receptacle for use with a tool, the tool case can become energized, causing a shock or electrocution. If a cord cannot be unplugged, build a protective bridge for the cord out of boards or other material. Ground Fault Protection While Using Temporary Power This applies to Reclamation and contractor activities involving temporary wiring used to supply power for equipment or tools during construction, maintenance, repair, remodeling, or similar activities (see NEC 305-6). Ground fault protection for personnel shall be provided for all temporary wiring installations to comply with the paragraph below. C-6 October 2009 Appendix C–Electrical Grounding Ground Fault Circuit Interrupters All 125-volt, single-phase, 15- and 20-amp receptacles that are not a part of the permanent wiring of a building or structure, and that are in use by personnel shall have GFCI protection. Cord sets that have built in GFCIs are permitted. This applies to all extension cords and portable generators (see the above sections where these items are covered). 125-volt, single-phase, 15- and 20-amp receptacles that are a part of the permanent wiring of a building or structure require GFCIs in all conductive areas. October 2009 C-7 Appendix D Wire Rope 1.0 General Data included in this appendix and the section on “Slings, Chains, and Accessories” include general information and specific requirements about the design and construction characteristics of commonly used wire rope and accessories. 1.1 General. Wire rope design and construction characteristics shown in this appendix are for reference only. Manufacturer’s specification data may differ from these and must be used in determining safe working loads and proper application. 1.2 Materials. Wire rope may be manufactured from many grades and types of steel and alloys. They may be constructed from nonferrous materials or coated wires. Some of the more common grades with the differing designations are as follows: a. Improved plow steel—monitor steel—purple grade–Level 3 steel' b. Extra improved plow steel—monitor AA grade—purple plus—Level 4 steel'.” 1.3 Terminology. Cross section AA. General view. 1.3.1 Wire Rope. Figure D-1 shows the general terminology, structure, and cross-sectional views of wire rope. 1.3.2 Cores for Wire Rope. The core is the central member about which the main strands are laid. The principal function of the core is to provide a bearing for the strand. This foundation maintains the proper lateral position of the strands and permits their relative longitudinal motion in adjusting the distribution of stress. Figure D-2 shows the three common types of cores used in wire rope. 1.3.3 Wire Rope Lays. The lay direction of a wire rope is the direction in which the strands rotate around the rope, as seen receding from the observer and viewed from above. The lay direction of outer wires of a single strand is determined in the same manner. Figure D-3 shows the Various lay combinations. 'These two major grade classifications and corresponding rope breaking strengths may vary with different manufacturer’s and date of manufacturing. * Application of these high strengths should be under the direction of manufacturer or a professional engineer. October 2009 D-1 O? YOº, e.9e Oº eSe Q. Sºoººººººſe CºSQo X; SOºººo OſCSPO4.3: O'S © CŞe •ºf O COre O Center •º § OCONº O OSº Oc O © CO wires in each strand Orº O * refers to the number of Cross section AA. General and cross sectional views showing general structure and ter- minology of wire ropes. Wire rope shown is a class 6X 19, of the 6X25 filler wire type VV construction. The rope is made up of six 25-wire strands. The strands are each laid 12-6-6-1; that is 12 Outer wires, Strand 6 refers to the number of strands in the rope General view. Filier Wire - Filler wire Type W indicates that some of the wires are very small and have the primary purpose of supporting the other wires in the strand. six filler wires, six inner wires, one center wire. Figure D-1.-General terminology, structure, and cross-sectional views of wire rope. º Appendix D–Wire Rope FIBER CORE (FC) Natural fibers such as sisal, cotton, and jute; synthetic filaments such as polypropylene .*.*.*.C. O º O *:::::::: 2e O INDEPENDENT WIRE ROPE CORE (WRC) A small wire rope used as a core in a Irger rope $$.” 232*, *222 sº O 22*.*222 sceºsº ege WIRE STRAND CORE (WSC) A single strand used as a core in a wire rope Figure D-2.—Three common types of cores used in wire rope. One wire rope lay-length Figure D-3.−Various combinations of wire rope lays. October 2009 D-3 Reclamation Safety and Health Standards The lay as a unit of measure is the length a single strand extends in making one complete turn around the rope. Lay length is measured in a straight line parallel to the centerline of the rope; not by following the path of the Strand. RIGHT Measure the larger dimension, be- tween the outer lim- its of the strands. WRONG Do not measure the smaller dimen- sion a cross the ‘‘flats’’ of the strands. Figure D-4.—Right and wrong way to measure rope diameter. Nuts are heavy hexagon. U-Bolt Clips Drop-Forged Steel Base, Galvanized Figure D-5.—U-bolt clip construction details. 1.3.4. Rope Diameter. Figure D-4 shows the right and wrong way to measure rope diameter. 1.3.5 Rope Class. Wire rope is designed by class: 6x7 (6 strands, 7 wires); 6x19 (6 strands, 19 main wires per strand); 6x37 (6 strands, nominally 37 wires per strand). When “nominally” is used, the number of wires per strand may vary significantly (i.e., 6x19 nominal may have from 9 to 26 wires per strand). 2.0 Wire Rope End Connectors (fittings, end attachments, terminals) 2.1 General. Choosing proper end connectors (fittings) to be used with wire rope is second in importance only to selecting the rope itself. Connectors are subjected to the same loads as the wire rope used and must be properly designed and built to withstand the stresses imposed on them. 2.2 Wire Rope Clip Connectors. Wire rope clip connectors may use the U-bolt type or the twin base clip (“First” grip, double saddle) type. Use only new clips in making wire rope clip connectors. 2.2.1 U-bolt Type Clip. U-bolt clips shall be constructed of drop-forged steel bases protected by an October 2009 Appendix D–Wire Rope application of a galvanized zinc coating (see figure D-5). Approximate dimensions and construction details are shown in table D-1. Table D-1.-Dimensions for U-bolt clips Dimensions Approxi- Rope (inches) mate diameter weight (inches) A D E K N O T Y (pounds) 1/8 13/16 7/32 7/16 25/64 15/16 16/32 23/32 16/16 .05 3/16 15/16 1/4 8/16 1/2 1–7/32 19/32 31/32 1–5/32 .08 1/4 1-3/16 5/18 5/8 21/32 1-1 1/32 3/4 1-1/32 1–7/16 .17 5/16 1–5/16 3/8 3/4 23/32 1-1 1/16 7/8 1–5/16 1-1 1/16 .30 3/8 1–5/8 7/16 13/16 28/32 1-15/16 1 1-1/2 1-15/16 .41 7/16 1–13/16 1/2 1-1/16 1-1/84 2–3/8 1-3/16 1–7/8 2–8/32 .65 1/2 1–29/32 1/2 1-1/16 1-1/8 2–3/8 1-3/16 1–7/8 2–9/32 .75 9/16 2-1/16 9/16 1–7/16 1–7/32 2–13/16 1–5/16 2-1/4 2–31/64 1.00 5/8 2-1/16 9/16 1–7/16 1-1 1/32 || 2–13/16 1–5/16 2-1/4 2-1/2 1.00 3/4 2-1/4 5/8 1-9/16 1–25/84 || 3–3/8 1-1/2 2-3/4 2–27/32 1.40 7/8 2-1 1/16 3/4 1–13/16 || 1–5/8 3–7/8 1-3/4 3-1/8 3-1 1/32 2.40 1 2–5/8 3/4 2-1/8 1–49/84 || 4-1/4 1–7/8 3-1/2 3–15/32 2.50 1-1/8 2–13/16 3/4 2-1/4 1–28/32 || 4-5/8 2 3–7/8 3–18/32 3.00 1-1/4 3-1/8 7/8 2-1/2 2-1 1/64 5-1/8 2–5/16 4-1/4 4–1/8 4.50 1-3/8 3–1/8 7/8 2–1 1/16 || 2–5/16 5-1/2 2–3/8 4-5/8 4–3/16 5.20 1-1/2 3–17/32 7/8 2–13/16 || 2–23/32 5–13/16 2–19/32 || 4–15/16 || 4–5/16 5.90 1–5/8 3–5/8 1 2–7/8 2–21/32 || 6-5/16 2-3/4 5–5/16 4-3/4 7.30 1-3/4 3–1 3/16 1-1/8 3–3/16 2–58/64 || 6-7/8 3–1/16 5-3/4 5–9/32 9.80 2 4–7/16 1-1/4 3–5/8 3–9/32 7-1 1/16 3–3/8 6–7/16 5–7/8 13.40 2-1/4 4–9/16 1-1/4 4 3-15/16 || 8–3/8 3–7/8 7-1/8 6–3/8 15.70 2-1/2 4-1 1/16 1-1/4 4–3/8 4–7/16 8–15/16 4–1/8 7-1 1/16 || 6-5/8 17.90 2-3/4 5 1-1/4 4-1/2 4–7/8 9–8/16 4–3/8 8–5/16 6–7/8 22.00 3 5–5/16 1-1/2 5–1/32 5–1 1/32 10-1 1/16 4–3/4 9–2/16 7–5/8 30.50 There is only one correct way to attach U-bolt clips to wire rope ends. The base of the clip bears on the live end of the rope; the “U” of the bolt bears on the dead end with a thimble installed in the eye (see figure D-6). The approximate number of clips and their spacing distance is shown in table D-2 and figure D-7. Consult the clip manufacturer for exact number of clips required and spacing dimensions. 2.2.2 Twin Base Clips. Twin base clips must be constructed of drop forged steel bases protected by an application of zinc coating (galvanized). Approximate dimension and construction details are shown in table D-3. Number of clips and their spacings are the same as shown for U-bolt clips. Twin-base clips are installed as shown in figure D-8. Because of their special design, there is no top or bottom, and they cannot be installed incorrectly. Additional information on installation of wire rope clips is in the Rigging Manual. October 2009 D-5 Reclamation Safety and Health Standards 2.2.3 Joining Wire Ropes. Figure D-9 shows an acceptable method for joining wire ropes using a combination of clips and thimbles. The right way to clip wire rope Figure D-6.-Right and wrong way to clip wire rope. Table D-2.—Dimensions of twin-base clips Dimensions Rope (inches) diameter N (inches) A B D d J K L approx 1/4 15/16 1-1/4 1/4 3/8 1-1/4 21/64. 1/2 1–5/8 5/16 1-1/16 || 1–1 1/32 || 5/16 3/8 1-16/32 7/16 5/8 1-15/16 3/8 1-1/16 || 1–37/64 || 3/8 7/16 1–13/16 31/64 3/4 2–3/8 7/16 1-1/4 1–7/8 7/16 1/2 2–1 1/64 9/16 1 2-3/4 1/2 1-1/4 1–7/8 1/2 1/2 2–1 1/64 9/16 1 2-3/4 9/16 1-1/2 2–8/32 8/16 5/8 2-1 1/16 1 1/16 1-1/4 3-1/2 5/8 1-1/2 2–8/32 5/8 5/8 2-1 1/16 1 1/16 1-1/4 3-1/2 3/4 1-3/4 2–27/64 || 3/4 5/8 2-3/4 55/64 1-1/2 3–3/8 7/8 2-1/8 2–61/64 || 7/8 3/4 3–5/16 31/32 1-3/4 4-1/8 1 2-1/4 3–1/16 1 3/4 3–23/32 1-3/16 2 4-5/8 1-1/8 2–5/16 || 3–3/16 1-1/8 3/4 4–3/32 1–8/32 2-1/4 5 1-1/4 2-1/2 3–8/16 1-1/4 7/8 4–1/4 1-1 1/32 || 2-1/2 5-1/4 1-3/8 3 4–1/8 1-3/8 1 5–9/16 1-9/16 2-3/4 7 1-1/2 3 4–1/8 1-1/2 1 5–9/16 1-9/16 3 7 D-6 October 2009 Appendix D–Wire Rope Diameter of Rope No. Clips for inches Each Rope End" %s 3 % 3 %s 3 % 3 %s 3 % 3 % 3 % 3 % 4. 1 4. 1-A, 5 1.% 5 1-3% 6 1-3/, 6 1.5% 6 1-94 6 2 6 Number of Clips D=6 times rope diameter Clip Spacing Figure D-7.—Spacing dimensions for clips. Table D-3.−Approximate design safety factors for wire rope Approximate Type of service safety factors a. Mobile Cranes Running ropes 3.5 Standing or pendant lines 3.0 b. Overhead and gantry cranes 5.0 c. Overhead hoists (underslung) 5.0 d. Portal, tower, pillar cranes Running ropes 3.5 Standing ropes 3.0 e. Hammer head tower Cranes 5.0 f. Power passenger and freight elevators 7–12 g. Rope guided Workmen hoist Hoist ropes 8.9 Guide ropes 7.0 h. Personnel hoists 8–11 i. Derricks Guy 3.0 Hoist 3.5 j. Slings 5.0 k. Material hoists 7.0 October 2009 D-7 Reclamation Safety and Health Standards Nuts are heavy hexagon. Twin-Base Clips Drop-Forged Steel, Galvanized Figure D-8.—Twin-base clip installation. Figure D-9.-Wire ropes joined with clips and thimbles. 2.3 Wedge Socket. The construction industry uses wedge sockets extensively because they attach easily to a wire rope. In applying the Socket, the live rope should lead out of the socket in a straight line. Figure D-10 shows a wedge socket. Figure D-11 shows two recommended methods of attaching the socket to the wire rope. D-8 October 2009 Appendix D–Wire Rope Figure D-10.-Wedge socket. Method Using a Small Piece The extended wedge method Clipped to the Dead End T = 6 x rope diameter (minimum) but not less than 150mm (6 inches) S = approx. 3 x rope diameter or 75mm (3 inches) A small piece of rope is cut and clipped In the extended wedge method, to the dead end. This method is good for the wedge has an extension that regular rope and approved by ASME accommodates a clip. Once the B30.5. Distance “S” should be approxi- nuts are torqued, loading of the mately 3X rope diameter or 3 inches, socket automatically results in whichever is less. proper seating. Figure D-11-Two recommended methods of attaching the socket to the wire rope. Regularly inspect the integrity of the wire rope at the point of exit at the dead-end side. High-velocity spin of wire rope when loading and unloading causes the rope to flip-flop, fatigue, and finally break off. When the wire rope has delivered each one-fifth of service life, remove the portion through the wedge and move the wedge up the rope to a new location. October 2009 D-9 Reclamation Safety and Health Standards 2.4 Handmade Spliced Eyes. Spliced eyes are frequently used as wire rope end attachments (see figure D-12). They must incorporate rope thimbles to maintain rope strength and reduce wear. Because of the many forms of eye splices and the varying efficiencies, do not use these types of attachments in slings or hoisting Operations. Figure D-12.-Example of a handmade spliced eye. 2.5 Manufactured Eye Splices. Manufactured eye splices, such as flemish eye, flemish eye plus serving, and flemish eye plus pressed metal sleeve are the most efficient attachments and should be considered for all hoisting operations. The zinc and Swagged sockets are an excellent attachment for use in permanent nonmovable- type installation such as pendant lines and guy wires. They, like the manufactured eyes, must be constructed by well-trained, qualified personnel to ensure reliability. 2.6 Average Efficiency of Well-Made End Connectors on Terminals a. Standard open and closed sockets. Attached with pure molten zinc: 100 percent b. Flemish eye and pressed metal sleeve or swaged sockets on IWRC rope: 100 percent c. Mechanically spliced eyes: 90 percent d. Handmade eye splices: 80–90 percent e. U-bolt clips (drop forged, new): 70-80 percent f. Cast steel wedge sockets: - 70 percent Note: Percentages relate to rope breaking strength (i.e., a swaged socket has the same strength (100 percent) of the wire rope. D-10 October 2009 Appendix D–Wire Rope 3.0 Common Safety Factors and Maximum (Safe) Working Loads 3.1 Safety Factors. The total stress in a wire rope, in service, is composed of several separate elements. These are reduced to a single tensile load value. When this value exceeds the breaking strength of the wire rope, a failure occurs. The factor to provide a margin of safety between the applied tensile forces and the breaking strength of the rope is defined as the factor of safety. Minimum safety factors for wire rope used in different types of service are contained in national standards (i.e., ANSI 17.1 safety code for elevators and escalators, ANSI/ASME B30.5 Mobile and Locomotive Cranes). Table D-3 shows a partial compilation of approximate design safety factors. Refer to appropriate standards for precise requirements. 3.2 Maximum (Safe) Working Load. Calculate the maximum safe working load of wire rope, dividing the manufacturers’ supplied breaking strength by the safety factor. Example: Calculate the maximum safe working load of a single-leg sling made from a 1/2-inch-diameter, 6X19 class wire rope constructed of improved plow steel (purple grade) material with poured zinc fittings and an independent wire rope core (IWRC). (1) Obtain the breaking strength of the wire rope from the 6X19 class table shown under paragraph 2.4.1 of this appendix (11.5 tons or 23,000 pounds). (2) Find the appropriate safety factor (5) for slings from table D-3 or from subsection 17.4 of the text. (3) Divide the breaking strength (23,000 pounds) by the safety factor (5) to obtain the maximum (safe) working load (4,600 pounds). Max (safe) working load = 23,000 pounds = 4.600 pounds (1) 5 2 Conversely, to determine the actual safety factor under any condition of loading, multiply the rope breaking strength by the number of parts of line under load and divide this product by the actual working load. Example: Using a 1/2-inch-diameter, 6X19 class wire rope with the breaking strength shown, in a two-part line hoisting operation with a maximum load including weight of blocks, hooks, etc., of 9,200 pounds, calculate the actual safety factor. 23,000 pounds X 2 46,000 pounds – 5 safety factor 9,200 pounds 9,200 pounds October 2009 D-11 Reclamation Safety and Health Standards Note: Consult the table of required safety factors or specify safety factor requirements contained in national standards to determine what type of service this specific hoisting system can be used for. In any service requiring a safety factor of 5 or less, the system would be satisfactory. In any system requiring a safety factor greater than 5, the system would be unsatisfactory. Exercise caution in using this simplified method of calculation as some dynamic forces may need to be included in the maximum loading figure. Also, other factors such as sheave diameters, friction losses, hot environments, etc., may require higher safety factors. 4.0 Inspection and Retirement of Wire Rope Eventually, all wire ropes deteriorate to the point that they are no longer safe for use. The frequency of inspections, the extent of the inspection, and the criteria for condemning wire ropes vary greatly for each type of service. Inspection frequencies and rope retirement criteria are usually found in specific national standards. If no standards exist for the type of service anticipated, the rope or equipment manufacturer or a professional engineer must develop the criteria. In no case shall the rope retirement criteria allow rope to be continued in any hoisting or load carrying service when one or more of the following deficiencies eX1St. (a) Ropes are not of proper size, grade, or construction for the particular performance or function. (b) In running ropes, six randomly distributed broken wires in one rope lay, or three broken wires in one strand in one rope lay. (A rope lay is the length along the rope in which one strand makes a complete revolution around the rope.) (c) In pendants or standing ropes, evidence of more than one broken wire in one lay. (d) Abrasion, scrubbing, or peening causing loss of more than one-third of the original diameter of the outside wires. (e) Evidence of severe corrosion. (f) Severe kinking, crushing, or other damage resulting in distortion of the rope Structure. (g) Evidence of any heat damage from a torch or arc caused by contact with electrical wires. (h) Reduction from nominal rope diameter of more than 3/64 inch for diameters up to and including 3/4 inch; 1/16 inch for diameters 7/8 to 1-1/8 inches; and 3/32 inch for diameters 1-1/4 inch to 1-1/2 inches. Marked reduction in diameter indicates D-12 October 2009 Appendix D–Wire Rope deterioration of the core, resulting in lack of proper support for the load carrying strands. Excessive rope stretch or elongation may also indicate internal deterioration. (i) Evidence of “bird caging” or other distortion resulting in some members of the rope structure carrying more load than others. (j) Noticeable rusting or development of broken wires in the vicinity of attachments. See separate appendix on “Slings” for retirement criteria for wire rope used in slings. October 2009 D–13 Appendix E Slings Types This appendix covers the types of slings made from alloy steel chain, wire rope, metal mesh, synthetic fiber rope (conventional, three-strand construction), synthetic web (nylon, polyester, and polypropylene), and synthetic round slings. Definitions “Angle of loading” is the inclination of a leg or branch of a sling measured from the horizontal or vertical plane, provided that an angle of loading of 5 degrees or less from the vertical may be considered a vertical angle of loading. “Basket hitch” is a sling configuration in which the sling is passed under the load and has both ends, end attachments, eyes, or handles on the hook or a single master link. “Braided wire rope” is a wire rope formed by plaiting component wire ropes. “Bridle wire rope sling” is a sling composed of multiple wire rope legs with the top ends gathered in a fitting that goes over the lifting hook. “Cable-laid endless sling-mechanical joint” is a wire rope sling made endless by joining the ends of a single length of cable-laid rope with one or two more metallic fittings. “Cable-laid grommet-hand tucked” is an endless wire rope sling made from one length of rope wrapped six times around a core formed by hand tucking the ends of the rope inside the six wraps. “Cable-laid rope” is a wire rope composed of six wire ropes wrapped around a fiber or wire rope core. “Cable-laid rope sling-mechanical joint” is a wire rope sling made from a cable- laid rope with eyes fabricated by pressing or swaging one or more metal sleeves over the rope function. “Choker hitch” is a sling configuration with one end of the sling passing under the load and through an end attachment, handle, or eye on the other end of the sling. “Coating” is an elastomer or other suitable material applied to a sling, or to a sling component, to impart desirable properties. “Cross rod” is a wire used to join spirals of metal mesh to form a complete fabric. “Fabric (metal mesh)” is the flexible portion of a metal mesh sling consisting of a series of transverse coils and cross rods. October 2009 . E-1 Reclamation Safety and Health Standards “Female handle (choker)” is a handle with a handle eye and a slot sized to permit passage of a male handle, thereby allowing the use of a metal mesh sling in a choker hitch. “Handle” is a terminal fitting to which metal mesh fabric is attached. “Handle eye” is an opening in a handle of a metal mesh sling, shaped to accept a hook, shackle, or other lifting device. “Hitch” is a sling configuration in which the sling is fastened to an object or load, either directly to it or around it. “Link” is a single ring of a chain. “Male handle (triangle)” is a handle with a handle eye. “Master coupling link” is an alloy steel, welded coupling link used as an intermediate link to join alloy steel chain to master links. “Master link” or “gathering ring” is a forged or welded steel link used to support all members (legs) of an alloy steel chain sling or wire rope sling. “Mechanical coup link” is a nonwelded, mechanically closed, steel link used to attach master links, hooks, etc., to alloy steel chain. “Proof load” is the load applied when performing a proof test. “Proof test” is a nondestructive tension test performed by the sling manufacturer, or an equivalent entity, to verify construction and workmanship of a sling. “Rated capacity” or “working load limit” is the maximum working load permitted. “Reach” is the effective length of an alloy steel chain sling measured from the top bearing surface of the upper terminal component to the bottom bearing surface of the lower terminal component. “Selvage edge” is the finished edge of synthetic webbing designed to prevent unraveling. “Sling” is an assembly that connects the load to the material handling equipment. “Sling manufacturer” is a person or organization that assembles sling components into their final form for sale to testers. “Spiral” is a single transverse coil that is the basic element that metal mesh is fabricated from. “Strand laid endless sling-mechanical joint” is a wire rope sling made endless from one length of rope with the ends joined by one or more metallic fittings. E-2 October 2009 Appendix E–Slings “Strand laid grommet-hand tucked” is an endless wire rope sling made from one length of strand wrapped six times around a core, formed by hand-tucking the ends of the strand inside the six wraps. “Strand laid rope” is a wire rope made with strands (usually six or eight) wrapped around a fiber core, wire strand core, or independent wire rope core (IWRC). “Vertical hitch” is a method of supporting a load by a single, vertical part or leg of the sling. Safe Practices Whenever any sling is used, observe the following practices: (1) Do not use damaged or defective slings. (2) Do not shorten slings with knots, bolts, or other makeshift devices, or kink sling legs. (3) Do not load slings in excess of their rated capacities. (4) Balance the loads of slings used in a basket hitch to prevent slippage. (5) Securely attach slings to their loads. (6) Pad or protect slings from the sharp edges of their loads. (7) Keep suspended loads clear of all obstructions. (8) Keep all employees clear of loads about to be lifted and of suspended loads. (9) Do not place hands or fingers between the sling and its load while the sling is being tightened around the load. (10) Prohibit shock loading. (11) Do not pull a sling from under a load when the load is resting on the Sling. (12) Do not drag slings on the floor or over an abrasive surface. October 2009 E-3 Reclamation Safety and Health Standards Table E-1.