SOLAR HEATING AND COOLING OF RESIDENTIAL BUILDINGS SIZING, INSTALLATION AND OPERATION OF SYSTEMS 1980 EDITION • • • • • - • ••• • • •• 1 * J* • , ♦♦ >••• • •• • • • •• • •• • •• *••••( • • Ji J> • • • • •• • •• •5 :::V« • • • ENERGY iFFICIENOr U.S. DEPARTMENT OF COMMERCE Economic Development Administration W * £**&,$>.■ So y/*./??a t * 4 SOLAR HEATING AND COOLING OF RESIDENTIAL BUILDINGS SIZING, INSTALLATION AND OPERATION OF SYSTEMS 1980 EDITION Prepared by SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY Si S U.S. Department of Commerce Philip M. Klutznick, Secretary Luther H. Hodges, Jr., Deputy Secretary 8 ' Robert T. Hall , Assistant Secretary g, for Economic Development 1 & SEPTEMBER 1980 NOTICE This manual was prepared as an account of work sponsored by an agency of the united states government, neither the united states nor any agency thereof, nor their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for any third party's use or the results of such use of any information, apparatus, product or process disclosed in this manual, or represents that its use by such third party would not infringe privately owned rights. For sale by the Superintendent of Documents, U.S. Government Printing Office Washington, D.C. 20402 FOREWORD "Solar Heating and Cooling of Residential Buildings," a two-volume manual, was developed with technical assistance funding from Economic Development Administration, U.S. Department of Commerce. The Solar Energy Applications Laboratory of Colorado State University prepared the materials. Since its publication in 1977, the first edition has provided practical information for architects, mechanical engineers, contractors and technicians concerned with the steady rise of energy costs. Wide acceptance of the manual marks a contribution by EDA toward nationwide efforts to help conserve America's hard pressed energy resources. The present edition of both volumes--"Design of Systems" and "Sizing, Installation and Operation of Systems" — updates the first edition. New material reflects recent research and practical experience in the fast- growing field of solar energy—a form of energy that can contribute substantially to the reduction of fuel imports, lead to increased production of housing, and create opportunities for expanded employment. (jU* ^ b^JUL. Robert T. Hall Assistant Secretary for Economic Development Digitized by the Internet Archive in 2012 with funding from LYRASIS Members and Sloan Foundation http://www.archive.org/details/solarheatingcoolOOunit PREFACE This manual was prepared for use as a text for a training course on solar heating and cooling of residential buildings. The content level is appropriate for practitioners in the building industry and it is assumed that participants have a basic understanding of conventional heating systems. The course and text are directed toward sizing, installation, operation, and maintenance of solar systems for space heating and hot water supply, and solar cooling is treated only briefly. The present manual is a revision of an earlier edition of the same title, prepared in 1976 and printed by the U.S. Government Printing Office in October 1977. This edition was initially planned only to update the original manual, but as the task progressed, it became evident that reorganization and rewriting were desirable. As a text for training courses, the modular structure of this manual allows flexibility in presentation. Within reasonable limits, the modules may be presented in a different order from that arranged in this text, and some modules may be deleted so that courses can be shortened to fit a limited schedule. The solar systems described in this manual are primarily for residential applications and one- and two-story off ice- type buildings. Although the types of solar systems described are appropriate for various sizes of buildings, the reader should be advised that perform- ance prediction procedures included in this manual may not be applicable to large commercial and multi-story office buildings. The training course curriculum and this manual for Sizing, Installation, and Operation of Systems were developed by the staff of the Solar Energy Applications Laboratory and vocational education specialists at Colorado State University in cooperation with the NAHB Research Foundation. A national advisory committee selected from various sectors of the home-building industry, university sources, private practice, and