-Correction table to compensate for chain link wear Original nominal Reduce safe working Load by following % when diameter at worn section is chain stock as follows Remove from service diameter (inches) when diameter Is (inches) 5% 10% (inches) 1/4 = 0.250 0.244 0.237 0.233 3/8 = 0.375 0.366 0.356 0.335 1/2 = 0.500 0.487 0.474 0.448 5/8 = 0.625 0.609 0.593 0.559 3/4 = 0.750 0.731 0.711 0.671 7/8 = 0.875 0.853 0.830 0.783 1 = 1.000 0.975 0.949 0.895 1 1/8 = 1.125 1.100 1,070 1.010 1 1/4 = 1.250 1.220 1. 190 1.120 1 3/8 = 1.375 1.340 1.310 1.230 1 1/2 = 1.500 1.460 1,430 1.340 1 5/8 = 1.625 1.590 1.540 1.450 1 3/4 = 1.750 1.7.10 1,660 1.570 1 7/8 = 1.875 1.830 1.780 1.680 2 = 2.000 1.950 1.900 1,790 E-4 October 2009 i # Double sling Triple and quadruple sling Single Vertical angle' Vertical angle" Chain breach size, Sling– 30 degree 45 degree 60 degree 30 degree 45 degree 60 degree inches 90-degree Horizontal angle: Horizontal angle” leading 60 degree 45 degree 30 degree 60 degree 45 degree 30 degree 1/4 3,250 5,560 4,550 3,250 8,400 6,800 4,900 3/8 6,600 11,400 9,300 6,600 17,000 14,000 9,900 1/2 11,250 19,500 15,900 11,250 29,000 24,000 17,000 5/8 16,500 28,500 23,300 16,500 43,000 35,000 24,500 3/4 23,000 39,800 32,500 23,000 59,500 48,500 34,500 7/8 28,750 49,800 40,600 28,750 74,500 61,000 43,000 1 38,750 67,100 54,800 38,750 101,000 82,000 58,000 1 – 1/8 44,500 77,000 63,000 44,500 115,500 94,500 66,500 1 – 1/4 57,500 99,500 81,000 57,500 149,000 121,500 86,000 1-3/8 67,000 116,000 94,000 67,000 174,000 141,000 100,500 1-1/2 80,000 138,000 112,900 80,000 207,000 169,000 119,500 1-3/4 100,000 172,000 140,000 100,000 258,000 210,000 150,000 " Rating of multileg slings adjusted for angle of loading, measured as the included angle between the inclined leg and the vertical. * Rating of multileg slings adjusted for angle of loading, between the inclined leg and the horizontal plane of the load. * Other grades of proof-tested steel chains include Proof Coil, BBB Coil, and Hi-Test Chain. These grades are not recommended for Table E-2.-Safe working load (working load limit) for alloy steel chain slings (pounds) overhead lifting and, therefore, are not covered by these standards. . Table E-3.-Safe working load for single leg slings 6 x 19 and 6 x 37 classification improved plow steel grade rope with fiber core (FC) Rope Safe working load, tons (2,000 lb) Vertical Choker Vertical basket' Diameter Constr (inches) HT MS S HT MS S HT MS S 1/4 6 x 19 0.49 0.51 0.55 0.37 0.38 0.41 0.99 1.0 1.1 5/16 6 X 19 0.76 0.79 0.85 0.57 0.59 0.64 1.5 1.6 1.7 3/8 6 x 19 1.1 1.1 1.2 0.80 0.85 0.91 2.1 2.2 2.4 7/16 6 X 19 1.4 1.5 1.6 1.1 1.1 1.2 2.9 3.0 3.3 % 6 X 19 1.8 2.0 2.1 1.4 1.5 1.6 3.7 3.9 4.3 9/16 6 X 19 2.3 2.5 2.7 1.7 1.9 2.0 4.6 5.0 5.4 5/8 6 X 19 2.8 3.1 3.3 2.1 2.3 2.5 5.6 6.3 6.7 3/4 6 X 19 3.9 4.4 4.8 2.9 3.3 3.6 7.8 8.5 9.5 7/8 6 x 1.9 5. 1 5.9 6.4 3.9 4.5 4.8 10.0 12.0 13.0 1 6 X 19 6.7 7.7 8.4 5.0 5.8 6.3 13.0 15.0 17.0 1-1/8 6 X 19 8.4 9.5 10.0 6.3 7.1 7.9 17.0 19.0 21.0 1-1/4 6 X 37 9.8 11.0 12.0 7.4 8.3 9.2 20.0 22.0 25.0 1-3/8 6 X 37 12.0 13.0 15.0 8.9 10.0 11.0 24.0 27.0 30.0 1-1/2 6 X 37 14.0 16.0 17.0 10.0 12.0 13.0 28.0 32.0 35.0 1–5/8 6 X 37 16.0 18.0 21.0 12.0 14.0 15.0 33.0 37.0 4.1.0 1-3/4 6 x 37 19.0 21.0 24.0 14.0 16.0 18.0 38.0 43.0 48.0 2 6 X 37 25.0 28.0 31.0 18.0 21.0 23.0 49.0 55.0 62.0 HT = Hand-tucked splice and hidden-tuck splice. For hidden-tuck splice (IWRC), use values in HT columns. MS = Mechanical splice. S = Swaged or zinc poured socket. "These yalues only apply when the D/d ratio for HT slings is 10 or greater, and for MS and S slings is 20 or greater, where d = diameter of Curvature around the body of the slip is bent, and d = diameter of rope. . i # Table E-4.—Safe working load for single leg slings 6 x 19 and 6 x 37 classification improved plow steel grade rope with independent wire rope core (IWRC) Rope Safe working load, tons (2,000 lb) Vertical Choker Vertical basket Diameter Constr HT MS S HT MS S HT MS S (inches) 1/4 6 x 1.9 0.53 0.56 0.59 0.40 0.42 0.44 1.0 1.1 1.2 5/16 6 x 1.9 0.81 O. 87 0.92 0.61 0.65 0.69 1.6 1.7 1.8 3/8 6 x 19 1.1 1.2 1.3 0.86 0.93 0.98 2.3 2.5 2.6 7/16 6 X 19 1.5 1.7 1.8 1.2 1.3 1.3 3. 1 3.4 3.5 % 6 x 1.9 2.0 2.2 2.3 1.5 1.6 1.7 3.9 4.4 4.6 9/16 6 x 19 2.5 2.7 2.9 1.8 2. 1 2.2 4.9 5.5 5.8 5/8 6 X 19 3.0 3.4 3.6 2.2 2.5 2.7 6.0 6.8 7.2 3/4 6 x 19 4.2 4.9 5, 1 3.1 3.6 3.8 8.4 9.7 10.0 7/8 6 X 19 5.5 6.6 6.9 4.1 4.9 5.2 11.0 13.0 14.0 1 6 x 1.9 7.2 8.5 9.0 5.4 6.4 6.7 14.0 17.0 18.0 1 – 1/8 6 x 1.9 9.0 10.0 11.0 6.8 7.8 8.5 18.0 21.0 23.0 1-1/4 6 x 37 10.0 12.0 13.0 7.9 9.2 9.9 21.0 24.0 26.0 1-3/8 6 x 37 13.0 15.0 16.0 9.6 11.0 2.0 25.0 29.0 32.0 1-1/2 6 x 37 15.0 17.0 19.0 11.0 13.0 14.0 30.0 35.0 38.0 1-5/8 6 x 37 18.0 20.0 22.0 13.0 15.0 17.0 35.0 4.1.0 44.0 1-3/4 6 X 37 20.0 24.0 26.0 15.0 18.0 19.0 4.1.0 47.0 51.0 2 6 x 37 26.0 30.0 33.0 20.0 23.0 25.0 53.0 61.0 66.0 HT = Hand-tucked splice and hidden-tuck splice. For hidden-tuck splice (IWRC), use values in HT columns. MS = Mechanical splice. S = Swaged or zinc poured socket. "These values only apply when the D/d ratio for HT slings is 10 or greater, and for MS and S slings is 20 or greater, where D = diameter of curvature around the body of the slip is bent, and d = diameter of rope. Reclamation Safety and Health Standards Table E-5.—Safe working load for single leg slings, cable-laid rope-mechanical sp 7 x 7 x 7 and 7 x 7 x19 constructions galvanized aircraft grade rope 7 x 6 x 19 IWRC construction improved plow steel grade rope Rope Safe working load, tons (2,000 lb) Diameter Vertical (inches) Constr Vertical Center basket' 1/4 7 X 7 x 7 0.50 0.38 1.0 3/8 7 x 7 x 7 1.1 0.81 2.2 1/2 7 x 7 x 7 1.8 1.4 3.7 5/8 7 X 7 X 7 2.8 2.1 5.5 3/4 7 x 7 x 7 3.8 2.9 7.6 5/8 7 X 7 X 19 2.9 2.2 5.8 3/4 7 X 7 X 19 4.1 3.0 8.1 7/8 7 X 7 X 19 5.4 4.0 11.0 1 7 X 7 X 19 6.9 5.1 14.0 1-1/8 7 X 7 X 19 8.2 6.2 16.0 1-1/4 7 X 7 X 19 9.9 7.4 20.0 3/4 7 X 6 X 19 |WRC 3.8 2.8 7.6 7/8 7 X 6 X 19 |WRC 5.0 3.8 10.0 1 7 X 6 x 19 |WRC 6.4 4.8 13.0 1-1/8 7 X 6 X 19 |WRC 7.7 5.8 15.0 1-1/4 7 X 6 X 19 |WRC 9.2 6.9 18.0 1–5/16 7 X 6 X 19 |WRC 10.0 7.5 20.0 1-3/8 7 X 6 X 19 |WRC 11.0 8.2 22.0 1-1/2 7 X 6 X 19 |WRC 13.0 9.6 26.0 "These values only apply when the D/d ratio is 10 or greater, where D = diameter of curvature around which the body of the sling is bent, and d = diameter of rope. E–8 October 2009 i # Table E-6.—Safe working load for single leg slings 8-part and 6-part braided rope 6 x 7 and 7 x 19 construction improved plow steel grade rope 7 x 7 construction galvanized aircraft grade rope Component ropes Safe working load, tons (2,000 lb) Diameter Constr Vertical Choker Basket vertical to 30 degree' (inches) 8-part 6-part 8-part 6-part 8-part 6-part 3/32 6 X 7 0.42 0.32 0.32 0.24 0.74 0.55 1/8 6 X 7 0.75 0.57 0.57 0.42 1.3 0.98 3/16 6 X 7 1.7 1.3 1.3 0.94 2.9 2.2 3/32 7 x 7 0.51 0.39 0.38 0.29 0.89 0.67 1/8 7 x 7 0.95 0.71 0.71 0.53 1.6 1.2 3/16 7 x 7 2.1 1.5 1.5 1.2 3.6 2.7 3/16 6 X 19 1.7 1.3 1.3 0.98 3.0 2.2 1/4 6 X 19 3.1 2.3 2.3 1.7 5.3 4.0 5/16 6 x 19 4.8 3.6 3.6 2.7 8.3 6.2 3/8 6 X 19 6.8 5.1 5.1 3.8 12.0 8.9 7/16 6 X 19 9.3 6.9 6.9 5.2 16.0 12.0 1/2 6 X 19 12.0 9.0 9.0 6.7 21.0 15.0 9/16 6 X 19 15.0 11.0 11.0 8.5 26.0 20.0 5/8 6 X 19 19.0 14.0 14.0 10.0 32.0 24.0 3/4 6 X 19 27.0 20.0 20.0 15.0 46.0 35.0 7/8 6 X 19 36.0 27.0 27.0 20.0 62.0 47.0 1 6 x 19 47.0 35.0 35.0 26.0 81.0 61.0 "These values only apply when the D/d ratio is 20 or greater, where D = diameter of curvature around which the body of the sling is bent, and d = diameter of componeſt rope. . Table E-7.—Safe working load for 2-leg and 3-leg bridle slings 6 x 19 and 6 x 37 classification improved plow steel grade rope with fiber core (FC) Safe working load, tons (2,000 lb) Rope g g tº g 2-leg bridle slings 3-leg bridle slings Vertical 30 degrees 45-degree 45-degree Vertical 30 degrees 45-degree 45-degree Diameter Constr | Horizontal 60 degrees angle angle Horizontal 60 degrees angle angle (inches) HT MS HT MS HT MS HT MS HT MS HT MS 1/4 6 X 19 0.85 0.88 0.70 0.72 0.49 0.51 1.3 1.3 1.0 1.1 0.74 0.7 5/16 6 X 19 1.3 1.4 1.1 1.1 0.76 0.79 2.0 2.0 1.6 1.7 1.1 1.2 3/8 6 X 19 1.8 1.9 1.5 1.6 1.1 1.1 2.8 2.9 2.3 2.4 1.6 1.7 7/16 6 X 19 2.5 2.6 2.0 2.2 1.4 1.5 3.7 4.0 3.0 3.2 2.1 2.3 1/2 6 X 19 3.2 3.4 2.6 2.8 1.8 2.0 4.8 5.1 3.9 4.2 2.8 3.0 9/16 6 X 19 4.0 4.3 3.2 3.5 2.3 2.5 6.0 6.5 4.9 5.3 3.4 3.7 5/8 6 X 19 4.8 5.3 4.0 4.4 2.8 3.1 7.3 8.0 5.9 6.5 4.2 4.6 3/4 6 X 19 6.8 7.6 5.5 6.2 3.9 4.4 10.0 11.0 8.3 9.3 5.8 6.6 7/8 6 X 19 8.9 10.0 7.3 8.4 5.1 5.9 13.0 15.0 11.0 13.0 7.7 8.9 1 6 X 19 11.0 13.0 9.4 11.0 6.7 7.7 17.0 20.0 14.0 16.0 10.0 11.0 1-1/8 6 X 19 14.0 16.0 12.0 13.0 8.4 9.5 22.0 24.0 18.0 20.0 13.0 14.0 1-1/4 6 X 37 17.0 19.0 14.0 16.0 9.8 11.0 25.0 29.0 21.0 23.0 15.0 17.0 1-3/8 6 X 37 20.0 23.0 17.0 19.0 12.0 13.0 31.0 35.0 25.0 28.0 18.0 20.0 1-1/2 6 X 37 24.0 27.0 20.0 22.0 14.0 16.0 36.0 4.1.0 30.0 33.0 21.0 24.0 1–5/8 6 X 37 28.0 32.0 23.0 26.0 16.0 18.0 43.0 48.0 35.0 39.0 25.0 28.0 1-3/4 6 X 37 33.0 37.0 27.0 30.0 19.0 21.0 49.0 56.0 40.0 45.0 28.0 32.0 2 6 X 37 43.0 48.0 35.0 39.0 25.0 28.0 64.0 72.0 52.0 59.0 37.0 4.1.0 HT = Hand-tucked splice. MS = Mechanical splice. º i # Table E-8.—Safe working load for 2-leg and 3-leg bridle slings 6 x 19 and 6 x 37 classification improved plow steel grade rope with independent wire rope core (IWRC) Safe working load, tons (2,000 lb) Rope 2-leg bridle slings 3-leg bridle slings Vertical 30 degrees 45-degree 45-degree Vertical 30 degrees 45-degree 45-degree Diameter Constr Horizontal 60 angle angle Horizontal 60 degrees angle angle (inches) degrees HT MS HT MS HT MS HT MS HT MS HT MS 1/4 6 X 19 0.92 0.97 0.75 0.79 0.53 0.56 1.4 1.4 1.1 1.2 0.79 0.84 5/16 6 x 19 1.4 1.5 1.1 1.2 0.81 0.87 2.1 2.3 1.7 1.8 1.2 1.3 3/8 6 x 19 2.0 2.1 1.6 1.8 1.1 1.2 3.0 3.2 2.4 2.6 1.7 1.9 7/16 6 x 19 2.7 2.9 2.2 2.4 1.5 1.7 4.0 4.4 3.3 3.6 2.3 2.5 1/2 6 x 19 3.4 3.8 2.8 3.1 2.0 2.2 5.1 5.7 4.2 4.6 3.0 3.3 9/16 6 x 19 4.3 4.8 3.5 3.9 2.5 2.7 6.4 7.1 5.2 5.8 3.7 4, 1 5/8 6 X 19 5.2 5.9 4.2 4.8 3.0 3.4 7.8 8.8 6.4 7.2 4.5 5.1 3/4 6 x 19 7.3 8.4 5.9 6.9 4.2 4.9 11.0 13.0 8.9 10.0 6.3 7.3 7/8 6 X 19 9.6 11.0 7.8 9.3 5.5 6.6 14.0 17.0 12.0 14.0 8.3 9.9 1 6 X 19 12.0 15.0 10.0 12.0 7.2 8.5 19.0 22.0 15.0 18.0 11.0 13.0 1-1/8 6 x 19 16.0 18.0 13.0 15.0 9.0 10.0 23.0 27.0 19.0 22.0 13.0 16.0 1-1/4 6 X 37 18.0 21.0 15.0 17.0 10.0 12.0 27.0 32.0 22.0 26.0 16.0 18.0 1-3/8 6 X 37 22.0 25.0 18.0 21.0 13.0 15.0 33.0 38.0 27.0 31.0 19.0 22.0 1-1/2 6 x 37 26.0 30.0 21.0 25.0 15.0 17.0 39.0 45.0 32.0 37.0 23.0 26.0 1–5/8 6 X 37 31.0 35.0 25.0 29.0 18.0 20.0 46.0 53.0 38.0 43.0 27.0 31.0 1-3/4 6 x 37 35.0 41.0 29.0 33.0 20.0 24.0 53.0 61.0 43.0 50.0 31.0 35.0 2 6 x 37 46.0 53.0 37.0 43.0 26.0 30.0 68.0 79.0 56.0 65.0 40.0 46.0 HT = Hand-tucked splice. MS = Mechanical splice. Table E-9.—Safe working load for 2-leg and 3-leg bridle slings, cable-laid rope-mechanical splice only 7 x 7 x 7 and 7 x 7 x 19 constructions galvanized aircraft grade rope 7 x 6 x 19 independent wire rope core (IWRC) construction improved plow steel grade rope Safe working load, tons (2,000 lb) Rope 2-leg bridle slings 3-leg bridle slings Diameter Constr Vertical 30 degrees | 45-degree | Vertical 60 degrees | Vertical 30 degrees | 45-degree | Vertical 60 degrees (inches) Horizontal 60 degrees angle Horizontal 30 degrees |Horizontal 60 degrees angle Horizontal 30 degrees 1/4 7 X 7 X 7 0.87 0.71 0.50 1.3 1.1 0.75 3/8 7 x 7 x 7 1.9 1.5 1.1 2.8 2.3 1.6 1/2 7 X 7 x 7 3.2 2.6 1.8 4.8 3.9 2.8 5/8 7 X 7 X 7 4.8 3.9 2.8 7.2 5.9 4.2 3/4 7 X 7 x 7 6.6 5.4 3.8 9.9 8.1 5.7 5/8 7 X 7 X 19 5.0 4.1 2.9 7.5 6.1 4.3 3/4 7 X 7 X 19 7.0 5.7 4.1 10.0 8.6 6.1 7/8 7 X 7 X 19 9.3 7.6 5.4 14.0 11.0 8, 1 1 7 x 7 x 19 12.0 9.7 6.9 18.0 14.0 10.0 1-1/8 7 X 7 X 19 14.0 12.0 8.2 21.0 17.0 12.0 1-1/4 7 X 7 X 19 17.0 14.0 9.9 26.0 21.0 15.0 3/4 7 X 6 X 19 |WRC 6.6 5.4 3.8 9.9 8.0 5.7 7/8 7 X 6 X 19 WRC 8.7 7.1 5.0 13.0 11.0 7.5 1 7 X 6 x 19 WRC 11.0 9.0 6.4 17.0 13.0 9.6 1-1/8 7 X 6 X 19 |WRC 13.0 11.0 7.7 20.0 16.0 11.0 1-1/4 7 X 6 X 19 |WRC 16.0 13.0 9.2 24.0 20.0 14.0 1–5/16 7 X 6 x 19 WRC 17.0 14.0 10.0 26.0 21.0 15.0 1-3/8 7 X 6 x 19 WRC 19.0 15.0 11.0 28.0 23.0 16.0 1-1/2 7 x 6 x 19 WRC 22.0 18.0 13.0 33.0 27.0 19.0 º i # Table E-10.-Safe working load for 2-leg and 3-leg bridle slings, 8-part and 6-part braided rope 6 x 7 and 6 x 19 construction improved plow steel grade rope 7 x 7 construction galvanized aircraft grade rope , tons (2,000 lb) Component Safe working load rope 2-leg bridle slings 3-leg bridle slings Vertical 30 degrees 45-degree Vertical 60 degrees | Vertical 30 degrees 45-degree Vertical 60 degrees Diameter Constr |Horizontal 60 degrees angle Horizontal 30 degrees | Horizontal 60 degrees angle Horizontal 30 degrees inches ( ) 8-part 6-part | 8-part 6-part 8-part 6-part 8-part 6-part 8-part 6-part 8-part 6-part 3/32 6 x 7 0.74 0.55 0.60 0.45 0.42 0.32 1.1 0.83 0.90 0.68 0.64 0.48 1/8 6 x 7 1.3 0.98 1.1 0.80 0.76 0.57 2.0 1.5 1.6 1.2 1.1 0.85 3/16 6 x 7 2.9 2.2 2.4 1.8 1.7 1.3 4.4 3.3 3.6 2.7 2.5 1.9 3/32 7 x 7 0.89 0.67 0.72 0.55 0.51 0.39 1.3 1.0 1.1 0.82 0.77 0.58 1/8 7 x 7 1.6 1.2 1.3 1.0 0.95 0.71 2.5 1.8 2.0 1.5 1.4 1.1 3/16 7 x 7 3.6 2.7 2.9 2.2 2.1 1.5 5.4 4.0 4.4 3.3 3.1 2.3 3/16 6 x 19 3.0 2.2 2.4 1.8 1.7 1.3 4.5 3.4 3.7 2.8 2.6 1.9 1/4 6 x 19 5.3 4.0 4.3 3.2 3.1 2.3 8.0 6.0 6.5 4.9 4.6 3.4 5/16 6 X 19 8.3 6.2 6.7 5.0 4.8 3.6 12.0 9.3 10.0 7.6 7.1 5.4 3/8 6 x 19 12.0 8.9 9.7 7.2 6.8 5.1 18.0 13.0 14.0 11.0 10.0 7.7 7/16 6 x 19 16.0 12.0 13.0 9.8 9.3 6.0 24.0 18.0 20.0 15.0 14.0 10.0 1/2 6 X 19 21.0 15.0 17.0 13.0 12.0 9.0 31.0 23.0 25.0 19.0 18.0 13.0 9/16 6 x 19 26.0 20.0 21.0 16.0 15.0 11.0 39.0 29.0 32.0 24.0 23.0 17.0 5/8 6 X 19 32.0 24.0 26.0 20.0 19.0 14.0 48.0 36.0 40.0 30.0 28.0 21.0 3/4 6 X 19 46.0 35.0 38.0 28.0 27.0 20.0 69.0 52.0 56.0 42.0 40.0 30.0 7/8 6 x 19 62.0 47.0 51.0 38.0 36.0 27.0 94.0 70.0 76.0 57.0 54.0 40.0 1 6 X 19 81.0 61.0 66.0 50.0 47.0 35.0 122.0 91.0 99.0 74.0 70,0 53.0 . Reclamation Safety and Health Standards Table E-11.-Safe working load for strand laid grommet— hand tucked improved pl steel grade rope Rope body Safe working load, tons (2,000 lb) Diameter Vertical (inches) Constr Vertical Choker basket' 1/4 7 X 19 0.85 0.64 1.7 5/16 7 X 19 1.3 1.0 2.6 3/8 7 X 19 1.9 1.4 3.8 7/16 7 X 19 2.6 1.9 5.2 1/2 7 X 19 3.3 2.5 6.7 9/16 7 X 19 4.2 3.1 8.4 5/8 7 X 19 5.2 3.9 10.0 3/4 7 X 19 7.4 5.6 15.0 7/8 7 X 19 10.0 7.5 20.0 1 7 X 19 13.0 9.7 26.0 1-1/8 7 X 19 16.0 12.0 32.0 1-1/4 7 x 37 18.0 14.0 37.0 1-3/8 7 x 37 22.0 16.0 44.0 1-1/2 7 x 37 26.0 19.0 52.0 "These values only apply when the D/d ratio is 5 or greater, where D = diameter of Curvature around which the rope is bent, and d = diameter of rope body. Table E-12.-Safe working load for cable laid grommet—hand tucked 7 x 6 x 7 and 7 6 x 19 constructions improved plow steel grade rope 7 x 7 x 7 construction galvanized aircraft grade rope Cable body Safe working load, tons (2,000 lb) Diameter Vertical (inches) Constr Vertical Choker basket' 3/8 7 X 6 X 7 1.3 0.95 2.5 9/16 7 x 6 X 7 2.8 2.1 5.6 5/8 7 X 6 X 7 3.8 2.8 7.6 3/8 7 X 7 X 7 1.6 1.2 3.2 9/16 7 x 7 X 7 3.5 2.6 6.9 5/8 7 x 7 x 7 4.5 3.4 9.0 5/8 7 X 6 X 19 3.9 3.0 7.9 3/4 7 X 6 X 19 5.1 3.8 10.0 15/16 7 X 6 X 19 7.9 5.9 16.0 1-1/8 7 X 6 X 19 11.0 8.4 22.0 1–5/16 7 X 6 X 19 15.0 11.0 30.0 1-1/2 7 X 6 X 19 19.0 14.0 39.0 1-1 1/16 7 X 6 X 19 24.0 18.0 49.0 1–7/8 7 X 6 X 19 30.0 22.0 60.0 2-1/4 7 X 6 X 19 42.0 31.0 84.0 2–5/8 7 X 6 X 19 56.0 42.0 112.0 "These values only apply when the D/d ratio is 5 or greater, where D = diameter of curvature around which the rope is bent, and d = diameter of rope body. October 2009 Appendix E–Slings Table E-13.− Safe working load for strand-laid endless slings—mechanical joint improved plow steel grade rope Cable body Safe working load, tons (2,000 lb) Diameter Vertical (inches) Constr Vertical Choker basket' 1/4 6 X 19 |WRC 0.92 0.69 1.8 3/8 6 X 19 |WRC 2.0 1.5 4, 1 1/2 6 X 19 |WRC 3.6 2.7 7.2 5/8 6 X 19 |WRC 5.6 4.2 11.0 3/4 6 X 19 |WRC 8.0 6.0 16.0 7/8 6 x 19 |WRC 11.0 8.1 21.0 1 6 x 19 |WRC 14.0 10.0 28.0 1-1/8 6 x 19 |WRC 18.0 13.0 35.0 1-1/4 6 x 37 IWRC 21.0 15.0 4.1.0 1-3/8 6 x 37 IWRC 25.0 19.0 50.0 1-1/2 6 X 37 IWRC 29.0 22.0 59.0 "These values only apply when the D/d ratio is 5 or greater, where D = diameter of curvature around which the rope is bent, and d = diameter of rope body. Table E-14.—Safe working load for cable-laid endless slings—mechanical joint 7 x 7 x 7 and 7 x 7 x 19 constructions galvanized aircraft grade rope 7 x 6 x 29 IWRC construction improved plow steel grade rope Cable body Safe working load, tons (2,000 lb) Diameter Vertical (inches) Constr Vertical Choker basket' 1/4 7 X 7 x 7 0.83 0.62 1.6 1/8 7 x 7 x 7 1.8 1.3 3.5 % 7 x 7 x 7 3.0 2.3 6.1 5/8 7 x 7 x 7 4.5 3.4 9.1 3/4 7 x 7 x 7 6.3 4.7 12.0 5/8 7 X 7 X 19 4.7 3.5 9.5 3/4 7 X 7 X 19 6.7 5.0 13.0 7/8 7 X 7 X 19 8.9 6.6 18.0 1 7 X 7 X 19 11.0 8.5 22.0 1-1/8 7 X 7 X 19 14.0 10.0 28.0 1-1/4 7 X 7 X 19 17.0 12.0 33.0 3/4 7 X 6 X 19 |WRC 6.2 4.7 12.0 7/8 7 X 6 X 19 |WRC 8.3 6.2 16.0 1 7 X 6 X 19 (WRC 10.0 7.9 21.0 1-1/8 7 X 6 X 19 |WRC 13.0 9.7 26.0 1-1/4 7 X 6 X 19 |WRC 16.0 12.0 31.0 1-3/8 7 X 6 X 19 WRC 18.0 14.0 37.0 1-1/2 7 X 6 X 19 |WRC 22.0 16.0 43.0 "These values only apply when the D/d ratio is 5 or greater, where D = diameter of curvature around which the rope is bent, and d = diameter of rope body. October 2009 E-15 Table E-15.-Safe working loads for nylon rope slings Safe working load in pounds (safety factor = 9) Eye and eye sling Endless sling Basket hitch: angle of rope to Basket hitch: angle of rope to Rope Nominal |Minimum g tº diameter weight per|breaking Vertical Chok horizontal Vertical Chok horizontal nominal || 100 feet strength eruca oker o o o o €ITIC3 oker o Q o o (inches) (pounds) |(pounds) hitch hitch | 90 60 45 30 hitch | 90 60 45 30 Angle of rope to vertical Angle of rope to vertical O° 30° 45° 60° O° 30° 45° 60° 1/2 6.5 6,080 635 320 | 1,270 | 1,100 | 900 | 635 1,140 570| 2,290 | 1,980 | 1,620 | 1,140 9/16 8.3 7,600 790 395 | 1,580 | 1,370 | 1,120 | 790 | 1,420 1,850 2,540 710| 2,840 || 2,460 2,010 | 1,420 5/8 10.5 9,880 1,030 515| 2,060 | 1,780 | 1,460 | 1,030 925 || 3,710| 3,210| 2,620 | 1,850 3/4 14.5| 13,490 1,410 705 || 2,820 2,440 | 1,990 | 1,410 1,270 5,080 || 4,400 3,590 2,540 13/16 17.0|| 16,150 1,680 840 || 3,360 2,910| 2,380 | 1,680 3,020 | 1,510 || 6,050 5,240 || 4,280 3,020 7/8 20.0|| 19,000 1,980 990 || 3,960 || 3,430| 2,800 | 1,980 3,560 | 1,780 7,130 6,170 5,040 3,560 1 26.0|| 23,750 2,480 | 1,240|| 4,960 || 4,300|| 3,510 || 2,480 4,460 || 2,230|| 8,930| 7,730| 6,310|| 4,460 1-1/16 29.0| 27,360 2,850 | 1,430| 5,700 || 4,940 || 4,030| 2,850 5,130| 2,570|10,300|| 8,890| 7,260|5,130 1-1/8 34.0|| 31,350 3,270 | 1,640 6,540 || 5,660 4,620 3,270 5,890| 2,940|11,800|10,200 | 8,330 5,890 1-1/4 40.0|| 35,625 3,710 | 1,860 | 7,420 6,430 5,250 3,710 6,680|| 3,340|13,400||11,600|| 9,450 | 6,680 1–5/16 45.0 | 40,850 4,260| 2,130 || 8,520 | 7,380 6,020 |43,260 7,670|| 3,830|15,300||13,300||10,800 || 7,670 1-1/2 55.0|| 50,350 5,250| 2,630|10,500|| 9,090| 7,420 || 5,250 9,450 || 4,730|18,900|16,400||13,400 || 9,450 1–5/8 68.0| 61,750 6,440|| 3,220 |12,900||11,200 || 9,110 || 6,440 11,600| 5,800|23,200 |20,100|16,400||11,600 1-3/4 83.0| 74,100 7,720 3,860 15,400||13,400|10,900| 7,720 13,900 || 6,950|27,800|24,100 |19,700||13,900 2 95.0| 87,400|9,110 10,500| 4,560|18,200 15,800||12,900 || 9,110 16,400| 8,200|32,800|28,400|23,200|16,400 2-1/8 109.0|| 100,700 5,250 |21,000||18,200|14,800|10,500 18,900 || 9,450|37,800|32,700 |26,700|18.900 2-1/4 129.0|| 118,570 12,400| 6,200|24,800|21,500|17,500||12,400 22,300|| 11,200 |44,600|38,700 |31,600|22,300 2-1/2 149.0|| 133,000 13,900| 6,950|27,800 |24,100|19,700 |13,900 25,000 | 12,500|50,000 |43,300|35,400|25,000 2–5/8 168.0|| 153,900 16,000 | 8,000|32,000 |27,700|22,600|16,000 28,800 || 14,400|57,600|49,900|40,700 |28,800 º i # Table E-16.-Safe working load for polyester rope slings Safe working load in pounds (safety factor = 9) Eye and eye sling Endless sling Basket hitch: angle of rope to Basket hitch: angle of rope to Rope Nominal | Minimum tº { diameter | Weight per breaking Vertical Chok horizontal Vertical | Chok horizontal nominal 100 feet strength ||Veſtical Choker o o o -verucaſunoker o © o o (inches) (pounds) |(pounds) hitch hitch 90 60 45 30 hitch hitch | 90 60 45 30 Angle of rope to vertical Angle of rope to vertical O° 30° 45° 60° O° 30° 45° 60° 1/2 8.0 6,080 635 320 | 1,270 | 1,100 900 635 | 1,140 570 2,290 | 1,980 | 1,620 | 1,140 9/16 10.2 7,600 790 395 | 1,580 | 1,370 120 790 | 1,420 710 || 2,840 || 2,460 | 2,010 | 1,420 5/8 13.0 9,500 990 495 | 1,980 | 1,710 | 1,400 990 | 1,780 890 3,570 3,090 2,520 | 1,780 3/4 17.5 | 11,875 | 1,240 620 2,480 || 2,150 | 1,750 | 1,240 || 2,230 | 1,120 || 4,470 || 3,870 || 3,160 | 2,230 13/16 21.0 14,725 | 1,540 770 3,080 2,670 2,180 | 1,540 || 2,770 | 1,390 5,540 || 4,800 3,920 2,770 7/8 25.0 || 17,100 | 1,780 890 3,560 | 3,080 2,520 | 1,780 3,200 | 1,600 || 6,410 5,550 || 4,530 || 3,200 1 30.5 20,900 2,180 | 1,090 4,360 3,780 || 3,080 2,180 || 3,920 2,960 | 7,850 | 6,800 5,550 | 3,920 1-1/16 34.5 | 24,225 | 2,530 | 1,270 5,060 || 4,380 || 3,580 || 2,530 || 4,550 || 2,280 || 9,110 || 7,990 || 6,440 || 4,550 1-1/8 40.0 | 28,025 2,920 | 1,460 5,840 || 5,060 || 4,130 || 2,920 || 5,260 | 2,630 || 10,500 || 9,100 || 7,440 || 5,260 1-1/4 46.3 || 31,540 || 3,290 | 1,650 6,580 || 5,700 || 4,650 3,290 5,920 2,960 | 11,800 | 10,300 | 8,380 5,920 1–5/16 52.5 35,625 || 3,710 | 1,860 | 7,420 | 6,430 5,250 || 3,710 || 6,680 3,340 || 13,400 | 11,600 || 9,450 | 6,680 1-1/2 66.8 || 44,460 || 4,630 || 2,320 || 9,260 | 8,020 | 6,550 || 4,630 || 8,330 || 4,170 | 16,700 || 14,400 || 11,800 8,330 1–5/8 82.0 | 54,150 | 5,640 2,820 | 11,300 || 9,770 || 7,980 || 5,640 || 10,200 5,080 |20,300 || 17,600 14,400 | 10,200 1-3/4 98.0 | 64,410 || 6,710 || 3,360 | 13,400 || 1 1,600 || 9,490 6,710 | 12,100 | 6,040 |24,200 |20,900 17,100 | 12,100 2 118.0 || 76,000 || 7,920 | 3,960 | 15,800 || 13,700 | 11,200 || 7,920 || 14,300 || 7,130 |28,500 |24,700 |20,200 || 14,300 2-1/8 135.0 | 87,400 || 9,110 || 4,460 | 18,200 | 15,800 12,900 || 9,110 | 16,400 | 8,200 |32,800 |28,400 |23,200 | 16,400 2-1/4 157.0 | 101,650 | 10,600 || 5,300 |21,200 | 18,400 | 15,000 || 10,600 | 19,100 || 9,540 |38,200 |33,100 |27,000 | 19,100 2-1/2 181.0 | 115,900 | 12,100 || 6,050 |24,200 |21,000 || 17,100 | 12,100 || 21,800 | 10,900 |43,600|37,700 |30,800 |21,800 2–5/8 205.0 | 130,150 | 13,600 | 6,800 |27,200 |23,600 | 19,200 | 13,600 || 24,500 | 12,200 |49,000 |42,400 |34,600 |24,500 Table E-17.-Safe working load for polypropylene rope slings Rope Nominal Minimum Safe Working load in pounds (safety factor = 6) Eye and eye sling Endless sling Basket hitch: angle of rope to Basket hitch: angle of rope to g º s horizontal horizontal diameter|weight per|breaking |Vertical Choker o O o TVertical |Choker T. o o Q nominal | 100 feet strength hitch hitch 90 60 45 30 hitch hitch 90 60 45 30 inch (inches) (pounds) (pounds) Angle of rope to vertical Angle of rope to vertical O° 30° 45° 60° 0° 30° 45° 60° 1/2 4.7 3,990 645 325 1,290 | 1,120 910 645 | 1,160 580 2,320 | 2,010 | 1,640 | 1,160 9/16 6.1 4,845 780 390 1,560 | 1,350 | 1,100 780 | 1,400 700 2,810 || 2,430 | 1,990 | 1,400 5/8 7.5 5,890 950 475 1,900 | 1,650 | 1,340 950 | 1,710 855 | 3,420 | 2,960 2,420 | 1,710 3/4 10.7 8,075 | 1,300 650 2,600 2,250 | 1,840 | 1,300 || 2,340 | 1,170 || 4,680 || 4,050 3,310| 2,340 13/16 12.7 9,450 | 1,520 760 3,040 2,630 || 2,150 | 1,520 || 2,740 | 1,370 5,470 || 4,740 || 3,870 2,740 7/8 15.0 | 10,925 | 1,760 880 3,520 3,050 2,490 | 1,760 3,170 | 1,580 6,340 || 5,490 || 4,480 3,170 1 18.0 || 13,300 2,140 | 1,070 4,280 || 3,700 3,030 2,140 || 3,850 | 1,930 || 7,700 | 6,670 5,450 3,860 1-1/16 20.4 || 15,200 || 2,450 | 1,230 4,900 || 4,240 || 3,460 || 2,450 || 4,410 || 2,210 || 8,820 | 7,640 6,240 || 4,410 1-1/8 23.7 || 17,385 2,800 | 1,400 5,600 4,850 | 3,960 || 2,800 5,040 2,520 | 10,100 | 8,730 || 7,130 5,040 1-1/4 27.0 | 19,950 3,210 | 1,610 6,420 5,560 || 4,540 || 3,210 || 5,780 2,890 | 11,600 10,000 || 8,170 5,780 1–5/16 30.5 22,325 || 3,600 | 1,800 7,200 6,240 || 5,090 3,600 6,480 3,240 || 13,000 || 11,200 || 91.70 || 6,480 1-1/2 38.5 28,215 || 4,540 || 2,270 9,080 || 7,860 | 6,420 || 4,540 | 8,170 4,090 | 16,300 || 14,200 || 11,600 || 8, 170 1–5/8 47.5 || 34,200 || 5,510 || 2,760 | 11,000 13,200 || 9,540 || 7,790 5,510 || 9,920 || 4,960 | 19,800 || 17,200 || 14,000 || 9,920 1-3/4 57.0 | 40,850 | 6,580 || 3,290 15,900 |11,400 || 9,300 || 6,580 | 11,800 || 5,920 |23,700 |20,500 | 16,800 | 11,800 2 69.0 || 49,400 || 7,960 3,980 18,700 | 13,800 11,300 || 7,960 || 14,300 || 7,160 |28,700 |24,800 |20,300 14,300 2-1/3 80.0 57,950 || 9,330 || 4,670 16,200 | 13,200 || 9,330 | 16,800 | 8,400 |33,600|29,100 |23,800 | 16,800 2-1/4 92.0 || 65,550 | 10,600 || 5,300 21,200 | 18,400 | 15,000 |10,600 | 19,100 9,540 |38,200 |33,100 |27,000 || 19,100 2-1/2 107.0 | 76,000 | 12,200 6,100 24,400 |21,100 17,300 | 12,200 22,000 || 11,000 |43,900 |38,000 |31,100 |22,000 2–5/8 120.0 | 85,500 | 13,800 6,900 27,600 |23,900 | 19,600 | 13,800 24,800 | 12,400 |49,700 |43,000 |35,100 |24,800 . i # Table E-18.-Safe working load for synthetic web slings–1,000 pounds per inch of width–single ply Sling Slings, type II; Endless slings, type V Return eye slings, type VI body eye and eye with flat eye slings, type Ill; Width eye and eye with twisted eye slings, type IV (inches) Vertical || 30° 45° 60° Vertical 30° 45° 60° Vertical || 30° 45° 60° Vertical | Choker | basket basket basket | basket | Vertical | Choker | basket basket basket basket | Vertical | Choker | basket basket | basket basket 1 1,000 750 2,000 | 1,700 | 1,400 | 1,000 | 1,600 | 1,300 || 3,200 2,800 2,300 | 1,600 | 800 650 1,600 | 1,400 | 1,150 | 800 2 2,000 | 1,500 || 4,000 || 3,500 || 2,800 2,000 || 3,200 2,600 6,400 || 5,500 4,500 || 3,200 | 1,600 | 1,300 || 3,200 2,800 || 2,300 | 1,600 3 3,000 || 2,200 || 6,000 || 5,200 || 4,200 || 3,000 || 4,800 || 3,800 || 9,600 | 8,300 | 6,800 || 4,800 2,400 | 1,950 || 4,800 4,150 || 3,400 || 2,400 4. 4,000 || 3,000 || 8,000 || 6,900 || 5,700 || 4,000 || 6,400 5,100 | 12,800 || 11,100 || 9,000 || 6,400 || 3,200 || 2,600 | 6,400 5,500 || 4,500 || 3,200 5 5,000 || 3,700 || 10,000 | 8,700 || 7,100 || 5,000 || 8,000 6,400 | 16,000 || 13,900 11,300 8,000 || 4,000 || 3,250 8,000 || 6,900 5,650 4,000 6 6,000 || 4,500 | 12,000 || 10,400 | 8,500 || 6,000 || 9,600 || 7,700 || 19,200 | 16,600 || 13,600 || 9,600 || 4,800 || 3,800 || 9,600 | 8,300 6,800 || 4,800 Notes: 1. All angles shown are measured from the vertical. Triangle-choker slings, type l; triangle-triangle 2. Capacities for intermediate widths not shown may be obtained by interpolation. Table E-19.-Safe working load for synthetic web slings–1,200 pounds per inch of width–single ply Triangle-choker slings, type l; triangle— triangle slings, type II; g eye and eye with flat eye slings, type Ill; Sling eye and eye with twisted eye slings, type IV Endless slings, type V Return eye slings, type VI body Width Verticall 30° 45° 60° Vertical 30° 45° 60° Verticall 30° 45° 60° (inches)|Vertical|Choker|basket basket|basket|basket|Vertical|Choker basket basket basket basket|Vertical|Choker|basket basket|basket|basket 1 1,200 900] 2,400| 2,100| 1,700 1,200| 1,900||15,300 3,800| 3,300 2,700| 1,900 950 750| 1,900) 1,650) 1,350| 950 2 2,400| 1,800| 4,800| 4,200| 3,400| 2,400 3,800| 3,000 7,600| 6,600 5,400 3,800| 1,900| 1,500 3,800|23,830 2,700 1,900 3 3,600| 2,700| 7,200 6,200|5,100| 3,600| 5,800| 4,600 11,600| 10,000 8,200| 5,800| 2,850| 2,250| 5,700| 4,950| 4,050|2,850 4 4,800| 3,600|| 9,600| 8,300|| 6,800| 4,800| 7,700| 6,200 15,400| 13,300|| 10,900| 7,700 3,800| 3,000| 7,600| 6,600|5,400|3,800 5 7,000| 4,500| 12,000|10,400| 8,500| 6,000| 9,600| 7,700 19,200) 16,600|| 13,600|| 9,600| 4,750| 3,750, 9,500| 8,250| 6,750|4,750 6 7,200| 5,400|| 14,400||12,500|10,200|7,200|| 11,500|| 9,200 23,200| 19,900| 16,300||11,500| 5,800| 4,600| 11,600|10,000| 8,200|5,800 Notes: 1. All angles shown are measured from the vertical. 2. Capacities for intermediate widths not shown may be obtained by interpolation. º i # Table E-20.-Safe working load for synthetic web slings—1,600 pounds per inch of width—single ply Triangle—choker slings, type l; Sling triangle—triangle slings, type || Endless slings, type V Return eye slings, type VI body eye and eye with flat eye slings, type Ill; Width eye and eye with twisted eye slings, type IV (inches) Vertical Vertical| 30° | 45° | 60° Vertical basket| 30° | 45" | 60° Vertical| 30° | 45° | 60° Chokerl basket basket basket basket|Vertical|Choker basket|basket basket|Vertical|Chokerſ basket basket|basket basket 1 1,600 | 1,200 3,200 2,800 || 2,300 | 1,600 2,600 2,100 5,200 4,500 || 3,700 2,00 | 1,50 | 1,050 2,600 2,250 | 1,850 | 1,300 2 3,200 || 2,400 6,400 || 5,500 || 4,500 || 3,200 5,100 || 4,100 10,200 8,800 || 7,200 |5,100 2,600 2,100 5,200 4,500 3,700 2,00 3 4,800 || 3,600 || 9,600 | 8,300 || 6,800 || 4,00 7,700 6,200 15,400 13,300||10,900|7,700 3,900 3,150 || 7,800 6,750 5,500 |3,900 4 6,400 || 4,800 | 12,800 |11,100|| 9,000 || 6,400 | 10,100 || 8,200 20,400 17,00 |14,400|10,200|5,100 || 4,100 || 10,200 || 8,800 || 7,200 |5,100 5 8,000 || 6,000 | 16,000 |13,800||11,300|| 8,000 | 12,800 |10,200 25,600 22,200|18,100||12,800| 6,400 |5,150 | 12,800 |11,050|9,050 |6,400 6 9,600 7,200 | 19,200 |16,600||13,600|9,600 | 15,400|12,300 30,800 26,700|21,800||15,400|7,700 || 6,200 || 15,400||13,300||10,900|7,700 Notes: 1. All angles shown are measured from the vertical. 2. Capacities for intermediate widths not shown may be obtained by interpolation. § Reclamation Safety and Health Standards Table E-21.-Single leg polyester roundslings—endless and eye and eye type (safe working load in pounds) Size Vertical 60° 45° 30° (see note) | Vertical Choker basket basket basket basket 1 2,600 2,100 5,200 4,500 3,700 2,600 2 5,300 4,200 10,600 9,200 7,500 5,300 3 6,400 6,700 16,800 14,500 11,900 8,400 4 10,600 8,500 21,200 18,400 15,000 10,600 5 13,200 10,600 26,400 22,900 18,700 13,200 6 16,800 13,400 33,600 29,100 23,800 16,800 7 21,200 17,000 42,400 36,700 30,000 21,200 8 25,000 20,000 50,000 43,300 35,400 25,000 9 31,000 24,800 62,000 53,700 43,800 31,000 10 40,000 32,000 80,000 69,300 56,600 40,000 11 53,000 42,400 106,000 91,800 74,900 53,000 12 66,000 52,800 132,000 114,300 93,300 66,000 13 90,000 72,000 180,000 155,900 127,300 90,000 Note: Roundslings are identified by the vertical rated load shown on the tag. The size numbers in this column have been adopted by the Web Sling and Tiedown Association to describe Certain polyester round slings. They are included for reference only. E–22 October 2009 Appendix F Record of Performance Inspection and Test— Crawler, Locomotive, Truck, and Wheel Cranes General All mobile cranes must be performance inspected and tested by the owner and/or contractor in accordance with the provisions contained herein; in the section entitled “Hoisting Equipment, Piledrivers, and Conveyors; and on attached forms entitled “Brake Performance Test Record” and “Performance Load Test Record.” Such inspections and tests must be conducted (a) prior to initial onsite operation; (b) periodically, but at least once each 12-month period; (c) whenever the crane is modified, altered, or undergoes extensive repair, including rerigging; and (d) when directed by the Contracting Officer’s Representative (COR). For contractor equipment, such inspections and tests must be conducted in the presence of a Reclamation representative and recorded in the appropriate places on inspection records. The forms will then be signed by a contractor and Reclamation representative and submitted to Reclamation. Initial and periodic crane inspections and tests will be conducted onsite after the crane has been assembled or reassembled and fully rigged for operation. Manufacturer’s, contractor’s, or owner’s offsite inspections and tests must not be conducted until all appropriate performance inspection items are found to be available and in acceptable condition. October 2009 F-1 Reclamation Safety and Health Standards Item Description Available/ Acceptable (1) Manufacturer's operating and maintenance manuals Manufacturer's operating and maintenance instructions and manuals must accompany all mobile hoisting equipment. These manuals set for the inspection operation and maintenance criteria that is not available from any other source. (2) Maintenance “frequent” and “periodic” inspection records Inspection and maintenance records must be complete and current. Unless owner can produce these records, this performance inspection will not be continued until the appropriate maintenance and inspections are completed and current records developed. (See ANSI/ASME B30.5) (3) Reverse signal alarm An automatic reverse signal alarm is installed and functions when unit is placed in reverse gear or is moving in reverse. The alarm has been field tested. (4) Audible warning device The Crane is equipped with an audible warning device having the control lever(s) within reach of the operator(s) when seated in the operating position(s). | (5) Lights On-highway type equipment has, as a minimum, two taillights, two stoplights, flashing emergency lights (forward and backward), turn signals (forward and backward), or combination turn, flashing, stopping lights, and backup light. DOT requirements shall govern when applicable. Off- highway type equipment must have two headlights, two combination stop and tail lights, and backup light. On- or off-highway equipment, when used in restricted visibility situations, must have floodlamps to illuminate working areas. (6) Cabs Cabs are provided with safety glazed windows in the front and both sides. Visibility forward includes a vertical range adequate to cover the boom point at all times. A windshield wiper is provided for front window. An effective heater and defroster system is provided. Cab doors (whether of sliding or swinging type) have a restraining system while crane is traveling or operating. Operator's door swings outward or slides rearward. Operator is provided clear passageway from the operator station to exit GOOr. (7) Access Walking surfaces are of the skid-resistant type. Platforms are provided with guardrails. Access system incorporates the three-point support method. One foot - 2 hands; 1 hand – 2 feet On ladders or handholds at all times. (See SAE J185 or Federal Motor Carrier Safety Regulations 399.207, Truck and Tractor Access Regulations.) October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes Available/ Item Description Acceptable (8) Fire One 2A 40 B.C fire extinguisher is mounted near extinguishers operator's station and accessible from a ground location. (9) Fenders Truck-mounted cranes are equipped with fenders. Self-propelled cranes are equipped with manufacturer available fenders. (10) Seat belts Truck-mounted cranes have seat belts conforming to DOT standards. Self-propelled cranes have seat belts conforming to DOT or appropriate SAE Standards. (11) Guarding Exposed moving parts, such as gears, chains, reciprocating or rotating parts, are guarded or isolated. (12) Exhaust Engine exhaust gases are piped outside of cab system and/or discharged away from operator. Exhaust pipes are guarded or insulated to protect operating and maintenance personnel. (13) Swing Materials for guarding rear swing area are available. Clearance protection (14) High-voltage High-voltage warning signs displaying Reclamation Warning sign requirements are installed at operator's station and at strategic locations on the crane. (15) Operator Operator has evidence of undergoing and physical exam satisfactorily completing a physical examination within the preceding 12 months. (16) Boom stops Telescoping shock-absorbing or hydraulic-type boom stops meeting SAE J 220 (see SAE J220) are installed in a manner that resists boom overtopping. (17) Jib boom Jib booms are restrained from backward stops overturning. (18) Boom angle A boom angle indicator, readable from the operator indicator station, is installed and field tested for accuracy. (19) Boom hoist A boom hoist disconnect, shutoff or hydraulic relief, disconnect is provided to automatically stop the boom hoist when the boom reaches a predetermined high angle. The disconnect has been field tested. October 2009 F-3 Reclamation Safety and Health Standards Item Description Available/ Acceptable (20) Two-block damage prevention device All cranes with telescoping booms are equipped with a two-block damage prevention feature that has been Onsite tested in accordance With manufacturer's requirements. All cranes to be used in manskip or shaft sinking operations are equipped with two-block prevention devices on all hoistlines intended to be used in the operation. The two-block device has automatic capabilities for controlling functions that may cause a two-blocking condition. A two-block prevention device which sounds an alarm only is not acceptable. Two-blocking devices have been tested during this inspection. (21) Power- controlled lowering Cranes for use in manskip or shaft sinking operations are equipped for power-controlled lowering operation on all hoistlines. Cranes with free (22) Leveling indicating device A device or procedure for leveling the crane is provided. (23) Sheaves Sheave grooves are smooth and free from surface defects, cracks, or worn places that could cause rope damage. The bottom of the sheave groove forms a close-fitting saddle for the rope being used. Lower load blocks are equipped with close-fitting guards. Load hoisting sheaves have a pitch diameter not less than 18 times the nominal diameter of rope used. Lower block pitch diameters are not less than 16 times the nominal rope diameter. (24) Main boom, jib boom, boom extension Boom jibs, or extensions are not cracked or corroded. Bolts and rivets are tight. Certification that repaired boom members meet manufacturer's original design standard must be attached to this form. Noncertified repaired members must not be used until recertified. (25) Load hooks and hook blocks Hooks and blocks are permanently labeled with rated capacity. Hooks and blocks are counterweighted to overhaul line from highest hook position. Hooks do not have cracks or throat openings more then 15 percent of normal or twisted off center more than 10 degrees from the longitudinal axis. All hooks are equipped with effective safety catches. October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes Item Description Available/ Acceptable (26) Ropes Ropes are proper size, grade, and Construction for the particular performance or function. They do not have the following deficiencies: a. In running ropes, six randomly distributed broken wires in one rope lay, or three broken wires in one rope lay, or three broken wires in one strand in one rope lay. (A rope lay is the length along the rope in which one strand makes a complete revolution around the rope.) b. In pendants or standing ropes, evidence of more than one broken Wire in one lay. c. Abrasion, scrubbing, or peening causing loss of more than one-third of the original diameter of the Outside Wires. d. Evidence Of Visible COrrosion. e. Kinking, crushing, or other damage resulting in distortion of the rope structure. f. Evidence of any heat damage from a torch or arc caused by contact with electrical wire. g. Reduction from nominal rope diameter of more than 3/64 inch for diameter up to and including 3/4; 1/16 inch for diameters 7/8 inch to 1-1/8 inches; 3/32 inch for diameters 1-1/4 to 1-1/2 inches. Marked for reduction in diameter indicates deterioration of the COre, resulting in lack of proper support for the load- carrying strands. Excessive rope stretch or elongation may also be an indication of internal deterioration. h. Evidence of “bird caging” or other distortion resulting in some members of the rope structure carrying more load than Others. i. Noticeable rusting or development of broken wires in the vicinity of attachments. October 2009 F-5 Reclamation Safety and Health Standards Item Description Available/ Acceptable (27) Hydraulic hoses, fittings, and tubing Flexible hoses are sound and show no signs of leaking at the surface or its junction with the metal and couplings. Hoses show no blistering or abnormal deformation to the outer covering. There are no leaks at threaded or clamped joints that cannot be eliminated by normal tightening or recommended procedures. There is no evidence of excessive abrasion or scrubbing on the Outer surfaces of hoses, rigid tubing, or hydraulic fittings. (28) Outriggers Outrigger number, locations, types, and type of control are in accordance with manufacturer's specifications. Outriggers are designed and operated to relieve all weight from wheels or racks within the boundaries of the outriggers. If not, the manufacturer's specifications and operating procedures must be clearly defined. Outriggers are visible to the operator or a signal person during extension or setting. (29) Load rating Chart A durable rating chart(s) with legible letters and figures is attached to the crane in a location accessible to the operator while at the controls. The rating chart contains the following data: a. A full and complete range of manufacturer's Craſhe b. Optional equipment on the crane such as outriggers and extra counterweight which affect ratings. c. A work area chart for which capacities are listed in the load rating chart (i.e., overside, Over read, over front). d. Weights of auxiliary equipment (i.e., load block, jibs, boom extensions). e. A clearly distinguishable list of ratings based on structural, hydraulic, or other factors rather than stability. f. A list Of no-load Work areas. g. A description of hoistline reeving requirements. (30) Hoisting rope specifications Rotation-resistant rope and fiber core rope are not being used for boom hoist reeving. Socketing is being done in the manner specified by manufacturer. Eye splices meet manufacturer's requirements or these standards. F-6 October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, Locomotive, Truck, and Wheel Cranes Item Description Available/ Acceptable (31) Tires Tires are the size recommended by the manufacturer for the anticipated load. Tire conditions are satisfactory, and the tires are inflated to recommended pressures. (32) Braking systems (a) Trucks and self propelled cranes: Truck cranes and self propelled cranes mounted on rubber-tired chassis or frames manufactured after July 1, 1967, are equipped with a service brake system, secondary stopping (emergency brake) system, and a parking brake system. All systems conform to J/ISO 3450, Braking Performance Rubber-tired Construction Machines, or Department of Transportation Federal Motor Carrier Safety Regulations 393.40 applicable provisions of this appendix and RSHS. Rubber-tired equipment manufactured prior to July 1967 are equipped with an effective service braking system having, as a minimum, features, components, accessories, and capabilities set forth on form entitled “Brake Performance Test Record.” The units are also equipped with an effective secondary stopping system meeting these requirements unless the owner/operator can show written evidence that such systems were not required by the standards or regulations in force at the date of manufacture and are not available from the manufacturer. The braking systems have been inspected and tested and found to be in conformance with applicable requirements contained in the referenced standards and on an attached brake performance test record form. Further, the inspection and test results have been recorded On the aforementioned form. (b) Crawler cranes: Crawler cranes are provided with brakes or other locking devices that effectively hold the machine stationary on level grade during the Working cycle. The braking system is capable of stopping and holding the machine on the maximum grade recommended for travel. The brakes or locks are arranged to engage or remain engaged in the event of loss of operating pressure or power. (c) Locomotive Cranes: Locomotive cranes are provided with an effective braking system(s) that is capable of stopping and holding the cranes on the maximum grade recommended for travel. Further, a manual engagement means is provided to hold the machine stationary during the working cycle. Such means must be arranged to engage or remain engaged in the event of loss of operating power or pressure. October 2009 F-7 Reclamation Safety and Health Standards Performance Inspection The performance inspection must as a minimum, include the following features, components, accessories, and tests. Performance Test Procedure Upon completion of a satisfactory performance inspection and Part I of the performance load test record form, the crane can be prepared for testing. The crane must be placed on level ground (or railroad tracks if rail type). Outriggers, if provided, must be firmly set and relieve all weight from wheels within the boundary of the outriggers. The owner or contractor must select a test weight and boom radius that