government, was established to provide advice and general guidance to the CSU project staff. ACKNOWLEDGMENTS The original manual was prepared by the following staff members of the Solar Energy Applications Laboratory at Colorado State University: Dan S. Ward, Susumu Karaki , George 0. G. Ldf, Charles C. Smith, C. Byron Winn, Milton E. Larson and Ivan E. Valentine. Michael Z. Lowenstein, visiting professor from Adams State College, also assisted in preparing the manual, as did Ralph J. Johnson and H. W. Anderson of the NAHB Research Foundation. The present edition was revised and rewritten by Susumu Karaki and George 0. G. Lof. Development of the training course and preparation of the original manual were made possible by a matching grant from the Economic Development Administration, U. S. Department of Commerce, with Colorado State University providing the matching funds. Financial assistance was also received from the U. S. Department of Housing and Urban Development for video-taping lectures during early trial presentations. Financial assistance for preparing this revised manual was received from the Solar Heating and Cooling Research and Development Branch, Office of Conservation and Solar Applications, U. S. Department of Energy. Vincent Rice was the project monitor. Special appreciation is expressed to Diana Rose and Wendy Asa for their diligence and perseverance in typing and preparing the manuscript. Their patience and service are truly appreciated. CONTENTS OF MANUAL MODULE 1 COURSE OUTLINE MODULE 2 ENERGY CONSERVATION IN RESIDENTIAL BUILDINGS MODULE 3 INTRODUCTION TO PASSIVE DESIGNS MODULE 4 INTRODUCTION TO LIQUID SYSTEMS MODULE 5 INTRODUCTION TO AIR SYSTEMS MODULE 6 SOLAR RADIATION MODULE 7 SOLAR COLLECTORS MODULE 8 COMPONENTS OF LIQUID SYSTEMS MODULE 9 COMPONENTS OF AIR SYSTEMS MODULE 10 DOMESTIC HOT WATER SYSTEMS MODULE 11 INSTALLATION AND OPERATION OF LIQUID SOLAR HEATING SYSTEMS MODULE 12 INSTALLATION AND OPERATION OF AIR SOLAR HEATING SYSTEMS MODULE 13 HEATING LOAD CALCULATIONS MODULE 14 SOLAR SYSTEM SIZING MODULE 15 ECONOMIC CONSIDERATIONS MODULE 16 OPERATIONAL CHECK-OUT MODULE 17 INTRODUCTION TO SOLAR COOLING MODULE 18 FUTURE PROSPECTS FOR SOLAR HEATING AND COOLING SYSTEMS TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 1 COURSE OUTLINE SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 1-i TABLE OF CONTENTS OBJECTIVES 1-1 SUGGESTED COURSE SCHEDULE 1-1 COURSE SYLLABUS 1-4 1-1 OBJECTIVES This training course is designed to develop the capability of each trainee to size, install, operate and maintain solar heating and cooling systems for residential and small office-type buildings. Specific objectives of the course are to: 1. Develop fundamental knowledge of different types of solar systems and their components. 2. Differentiate between experimental and proven systems. 3. Size solar systems for heating space and service water. 4. Calculate expected performance from a selected solar heating system. 5. Recognize proper installation procedures. 6. Measure and evaluate system performance. 7. Identify maintenance items for different types of solar systems. SUGGESTED COURSE SCHEDULE The Solar Energy Applications Laboratory at Colorado State University prepared this manual to be used in conjunction with a training course on the practical aspects of solar heating systems for space and service water. In determining curriculum content, a rigorous procedure was followed to develop course standards and needs by practi- tioners in the home-building industry. From established standards and needs, objectives for the course were developed and curricular materials 1-2 were then prepared. Each module in this manual has specific objectives for the trainees, and examinations may be given to determine levels of achievement. So that the order of modules can be rearranged, and so that the material may be conveniently used as a reference manual, there is some repetition and duplication. For example, components of liquid and air systems are covered not only in Modules 8 and 9, but they appear also in the sections on heating systems (Modules 11 and 12). When used as a course textbook, these duplications may be employed as review material or they may be passed over. At Colorado State University the training course is conducted during five consecutive days, but a longer period of time may be utilized if desired. A shorter training period will probably neces- sitate deletion of some modules during the presentation. A course arrangement suitable for a five-day program is shown on the following page. The modules are presented in the order arranged in the manual except that Module 16 is presented before Module 15 so that performance data on actual systems may be obtained while operational checks are being made. 1-3 >- - >=C Q OO cc zd a: h- .