will provide a test load of 110 percent of the manufacturer’s rating for the selected radius when the boom angle is between 30 degrees and 60 degrees above the horizontal. The load will be raised and lowered and rotated through 360 longitudinal degrees or manufacturer’s specified maximum degree of rotation. The load must remain in the raised position for 10 minutes, then be lowered to the ground and critical load-bearing parts inspected for damage. (Note: Paint chipping or cracking, or deformation of structural members usually denotes a serious structural deficiency.) This testing procedure is basic for all cranes. Cranes to be used with jibs or boom tip extensions or manually extended boom sections must have these components tested in accordance with the above procedures. (Note: If the jib or boom extension is to remain in place during main hoist line operation, the basic test must be conducted with the jib or extension in place and test loads adjusted accordingly). Hydraulic or other type cranes with telescoping booms must be further tested during telescoping operations. Cranes to be used in pick and carry operations must be tested with a load consistent with owner/contractor intended operation but never greater than the manufacturer’s Secom-mediation. Cranes to be used in manskip or shaft sinking operations must be further tested in the power-controlled lowering mode. This test can be integrated into the basic testing procedure by raising the load a second time and lowering it under power to near ground level, and suspending it there an additional 10 minutes. Cranes without free falling capabilities need only be tested in the power-controlled lowering mode. (Caution: Exercise extreme care in determining mobile cranes test load). Once manufacturer’s rating charts are consulted to determine maximum loading at chosen radius, rigging limitations must be computed to ensure wire rope safety factors are not exceeded. Such determination is made by: (1) adding selected load weight to weight of all auxiliary handling devices such as hoist block, hooks, slings, etc.; (2) dividing this figure by number of parts of line to obtain hoisting load per single part of line; (3) obtaining manufacturer’s specified breaking strength for type of rope being used (i.e., a 3/4-inch Manioc steel rope of 6 - by 35 filler wire constructed with independent wire rope core has a breaking strength of 25.6 tons); and (4) dividing or guy ropes. Compare this resultant figure with F-8 October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, Locomotive, Truck, and Wheel Cranes single part line load to determine if selected load exceeds safe load. If safe load is exceeded, a new weight consistent with calculated line load must be chosen. (Note: Calculated safe single part line load multiplied by number parts of line sets the maximum crane load rating under existing rigging conditions regardless of maximum crane rating set by manufacturer). Computation of Test Radius' W = Test weight (weight + sheave + rigging or dynamiter reading) w.e. = Computed weight = test weight = W = — wg. = Crane chart rated capacity (use next weight greater than we) F wi = Crane chart rated capacity (use next weight less than w.e.) — W = Weight difference (w.g. - we) = - F wo = Weight difference (w.g. - wil) = º — R = Radius shown on crane chart for w g. - RLL = Radius shown on crane chart for wi — r = Radius difference (RLL - R.) = sº F Ro = Computed radius difference = w x r = --x– - WO Tr = Test radius (R, + Ro) + + F ' Contractor's test radius can be checked by the above formula for an estimate, but is not to be used for determining the actual test radius. Braking System Requirements and Test Procedures Part 1 - General Truck cranes and self-propelled cranes mounted on rubber tired chassis or frames must have braking systems conforming to the section entitled “Mobile and Stationary Mechanized Equipment” and Item 32 of performance inspection criteria. Further, the crane’s braking systems must incorporate the features, components, accessories, and performance capabilities required under parts II and III of this form. Cranes that meet the requirements of item 32 and part II of this form and the section entitled “Mobile and Stationary Mechanized Equipment” shall be brake tested in accordance with the requirements, methods, and procedures described in that section and in part III of this form. Record the results in parts V, VI, and VII of this form. Sign the completed form in part VIII and submit it to Reclamation. Equipment failing brake test(s) must not be place into service or performance load tested until the braking system has been repaired and satisfactorily tested. lbs. lbs. lbs. lbs. lbs. lbs. ft. ft. ft. ft. October 2009 F-9 Reclamation Safety and Health Standards Part II - Braking Systems, Features, Components, Accessories A. Service Braking System 1. All cranes must have an effective service braking system. The service brake system must be capable of stopping and holding an unloaded crane on a 25-percent grade with the boom and other applicable components in the transport position recommended by the manufacturer. This requirement applies to both forward and reverse directions. The braking system also must be capable of bringing the crane to a stop within the distances and under the conditions specified in part III. 2. The service braking system must be the type that can be foot-applied or released by the operator while sitting in the operating position. 3. Cranes must have service brakes on all wheels except: a. Truck cranes with three or more axles need not have brakes on the front wheels unless equipped with two steerable axles, and then the wheels on one such axle must be equipped with brakes. b. Self-propelled cranes may have only two braked wheels (one lefthand, one right-hand) if the system meets the stopping distance requirements (part III). B. Secondary Braking System 1. All cranes, unless exempted by paragraph 20.6.3 of RSHS or item 32, must have an secondary braking system. 2. The system must be capable of being applied manually by a person seated in the operating position. The system must be arranged so it cannot be released from the operator’s seat after any application, unless immediate replication can be made from the operator position. 3. The system may, in addition to manual activation, be activated automatically. If equipped with an automatic activation feature, the automatic application must occur after a warning device is activated. 4. The system must be capable of bringing the crane to a stop within the distances and under the conditions specified in part III. C. Parking Brake System 1. All cranes must have an effective parking brake system. 2. The braking system must be capable of being applied by a person seated in the operator’s seat. - - 3. The braking system can be applied by the driver’s muscular efforts, by spring actions, or by other energy, provided that the brake will remain in the applied position despite any contraction of brake parts, exhaustion of October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes energy source, or leakage of fluid. The brake shall be such that it cannot be released unless adequate energy is available to make immediate further application with required effectiveness. 4. The braking systems must be capable of holding the crane stationary under the conditions specified in part III. D. Features, Components, Accessories 1. Braking systems utilizing air, or vacuum energy assist devices must be equipped with a gage that indicates the pressure or vacuum available for braking. 2. Braking systems utilizing air, hydraulic (other than brake pedal pressure), or vacuum assist energy devices must be equipped with a readily visible or audible continuous warning device at the operator’s position. The device will actuate: (a) before air or hydraulic pressure drops below 50 percent or maximum operating energy level; (b) when Vacuum in the supply reservoir is less than 8 inches of mercury; or (c) before or upon application of dual hydraulic type systems. Gauges indicating pressure or vacuum do not meet this requirement. 3. All braking systems utilizing air, pressure, or vacuum for braking must have reserve capacity or a reservoir of sufficient capacity to ensure a full- Service brake application with the engine stopped, without depleting the air pressure or vacuum below 70 percent of operating pressure or vacuum. Part III - Brake Testing Methods and Procedures All trucks and self-propelled cranes mounted on rubber-tired chassis or frames must undergo the braking performance tests required by the section entitled “Mobile and Stationary Mechanized Equipment.” Conduct such tests in accordance with the following methods and /or procedures. A. General 1. All tests must be conducted with applicable braking systems at full charge. 2. Units must be tested in an unloaded condition with all attachments and components in the transport position recommended by the manufacturer. 3. All stopping tests must be conducted from a 20-mile-per-hour speed. 4. Stopping tests must be conducted with the transmission in the gear range commensurate with the 20-mile-per-hour testing speed. The power train may be disengaged prior to completing the stop. 5. Auxiliary retarders must not be used in the test unless the retarders are simultaneously activated by the applicable brake control system. October 2009 F-11 Reclamation Safety and Health Standards 6. Stopping distances must be measured from the point at which the brake control is applied to the point at which the machine stops. 7. Means must be provided to determine equipment weight and stopping distance with an accuracy of plus or minus 2 percent and test speed with an accuracy of plus or minus 5 percent. B. Service and Secondary Braking System 1. Service and secondary braking tests must be conducted on a level (less than 1-percent grade in direction of travel and 3 percent at right angles to travel), clean, swept dry surfaces at least 18 feet 0 inches wide. The course length will be sufficient for accelerating from 0 to 20 miles per hour and providing a stopping distance equal to 1-1/2 times that shown for the emergency braking system. Units utilizing a dual system for meeting emergency brake system requirements must have each system independently tested (i.e., each system of a dual hydraulic system must be tested independently). 2. Service and secondary braking system must have the following stopping capabilities when traveling at 20 miles per hour: Machine GVWR Service brake Secondary brake Up to 50,000 55 feet 146 feet Over 50,000 62 feet 156 feet The unit will not deviate from a 12-foot-wide lane before or during the test. Do not permit any wheels to drag during the service brake tests. Parking Brake System 1. Conduct parking brake system tests on a dry, swept, 15-percent grade surface. Conduct the tests with the unit facing both up and down the slope. 2. Once the unit is in place and the parking brake is set, release all other holding devices and braking systems and place the transmission in the neutral position. Any energy assist sources (air, vacuum, hydraulic) will be depleted. The unit must remain in this condition without movement for 5 minutes. Energy Recovery Test 1. The braking system’s primary power source must have the following recovery capabilities: a. Air. Seventy percent of maximum brake pressure when the service brakes are fully applied 12 times at the rate of 4 applications per minute with the engine running at maximum governed revolutions per minute. F-12 October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes b. Vacuum. Seventy-percent maximum brake vacuum after one full (pedal depressed to full limit of travel) service brake application with engine stopped. c. Hydraulic. Pedal cannot be depressed to within 1 inch of floor or limit of travel on any one full application of the pedal. October 2009 F-13 Reclamation Safety and Health Standards BRAKE PERFORMANCE TEST RECORD TRUCK CRANES AND SELF-PROPELLED CRANES MOUNTED ON RUBBER—TIRED CHASSIS OR FRAME General Information Date of Test Specification No. Contractor Subcontractor Description (Make and Model) Serial No., Or Contractor's No. | Year Of Manufacture Service Brake System Test Type (air, vacuum, mechanical, hydraulic, comb.) |No. Of axles With Brakes Condition of Test Course (Surface and Grade) Weight of Vehicle (Manufacturer's Gross Vehicle Weight Rating- GVWR) Pressure or Vacuum Maintained During Braking [] Satisfactory [] Deficient Pressure or Vacuum Recovery Warning Device for Stored Energy Systems [] Satisfactory [] Deficient Stopping Distance (Satisfactory or Deficient in Comparison with Appropriate Table) Feet Traveled Feet Traveled 1"Trial Satisfactory E. Deficient [. 2" Trial Satisfactory [. Deficient [. Holding Performance on Grade Satisfactory [. Deficient [] Emergency Stopping System Type Manual Only Manual/Automatic Stopping Distance (Satisfactory or Deficient in Comparison with Appropriate Table) Feet Traveled Satisfactory [] Deficient D Parking System Tests Holds On 15% Grade Forward Reverse | Remains Applied for 5 Minutes [] [] ForWard D Reverse D Signatures Tested by (Contractor Representative): Witnessed by (Government Rep): Signature: - Signature: Title: Title: F-14 October 2009 Appendix F-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes rt | PERFORMANCE LOAD TEST RECORD (Crawler, Locomotive, Truck and Wheel Cranes) Oecification No. Name Of Contractor ake Model Serial No. ted Capacity Counterweight lbs. 2ngth of Boom (if hydraulic, open / closed) Condition of BOOm Bngth of Jib Weight Condition of Jib Rated Capacity 2ngth of Boom Extension Weight Condition Of Extension Rated Capacity OOm Hoist Line Size Breaking Strength NO. Parts Of Line Pendant Line Size bad Line Size (main) Breaking Strength NO. Parts Of Line Rotation Resistance yes no Class ſhipline Size (runner or X) Breaking Strength NO. Parts Of Line Rotation Resistance yes ſh O Class heave Pitch Diameter Boom Hoisting Load Hoisting Load Block (lower) quipped with Power Controlled Lowering. [I Load line [] Whipline [] Jibline [] BOOm Dist line ype Boom Stops Main BOOm Jib Boom | Condition of Stops-Main Boom Jib BOOm ype Mounting: DTrack DCrawler Standard [Truck [] Self-Propelled (rubber tired) art || Performance Test- Main Boom est Load in Pounds (include sheave rigging and weight of other equipment as | Test Radius BOOm Manufac. ecified by owner's manual) Angle Load Rating at Radius egree of Swing Outriggers atisfactory: D Lifting D Swinging E LOWering [] Braking October 2009 F-15 Reclamation Safety and Health Standards Part III Travel under Load Test (if crane is going to travel under load on actual work) Load in Pounds BOOm Radius Load Rating at Radius Part IV Performance Test - Jib or Boom Extension LOad in Pounds BOOm Radius Jib Used Degree of Swing Outriggers Satisfactory: D Lifting El Swinging D Lowering [] Braking Remarks: Part V Signatures Bureau Representative Contractor Representative Date: Date: Note: (1) Load testing of cranes will be conducted in accordance with performance testing requirements contained herein and set forth in the section entitled, “Hoisting Equipment, Piledrivers, and Conveyors." (2) Contractors are responsible for equipme meeting or exceeding minimum specified requirements and/or standards, conducting required load tests, and signature of Government representative on the form only indicates the contractor did effect tests in accordance with Reclamation requirements. (3) Load tests will not be conducted until performance inspection requirements have been met. F-16 October 2009 Appendix G Record of Performance Inspection and Break Test— On-Highway Type Mobile Equipment General Nonexempt on-highway trucks, truck tractor/trailer combinations, transmix trucks, dump trucks, buses, manhaul units, and rubber-tired excavators and other similar on-highway-type equipment must be performance inspected and tested by the contractor and/or owner in accordance with provisions contained herein and in the section entitled "Mobile and Stationary Mechanized Equipment." (Cranes will be inspected and tested in accordance with the section entitled "Hoisting Equipment, Piledrivers, and Conveyors.") The contractor/owner must conduct the inspections and tests prior to initial onsite use, annually thereafter, and when directed by Reclamation. Initial and annual inspections and tests must be conducted in the presence of a Bureau of Reclamation representative and recorded using performance inspection criteria below and on the "Brake Performance Test Record" or a form that provides the same information. The form will then be signed and submitted to the appropriate Reclamation representative. Initial and periodic inspections and tests must be conducted onsite after the vehicle has been assembled or reassembled and prepared for operation. Manufacturer, contractor, or owner offsite inspections and tests must not be conducted until all appropriate performance inspection items are found to be available and in acceptable condition. Performance Inspection The performance inspection must, as a minimum, include the following features, components, accessories, and tests. Item Description Available/ Acceptable ) Manufacturer's operating hd maintenance manual Manufacturer's operating and maintenance manuals or similar instructions must accompany equipment. ) Maintenance and inspection COrds Maintenance and inspection records must accompany the equipment. Unless the owner can produce such records, a complete inspection and maintenance program will be carried out and recorded. ) Reverse signal alarm An automatic reverse signal alarm is installed and functions when unit is placed in reverse gear or is moving in reverse. Requirements for this device may be waived if the equipment will not be operating in close proximity to personnel on foot or in congested areas. The alarm has been field tested. ) Audible warning device The unit is equipped with an audible warning device having the control lever within reach of the operator when seated in the operating position. October 2009 G-1 Reclamation Safety and Health Standards Item Description Available Acceptab (5) Lights Equipment meets DOT requirements but never less than two headlights (one on each side), one red taillight on each side, one red stoplight on each side, and directional signal lights on each side both front and rear. Backup lights and floodlamps to illuminate working areas in restricted visibility Situations. (6) Cabs All equipment must have cabs with shatter-resistant glazing in all windows, heaters, defrosters, rearview mirrors, and windshield wipers. Windshield must be free of discoloration or damage that affects safe operation. There must be at least one window on each side of driver compartment. Engine exhaust gases are piped outside and/or discharged away from operation. (7) Towing Towing devices used on any combination of vehicles must be structurally adequate for the load imposed and securely and properly mounted. A locking device must be provided on fifth-wheel and tow bar systems to prevent accidental separation of units. Safety chains must be provided for towed units up to 3,000 pounds gross weight, and automatic break away stopping systems for towed units over 3,000 pounds gross Weight. (8) Fenders and mudflaps All equipment with maximum speed exceeding 15 mph and traveling on unsurfaced roads are provided with fenders and splash and stone throw protection. Haul trucks must conform to these requirements regardless of road surface. Trucks with beds or other structural members extending beyond wheel width and in a manner that prevents or eliminates danger from wheel thrown objects meets fender requirements. Reclamation may exempt fenders When not available from manufacturer. (9) Seatbelts Seatbelts and anchorages meeting DOT requirements are installed for the operator and all passengers. (10) Emergency equipment Vehicles exceeding 10,000 pound gross weight, buses, and manhaul units, are equipped with one 12-inch square red flag, three reflective markers, wheel chocks for each unit, one 2-A:40-B:C dry chemical fire extinguisher. When transporting flammable or explosive cargo, two 2A 40 B.C extinguishers are required. (11) Access ACCeSS to Cab Or Other Work location On the equipment has sufficient steps and handholds to provide a three-point contact system for employees ascending or descending from work or operator positions. The first step is no more than 24 inches from ground level, or no more than 20 inches, unless means are provided for two handholds. G-2 October 2009 Appendix G–Record of Performance Inspection and Brake Test—On-Highway Type Mobile Equipment Available/ Item Description Acceptable 2) Fill openings Fill hatches On Water tank trucks Or trailers are guarded by either reducing the size of the opening to a maximum of 8 inches in diameter or by attaching a heavy metal grill over the opening. 3) Dump trucks Dump trucks of all descriptions are equipped with: (1) latches or other means for preventing accidental movement of trip handles or dump body operating levers. (2) A permanent mounted manual device to prevent accidental lowering of dump body or bed. (3) Cab protection if loaded or unloaded by crane, loader, or shovel. Trucks without this protection are equipped with a readily visible sign instructing the operator to leave the cab during loading or unloading operations. 4) End-dump trailers End-dump trailers are equipped with a tipover 2signed for on-highway protection device with continuous monitoring display auling and used in off-road of the trailer box position at the equipment operator âuling station to provide the operator with a quick and easily read indicator that shows safe, marginal, and unsafe degrees of lateral tilt. Additional requirements are: (1) an indicating audible alarm that signals an unsafe degree of tilt (alarm should have an on-off switch so it can be switched off when not dumping); (2) sufficient indicator lighting to be visible for night operations; and (3) hookup flexibility for easy interchange between tractors and trailers. 5) Transmix trucks lockout Transmix trucks are equipped with a lockout device BVice that prevents use of exterior controls until interior gear arrangement and brakes are in proper position. Providing equal protection acceptable to Reclamation meets this requirement. 6) Braking systems A bus, truck, tractor, Or Combination of vehicles Or similar type equipment have the following braking systems conforming to these requirements, the RSHS, and DOT requirements. 1. A service braking system. 2. A parking brake system. 3. A secondary brake system. (Equipment manufactured prior to July 1967 may be exempted from this requirement unless the system was available from the manufacturer at date of manufacture, is presently available from the manufacturer, or was required by the standard in force at time of manufacture.) The above braking systems have been installed, inspected, and tested and found to be in Conformance with applicable requirements COntained in the referenced Standards and On the Brake Performance Test Record form. Further, the inspection and test results have been recorded on the aforementioned form. October 2009 G-3 Reclamation Safety and Health Standards Brake Performance Test Record Part I - General Nonexempt on-highway type trucks, truck-tractor/combinations, transmix trucks, dump trucks, excavators, and similar on-highway type equipment must have braking systems conforming to Reclamation Safety and Health Standards and performance inspection criteria. The equipment must incorporate the features, components, accessories, and performance capabilities required under part II and part III. Equipment found to meet the requirements of this form and RSHS section entitled, "Mobile and Stationary Mechanized Equipment" must be brake tested in accordance with the requirements, methods, and procedures described in part III and the RSHS. Results must be recorded in parts V, VI, and VII of this form. The completed form must be signed in part VIII and submitted to Reclamation. Equipment failing brake test(s) must not be placed into service until the braking system has been repaired and satisfactorily tested. Part II - Braking Systems Features, Components, Accessories, and Performance Capabilities A. Service Braking System 1. All equipment must have an effective service braking system. The service brake system must have the capability of stopping and holding the equipment when loaded to the gross vehicle weight (GVW) on the maximum slope of intended travel. This requirement applies to both forward and reverse directions. The braking system also must be capable of bringing the equipment to a stop within the distances and under the conditions specified in part III. 2. The service brake system is the type that is foot applied or released by the operator while sitting in the operating position. 3. Equipment must have brakes on all wheels. B. Secondary Braking System 1. All equipment, unless exempted, has a secondary brake system. 2. The system is capable of being applied manually by a person seated in the operating position. The system is arranged so it cannot be released from the operator’s seat after an application, unless immediate reapplication can be made from the operator position. G-4 October 2009 Appendix G–Record of Performance Inspection and Brake Test—On-Highway Type Mobile Equipment 3. The secondary brake system can be separate from the service brake system or an interconnected system. If an interconnected system is used, it must be designed, constructed, and maintained so failure of any part of the operating mechanism of one or more systems (except service brake activation pedal or valve in a dual hydraulic system) does not reduce the effectiveness of the vehicle’s stopping capability below the secondary brake stopping performance requirements. 4. The system may, in addition to manual activation, be activated automatically. If equipped with an automatic feature dependent upon pressure or vacuum forces, the automatic application will not occur until a warning device is activated. 5. The system must be capable of bringing the equipment to a stop within the distances and under the condition specified in part III. C. Parking Brake System 1. The equipment has an effective parking brake system or combination maxi- brake parking brake system. 2. The parking brake is capable of being applied by a person seated in the operator’s seat. 3. The parking brake may be applied by the driver’s muscular effort, or by spring action, or by any other energy, provided that energy source is isolated from other SOUITCCS. 4. The parking brake system is held in the applied position by energy other than fluid pressure, air pressure, vacuum, or electric energy. The system must be such that it cannot be released unless adequate energy is available upon release to make further application with the required effectiveness. 5. The braking system is capable of holding the equipment stationary under the conditions specified in part III. D. Features, Components, Accessories 1. Braking systems utilizing air, stored hydraulic, or vacuum energy must be equipped with a gage that indicates the pressure or vacuum available for braking. 2. Braking systems utilizing air, stored hydraulic, or vacuum energy must be equipped with a readily visible or audible low energy, continuous warning device at the operator’s position. The device will activate: (a) before air or hydraulic pressure drops below 50 percent of maximum energy level; (b) when vacuum in the supply reservoir is less than 8 inches Hg, (c) before or upon application of dual hydraulic type systems. Gages indicating pressure or vacuum are not acceptable for meeting this requirement. October 2009 G-5 Reclamation Safety and Health Standards 3. Braking systems may use common components (see secondary brake system requirements). 4. Braking systems utilizing air, stored hydraulic pressure, or vacuum for braking must be equipped with reserve capacity or a reservoir of sufficient capacity to insure a full service brake application with the engine stopped without depleting the air or hydraulic pressure or vacuum below 70 percent of operating pressure of VaCUIUIII]. Part III - Brake Testing Methods and Procedures All equipment referenced in this appendix and section entitled "Mobile and Stationary Mechanized Equipment," unless exempted, must undergo the braking performance tests required. Such tests must be conducted in accordance with the following methods and/or procedures. A. General 1. All tests must be conducted with applicable braking systems at full charge. 2. Units must be tested at maximum loading. 3. All dynamic stopping tests must be conducted from a 20-mile-per-hour speed. 4. Stopping tests must be conducted with the transmission in the gear range commensurate with the 20-mile-per-hour testing speed. The power train may be disengaged prior to completing the stop. 5. Auxiliary retarders must not be used in the test, unless the retarders are simultaneously activated by the applicable brake control system. 6. Stopping distances must be measured from the point at which the brake control is applied to the point at which the machine stops. 7. Means must be provided to determine weight of the equipment and stopping distance with an accuracy of plus or minus 2 percent and test speed with an accuracy of plus or minus 5 percent. B. Service and Secondary Braking System 1. Service and secondary dynamic braking tests must be conducted on a level (less than 1-percent grade in direction of travel and 3-percent grade at right angles to travel) clean, swept dry surfaces at least 18 feet 0 inches wide. The course length must be sufficient for accelerating from 0 to 20 miles per hour and providing a stopping distance equal to 1-1/2 times that shown for the emergency braking system. Static Service brake holding tests shall be conducted on maximum grade of intended travel. G-6 October 2009 Appendix G–Record of Performance Inspection and Brake Test—On-Highway Type Mobile Equipment 2. Service and Secondary braking system must have the following stopping capabilities when traveling at 20 miles per hour. Equipment Service Break Secondary break Light trucks and buses to 10,000 pounds 25 85 Trucks and buses over 10,000 pounds 35 85 Combination of vehicles 45 85 The units must not deviate from a 12-foot-wide lane prior to or during tests. No wheels shall drag during the service braking test. 3. Units utilizing a dual system for meeting emergency brake system requirements must have each system independently tested (i.e., each system of a dual hydraulic system can be tested independently by freely releasing the fluid to the atmosphere at the point of simulated failure in the dormant system). Each System must be capable of stopping the machine in the distance shown under secondary brakes. C. Parking Brake System 1. Parking brake system tests must be conducted on a dry, swept, 15-percent grade surface. The tests must be conducted with the unit facing both up and down the slope. Once the unit is in place and the parking brake set, all other holding devices must be released and the transmission placed in the neutral position. Any energy assist Sources (air, vacuum, hydraulic) will be depleted. The unit must remain in this condition without movement for 5 minutes. D. Energy Recovery Test 1. Air and air assist systems. With engine off and brakes applied listen for Sounds or not any other evidence of air leakage. If no leakage is found, make a full-pressure application and hold for 1 minute. Pressure must not drop below 70 percent of operation pressure. Again, check for sounds or leakage of air. 2. Vacuum and Vacuum assist systems. Turn engine off and depress the brake pedal with a light pressure for 10 seconds, and then press hard for 10 seconds. Determine if brake pedal moves or there is noise or other evidence of leaking System. Vacuum loss should not exceed 70 percent of normal operating level, nor should the brake pedal come within 1 inch of floor or travel stop. 3. Hydraulic or stored hydraulic pressure systems. Follow the procedure for Vacuum system for Straight hydraulic system or air system procedures for stored hydraulic pressure system. October 2009 G-7 Reclamation Safety and Health Standards BRAKE PERFORMANCE TEST RECORD Non-Highway Type Trucks 10,000 Pounds GVW and Over, Truck-Tractor/Trailer Combinations, Transmix Trucks, Dump Trucks, Excavators, and Similar Type Equipment General Information Date Of Test | Specification No. Contractor Subcontractor Description (Make and Model) Serial No., Or Contractor's No. Year Of Manufacture Service Brake System Test Type (air, vacuum, mechanical, hydraulic, comb.) No. Of axles With Brakes Condition of Test Course (Surface and Grade) Weight of Vehicle (Manufacturer's Gross Vehicle Weight Rating- GVWR) Pressure or Vacuum Maintained During Braking [] Satisfactory [] Deficient Pressure or Vacuum Recovery Warning Device for Stored Energy Systems [] Satisfactory [] Deficient Stopping Distance (Satisfactory or Deficient in Comparison with Appropriate Table) Feet Traveled Feet Traveled 1"Trial Satisfactory E. Deficient D 2" Trial Satisfactory [. Deficient [] mºs Holding Performance on Grade Satisfactory [. Deficient [] Emergency Stopping System Type Manual Only Manual/Automatic Stopping Distance (Satisfactory or Deficient in Comparison with Appropriate Table) Feet Traveled Satisfactory [. Deficient [] Parking System Tests Holds On 15% Grade Forward Reverse | Remains Applied for 5 Minutes [] D ForWard [] Reverse [] Signatures Tested by (Contractor Representative): Witnessed by (Government Rep): Signature: Signature: Title: Title: G-8 October 2009 Appendix H Record of Performance—Inspection and Brake Test—Off-Highway, Wheel-Type Construction Machines, Loaders, Dumpers, Scrapers, Graders, Tractor Water Wagons, and Similar-Type Machines General All nonexempt, off-highway, wheel-type construction machines described above and in section 20 of Reclamation Safety and Health Standards must be performance inspected and brake tested by the owner and/or contractor: (a) prior to initial onsite operation; (b) at least once annually thereafter; and (c) whenever directed to do so by Reclamation. Such inspections and tests must be conducted in the presence of a Bureau of Reclamation representative and recorded in the appropriate places on this form. The form will then be signed and submitted to Reclamation. Initial and periodic performance inspection and brake tests must be conducted onsite after each unit has been assembled, reassembled, and/or prepared for operation. Manufacturer's or owner's offsite inspection and tests must not be substituted for Onsite inspections and tests. Performance brake tests must not be conducted until all appropriate inspection items are found to be available and in acceptable condition. Performance Inspection The performance inspection must, as a minimum, include the following features, components, accessories, and tests. Available/ Item Description acceptable (1) Manufacturer's Manufacturer's operating and operating and maintenance manuals shall accompany maintenance manuals all off-highway, rubber-tired equipment covered by section 20 and this appendix. These manuals set forth inspection, operation, and maintenance criteria that is not available from any other source. (2) Maintenance and Inspection and maintenance records "frequent" and "periodic" must be complete and current. Unless inspection records owner can produce these records, brake tests Will not be COnducted until the appropriate maintenance and inspections have been performed and current records developed. October 2009 H-1 Reclamation Safety and Health Standards Available/ Item Description acceptable (3) Reverse An automatic reverse signal alarm is installed and signal alarm functions when machine is placed in reverse gear or is moving in reverse. It has been field tested. (4) Audible All operator-controlled machines are equipped with warning an audible warning device having the control lever(s) device within reach of the operator(s) when seated in the operating position(s). The device has been field tested. (5) Lights Off-highway use. A minimum of two head lamps mounted symmetrically on the front. Head lamps must provide adequate illumination for a distance that exceeds machine maximum stopping distance at maximum speed. Two stop lamps at rear of machines for day operation, plus two tail lamps and one backup lamp for night operation. Work area floodlamps for night operation, including scraper bowl lamp, motor grader blade and front lamp, bucket lamps, ripper lamps. One rotating amber lamp visible in all directions on motor graders, front-end loaders and similar slow moving machines used on public or haul roads or in borrow or fill areas. On-highway use equipment intended for use on highways, public roads, or in public accessible areas must be equipped for highway operation. (6) Cabs Cabs are provided with safety glazed windows, heaters, defrosters, windshield wipers, door restraints, and rearview mirror On bidirectional machines. (7) Access Walking surfaces are of the skid-resistant type. Platforms are provided with guardrails. Access systems incorporate the three-point support method; One foot- two hands; One hand-two feet on handholds Or ladders at all times. (8) Fire Two 2A 40 B:C extinguishers are required on extinguisher vehicles transporting flammable or explosive Or fire materials. Two 2A 40 B:C extinguishers and a fixed Suppression nozzle fire- suppression system are required on all systems diesel-powered equipment operated underground. All other equipment must be equipped with the type and number of extinguishers or suppression systems deemed necessary by Reclamation. (9) Fenders Machines with a maximum speed exceeding 15 mph are equipped with fenders or operator tire guards conforming to SAE J321 or devices providing equivalent protection. H-2 October 2009 Appendix H-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes Item Description Available/ acceptable (10) Seatbelts Machines with installed ROPS are equipped with operable seatbelts conforming with criteria set forth in applicable SAE standards (See table-1, RSHS section 20.) Only seatbelts permanently and legibly marked or labeled with: (1) year of manufacture; (2) model and style number; (3) trademark of manufacturer, distributor, or importer, and (4) design and test data certification are acceptable. (11) Exhaust systems Engine exhaust gases are piped outside of cab and/or discharged away from operator. Exhaust pipes are guarded or insulated to protect operating and maintenance personnel. (12) ROPS Machine is equipped with a rollover protective structure that has a permanently attached label that certifies the structure conforms to applicable SAE Standard. Nonlabeled structures must not be used Without a manufacturer's or PE's Written confirmation that the Structure meets the aforementioned Criteria or practices. ROPS showing signs of damage, repair, or modification must not be used on equipment unless recertified. (13) FOPS Machine is equipped with falling object protective structure unless the contractor representative notes on this inspection report that the machine will not be loaded and/or used in a manner that would subject the operator to falling material. Installed FOPS will be certified as conforming with SAE J/ISO 3449 Criteria by a permanent label on the structure or the COntractor has a Written Certification from the manufacturer or PE. (14) Operator enclosure Tractors, loaders, or forestry machines used in tree clearing operations, Winching operations, or other operations where objects may intrude into the Operator's area are equipped with enclosures conforming to SAE J1084. Equivalent protective enclosures acceptable to Reclamation meet this requirement. (15) Emergency steering Wheeled earthmoving machines such as tractors, Scrapers, wheel loaders, graders, and dumpers manufactured in or after 1980 using a power steering system are equipped with emergency steering provisions meeting SAE J1511. October 2009 H-3 Reclamation Safety and Health Standards Item Description Available/ acceptable (16) Dump truck safety devices Dump trucks of all descriptions are equipped with: a. Trip handle or dump-body operating levers, safety latches, or an equivalent protective system for preventing accidental movement of the lever. b. Permanently mounted device for preventing accidental lowering of dump body or bed during inspection or maintenance operations. c. Operator protective cab shield or canopy to protect operator during machine loading or unloading operations. Machines without this protection will display a suitable warning sign directing the operator to leave the cab during the loading or unloading process. (17) Brake systems All off-highway, wheel-type machines (regardless of age) are equipped with an operable and effective service braking system, emergency stopping (brake) system, and parking brake system. The braking systems conform fully with the criteria contained in SAE J/ISO 3450, this appendix, and RSHS section 20. If the machine was manufactured prior to 1980, its braking system may conform with the SAE standard under Which it was manufactured, if that standard requires the three braking systems and failure of a common component or system will not reduce machine stopping capability below the emergency stopping performance criteria shown on the attached "Brake Performance Test Record" form. In no circumstances can dropping the scraper bowl, loader bucket, or grader/tractor blade or equipment loads be considered as an emergency braking system. Reclamation may exempt emergency braking systems requirements for compactors and rollers manufactured prior to 1976 if such systems are not available from the manufacturer. Additionally, compactors and rollers intended for use on 3 percent or less grades can be Reclamation exempted from brake performance test requirements. The braking systems have been inspected, tested, and found to conform with applicable requirements Contained in the referenced Standards and On attached brake performance test record form. Further, the inspection and test results have been recorded on the inspection form. H-4 October 2009 Appendix H-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes Braking System Requirements and Test Procedures Part | - General Nonexempt, off-highway, wheel type machines must have braking systems conforming to the section "Mobile and Stationary Mechanized Equipment" and item 17 of this appendix (performance inspection criteria). Further, the machines braking systems must incorporate the features, components, accessories, and performance capabilities required under parts II and III of this form Machines found to meet the requirements of item 17 and part 11 of this form and the section "Mobile and Stationary Mechanized Equipment" must be brake tested in accordance with the requirements, procedures, and methods described in part III of this form. Results must be recorded in parts V, VI, and VII of this form. The completed form shall be signed in part VIII and submitted to Reclamation. Equipment failing brake test(s) must not be placed into service until the braking system has been repaired and satisfactorily tested. Part II - Braking Systems, Features, Components, and Accessories A. Service Braking System 1. All machines must have an effective service braking system. The service braking system must have the capability equivalent to holding the respective machine under the following conditions: Machine Grade - Condition Loaders 30% Loaded to manufacturer's gross weight rating and distribution with bucket in SAE carry position. Dumpers and 25% Loaded to manufacturer's gross weight rating and tractor scrapers distribution. Graders 30% Cutting edge to be in the transport position. Tractors With 30% Lowest part of cutting edge to be 18 feet above test dozers Surface Compactor loaders | 20% All conditions of loading 2. The braking system must be capable of bringing the machine to a stop within the distances and under the conditions specified in part III. 3. The service braking system must be of the type that can be applied or released by the operator while sitting in the operating position. 4. All tractor scrapers and dumpers must have braked wheels on at least one axle of the prime mover and one axle of each trailing unit. All other machines may have only two braked wheels (one right hand, one left hand) if the system meets stopping distance requirements of part Ill. October 2009 H-5 Reclamation Safety and Health Standards 5. With the machine stationary, the service braking system's primary power source must have the capability of delivering at least 70 percent of maximum brake pressure when the brakes are fully applied twelve (12) times at rate of four (4) applications per minute with the engine at maximum governed speed for dumpers and tractor scrapers and twenty (20) times at the rate of six (6) applications per minute for loaders, graders, tractors with dozer, compactors, and rollers. 6. The service braking system using stored energy must be equipped with a warning device that activates before system energy drops below 50 percent of manufacturer's specified maximum operating energy level. The device must be readily visible and/or audible to the operator and provide a continuous warning. Gages indicating pressure or vacuum do not meet these requirements. . Emergency Stopping Systems 1. All machines, unless exempted elsewhere, must be equipped with an emergency stopping system. 2. The emergency stopping system must be capable of bringing the machine to a stop within the distance and under the conditions specified in part III. 3. The emergency system must be capable of being applied from the operator's position. The system must be arranged so that it cannot be released by the operator unless immediate reapplication can be made from the operator's seat to stop the machine or combination of machines. 4. In addition to the manual control, the emergency stopping system may also be applied automatically. If an automatic system is used, the automatic application must occur after the warning device is actuated. . Parking Brake System 1. All machines must be equipped with a parking system capable of being applied from the operators position. The brake must be such that it cannot be released unless immediate reapplication can be made by the operator. 