—• 3 T3 CO o •i- .*: -i- E o s- (1) QJ «->. or i Q- c IO O 1 -r- ~_ : £> E IO ro 1 O O 1— 1 C 1 +J uo O 1 «H LU -i- i_ — - _l +J O _d ro jo OS. ro O QJ —1 s: o. o c E O ■JD n: o z _J CO C o c +-> o • i- ro ■!- E t- S- QJ QJ *— OX) i a. c IO -r- 1 ■!- v^ lO ICE C 1 o in o i •!- o i— I O 1 +J CO 1 ro r- 1 LU U ■ — _J •!- 3 => E o O O i— O C ro SO o tj LU z _o o ■"3 O i- QJ c c 5 >- < o oo LU z Q UJ 3 S- --^ ro C r— •r- O EOO O 0> W 0> C E ••!- 0) +J +J t-H IO in I-H QJ >> zc oo LU 1 —1 X> ID ■!- Q 3 o o- s: t- _j c E o ro iC IO H ITJ >, QJ oo LU 31 —1 1 ZD S- O ■!- o < c E o IO zc CJ z _J c E T3 IO O ro C CM O O t-H _1 T- HJ CT> ro ro c i— i-l -i- 3 4-> U LU ro i — _1 Qj ro DIU O O c E o CO Cu ro «d- i— l-H T3 3 C O HI rrjr- _1 ro IO OOO o c O -i- s: n OO Z CC o ■"D O =c >- < o OO UJ :_0 1— c w •r- S- E O +J o o en ru r-~ "o <_} LU _] S- Q i— O O Z O0 c E o ro S£ <*- E ■ — O QJ 4-> CO to in +-> >> LU C OO _1 QJ Z3 C o o O Q. s: e o <_) c E o to zc o z ZD _l OO s- cc ••- LU C , i z o c oo i O ro LU O I—" — - — 1 O- I— =3 E oo O O LU O O =3 s: o- c E o CO < LU q; CQ *-+ s_ C QJ 1- +J E ro 3 O to Oi+J E — - O QJ HI +J O to -h U >, •■- OO LU +-> _i to ^ QJ S E O O z CC rD CD »3 o <: >- EC E ro •r- > Or— 1 O S- ro +-> i io 01 3 I in O 1 c r-l 1 CM O QJ 1 o LU in 1 LU —IS- — > >> ZD 3 DUI O O O i. O O O HI s: s c LU c E o ro iC ■=C LU q: CO cow •r- -U C E en C T- O O CO oi •■- qj -^-t-J o o ro 3 QJ -o > UO-r _1 i. to ZD -t-> to O C ro O >-• D. 2 C E CD IO ZC O z ZD _J u •r- O to ■!— E +J E E O 0) +-> CD c +J I O to io O m i to c E r- >, 1 --- O QJ +-> OO 1 •!- +J «d- o i lo-p in 3 -a i o >> LU "O T- 1 LU 3 00 —I O 3 — 1 "CJ ZD 5- O- D O O +J -r- O S- O C — 1 O 4-> s: i-i s: c c E o co ±c =c LU a: CO c c ■i- o E-.- +J O ro o-> 1- •— ^-a ro to cc LU s- _l ro =D r- a o O oo s: z cc _D O "3 o < >- < Q Z oo to i. 3 c o o t— ^~ ■1- c -i-j aj -i- rO to E i- 3 ■(-) o o to £ co en s_^ QJ ro CrT r— O OO i. QJ c c o -o c ro c o +J a. ai u QJ cc QJ _E O oo 00 o o o o o ro o o o CNJ o o o O CO o CO CO >3- o o LO o CO in o o 1"— o CO r-H <1J -o <1J jz: o <-o a> to s- o o CD a» ^ i cu c o at s. CD 1-4 COURSE SYLLABUS TOUR OF SOLAR HOUSES A pre-course tour of solar houses in the local area is provided to acquaint participants with different styles of homes and practical types of solar systems. The tour is concluded with an informal reception and dinner. After dinner, a brief overview of national solar energy activities is presented. MODULE 1 - COURSE OUTLINE The purpose of this module is to present the course objectives and to outline the sequence of events which follow. The contents of modules are briefly discussed so that trainees are generally aware of the scope of the training course. MODULE 2 - ENERGY CONSERVATION IN RESIDENTIAL BUILDINGS Energy conservation in buildings is fundamental and should be applied whenever heating and cooling loads can be economically reduced. The effects of building orientation, shape, external design and internal arrangement as well as effects of landscaping are discussed. Proper practices for installing insulation are described in the module. MODULE 3 - INTRODUCTION TO PASSIVE DESIGNS An overview of building designs to collect solar heat passively are discussed in the module. It is a brief treatise on passive designs which include direct, indirect and isolated gain types. References to more complete works on passive designs are also provided. 1-5 MODULE 4 - INTRODUCTION TO LIQUID SYSTEMS Discussion of active solar heating systems is divided into liquid and air types. Although there are many common features in the two types of systems, comprehension by trainees is easier by separation. This module is an introduction, and details of operation are discussed after components of both types of systems are described. MODULE 5 - INTRODUCTION TO AIR SYSTEMS In a manner comparable to Module 4, principal features of air systems are described. Details of operation are presented in Module 12. MODULE 6 - SOLAR RADIATION Knowledge of the nature of solar radiation, its distribution in time and its variability with weather conditions are of