2. The parking system, when applied, must maintain the parking performance despite any contraction of the brake parts, exhaustion of energy, or leakage of any kind. . Features, Components, and Accessories 1. Braking systems utilizing stored energy or vacuum assist device must be equipped with a gage that indicates the pressure or vacuum available for braking. October 2009 Appendix H-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes 2. Braking systems may use common components; however, a failure of a common component must not reduce the effectiveness of the machine stopping capability below the emergency stopping performance requirement. Part III - Brake Testing Methods and Procedures All off-highway, wheel-type machines described in the RSHS section, "Mobile and Stationary Equipment" and, unless exempted elsewhere, must undergo the braking performance tests required. Such tests must be conducted in accordance with the following methods and procedures. A. General 1. All tests must be conducted with applicable braking systems fully charged. 2. Units will be tested under the following condition: Machine Conditions Loaders Unloaded with bucket in carry position (The vertical distance from ground to center-line of bucket hinge pin, with the angle of approach at 15 degrees Dumpers and tractor Scrapers Loaded to manufacturer's gross machine weight rating and distribution. Tractors With dozers Lowest part of cutting edge 18 inches above test surface. Compactors or rollers Maximum fuel, oil, sprinkler system water, and ballast as actually in use when operating. Graders Cutting edge to be in the transport position. 3. All dynamic stopping tests must be conducted from 20 mph, except compactor and roller stopping tests will be conducted from 10 mph or the maximum rated speed, if less than 10 mph. 4. Stopping tests shall be conducted with the transmission in the gear range commensurate with 20 mph testing speed. The power train may be disengaged prior to completing the stop. On machines using hydrostatic drives, the drive train shall be disengaged to eliminate the retarding torque of the transmission. 5. Auxiliary retarders shall not be used in the test unless the retarder is simultaneously activated by the applicable brake control system. 6. Stopping distances shall be measured from the point at which the brake control is applied to the point at which the machine stops. October 2009 H-7 Reclamation Safety and Health Standards 7. Means shall be provided to determine weight of equipment and stopping distances with an accuracy of plus or minus 2 percent and test speeds with an accuracy of plus or minus 5 percent. B. Services and Emergency Braking Systems 1. Service and emergency dynamic braking tests shall be conducted on a level (less than 1 percent grade in direction of travel and 3 percent at right angles to travel) clean swept dry surface. The course length will be sufficient for accelerating from 0 to 20 mph (10 mph for compactors and rollers) and providing a stopping distance equal to 1-1/2 times that shown for the emergency braking system. Static service brake holding tests shall be conducted on the greater of 15 percent grade or maximum grade of intended travel. 2. Service and emergency braking systems shall have the following stopping capabilities in feet when traveling at 20 mph (10 mph for compactors and rollers). Machine weight Service Emergency Machine (Ibs) braking braking Loaders tractors With dozers Up to 36,000 45 135 Over 36,000 to 70,000 61 183 Over 70,000 to 140,000 75 225 Over 140,000 to 280,000 89 267 Over 280,000 111 333 Dumpers Up to 100,000 59 153 Over 100,000 to 200,000 74 173 Over 200,000 to 400,000 96 202 118 231 Combination - Up to 100,000 59 153 dumpers and dumper trains Over 100,000 to 200,000 89 192 Over 200,000 to 400,000 125 241 Over 400,000 177 310 Over 400,000 Tractor scrapers Up to 50,000 58 151 Over 50,000 to 100,000 73 170 Over 100,000 to 150,000 88 190 Over 150,000 102 209 Graders Up to 35,000 42 126 Over 35,000 to 70,000 54 162 Over 70,000 75 225 Compactor rollers Up to 12,000 23.7 56.5 Over 12,000 to 30,000 27.4 60.2 Over 30,000 31.1 63.9 H-8 October 2009 Appendix H-Record of Performance Inspection and Test— Crawler, LOCOmotive, Truck, and Wheel Cranes C. Parking Brake System 1. Parking brake systems must be conducted on a dry, 15-percent grade surface. The tests must be conducted with the unit facing both up and down the slope. Once the unit is in place and the parking brake set, all other holding devices and braking systems must be released and the transmission placed in the neutral position. Any stored energy assist Sources (air, vacuum, hydraulic) must be depleted. The unit must remain in this condition without movement for 5 minutes. D. Energy Recovery Test Energy recovery tests must be conducted as follows: a. Machine will be placed on the stopping test surface. The engine speed will be increased to the maximum governed revolutions per minute. The system storage pressure or vacuum will be allowed to increase until gages indicate the system is at the manufactured full rated level. The brakes on dumpers and tractor scrapers must be fully applied four times per minute for 3 consecutive minutes. During this test procedure, the pressure/vacuum gage must never read less than 70 percent of full rated reading. The brakes on loaders, graders, tractors with dozer, compactor, and rollers must be fully applied 6 times per minute for 3-1/2 consecutive minutes. During this test procedure, the gage must never read less than 70 percent of full rated reading. October 2009 H-9 Reclamation Safety and Health Standards BRAKE PERFORMANCE TEST RECORD OFF-HIGHWAY WHEEL-TYPE CONSTRUCTION MACHINES Refer to Section 19 of the Reclamation Safety and Health Standards (RSHS). This form is to be used in conjunction with Appendix G of the RSHS FOR BRAKING SYSTEM REQUIREMENTS AND TEST PROCEDURES SEERSHS APPENDIX G (PARTS I, II, AND III) GENERAL INFORMATION PART IV - DATE OF TEST - SPECIFICATIONS NO. CONTRACTOR - SUBCONTRACTOR DESCRIPTION (Make and Model) SERIAL No. OR CONTRACTOR's No. | YEAR OF MANUFACTURE SERVICE BRAKE SYSTEM TEST PART V • . TYPE (air, vacuum, mechanical, hydraulic, comb.) - NO. OF AXLES WITH BRAKES NO. BRAKED WHEELS - R.H., L. H. CONDITION OF TEST COURSE (Surface and Grade) WEIGHT OF VEHICLE (Manufacturer's Gross Vehicle Weight Rating) (GVWR) PRESSURE OR VACUUM MANTAINED DURING BRAKING SATISFACTORY D DEFICIENT [...] PRESSURE ORVACUUM RECOVERY (See Reverse side for criteria) WARNING DEVICE FOR ENERGY SYSTEMS SATISFACTORYū DEFICIENTI) , STOPPING DISTANCE (Satisfactory or Deficient in Comparison with Appropriate Table) FEET TRAVELED FEET TRAVELED 1ST TRIAL SATISFACTORY IT DEFICIENT [...] 2ND TRIAL SATISFACTORY DJ DEFICIENT [...] HOLDING PERFORMANCE ON GRADE (See reverse side for holding performance criteria) SATISFACTORYI] DEFICIENTI] - EMERGENCY STOPPING SYSTEM PART VI TYPE - MANUAL ONLY MANUAL/AUTOMATIC STOPPING DISTANCE (Satisfactory or Deficient in Comparison with Appropriate Table) FEET TRAVELED SATISFACTORYI DEFICIENTI] PARKING SYSTEM TESTs PART VII HOLDS ON 15% GRADE FORWARD REVERSE | REMAINS APPLIED FOR FORWARD REVERSE [] [] FIVE MINUTES DI) [] PART VIII TESTED BY (Contractor's Representative) WITNESSED BY (Government Representative) (Signature) (Title) (Date) (Signature) (Title) (Date) NOTE: (1)Brake Performance test will be conducted in accordance with the performance criteria outlined in RSHS Appendix G (Parts I,II, III) or in the latest edition of appropriate Society of Automotive Engineers braking performance standards or recommended Practices. (2) Contractors are responsible for equipment meeting or exceeding minimum requirements and/or standards and inspecting and testing equipment, and signature of Government representative on this form only indicates the Contractor did effect an inspection and test in accordance with Bureau of Reclamation requirements. H-10 October 2009 Appendix I Cleanout Operations Clean all concrete placing pipelines using one or more of the following procedures: 1. Suction. Insert a soft, sponge rubber ball into the end hose. Use the pump to suck the concrete and ball back into the hopper. 2. Water Pressure Procedure. Attach a specialized pipe cleaning head to the pump side of the pipeline. Make a paper plug from wet, double-folded, close-furled empty cement bags; place it in the head, followed by a sponge rubber ball; and arrange it so the bags contact the concrete. Apply water pressure to the ball through a head connection. If the concrete and water are to be wasted at the discharge end, leave the bends and end hoses in place. If the water is to be retained in the pipe and returned to the pump, remove the elbows and end hoses and attach a catch basket to the end of the pipe. Arrange the catch basket so the plug and ball remain in the end of the pipe and seal in the water. Then, use air or water pressure to force the water back through the pipe to the pump. 3. Compressed Air Procedure. This procedure for cleaning pipelines is very hazardous and requires exact methods and special equipment to ensure safety of personnel. Only use this procedure with the approval of the Contracting Officer's Representative or office head and in accordance with the following, or equivalent, safe methods: a. Have a trained employee supervise blowing out operations. b. Move all nonessential personnel to a safe location. c. Equip the pipeline inlet end with a blowing hood, complete with ball and plug. d. Remove bends and end hose from pipeline discharge end. Attach a catch basket to the pipeline discharge end. The catch basket must be correctly sized to allow the concrete to flow freely, while preventing the plug and ball from exiting the pipeline and breaking the hermetical seal that keeps the compressed air in the line. e. Slowly build up pressure in the pipe until the air gauge indicates movement of concrete, but never beyond 150 pounds per square inch. Constantly monitor the air pressure until the plug enters the catch basket. f. Relieve the air pressure to zero gage pressure through an air relief cock in the blowing head before working on the line or removing the catch basket and plug. October 2009 |-1 Reclamation Safety and Health Standards Caution: Exercise extreme care when cleaning vertical pipes with compressed air. High-pressure air pockets that cannot be relieved through the relief cock can be created in the line where the concrete column separates. Column separation occurs when the bottom of the line is disconnected before the blowing head is attached. § J- g | | : >SST # - # 3. Jº | | E 5 : 5 # t § O * : * * © º O & # 3 2 É - 63 H. § 3 * : 3 © i 5 C/2 - cº * - - Cl - * O O º ===ſt -* 63 --ET- | © º | * © º G3 | | || - C -> | Cº > e ſº- || || G3 | i + 5 sº 69 - A - ſ s º O ſº- tº º * & Cº. > $2 - E .E º Cº § g # 3 3. # = ſº o 63 C9 | * # = =S © o “ .* 3 £ .º *— º 5 to # Cl G º $: ſº- –1 || Dy Q E 3 2 sº © º * ºf # º Q. .92 () ..? : g ". E * to E ſº. CO - © ſº- tº G © | r * E O * uj 2. | I H. H- - Hº- 3 # / E-i r_*- : 2 . * 69 3 | e 5 | T : i -3 # E º: E t ſº 5 f E 69 L - : | Y | : .de | kl==Al .C - - Cl * CD | E uſ Hº- - ſº ſ E 3 © Cº. - ° E s e 3 3 t # 3 + 2 "Nº E § 3 ; 9 Hº- F Hº- r) - |- < O |-2 October 2009 Appendix J Explosives Distance for Storage Table J-1.—Distances for storage of explosives Explosives Distances in feet when storage is barricaded Pounds Pounds Inhabited Passenger Public Separation of OVer not Over buildings railways highways magazines | 2 || 5 70 51 || 30 6 5 10 90 64 35 8 10 20 110 81 45 | 10 20 30 125 93 50 11 30 40 140 103 55 12 _40 50 150 1 10 60 14 50 75 170 127 70 15 75 100 190 139 75 16 100 125 200 150 80 18 - 125 150 215 159 85 19 - 150 200 235 175 95 21 200 250 255 189 105 23 250 300 270 201 110 24 - 300 400 295 221 120 || 27 400 500 320 238 130 29 500 600 340 | 253 135 __31 600 700 355 266 145 || 32 700 800 375 278 150 33 - 800 900 390 289 155 35 900 1,000 400 300 160 36 1,000 1,200 425 318 165 39 - 1,200 | 1,400 || 450 336 170 41 1,400 1,600 470 351 175 43 - 1,600 1,800 490 366 180 44 1,800 2,000 505 378 185 _45 - 2,000 2,500 545 408 190 - 49 2,500 3,000 580 432 195 52 3,000 4,000 635 474 210 58 4,000 5,000 685 513 225 61 5,000 6,000 730 546 235 65 6,000 7,000 770 573 245 68 7,000 8,000 800 600 250 72 8,000 9,000 835 624 255 75 9,000 10,000 865 645 260 78 10,000 12,000 875 687 270 82 12,000 14,000 885 723 275 87 14,000 16,000 900 756 280 90 October 2009 J-1 Reclamation Safety and Health Standards Table J-1. Distances for storage of explosives (continued) Explosives Distances in feet when storage is barricaded Pounds Pounds Inhabited Passenger Public Separation of OVer not Over buildings railways highways magazines 16,000 18,000 940 786 285 94 18,000 20,000 975 813 290 98 20,000 25,000 1,055 876 315 105 25,000 30,000 1,130 933 340 112 30,000 35,000 1,205 981 360 119 35,000 40,000 1,275 1,026 380 124 40,000 45,000 1,340 1,068 400 129 45,000 50,000 1,400 1,104 420 135 50,000 55,000 1,460 1,140 440 140 55,000 60,000 1,515 1,173 455 145 60,000 65,000 1,565 1,206 470 150 65,000 70,000 1,610 1,236 485 155 70,000 75,000 1,655 1,263 500 160 75,000 80,000 1,695 1,293 510 165 80,000 85,000 1,730 1,317 520 170 85,000 90,000 1,760 1,344 530 175 90,000 95,000 1,790 1,368 540 180 95,000 100,000 1,815 1,392 545 185 100,000 110,000 1,835 1,437 550 195 110,000 120,000 1,855 1,479 555 205 120,000 130,000 1,875 1,521 560 215 130,000 140,000 1,890 1,557 565 225 140,000 150,000 1,900 1,593 570 235 150,000 160,000 1,935 1,629 580 245 160,000 170,000 1,965 1,662 590 255 170,000 180,000 1,990 1,695 600 265 180,000 190,000 2,010 1,725 605 275 190,000 200,000 2,030 1,755 610 285 200,000 210,000 2,055 1,782 620 295 210,000 230,000 2,100 1,836 635 315 230,000 250,000 2,155 1,890 650 337 250,000 275,000 2,215 1,950 670 360 275,000 300,000 2,275 2,000 690 385 Note 1. “Explosive materials” means explosives, blasting agents, and detonators. Note 2. “Explosives” means any chemical compound, mixture, or device, the primary or common purpose of which is to function by explosion. A list of explosives determined to be within the Coverage of “18 U.S.C. Chapter 40, Importation, Manufacture, Distribution and Storage of Explosive Materials" is issued annually by the Director of the Alcohol, Tobacco, and Firearms Division. Note 3. “Blasting agents” means any material or mixture, consisting of fuel and oxidizer, intended for blasting, not otherwise defined as an explosive, provided that the finished product, as mixed for use or shipment, Cannot be detonated by means of a number 8 test blasting cap when unconfined. Note 4. “Detonator" means any device containing a detonating charge that is used for initiating detonation in an explosive. The term includes, but is not limited to, electric blasting caps of instantaneous and delay types, blasting caps for use with safety fuses, and detonating-cord delay COnnectorS. J-2 October 2009 Appendix J–Explosives Note 5. “Magazine” means any building or structure, other than an explosives manufacturing building, used for the permanent storage of explosive materials. Note 6. “Natural barricade” means natural features of the ground, such as hills, or timber of sufficient density that the surrounding exposures which require protection cannot be seen from the magazine when the trees are bare of leaves. Note 7. “Artificial barricade” means an artificial mound or revetted Wall of earth With a minimum thickness of 3 feet. - Note 8. “Barricaded” means that a building containing explosives is effectually screened from a magazine, building, railway, or highway, either by a natural barricade, or by an artificial barricade of such height that a straight line from the top of any sidewall of the building containing explosives to the eave line of any magazine, or building, or to a point above the center of a railway or highway, will pass through such intervening natural or artificial barricade. Note 9. "Inhabited building distance” is the minimum allowable separation between explosive storage areas and public/private places of residence or assembly, commercial facilities and utilities, recreational facilities, project visitor areas, and Government and contractor work and storage areas or places where workers gather, whether indoors or outdoors. Note 10. “Railway” means any steam, electric, or other railroad or railway which carries passengers for hire. Note 11. “Highway” means any street or public road. “Public Highways Class A to D" are highways with average traffic volume of 3,000 or less vehicles per day as specified in “American Civil Engineering Practice” (Abbett, Vol. 1, Table 46, Sec. 3-74, 1956 Edition, John Wiley and Sons). Note 12. When two or more storage magazines are located on the same property, each magazine must comply with the minimum distances specified from inhabited buildings, railways, and highways, and, in addition, they should be separated from each other by not less than the distances shown for “Separation of magazines,” except that the quantity of explosives contained in Cap magazines shall govern in regard to the spacing of said cap magazines from magazines Containing other explosives. If any two or more magazines are separated from each other by less than the specified “Separation of magazines" distances, then such two or more magazines, as a group, must be considered as one magazine, and the total quantity of explosives stored in such group must be treated as if stored in a single magazine located on the site of any magazine of the group, and must comply with the minimum distances specified from other magazines, inhabited buildings, railways, and highways. Note 13. Storage in excess of 300,000 pounds of explosives in one magazine is prohibited. Note 14. This table is not applicable to transportation of explosives or any handling or temporary storage necessary or incident thereto. It is not intended to apply to bombs, projectiles, or other heavily encased explosives. For transportation purposes, the Department of Transportation in Title 49 Transportation CFR Parts 1-199 subdivides explosives into three classes: Class A–Maximum Hazard Class B–Flammable Hazard Class C—Minimum Hazard Note 15. All types of blasting caps in strengths through No. 8 cap should be rated at 1% pounds of explosives per 1,000 caps. For strengths higher than No. 8 cap, consult the manufacturer. Note 16. For quantity and distance purposes, detonating cord of 50 or 60 grains per foot should be calculated as equivalent to 9 pounds of high explosives per 1,000 feet. Heavier or lighter core loads should be rated proportionately. Note 17. When a building containing explosives is not barricaded, the distance shown in the above tables should be doubled. Note 18. These tables are for minimum distances applicable to any human exposed to explosive hazards on or off Government-owned property. October 2009 J-3 Reclamation Safety and Health Standards Table J-2.—Recommended separation distances of ammonium nitrate and blasting agents from explosives or blasting agents' Minimum separation distance of receptor when barricaded 2 Minimum thickness Donor weight (feet) of artificial Pounds Pounds not | Ammonium Blasting barricades” OVer OVer nitrate” agent" (inches) 100 3_ 11_ 12 100 || 300 4 14 12 300 600 5 18 12 _600 | 1,000 6 22 12 1,000 1,600 7 25 12 1,600 || 2,000 8 29 12 2,000 3,000 9 32 15 3,000 || | 4,000 10 36 15 -- - 4,000 6,000 11 40 15 6,000 8,000 12 43 20 8,000 10,000 13 47 20 10,000 12,000 14 50 20 12,000 || 16,000 15 54 25 16,000 20,000 16 58 25 20,000 25,000 18 65 25 25,000 || 30,000 19 68 30 30,000 35,000 20 72 30 35,000 || 40,000 21 76 30 - 40,000 45,000 22 79 35 45,000 50,000 23 83 35 50,000 55,000 24 86 35 55,000 || 60,000 | 25 90 35 60,000 || 70,000 26 94 40 70,000 || 80,000 || 28 101 40 80,000 90,000 30 108 40 90,000 100,000 32 115 40 100,000 120,000 34 122 50 120,000 140,000 - 37 133 50 ---- 140,000 160,000 40 144 50 160,000 180,000 44 158 50 180,000 | 200,000 48 173 50 200,000 220,000 || 52 187 | 60 220,000 250,000 56 202 60 250,000 275,000 60 216 60 275,000 300,000 64 230 60 Note 1. Recommended separation distances to prevent explosion of ammonium nitrate and ammonium nitrate-based blasting agents by propagation from nearby stores of high explosives or blasting agents referred to in the table as the “donor.” Ammonium nitrate, by itself, is not considered to be a donor when applying this table. Ammonium nitrate, ammonium nitrate-fuel oil or Combinations thereof are acceptors. If stores of ammonium nitrate are located within the sympathetic detonation distance of explosives or blasting agents, one-half the mass of the October 2009 Appendix J–Explosives ammonium nitrate should be included in the mass of the donor. The distances apply to the separation of stores only. The “Table of Distances” shall be used in determining separation distances from inhabited buildings, passenger railways, and public highways. Note 2. When the ammonium nitrate gas and/or blasting agent is not barricaded, the distances shown in the table shall be multiplied by six. These distances allow for the possibility of high Velocity metal fragments from mixers, hoppers, truck bodies, sheet metal structures, metal containers, and the like which may enclose the “donor.” Where storage is in bullet-resistant magazines' recommended for explosives or where the storage is protected by a bullet-resistant wall, distances and barricade thicknesses in excess of those prescribed in the “Table of Distances” are not required. Note 3. The distances in the table apply to ammonium nitrate that passes the insensitivity test prescribed in the definition of ammonium nitrate fertilizer promulgated by the National Plant Food Institute; and ammonium nitrate failing to pass said test shall be stored at separation distances determined by competent persons and approved by the authority having jurisdiction. Note 4. The distances referred to in Note 3 apply to nitro-carbo-nitrates and blasting agents which pass the insensitivity test prescribed in the U.S. Department of Transportation (DOT) regulations. Note 5. Earth, or sand dikes, or enclosures filled with the prescribed minimum thickness of earth or sand are acceptable artificial barricades. Natural barricades, such as hills or timber of sufficient density that the surrounding exposures, which require protection, cannot be seen from the "donor" when the trees are bare of leaves, are also acceptable. Note 6. When the ammonium nitrate must be counted in determining the distances to be maintained from inhabited buildings, passenger railways, and public highways, it may be counted at one-half its actual weight because its blast effect is lower. 1 For construction of bullet-resistant magazines, see IME Publication No. 1. 