fundamental importance in the design of solar heating and cooling systems. Explanations of atmospheric effects and hourly, daily, monthly and seasonal variations are given. MODULE 7 - SOLAR COLLECTORS Design and operational characteristics of presently available flat-plate collectors are described in this module. Features of good collector design for both liquid and air types are described. Factors which indicate the performance of solar collectors are explained. MODULE 8 - COMPONENTS OF LIQUID SYSTEMS In addition to solar collectors the important components of liquid- type solar systems are thermal storage, controls, heat exchangers, 1-6 and pumps. Installation and operational characteristics of these components are described. MODULE 9 - COMPONENTS OF AIR SYSTEMS Storage, controls, blowers and ducts for air systems are described in this module. The essential features of thermal energy transport through pebble beds are explained, and basic control functions are presented. MODULE 10 - DOMESTIC HOT WATER SYSTEMS Detailed descriptions of several types of solar water heaters are presented in this module. Advantages and disadvantages of each are explained, and sizing, installation, operation and maintenance features are included. MODULE 11 - INSTALLATION AND OPERATION OF LIQUID SOLAR HEATING SYSTEMS Basic operation of liquid- type solar systems is described in detail. Principles of assembly and control which lead to effective system performance are explained. MODULE 12 - INSTALLATION AND OPERATION OF AIR SOLAR HEATING SYSTEMS Basic operation of air-type solar systems is described separately from liquid-type systems. Principles of proper installation and control of these types of systems are explained. 1-7 MODULE 13 - HEATING LOAD CALCULATIONS The thermal energy load of a building is needed to calculate the expected contributions of solar thermal systems. A "short" method for calculating building heat loss rate and heating load is described. MODULE 14 - SOLAR SYSTEM SIZING A simple procedure called the relative areas method is presented for estimating the performance of solar heating systems. Rules are given for sizing the system relative to collector area. Effects of collector tilt and orientation on system performance are also shown. MODULE 15 - ECONOMIC CONSIDERATIONS Procedures for determining total life-cycle costs of solar and conventional heating systems are presented. When the total life-cycle cost of a solar system is less than the total life-cycle cost of a conventional heating system, there is a total life-cycle cost saving and the system is considered to be cost effective. MODULE 16 - OPERATIONAL CHECK-OUT Procedures for determining whether systems are operating properly after installation are described in this module. Items for particular attention are identified. MODULE 17 - INTRODUCTION TO SOLAR COOLING Several solar cooling alternatives are described. Principal among them are absorption chillers, desiccant types and Rankine cycle systems. 1-8 MODULE 18 - FUTURE PROSPECTS FOR SOLAR HEATING AND COOLING SYSTEMS Many new types of equipment for solar heating and cooling systems are undergoing research, development and testing. Some components which have hopeful prospects for future use in systems are described. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 2 ENERGY CONSERVATION IN RESIDENTIAL BUILDINGS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 2-i TABLE OF CONTENTS LIST OF FIGURES 2-1 i INTRODUCTION .... OBJECTIVES .... SITING AND LANDSCAPING . BUILDING SHAPE AND ORIENTATION BUILDING DESIGN ROOM ARRANGEMENT WINDOWS . AIR LOCKS . INSULATION INSULATION RATINGS MOISTURE CONTROL INSULATING EXTERIOR WALLS INSULATING CEILINGS . INSULATING FLOORS . INSULATING DUCTS AND PIPES STORM DOORS AND WINDOWS . WEATHER STRIPPING AND CAULKING OTHER ENERGY CONSERVATION MEASURES "SET-BACK" THERMOSTATS . FURNACE ADJUSTMENTS . FIREPLACE .... DOMESTIC WATER HEATERS . REFERENCES .... 2-1 2-1 2-2 2-4 2-4 2-4 2-6 2-7 2-7 2-7 2-8 2-9 2-12 2-12 2-15 2-15 2-16 2-16 2-16 2-17 2-17 2-18 2-19 2-ii LIST OF FIGURES Figure Page 2-1 Siting and Landscaping ....... 2-3 2-2 Sheltering a Building from Winds with Trees or Fence . 2-3 2-3 General Interior Room Arrangement ..... 2-5 2-4 Effect of Overhang above South-Facing Window . . . 2-6 2-5 Air Lock (Vestibule) 2-7 2-6 Wall Insulation 2-10 2-7 Insulating Around Fenestrations ..... 2-11 2-8 Insulating Basement Walls ...... 2-11 2-9 Insulating Walls of Unvented Crawl Spaces . . . 2-13 2-10 Insulating Floors Over Vented Crawl Spaces or Unheated Basements . . . . . . . . . . 2-13 2-11 Floor Insulation End Treatment ..... 2-14 2-12 Perimeter Insulation of Concrete Slabs on Grade . . 2-14 2-1 INTRODUCTION Regardless of the energy source used for heating and cooling buildings, appropriate energy conservation measures should be included in all buildings to reduce the use of energy and consequently the cost of heating and cooling. Energy requirements in buildings may be reduced in a number of ways. Factors such as building shape and orientation can affect heating and cooling loads. Landscaping should be planned to protect the building from winds, utilize solar gain in winter, and provide shade in the summer. Buildings should be oriented to avoid entrances on windy sides and have vestibules or air locks to minimize infiltration of cold air. Insulation should be provided, storm doors and windows should be added and cracks around window and door frames should be caulked. These and other energy conservation measures appropriate for residential buildings are discussed in this module. OBJECTIVES The purpose of this module is to describe energy conservation measures that are appropriate for new buildings and some that are appropriate for existing buildings. The participants should be able to: 1. Recognize siting and environmental factors for a building which will affect energy requirements for space conditioning. 2. Recognize features of building design which can minimize heat losses in winter and heat gains in summer. 3. Identify energy conservation measures that are appropriate for new buildings and those that are appropriate for existing buildings. 2-2 SITING AND LANDSCAPING Energy requirements for space conditioning can be influenced by building orientation. During winter the south sides of buildings can be utilized for direct solar heating of the rooms. During summer the building walls can be shaded to reduce cooling loads. Achieving both maximum exposure to sunshine during the winter and effective shading during the summer can also be aided by proper site selection and careful landscaping around the building. During the winter, most of the solar energy entering a building occurs between the hours of 9 a.m. and 3 p.m. In the summer months, solar heating begins earlier in the day and continues longer in the afternoons, but south-facing windows and walls can be effectively shaded by external building features such as roof overhangs. The east and west walls can be shaded by trees to minimize heat gains as illustrated in Figure 2-1. Heating loads are affected by the amount of cold air that infiltrates into the building. Infiltration through cracks is signif- icantly increased by winds that impact on building walls, so wind barriers can reduce the amount of infiltration. Common wind barriers are fences and trees along north sides of the building sites as illustrated in Figures 2-1 and 2-2. Other techniques are to slope and extend the roof close to the ground toward the north and to build earth berms either against the building or along the north side to minimize exposure of the building walls to high winds. 2-3 Coniferous Trees Fence Coniferous Deciduous Trees ?- ifc .1?'" Deciduous Trees / ! \ Figure 2-1. Siting and Landscaping North Wind Figure 2-2. Sheltering a Building from Winds with Trees or Fence 2-4 BUILDING SHAPE AND ORIENTATION A building with small wall and ceiling area per unit floor area will normally have small heat transmission losses. The building shape which best satisfies these requirements is a hemisphere, but a hemi- spherical shape for residential buildings is encumbered by limited room arrangements and aesthetic appeal. The ratio of wall area to unit floor area for circular-shaped buildings is larger but still preferable to rectangular-shaped buildings. The wall area of a square building is 13 percent greater than a circular building with equivalent floor space and wall height. Wall areas of rectangular buildings with large aspect ratios can be much larger than buildings with square floor plans, but when solar gains and heat losses are considered, an optimum shape often turns out to be a rectangular building with the longer side facing south (and north) (Ref. 1). In cool and temperate regions of the country, rectangular buildings with length-to-width ratios of 1.1 to 1.3 have been found to be suitable. This means that for a typical