2 Definition and Test Procedures for Ammonium Nitrate, Fertilizer, National Plant Food Institute, November 1964. Reprinted from Recommended Separation Distances of Ammonium Nitrate and Blasting Agents from Code for the manufacture, transportation, storage, and use of explosive materials, NFPA 495, Copyrighted by National Fire Protection Association. Reproduced by permission. October 2009 J-5 Appendix K Glossary of Terms, Definitions, and Acronyms The following definitions apply to this and other documents related to the U.S. Bureau of Reclamation Safety and Occupational Health Standards unless specifically stated in the section. Abatement Plan Accepted/Acceptable Accident Approved Attendant Authorized Person A written plan identifying the deficiency, date of correction, individual(s) responsible for correction, interim corrective measures, and a justification for delay in immediate correction of the deficiency. A term denoting when a written procedure, practice, method, program, engineering design, or employee qualification criteria submittal, which, after a cursory review by an authorized Reclamation representative, is determined to generally conform to safety and health or contractual requirements. Acceptance or acceptability of such submittals in no way relieves the submitting entity from ensuring employees a safe and healthful work environment or complying with all contractual requirements and good engineering practices. An unplanned event that results in injury, illness, death, property damage, mission interruption, or other loss that has a negative effect on the mission. A method, equipment, procedure, practice, tool, etc., which is sanctioned, confirmed, as acceptable for a particular use or purpose by a person or organization authorized to render such approval or judgment. An attendant is a person trained, authorized, and designated to perform attending duties as prescribed in the confined space program. The individual must have no other tasks except to be stationed outside the permit required confined space to monitor the entrantS. A person approved or assigned by the employer to perform a specific type of duty or to assume a specific responsibility. October 2009 K-1 Reclamation Safety and Health Standards Blanking or Binding Buddy System Certification Certified or Licensed Certified or Licensed (employee, craftsman, or professional) Clearance The absolute closure of a pipe, line, or duct by the fastening of a solid plate that completely covers the bore and that is capable of withstanding the maximum pressure of the pipe, line, or duct with no leakage beyond the plate. A team of two diving partners on a diving operation. The buddy divers are jointly responsible for the assigned mission. Each diver keeps track of depth and time during the dive. Each diver must watch out for the safety and well-being of his buddy and be alert for symptoms of nitrogen narcosis, decompression sickness, and carbon dioxide intoxication. The process and documentation of testing and validating an individual, system, or component, preferably by an independent testing agency, for compliance with established criteria. One who possesses a license or certificate issued by a recognized authority, attesting that he/she has been trained and/or tested and is competent and qualified in a specific field of endeavor. One who possesses a certificate or license (or has been licensed or certified by a recognized authority) attesting that he/she has been trained or tested and is competent and qualified in a specific field of endeavor. A process used to establish, under tightly controlled discipline, a safe environment in which workers can perform their tasks on specific electrical, hydraulic, pneumatic, or mechanical equipment and/or facilities. It includes the actions of systematically isolating the equipment from all sources of hazardous energy and using lockout/tagout procedures for the operating and control points for these sources of energy. It also includes a written statement with documentation (switching program) declaring that the equipment to be worked on has been deemergized and isolated from hazardous Sources of energy K-2 October 2009 Appendix K–Glossary of Terms, Clearance (minimum distance) Codes Collateral Duty Safety Representative (CDSR) Competent Person Confined Space Confined Space Program Contaminant Contractor Definitions, and Acronyms The distance from uninsulated, energized equipment that is considered safe. The term "minimum distance" is preferred to avoid confusion with "Clearance." Rules and standards adopted by a governmental agency as mandatory regulations having the force and effect of law. Also used to describe a body of standards. An employee who is formally charged, on a part-time basis, with safety program duties and responsibilities, in addition to regularly assigned duties. The assigned CDSR must have training prior to assuming the assignment, and periodically during the period of assignment. A person who by training and/or experience is capable of performing specifically assigned duties and responsibilities. Further, the person is capable of recognizing existing and predictable hazards or conditions which are unsanitary, hazardous, or dangerous and is authorized to initiate prompt corrective action. A confined space is a space that is large enough and configured for an employee to enter and perform assigned work, but has limited or restricted means of entry and egress, and is not designed for continuous human occupancy. A confined space program is a site-specific program that establishes the procedures for entry into permit required confined spaces, and identifies the persons authorized to perform the various duties at each entry. Any material, that, by nature of its composition or reaction with other materials, is potentially capable of causing injury, death, illness, damage, loss, or pain. Any individual or firm under contractual agreement with Reclamation or its subunits for the performance of services and products, such as construction, maintenance, and hazardous waste activities, including subcontractors of a prime COntractOr. October 2009 K-3 Reclamation Safety and Health Standards Danger Deadman Switch Defect Designated Person Double Block and Bleed Employer Energized Facility Maintenance Engulfment Entrant Entry Supervisor A term denoting liability or potential to cause injury, death, illness, damage, loss, or pain. A Switch that requires constant pressure to supply electrical current to the circuit. Any characteristic or condition that weakens or reduces the strength of a procedure, material, or object of which it is a part. An employee who has been trained or is qualified and assigned the responsibility to perform a specific task. The closure of a line, duct, or pipe by closing and locking or tagging two in-line valves and by opening and locking or tagging a drain or vent valve in the line between the two closed valves. A contractor or Reclamation project/area manager who has employees engaged in work for or in Reclamation controlled areas. Maintenance work on an energized conductor or part of its supporting structure. Also includes work on a deemergized component (busing, disconnect Switch, etc.) located near an energized conductor or part. The surrounding and effective capture of a person by a liquid or flowable solid substance that can be aspirated to cause death by filling and plugging the respiratory system or that can exert enough force on the body to cause death by strangulation, constriction, or crushing. An entrant is a person trained and authorized to enter confined spaces under conditions documented in the confined space permit. A person trained, authorized, and designated (such as employer or foreman) by a written permit to be responsible for determining if acceptable entry conditions are present at a permit required confined space, authorizes each entry, oversees entry operations, and terminates entries when violations or hazards occur. The entry supervisor may also serve as an attendant if the individual meets requirements as an attendant. K-4 October 2009 Appendix K–Glossary of Terms, Equipment Foreman (Job Supervisor) Groundman Hazard Hazardous Atmosphere Hazardous Condition Hazardous Substance or Material Heavy Gear High Scaling High Voltage Definitions, and Acronyms Any machine, device, or apparatus—electrical, mechanical, or hydraulic—including transmission lines, piping systems, and waterways. The person directly in charge of personnel at the worksite, regardless of operating or payroll title. A person working at ground level in support of a lineman working aloft. A dangerous condition, potential or inherent, that can bring about an interruption or interfere with the expected orderly progress of an activity. An atmosphere that may expose employees to the risk of death, incapacitation, impaired ability to self-rescue unaided, injury, or acute illness. Hazardous atmospheres include flammable gas, vapor, or mist, airborne combustible dust, oxygen concentration below 19.5 percent or above 23.5 percent, concentrations of substances that exceed dose or permissible exposure limits, or other atmospheric condition immediately dangerous to life or health. A physical condition or circumstance that is a precondition of an accident occurrence. Refers to any substance which, by reason of being explosive, flammable, poisonous, corrosive, oxidizing, irritating, or otherwise harmful, is likely to cause illness or injury. Diver-worn, deep-sea dress, including helmet, breastplate, dry suit, and weighted shoes. Manually or mechanically removing, drilling, blasting, rock bolting, grouting, shoring, forming, inspecting, Surveying, or testing rock, concrete, or other materials on vertical faces and slopes or inclines steeper than 1:1 or where workers and machinery require external assistance to maintain stability. Refers to all voltages of 600 volts or greater, unless otherwise defined in the text of this manual. October 2009 Reclamation Safety and Health Standards Hot Line Order Immediately Dangerous to Life and Health (IDLH) Imminent Danger Incident Industrial Hygienist Job Hazard Analysis Lineman A statement with documentation from the Operations Supervisor to the Job Supervisor that specific work may be done on or near a line or other equipment without requiring that it be disconnected from all sources of energy. The equipment is to be considered energized or “hot” (see FIST Volume 1-1 for application). A condition or practice that poses an immediate threat to life and health, or an immediate threat of severe exposure to contaminants, such as toxic or radioactive materials which are likely to have adverse delayed effects on health. Any condition or practice that could reasonably be expected to cause death or serious physical harm before normal abatement actions can be taken. For reporting purposes, an unplanned event involving people, equipment, or the environment that could have resulted in an injury, illness, or loss, but did not. An individual who, by virtue of education, training, special studies, certification, and experience, has acquired competence in industrial hygiene. He/she is capable of recognizing the environmental factors, toxic chemicals, and stress of work operation; evaluating those factors based on experience and quantitative measurement techniques; and recommends methods to eliminate, control, or reduce such stresses. A study of a job or activity to (1) identify hazards or potential accidents associated with each step or task, and (2) develop solutions that will eliminate, mitigate, or prevent such hazards or accidents. A job hazard analysis should be an integral part of the written procedures for work activities. A payroll classification or title given a craftsperson whose duties include climbing wood poles or steel structures to perform work on electric power transmission and distribution circuits. October 2009 Appendix K–Glossary of Terms, Office Head O&M Employee Onsite Construction Operations Performance Inspection and Tests Permit Required Confined Space Personal Protective Equipment (PPE) Procedure Definitions, and Acronyms Unless otherwise indicated, means the Reclamation official responsible for the area or work activity to which the standard applies. Usually, the Area Manager, Project Manager, or Project Construction Engineer; but in some organizations, the Chief, Power Division; Chief, Field Division; or similar official. Any person directly involved with the operation and maintenance of facilities or features of a Reclamation power or water system or involved in activities supporting the O&M function. All construction activities performed under Bureau of Reclamation contract which are carried out within the confines of the project or construction site as specified in the contract document. It also includes all activities on offsite property used by the contractor or his subcontractors for the primary purpose of implementing work under the contract (i.e., borrow pits, repair shops, warehousing, equipment fabrication, and assembly sites, etc.). Inspection and tests to determine if equipment can safely perform its intended functions. A confined space in which one or more of the following conditions may exist: (a) the space contains, or may contain an atmospheric hazard; (b) the space contains an engulfment hazard (i.e., water or other flowable material that may engulf an entrant); (c) the space has a configuration which may trap an entrant; (d) the space has any other serious safety or health hazard. A formal process and documentation (entry permit) which includes entry and work procedures, atmospheric monitoring, hazards, and emergencies, is required. The term shall include, but is not limited to, devices designed to be worn by workers for eye, face, head, respiratory, hand, arm, body, leg, foot, and fall protection. A course of action by which work is initiated, performed, controlled, and completed. A procedure establishes what action is required, who is required to act, and when the action is to take place. October 2009 Reclamation Safety and Health Standards Professional Engineer Prohibited Conditions Qualified Radiation Specialist Safe Safety Factor Safety and Health Professional Scuba One possessing a recognized degree from an accredited college and a current engineering registration certificate, and who, by knowledge of appropriate national standards, training, and experience, has successfully demonstrated the ability to design, analyze, and determine proper application of electrical, mechanical, hydraulic, and structural equipment and systems and their proper application. A condition within a confined space that indicates that a control measure specified in the permit has become ineffective, or that a hazard exists within the space which was not anticipated and for which no control measure is in place. Immediate evacuation is necessary when a prohibited condition is identified. Refers to one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated ability to solve or resolve problems relating to the subject matter, the work, or the project. An individual who, by virtue of education, training, certification, or experience, possesses the expertise necessary to develop and implement methods and procedures for the evaluation of radiation hazards to the subject matter, the work, or the project. Relatively free from danger or hazard which could cause or result in injury, illness, or damage. The ratio of the ultimate braking strength of a member or piece of material or equipment to the actual working stress or safe working load when in UlSC. An individual who, by virtue of education, training, certification, and experience, has achieved professional status in the safety field. Am acronym for Self-Contained Underwater Breathing Apparatus, in which the supply of breathing mixture carried by the diver is independent of any other source. K-8 October 2009 Appendix K–Glossary of Terms, Special Work Permit Supervisor Surface-Supplied Air (SSA) Threshold Limit Values Toxic Unsafe Condition Definitions, and Acronyms A statement that formalizes and documents the preparation and coordination between Reclamation and non-Reclamation personnel for Clearances and Hot Line Orders to facilitate work by non-Reclamation forces on or near Reclamation power facilities. A person held responsible for the behavior and production of a group of employees. A diving mode in which the diver in the water is supplied from the dive location with compressed air for breathing. The limit below which the effects of airborne substances cease to be perceptible and dangerous to employees who may be repeatedly exposed, day after day. Of, pertaining to, or caused by poison; poisonous; harmful. Any physical state that is not acceptable or that presents risks to personal safety, or that has the potential to cause personal injury, illness, and/or damage to property. Also, any physical state that contributes to a reduction in the degree of safety normally present. October 2009 K-9 Reclamation Safety and Health Standards Acronyms ACGIH ACI AGCA ANSI API ASME AWS CFR CO COR DM DOT EMT EPA FAA FHA FOPS FR HEW HHA JHA LPG or LP-gas LPN MSDS American Conference of Governmental Industrial Hygienists American Concrete Institute Associated General Contractors of America American National Standards Institute American Petroleum Institute American Society of Mechanical Engineers American Welding Society Code of Federal Regulations Contracting Officer Contracting Officer's Representative Department Manual Department of Transportation Emergency Medical Technician Environmental Protection Agency Federal Aviation Administration Federal Highway Administration Falling Object Protection Structure Flame Resistant Health, Education, Welfare Health Hazard Analysis Job Hazard Analysis Liquefied Petroleum Gas Licensed Practical Nurse Material Safety Data Sheet K-10 October 2009 Appendix K–Glossary of Terms, MSHA MUTCD NEC NESC NFPA NIOSH NRC NRR OSHA PCSA PEL PFD POL PPE ROPS SAE TLV TWA UL USC USCG Definitions, and Acronyms Mine Safety and Health Administration Manual of Uniform Traffic Control Devices National Electrical Code National Electrical Safety Code National Fire Protection Association National Institute for Occupational Safety and Health Nuclear Regulatory Commission Noise Reduction Rating Occupational Safety and Health Administration Power Crane and Shovel Administration Permissible Exposure Limits Personal Flotation Devices Petroleum, Oils, and Lubricants Personal Protective Equipment Radio Frequency Registered Nurse Rollover Protective Structures Society of Automotive Engineers Threshold Limit Value Time Weight Average Underwriters Laboratories United States Code U.S. Coast Guard October 2009 Appendix L Referenced Material These references apply unless superseded by more current standards. American Concrete Institute, Box 19150, Redford Station, 22400 West Seven Mile Road, Detroit MI 482.19 Publication SP4, “Formwork for Concrete” American Conference of Governmental Industrial Hygienists, Box 1937, Cincinnati OH 45201 “Industrial Ventilation” “Threshold Limit Values for Chemical Substances and Physical Agents in the Work Environment” American Lumbering Standards Committee, PO Box 210, Germantown MD 20874 American Lumbering Standards American Lumbering Standards Institute, 1430 Broadway, New York NY 10018 American National Standards Institute: http://www.ansi.org A10.3, “Safety Requirements for Powder Actuated Fastening System” A10.4, “Safety Requirements for Personnel Hoists and Employee Elevators for Construction and Demolition Operations” A10.5, “Safety Requirements for Material Hoists” A10.6, “Safety Requirements for Demolition” A10.7, “Safety Requirements for Transportation, Storage, Handling, and Use of Commercial Explosives and Blasting Agents” A10.8, “Safety Requirements for Construction and Demolition Operations—Scaffolding” A10.9, “Construction and Demolition Operations—Concrete and Masonry WOrk” A10.13, “Safety Requirements for Steel Erection” A10.14, “Requirements for Safety Belts, Harnesses, Lanyards, and Lifelines for Construction and Demolition Use” A10.15, “Safety Requirements for Dredging” October 2009 L-1 Reclamation Safety and Health Standards A10.22, “Safety Requirements for Rope Guide Non-Guided Worker’s Hoists” A13.1, “Scheme for the Identification of Piping Systems” A14.1, “Safety Requirements for Portable Wood Ladders” A14.2, “Safety Requirements for Portable Metal Ladders” A14.3, “Safety Requirements for Fixed Ladders” A14.4, “Safety Requirements for Job-Made Wooden Ladders” A17.1, “Elevators and Escalators” A17.2, “Inspector’s Manual for Elevators and Escalators” A90.1, “Safety Standards for Manlifts” A92.2, “Vehicle Mounted Elevating and Rotating Aerial Devices” A120.1, “Safety Code for Powered Platforms for Exterior Building Maintenance” B7.1, “Safety Code for the Use, Care, and Protection of Abrasive Wheels” B1.1.1, “Safety Requirements for Construction, Care, and Use for Machine Tools–Mechanical Power Presses” B15.1, “Safety Standard for Mechanical Power Transmission Apparatus” B20.1, “Safety Standard for Conveyors and Related Equipment” B30.2, “Overhead and Gantry Cranes” B30.3, “Hammerhead Tower Cranes” B30.4, “Safety Standard for Portal, Tower, and Pillar Cranes” B30.5, “Mobile and Locomotive Truck Cranes” B30.6, “Derricks” B30.7, “Base Mounted Drum Hoists” B30.8, “Floating Cranes and Floating Derricks” B30.9, “Slings” B30.10, “Hooks” B30.11, “Monorails and Underhung Cranes” B30.12, “Handling Loads Suspended from Rotor Craft” L-2 October 2009 Appendix L–Referenced Materials B30.14, “Side Boom Tractors” B30.16, “Overhead Hoists (Underhung)” B30.17, “Overhead and Gantry Cranes (Top Running Bridge, Single Girder, Underhung Hoist)” B30.19, “Cableways” B30.22, “Articulating Boom Cranes” B31.1, “Power Piping” B56.1, “Low Lift and High Lift Trucks” C2, “National Electrical Safety Code.” C95.2, “Radio Frequency Radiation Hazard Warning Symbol” D6.1, “Manual on Uniform Traffic Control Devices for Streets and Highways” HST-6M, “Performance Standards for Air Wire Rope Hoists” N2.1, “Warning Symbols—Radiation Symbol” RP7, “Practice for Industrial Lighting” S1.4, “Specification for Sound Level Meters” S1.25, “Personnel Noise Specification for Dosimeters” S3.19, (Formerly 224.22) “Method for the Measurement of Real-Ear Protection of Hearing Protectors and Physical Attenuation of Earmuffs.” S12.6, “Method for the Measurement of the Real-Ear Attenuation of Hearing Protectors” Z41, “Personal Protection—Protective Footwear” Z49.1, “Safety in Welding, Cutting, and Allied Processes” Z87.1, “Practice for Occupational and Educational Eye and Face Protection” Z88.2, “Practices for Respiratory Protection” Z89.1, “Protective Headwear for Industrial Workers” Z136.1, “Safe Use of Lasers” Z308.1, “Minimum Requirements for Industrial Unit-Type First Aid Kits” Z535.1, “Safety Color Code” October 2009 L-3 Reclamation Safety and Health Standards Z535.2, “Environmental and Facility Safety Signs” Z535.3, “Criteria for Safety Symbols” Z535.4, “Product Safety Signs and Symbols” Z535.5, “Accident Prevention Tags” American Petroleum Institute, 2101 L. Street, Washington DC 20037 American Petroleum Institute Standards American Plywood Association, PO Box 11700, Tacoma WA 984.11 Group BB, Group 1, Exterior (Plywood Products Standard PSI-74) American Society of Mechanical Engineers, 345 East 47" Street, New York NY 10017 ASME Boiler and Pressure Code ASME Boiler and Pressure Code, Sec. VIII, “Unfired Pressure Vessels” ASME 13.1, “Scheme for the Identification of Piping Systems” American Welding Society F4.1, “Recommended Safe Practices for the Preparation of Welding and Cutting of Containers and Piping” Compressed Gas Association, 1725 Jefferson Davis Highway, Suite 1004, Arlington VA 2.2202-4102 G-7.1, “Commodity Specification for Air” Construction Safety Association of Ontario, 21 Voyager Court South Etobicoke, Ontario, Canada M9N 5M7 “Crane Handbook” “Mobile Crane Handbook” “Rigging Manual" – Designated as "Reclamation Rigging Manual” E. I. du Pont DeNemours & Company (Inc.), Technical Service Section, Explosives Products Division, Wilmington DE 19898 “Blasters' Handbook” (16" edition or later) L-4 October 2009 Appendix L–Referenced Materials Factory Mutual Engineering, 1000 Fourth Street, Suite 700, San Rafael CA 94901 Factory Mutual Standards Factory Mutual Laboratories Factory Mutual Engineering Federal Specifications QQ-P-416, “Plating, Cadmium (Electrodeposited)” RR-S-001302, “Safety Equipment, Climbing” Institute of Makers of Explosives (IME), 420 Lexington Avenue, New York NY 10017 National Electric Manufacturers' Association EW 1, "Electric Arc Welding Power Sources" National Fire Protection Association, 470 Atlantic Avenue, Boston MA 02210 NFPA No. 10, “Portable Fire Extinguishers” NFPA No. 13, “Installation of Sprinkler Systems” NFPA No. 30, “Flammable and Combustible Liquids Code.” NFPA No. 31, “Oil Burning Equipment” NFPA No. 33, “Spray Application Using Flammable and Combustible Materials” NFPA No. 51B, “Fire Prevention During Welding, Cutting, and Other Hot WOrk” NFPA No. 58, “Storage and Handling Liquefied Petroleum Gases” NFPA No. 70, “National Electrical Code” (NEC) NFPA No. 70E, “Standard for Electrical Safety Requirements for Employee Workplaces” NFPA No. 101, “Life Safety Code.” NFPA No. 251, “Methods of Fire Tests of Building Construction and Materials” NFPA No. 385, “Flammable and Combustible Liquid Tank Vehicles” October 2009 L-5 Reclamation Safety and Health Standards National Forest Products Association “National Design Specifications for Wood Construction” Reclamation, Bureau of FIST Volume 1–1, “Hazardous Energy Control Program” FIST Volume 3–6, “Storage Battery Principles and Maintenance” FIST Volume 3–29, “Energized Facility Maintenance” FIST Volume 4–1, “Maintenance Schedules and Records” FIST Volume 5-1, “Personal Protective Grounding” “Record of Inspection and Test – Cranes and Hoisting Equipment” “Contractor’s Report of Recordable Injury/Illness” “Brake Performance Test Record – Truck Cranes and Self-Propelled Cranes Mounted on Rubber-Tired Chassis or Frames” “Brake Performance Test Record – Off-Highway Type Trucks 10,000 Pounds GVW and Over, Truck-Tractor/Trailer Combinations, Transmix Trucks, Dump Trucks, Excavators, and Similar Type Equipment” “Brake Performance Test Record – Off-Highway Wheel-Type Construction Machines” “Contractor Monthly Summary of Occupational Injuries/Illnesses Experience” “General Design Standards, Design Standard No. 1, Chapter 3, "Safety Design Standards” Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale PA 15096 J101, “Hydraulic Wheel Cylinders for Automotive Drum Brakes” J115, “Safety Signs” J167, “Overhead Protection for Agricultural Tractors - Test Procedures and Performance Requirements” J185, “Access Systems for Off-Road Machines” J220, “Crane Boomstop” J321B, “Tire Guards for Protection of Operators of Earthmoving Haulage Machines” J386, “Operator Restraint System for Off-Road Work Machines” L-6 October 2009 Appendix L–Referenced Materials J682, “Fenders and Mudflaps” J1029, “Lighting and Markings of Construction, Earthmoving Machinery” J1040, “Performance Criteria for Rollover Protective Structures (ROPS) for Construction, Earthmoving, Forestry, and Mining Machines” J1042, “Operator Protection for General Purpose Industrial Equipment” J1084, “Operator Protective Structure Performance Criteria for Certain Forestry Equipment” J1116, “Categories of Off-Road Self Propelled Work Machines” J1194, “Rollover Protective Structures (ROPS) for Wheeled Agricultural Tractors” J/ISO 3449, “Earthmoving Machines, Falling-Object Protective Structures - Laboratory Test and Performance Requirement” J/ISO 3450, “Earthmoving Machinery - Braking Systems, Rubber-Tired Machines - Systems and Performance Requirements and Test Procedures” Underwriters Laboratories, Inc., 207 East Ohio Street, Chicago IL 60611 U.S. Department of Labor Mine Safety and Health Administration Information Circular 8183, “Mobile Diesel-Powered Equipment for Non-Coal Mines Approved by the Bureau of Mines, 1951-62” Report of Investigations 5616, “Safety With Mobile Diesel- Powered Equipment Underground” 30 CFR Part 32, “Diesel Engines Certification and Diesel Equipment for Use in Non-Gassy Coal Mines” 30 CFR Part 36, “Mobile Diesel-Powered Transportation Equipment for Gassy Non-Coal Mines and Tunnels” Occupational Safety and Health Administration 29 CFR 1910, Subpart T. “Commercial Diving Operations” 29 CFR Part 1910, Subpart Z, “Toxic and Hazardous Substances” 29 CFR 1926, “Safety and Health Regulations for Construction” 29 CFR 1926.104, “Safety Belts, Lifelines, Lanyards” 29 CFR 126.153, “Liquefied Petroleum Gas (LP-Gas)” October 2009 L-7 Reclamation Safety and Health Standards 29 CFR 1926.200, “Accident Prevention Signs and Tags” 29 CFR 1926,251, “Rigging Equipment for Material Handling” 29 CFR 1926.803, “Compressed Air” 29 CFR 1926, Subpart U, “Blasting and the Use of Explosives” 29 CFR 1926.959, “Lineman’s Body Belts, Safety Straps, and Lanyards” U.S. Department of Transportation Coast Guard 46 CFR Parts 146-149, “Dangerous Cargoes” Federal Aviation Administration Federal Highway Administration 49 CFR Parts 390-399, “Federal Motor Carrier Safety Regulations” 49 CFR Parts 171-179, “Hazardous Materials Regulations” 49 CFR Part 195, “Transportation of Hazardous Liquids by Pipelines” National Highway Traffic Safety Administration 49 CFR 571, “Federal Motor Vehicle Safety Standards” Manual on Uniform Traffic Control Devices (MUTCD) U.S. Department of the Treasury Bureau of Alcohol, Tobacco, and Firearms 27 CFR 55, “Commerce in Explosives” U.S. Navy U.S. Navy Diving Manual, Volumes I through V U.S. Navy Standard Decompression Tables U.S. Nuclear Regulatory Commission Title 10, Chapter 1, CFR Part 20, “Standards for Protection Against Radiation” L-8 October 2009 Index A abrasive blasting, 7-43, 25-11 abrasive wheels, 17–3, 17-4 accident prevention tags, 9–1, 9–4, 9-5 accident reporting, 3-4, 29-1, 29-7 acids, 8-7, 12–15, 18–5, 24-5 aerial lifts, 13–15, 20–1, 20–14, 20–15 A-frame trucks, 19–23, 20-14 air, 2-3, 7–2, 7–3, 7–6 through 7-17, 7–28, 7–29, 7–30, 7–33, 7–34, 7–37 through 7–39, 7-40, 10–8, 10–9, 11–8, 11–11, 12-14, 14-4 through 14–6, 14-9, 15-3, 17-1, 17-2, 17–10, 17–11, 17-13, 17-15, 17-16, 19-17, 19-30, 19–32, 19-40, 20-7, 21-5, 21-7, 21-10, 22-5, 23–2 through 23–7, 23–9, 23-18, 24–3, 24-4, 24-13, 25-9, 25-11, 25-17, 27-4, 27–6, 28–1, 29-1 29-2, 29–4, 29-6 through 29-11 - aircraft, 5-2, 18-3, 19-25 through 19-27 ambulance service, 4-3, 5–3, 14–6, 29-9 animals, 27-5 arc welding and cutting, 17-1 asbestos, 7–39 through 7-42, 20-7 asphalt, 1-1, 11–9, 11-10 B backup alarms, 27-3 barricades, 9–1, 9–4, 11–13, 13–1, 20–3, 20-18, 22-1, 22–3, 22-4, 24–9, 25-11, 27-1, 27-6 battery charging, 12-1, 12-14, 12-15, 20-13 belts, 8–11, 13–6, 13–11, 16–2, 16–4, 19-30, 20–16, 25–2, 27–3 biological monitoring, 7-43, 7-45 blasting agents, 24–1, 24–2, 24-4, 24-6, 24–7, 24-10 blasting mats, 24–3, 24-10 blasting operations, 24–1, 24–2, 24–4, 24–10, 24-14 blasting signals, 24-12 bloodborne pathogens, 7-25, 7-27 boatswain’s chairs, 19–7 boilers, 7-41, 17-1, 17–10, 19–24 Index-1 brakes, 13–16, 17-6, 19–16, 19–17, 19–22, 19–38, 19-41 through 19-43, 20-2, 20-3, 20-6, 23–14, 23–16, 24–5, 27–3 burning areas, 10-7 C cableways, 19–5, 19–21, 19–22, 25-2 capacitors, 15-10 caustics, 8-7 cement, 11-1, 11–3, 11-13 - certification, 3–1, 4–2, 7-10, 12–1, 15–7, 16-5, 16–7, 16-8, 17-10, 19–5, 20–2, 20-9, 20-11, 20-13 through 20–15, 20–17, 21-3, 25-1, 28-1, 29-4 chain saws, 8-7, 17–2 chains, 8–10, 12–10, 15-6, 17-12, 17-13, 17–18, 18–1 through 18-3, 19-30, 20-14, 20-16, 23–14, 23-16 chemicals, 6–1, 7–4, 7–23, 7–24, 7-25, 8–7, 8–11, 8-13, 15-6 clearance procedures, 12-17, 15-1, 29-8 clothing, 6–6, 7–25, 7-26, 7–28, 7–29, 7-30, 7-34, 7-44, 8–6 through 8-10, 11-9, 12–2, 12–4, 12–17, 17-15, 17–18, 19–26, 21-7, 21-8, 27-5 codes, 2–1, 4–1, 4–2, 7–21, 7–23, 10–2, 12–1, 12–16, 17-10 cofferdams, 22–8, 23–14, 27-5 cold stress, 7–29 combustible liquids, 10-1, 11-1, 11-4 through 11-9, 11-12, 17-15, 23-10 combustible materials, 10–2, 10–3, 11–1, 12-15, 17-14, 24-7 compactors, 20-10, 20-11 - compressed air, 7-40, 15-10, 17-2, 17-10, 17-13, 20-7, 20-10, 23-1, 23-14, 23-18, 27–5, 29–4, 29-10 compressed gas cylinders, 17-1, 17-12, 17-13, 29–2, 29-10 concrete conveyance systems, 25-1, 25-2 concrete forms, 17-3 confined spaces, 10-4, 11–2, 14-1 through 14–7, 16-9, 17-12, 17-16, 17-18 conveyors, 19-1, 19–20, 19–21, 20-1, 20–2, 20–14, 20–17, 22-7, 23-10, 23-15, 23–16, 23-18 cranes, 12-5, 12-6, 13-11, 13-16 through 13-20, 17-18, 19-1 through 19–7, 19-10 through 19-14, 19–29, 19–30, 19–32, 19-38 through 19–42, 20-7, 20-8, 20-10, 22-7, 23-15, 25–2 - cutting, 7-43, 8–2 through 8-4, 10-1, 13-11, 15-6, 17-1, 17-3, 17-5, 17-13 through 17–17, 19–25, 23-10, 25-11, 26–4, 27–7, 29–4, 29-5 cutting and welding, 8–2, 17-13 Index-2 cylinders, 7–10, 7-12, 7–15, 10-5, 10-8, 11–11, 13–17, 17-1, 17-12, 17-13, 17-16, 17-17, 20-6, 23-3, 25-5, 29–2, 29-9 through 29-11 D definitions, 14-1, 14–2, 15-2 demolition, 7-43, 12–10, 12–13, 13–23, 25–1, 25-11, 29-5 detonating cord, 24-13, 24-14 diving operation, 29-1 through 29–5, 29–7, 29–8, 29-11, 29-12 drilling operation, 24–9, 27-1, 27–3, 27-4, 27-6 drinking water, 7–21 dump trucks, 20-7 dust control, 20-18, 23-8, 25-1 E earthmoving equipment, 20-2, 20-3 eating facilities, 7–20 education, 17–10, 23–7, 7–30 electric lines, 22-1 electrical wiring, 11–9, 12–13, 24–5, 27-1 electromagnetic radiation, 24–1, 24-4 elevators, 6–1, 19-17 emergency equipment, 6–1, 6–2, 6–4, 11-1, 20–5 emergency plans, 6-1 enclosed spaces, 17-15 energized equipment, 8-9, 8-10 excavation, 19–25, 22-1 through 22-7, 23-5, 23–7, 23-8, 23-11, 23-12, 23-15, 23–18, 24–9, 24–10, 27-1 excavation operations, 22-1, 23-7, 23-8, 23-11 explosives, 20-5, 23-1, 24-1 through 24–9, 24–13, 24–14 exposure monitoring, 7–2, 7–3, 7-4, 7–7, 7–18, 7–39, 7-43, 7–45 21–2, 21-5 explosive magazines, 23-10 extension cords, 12–11 eye and face protection, 8–2, 8–5, 17–15, 25-11 eyewash facilities, 25-2 Index-3 F fenders, 19–32, 20–4, 23-17 fire extinguishers, 10-6, 10-7, 11–2, 11–9, 17-14, 20-5, 23-10, 24–5, 26-4, 27-3, 28–1 fire prevention, 6–7, 10-1, 11-2 fire protection, 7–23, 9–3, 10-6 through 10-10, 11-1, 17–14, 17-15, 23-10, 26-4 firearms, 2–2, 24–3, 24–5, 24-6 first aid and medical facilities, 8–11 first aid kits, 5-1, 5-2 fixed ladders, 13-1 through 13–3, 19-11, 19–25 flammable gases, 10–2, 17-18, 23-6, 23-7 flammable liquids, 10-4, 10-6, 10-7, 11-4, 11-6, 11–8, 27–2, 27-7 floating cranes, 19–2, 19-13, 19-14, 19–29, 19-41 foot protection, 8-7, 23-2 footings, 22-1, 22–3, 22-7, 25-10, 25-13, 25-14, 25-16 foremen, 3-4 form scaffolds, 13-14 forms, 17–3, 25–1, 25-12, 25–15, 24-15 fueling, 10–2, 10-4, 24-6 G garbage, 7–23 gas welding and cutting, 17-1, 17-18 gates, 12–2, 13–3, 13–22, 15-2, 15-10, 19-15, 19–18, 25–2, 27–6, 29–8, 9-4 gears, 13–17, 19–30, 20–2, 20–3, 20-16, 23-15, 23–16, 27–3, 27-4 glasses, 7–21, 8–2, 8-8, 8-10, 16-9, 22-2, 25-2 gloves, 5–2, 7-25, 7–26, 7–34, 8–6 through 8-9, 12–2 through 12-4, 12–7, 12-10, 12–15, 16-9, 17-13, 19–26, 25–2, 27-5 grounding, 10–3, 11–8, 11-12, 12-1, 12–2, 12–7, 12-10 through 12-14, 17-1, 17-18, 19–26, 23–2 - groundwater, 21–9, 22-4 guarding, 13–23, 17-1, 17–3, 17-4, 17–7, 20-16, 23-12, 23-15 guardrails, 11–8, 11–9, 12–2, 13-1, 13-4 through 13-6, 13–9, 13-10, 13-14, 13–21 through 13–24, 16–1, 19–11, 19–22, 20–10, 20-16, 22-4, 22–8, 23-11, 25–1, 25-6, 25-12, 27–3, 28–4 Index-4 H hand signals, 19–7, 19–16, 19–27 hardhats, 23–2, 27-6 haul roads, 20–17, 20–18 hazardous locations, 9–5, 11-10, 12-1, 12–13, 13–23, 19–21, 20–13 hazardous materials, 6-4 through 6–6, 7–1, 7–2, 7-4, 9–4, 11-1, 13–23, 20-5 hearing protectors, 7-19, 7–20, 8-6 heat stress, 7–1, 7-28 heating devices, 10-2 through 10-4, 10-6, 11-10 helicopters, 19–27 high-voltage lines, 12-5, 12-6, 19–7, 20-15, 24-10 hoisting equipment, 12-7, 13-7, 13-17, 19-1 through 19-10, 19–24, 19-29, 20-1, 20–2, 20–14, 22–5, 22-7, 23-15 through 23-18, 27-6 hooks, 8–11, 13-18, 16-1, 17-8, 18-1 through 18–3, 18–8, 18–9, 19–7, 19–26, 19–29, 19–31, 19–33, 20–14, 23-14, 25-11 horns, 10–7, 24-5 housekeeping, 2-3, 7-43, 10-1, 11-1, 11-10 through 11-13, 12-15, 25-12 hydraulic fluids, 23-10 illumination, 7-1, 7-46, 12–11, 22–2, 22-4, 23-1, 27–1, 27-6 impact wrenches, 26-3 industrial trucks, 20-1, 20-4, 20-12, 20-13 inspection, 3–1, 3–2, 5–2, 7–10, 8–7, 8–12, 10-6, 12–13, 13–7, 13-8, 15–7, 15-9, 16–2, 16-5, 16–6, 16–7, 17-8, 17–10, 18–2, 19-3, 19-4, 19–5, 19–7, 19–11, 19–15, 19-18, 19–20, 19-22, 20–5 through 20-12, 21–2, 21-12, 22–2, 23-13, 24–5, 24-10, 24-12, 25–8, 25-13, 25–14, 27–2, 29-6, 29–8, 29-9., ionizing radiation, 7-30, 7–31, 7-32, 7-35, 7-36, 9-5 JHA, 4–1, 4-2, , 7–5, 7–6, 7–7, 7–11, 7–16, 7–17, 8–1, 9–5, 11–3, 11–9, 12–1, 12–2, 12–10, 12–16, 12–18, 13–15, 16-9, 19–12, 19–23, 20–2, 20–17, 22-1 job hazard analysis, 3-1,4-1, 5–1, 7–5, 7–6, 7-17, 7-42, 11–3, 12-1, 12–16, 16-7, 16-9, 17-16, 19–12, 20–2, 20–13, 22-1, 22-7, 24–2 Index-5 L ladders, 7-46, 11-10, 13-1 through 13-5, 13-11, 13-15, 14-5, 17–18, 19-11, 19–20, 19–25, 19–32, 20–10, 20–14, 20-15, 22–2, 22-7, 23-18, 27–1, 27–6, 28–4 lasers, 7-36, 7–37, 8–6, 9–5 lifelines, 8–11, 13–6, 13–11, 13–15, 16–1, 16–2, 16–4, 16-5 lift trucks, 2-4, 20–12, 20–15 lighting, 7-46, 8-13, 10–3, 11-8, 12–11, 12-13, 12-14, 14-5, 19–21, 19–27, 20-5, 22–1, 22–2, 23–1, 23–3, 23-4, 23–10, 24–13, 27–1, 27–3, 27-6 lime, 11-1, 11–3, 11-13 linemen’s belts, 16-4 liquefied petroleum gas, 23-10 load test, 19-4, 19-6, 19–42, 20–15, 23–17, 25–7, 25-8 loaders, 19–5, 19–24, 20-7, 20–9 through 20–11, 24-10 loads, 13–7, 13–14, 13–22, 17–9, 18–1, 18–5, 18-6, 18–8, 18–9, 19–2, 19-4, 19-6 through 19–9, 19–17, 19–24, 19–26, 19–29, 19–36, 19-41, 20–2, 20-10, 20–13, 22-5, 25-11 through 25–13, 25-15, 25-16, 26–3, 27-4 lockout/tagout, 12-17, 15-1, 15-5, 19–21, 20-16, 25–2, 28-3, 29–7, 29-8 lumber storage, 11-3 M machinery, 3-2, 12-5, 13-6, 17–2, 17-4, 17-16, 20-4, 20-5, 23-10, 23-12, 23-17, 28–3 material hoists, 13–7, 19–1, 19–14, 19–16, 23-17 material safety data sheets, 6-4 mechanized equipment, 19–23, 20-1, 20-16, 23-14, 25-5 medical facilities, 5-1, 8–11 mobile equipment, 12-7, 16–2, 20-1, 20–3, 20-5, 20-17, 22-4, 23-15, 25-2 N nailers, 17-3 nets, 8-11 through 8-13, 11-1, 11-6, 13-6, 13–23, 13–24, 16-1, 17-13, 26-2 noise, 7–2, 7–3, 7–4, 7-17 through 7–20, 8–6, 12-10, 16-8, 19-11, 21–9, 21-11, 23-4, 23–10 noise exposure, 7-1, 7-18, 7-19 Index-6 O oil, 7–12, 10–3, 15-10, 17-10, 17–13, 19–29, 23-10, 24–5, 29–2, 29-11 overcurrent protection, 12-1, 12–11, 12-12 overhead lines, 12-1, 12-3, 12–4, 12-6, 27-1 overhead protection, 8–11, 13-5, 13-6, 13-10, 13-18, 13–24, 19–15, 19-18, 19–21, 19–25, 20-5, 22–5, 23-18 oxygen, 7-11, 7-12, 8–4, 10–2, 14–4, 14-5, 17-12, 17-13, 17-16, 17-17, 22-5, 23-3, 23–6, 23–7, 23–10, 29–1, 29–4, 29-9 P paint, 7-43, 10–9, 11-11. 11-12, 17-3, 19-15 personal protective equipment, 6-4 through 6–6, 7–2, 7-4, 7-8, 7–16, 7–18, 7-24, 7–26, 7–27, 8–1, 8-8, 8–9, 11–3, 11–9, 11–12, 12–2, 12–3, 12–16, 12–17, 13–16, 14-4, 14-5, 16-9, 17–2, 17–3, 17-13, 17–15, 19–14, 19–26, 21–2, 21-6, 21-8, 22–2, 23-2 personnel hoists, 13–15, 19-1, 19-18 through 19–20, 19–23, 20-17, 22-2 physical qualifications, 4–2, 16–7, 19–5 piledrivers, 19-1, 19–24, 19–25, 20-1, 20–2, 20–14, 22-7, 23-15, 23-16, 23-18 piling, 11–2, 19–24, 19–25, 22-3, 22-6 pipe, 9–4, 10–8, 11-1, 11–3, 11-4, 11–9, 13–21, 13–24, 17–9, 17-11, 23–2, 23-10, 23-11, 23-18, 25-3 through 25–5, 25-15, 27-5, 28–3, 28–4 plants, 13–1, 19-30, 25-1, 29-8 platforms, 7-46, 8-11, 13-1, 13-4 through 13-11, 13-15 through 13–24, 19–7, 19-11, 19-18, 19-20 through 19–23, 20-10, 20-15, 20-16, 23–14, 23-18, 25-5, 25–6, 25–8, 25–15, 27–1, 27-3 pneumatic tools, 17-1, 17-2 poles, 11-4, 13-6, 16–4, 24-9 powder-actuated tools, 17-1, 17-6, 17-7 power saws, 17-1, 17-6 power tools, 8-7, 12–7, 17-1, 17–2, 23-10, 26–4, 29-5 pressure vessels, 17-1, 17-10, 19–24, 23-10, 26-4 Q qualifications, 2–2, 4–2, 7–7, 7–27, 12-17, 14–7, 16–7, 17–10, 19-1, 19–5, 20-12. 21–3, 21-4, 24–1, 29–1, 29–4 Index-7 R radiation, 7–1, 7–2, 7–30 through 7-38, 17-18, 8–2, 9–1, 9-5, 17-18, 24-1, 24-4 ramps, 13-1, 13-4, 13-5, 13-8, 20-12, 20-17, 22-2, 24-8 records, 3–2, 3–4, 7–3, 7–6, 7–7, 7–15, 7–17, 7–20, 7–25, 7–27, 7–32, 7–34, 7–35, 7–39, 7-40, 7-45, 8–12, 12–17, 18–4, 19–5, 23–9, 23–13, 24–1, 24–2, 27–2, 29-5 through 29–7 reference material, 7-24 reinforcing steel, 13-10, 13–23, 25-1, 25-10, 25-11 reports, 7-9, 7-25, 7-35, 17-10 respiratory protection, 6–4, 7-1, 7–2, 7–6, 7–7, 7–10, 7-33, 7–39, 7-44, 7-45, 11-9, 17-15, 17–16, 21–3 through 21-5 . rigging, 11–3, 13-11, 13–16, 13-19, 16–2, 18-1, 18–2, 18–5, 19–8, 19–26, 19–27, 19-36, 25-10 ring buoys, 8-10 riveting, 13–7, 26-1, 26-4 roads, 9–4, 11–13, 20–5, 20–17, 20–18, 24–2, 24–4, 24–5, 27-3 rock bolting, 16-5, 22-3, 23–13 rollover protection, 20-4 roof openings, 13–21, 13-22 ropes, 8–11, 8–12, 13–9, 13–10, 13–21, 16–6, 16-8, 18-1, 18-4, 18–5, 19-3, 19-16, 19-19, 19-30 through 19–33, 20-6, 22-7, 23-17 S safety, 1-1, 2–1, 2–2, 3–1, 3–2, 3-4, 4–1, 4–3, 6–1 through 6–3, 7–25, 7–30, 7–31, 7–36, 7-42, 8–2, 8–6, 8-8, 8–11, 9–1 through 9–3, 10–3, 11-1, 11–5, 11–8, 11-10, 11-11, 12-1, 12–2, 12-6, 12–11, 12–14, 12-16, 12-17, 13-1 through 13–3, 13-5, 13-6, 13-9 through 13-11, 13-14 through 13–25, 14-1, 14-2, 14-6, 15-5, 15-6, 16-1 through 16-9, 17-2 through 17-4, 17-7, 17-8, 17-11, 17-13, 18-1 through 18-3, 18-6 through 18–8, 19-6, 19–8, 19-11, 19-15, 19-19, 19-22, 19–25 through 19-33, 20-1, 20–6, 20–7, 20-14 through 20-16, 21-1, 21-3, 21-6, 21-8, 21-9, 21-11, 22-1, 22–2, 22-3, 23–1, 23-11, 23-12, 23-14, 23-17, 24-1 through 24–3, 24–13, 25-1 through 25–3, 25-11 through 25–16, 26–2, 26–4, 27-1, 27-2, 27-4, 27-6, 28-2 through 28–4, 29–1, 29–4, 29–5, 29–7, 29–8, 29-10, 29-11 safety belts, 8–11, 13-11 Safety equipment, 4–2, 28-2 safety factor, 8–11, 13-3, 13-5, 13-6, 13–9, 13-14, 13-17 through 13–21, 16-2, 18-1 through 18-3, 18-6 through 18–8, 19-19, 20-14, 25-1, 25-3, 25-11 through 25-16, 27–6, 28–4 Index-8 safety fuse, 24-1, 24-13 safety glasses, 8–2, 8-8, 16-9, 22-2 safety inspection, 3-2 safety line, 16-5, 19-11, 26–2, 27–2, 29-11 safety meeting, 3–2, 4-1 safety nets, 8–11, 13–23, 16–1, 26-2 safety program, 3-1, 3–2, 3-4, 7–31, 7-34, 20-1, 23-1 safety shoes, 13-2, 22-2 sand and gravel, 19–21 sanitation, 7–1, 7–20, 7–22, 7–23 scaffolding, 13-5 through 13-7, 13-15, 13-20, 16–1, 19–7, 25-11, 25-12, 25-14, 25–15, 25–17, 8–11 scaling, 7-46, 8–2, 16–1, 16-5, 22-3, 23-11, 23-13, 27-6 scuba diving, 29–1, 29–3, 29–4, 29-10 shafts, 8-2, 12-11, 17-15, 17-18, 19-21, 19–24, 19-30, 20-16, 22-1, 22-4, 23-1, 23-3, 23-4, 23-13 through 23–18, 24–9, 24–10, 25–1, 27–3, 27-5, 27-6 signalperson, 19–22 signals, 9–1, 9-5, 19–7, 19-15, 19–16, 19–20, 19–27, 20–18, 22–8, 24-12 signs, 5–1, 7–2, 7-9, 7-24, 7–33, 7-36, 7-40, 7-41, 8–1, 9–1 through 9-5, 10-8, 11–8, 11-13, 12-1 through 12–3, 12-5, 12-14, 17-12, 19-21, 19–29, 19-30, 19–32, 20-18, 21-5, 22-2, 24-4 through 24-6, 24–8, 24–9, 25-11, 28–3, 28–4, 29-9 sleeping facilities, 7–23 slings, 11-1, 13-11, 17-13, 18–1 through 18-9, 19–26, 20–6, 23-16, 25–8 through 25-10, 25-15 slip-forms, 25-14, 25-15 sound levels, 7-18 special work permits, 12-10 spray painting, 7-43, 11-12 stairways, 11-12, 13-1, 13–3 through 13-5, 13-11, 13–15, 13–22, 19–11, 19–20, 19–25, 20-10 stationary mechanized equipment, 19-23, 20-1, 20-16, 23-14, 25-5 Statutes, 2-1 steel erection, 26-1, 26-2 storage, 7-4, 7–10, 7–15, 7–24, 7–30, 7-32, 7–33, 7–44, 7-47, 8–1, 8–11, 10–1, 10–2, 10-5, 10-9, 11-1 through 11–7, 11-11, 11-12, 12–15, 13–24, 15-10, 16–2, 17-1, 17–3, 17–12, 17–13, 18-6, 19–29, 19–32, 19–33, 20–6, 20–14, 21-6, 21–9, 21–10, 23-1, 23-10, 23-17, 24–1 through 24-5, 24–7, 24–8, 25-1, 26-1, 27-2 Subcontracts, 3-1 substations, 13-1 surface preparation, 25-1, 25-11 Index-9 T taglines, 11-4, 13-10, 19–7, 19–25, 25-15, 26-3 tar, 11–1, 11–9, 11-10 temporary wiring, 12-1, 12-10 through 12-12 testing, 7–6, 7–7, 7-9, 7-15, 7–17, 7–20, 8–7, 8–11, 10-4, 10–9, 11–8, 12–3, 12–7, 12-9, 12-10, 12-13, 12–16, 13-10, 13-11, 13-19, 14-3 through 14–6, 15-4, 15-11, 15-12, 16–2, 16-5, 17-6, 17-8, 17–10, 17-17, 18–8, 19-1, 19-4, 19–5, 19–7, 19-10 through 12, 19–14, 19–21, 19–23, 19-35, 19-36, 19–38, 19-43, 20–2, 20–7, 20–8, 20–11, 20-12 through 20–15, 20–17, 21–7, 23-8, 23-11, 23–13, 25-4, 25–7 thinners, 11–10, 11–11 toilet facilities, 7–21, 7–22 tools, 4–2, 7-37, 8-9, 9-5, 11-13, 12-2 through 12-4, 12-9, 12-14, 12-16, 13-1, 13–3, 13–7, 13–13, 13-18, 15-6, 15-11, 17-1 through 17–9, 20–3, 20-12, 21-11, 23–12, 23–14, 23-18, 24–5, 24–8, 24–9, 25–15, 27–3, 27–4, 29-7 tower cranes, 19–2, 19–13, 19–29 toxic gases, 7-15 toxic materials, 7–45, 8-7, 11–13, 17–16, 22-5 traffic control, 9–1, 9–4, 9–5, 20–18 training, 2-2, 2–3, 3–1, 3-4, 5–1, 6–1 through 6–6, 7-2 through 7–7, 7-9, 7-16, 7-17, 7-20, 7-24, 7-27 through 7-31, 7-41 through 7-45, 8-1, 8-12, 10-1, 11-12, 12-1, 12–4, 12–16, 12–17, 13–25, 14-1, 14–3, 14–6, 14–7, 15–1, 15–4, 15-8, 15-9, 15-11, 16-6 through 16-9, 18-1, 19-4, 19–5, 20-1, 20–13, 21-2 through 21-4, 21-6, 21-9, 23-3, 23–7, 23-11, 24–2, 26-1, 28–1, 28–2, 29–1, 29–4 through 29-6, 29-10, 29-11 transformers, 8-9, 11-12, 12–10, 12–14, 23–2, 24-8 tunnels, 7-46, 8–2, 12–11, 14–1, 17–18, 19–21, 22–1, 23-1, 23–4, 23–13, 23–14, 23–18, 24–9, 24–10, 25–1, 27–5 tunnels and shafts, 22–1, 23–1, 23–13, 23–14, 24–9, 24–10, 27-5 U unfired pressure vessels, 17-1, 17-10 V Variances, 2-1 vehicles, 5-2, 11-8, 11–9, 11-11, 12-5, 20-5, 20-8, 20-10 through 10-12, 20-18, 24-5, 24-6 Index–10 ventilation, 7–2, 7–21, 7–26, 7–39, 7-40, 10–3, 11–7, 11-11, 11-12, 12–14, 14-5, 14-6, 17-15, 17-16, 20–13, 22-5, 23-4 through 23–7, 23–9, 23-14, 24-12, 27–6, 28-1, 29-11 ventilation requirements, 10–3, 23-9 W walkways, 7-46, 11-13, 12–11, 17-18, 19–11, 20–10, 22-1, 22–2, 22-4, 22–8, 24–8, 25-10 wall openings, 13–22 washing facilities, 7-22, 7-44, 11-3 waste disposal, 7–23, 7–34, 11-12 water, 2-3, 7-17, 7-20 through 7-22, 7-26 through 7-30, 8–10, 8–13, 10-5, 10-7 through 10-10, 12-12, 12–14, 14–2, 15–1, 15-3, 17–10, 19–14, 19–24, 19–41, 20–10, 21-7, 21-8, 22-1, 22-4, 23–2, 23-8, 23-11, 24–2, 24-4, 24–13, 24-14, 25-1, 25-9, 27-1, 27-4, 27–6, 28-1 through 28–4, 29–3, 29–7, 29-12 water hazard, 8-10 welding, 7-15, 7-43, 8–2 through 8-4, 8–6, 8–11, 10–1, 13–7, 13-11, 13-18, 15-3, 17-1, 17-13 through 17-18, 23-10, 24–8, 25-4, 25–17, 26-1, 26-4, 27–7, 29-5 welding and cutting, 8–11, 10-1, 17-1, 17-13, 17-15 through 17-18, 23-10, 27-7 wire rope, 13-10, 13-11, 13-17, 13-18, 13–21, 16–1, 17–18, 18-1 through 18–4, 19-8 through 19–10, 19-18, 19-19, 19–39, 23-12, 23-15, 25-15 wiring, 11–8, 11–9, 12-1, 12–2, 12-10 through 12-14, 23–2, 23-4, 24-1, 24–5, 24-7, 24-10, 24–11, 27–1 woodworking, 17-1, 17–4, 17-5 Index–11 UNIVERSITY OF MICHIGAN