residential building with about 1575 ft 2 floor area, the side dimensions would be 35 ft and 45 ft, with the longer side facing south. The wall area of such a rectangular building is larger than that in a square building by less than one percent, but the 13 percent greater wall area on the south side results in increased solar gain during the day. BUILDING DESIGN ROOM ARRANGEMENT The layout of a residential building is usually based on minimizing construction costs. Other criteria for design may include functional 2-5 utilization of space, high aesthetic appeal, and low energy cost for heating and cooling. A single design may not be able to meet all criteria, so an acceptable building design usually requires tradeoffs. However, if high priority is placed on achieving low heating costs, there are some general recommendations for room arrangement that may be considered. Space which is not occupied for many hours of the day, such as mechanical equipment rooms, corridors, closets, utility rooms and bathrooms, can be maintained at a lower temperature than other living space, so locating them on the north side of the building as in Figure 2-3 may be suitable. If building orientation is restricted, a garage on the north side of the building can serve also as buffer space. Living and bedroom space may be arranged along the south side where there is natural lighting and solar gain through the windows during the day. r J UTILITY ^ r ^ j j CLOSETS, STAIRS, } ROOM HALLWAY, BATH | KITCHEM || INTERIOR jj j DINING II WARM ROOMS || ! v ^ - y i jj BEDROOMS i | LIVING SPACE i ' 1 II 1 1 II 1 _ i N Figure 2-3. General Interior Room Arrangement 2-6 WINDOWS A large amount of heat is lost in winter through windows. There can be more than 10 times greater heat loss through double-glazed windows per square foot of area than through well-insulated walls. Therefore, unless the building is specifically designed to utilize solar gains through south-facing windows (passive heating), it is generally not advisable to adopt large window areas. Properly designed roof overhangs above south- facing windows, as shown in Figure 2-4, can reduce solar heating of the rooms during summer and take advantage of low sun angles in winter. For effective shading, the summer sun should be blocked out during the hours of 9 a.m. to 3 p.m. Since north windows can have no useful solar gain during winter months to offset the heat losses, the sizes of windows on the north wall should be small. Summer Sun Position Winter Sun Position v vysi/\h_ J I . ■ . . . . — , . . , Figure 2-4. Effect of Overhang above South-Facing Window 2-7 Cracks around window frames are also primary sources for infiltration. Tightly fitted windows are a prime requisite for reducing heat losses. AIR LOCKS Heat losses can be reduced by adding storm doors. Alternatively, an air lock, or vestibule, shown in Figure 2-5 helps to reduce the volume of cold air entering the room each time the exterior door is opened. The air lock can be added to the outside of the building as shown in Figure 2-5 or built inside the enclosure. Wingwalls protruding from the exterior wall can be useful in reducing wind impact on doorways, and storm doors are effective in reducing infiltration and heat transmission losses. Shrubs Cold ^ssssssssssssssss^ s sssssa K\V\\VVV\\ ■ - '••'■ I '.' : ' . — ~~* Figure 2-5. Air Lock (Vestibule) INSULATION INSULATION RATINGS Insulation is rated by an "R" value. The greater the R value, the higher is the resistance to heat flow. Thus, there will be less heat flow through R-ll insulation than R-4 insulation. 2-8 Insulation is usually available in batts (blankets) or loose fill, but there are also preformed foam sheets and liquid foam material that may be mixed with air and pumped into building walls. Insulation batts are generally available in ratings of R-4 (1.5 inches), R-ll (3.5 inches), R-19 (6 inches), and R-22 (7 inches). If more than R-22 is desired, batts can be combined to make up the desired R value. For example, an R-ll combined with an R-19 will result in insulation thickness of about 10 inches with an R-30 insulating value. Loose-fill insulation is rated according to thickness such as R-2 per inch or R-3 per inch. Resistance to heat flow in insulation material is achieved by trapped bubbles of air. Compacted insulation generally has a lower R value than loosely placed insulation, but if air movement can occur freely through or around the insulation, the resistance to heat flow is reduced considerably. Moist or wet insulation loses much or all of its insulating value. MOISTURE CONTROL To protect insulation from becoming wet, vapor barriers are used to reduce the flow of air and water vapor through the interior wall material and condensation within the insulation as cooling occurs. The vapor barrier is applied adjacent to or facing the interior surface. Insulation batts may be purchased with or without a vapor barrier. When combining batts, or adding batts to existing insulation, additional vapor barriers should not be used beyond the one recommended. If batts without vapor barriers are not available and batts are to be combined, the vapor barrier in the second layer should be extensively perforated 2-9 or slit to prevent trapping moist air between vapor barriers and causing possible condensation. When loose-fill material is used for insulation, a vapor barrier may be provided on the inside face of the building frame with about a 2-mil-thick plastic sheet. Foil-back gypsum board may be substituted for a thin film vapor barrier. In some locations, a separate vapor barrier may be considered in addition to the one on the batt insulation. The importance of a second vapor barrier depends upon the winter climate. It generally is advisable where outdoor air temperatures are low. However, in many regions the air is very dry at low temperatures and unless humidifiers are used inside the building, there may not be a problem. INSULATING EXTERIOR WALLS When batt (blanket) insulation with a vapor barrier is used to insulate exterior walls, the batts should be installed between studs so that the face touches the outside sheathing or siding. Working from the top downward, the vapor barrier is stapled to the studs (approximately 8-in spacing). At the top and bottom ends, the batts should be cut either to fit snugly against the top and bottom plates, as shown in Figure 2-6(a), or slightly overlength, as shown in Figure 2-6(b). Electrical wiring, junction boxes, switch boxes and plumbing may often be located in exterior walls. Special effort should be made to insulate around or behind them to prevent an opening in the insulation which can allow air circulation and reduce the effectiveness of the insulation. If loose-fill insulation is used, a plastic sheet vapor barrier is most appropriate. Considerable care should be exercised in placing 2-10 Figure 2-6. Wall Insulation loose insulation to avoid large air pockets, particularly around electrical wiring and conduits in the wall. Plastic (foam) insulation is also available for injection into wall spaces. Most have acceptably high R values when dry, but shrinkage in the drying or setting process may create air gaps in some types, thereby reducing their effective R value. Cracks around windows and door jambs should be sealed and insulated as shown in Figure 2-7. The vapor barrier should be on the inside face of the wall. In many older buildings, there is often inadequate insulation or none at all, and economical alternatives are to use loose-fill material or to inject foam. When carefully treated, walls with no prior insulation can be adequately insulated, but if some insulation material already exists in the walls, additions may be difficult. Concrete or masonry walls can be insulated on the inside face by use of furring strips as shown in Figure 2-8. With 2x2 (1-5/8x1-5/8) furring strips, R-4 insulation can be provided. 2-11 Cover All Insulated Cracks With Vapor Barrier Stuff All Cracks Around Doors and Windows Figure 2-7. Insulating Around Fenestrations Masonry or Concrete Figure 2-8. Insulating Basement Walls 2-12 INSULATING CEILINGS Either batt or loose insulation may be used above ceilings. If ceiling joists are constructed of 2 x 4 lumber, R-ll batt insulation may be placed between joists, and this material may be covered with another layer of R-ll or R-19 batt insulation to achieve R-22 or R-30 ceiling insulation. An attic should be well ventilated and well insulated. Insulation should not block eave vents. If interior wall spaces are open to the attic, they should be blocked off to prevent cold air from circulating into the wall spaces. INSULATING FLOORS Floors over crawl spaces may be insulated, or if the crawl space is unvented, the foundation walls may be insulated as shown in Figure 2-9. The latter is generally less expensive, but a vapor barrier must cover the ground in the crawl space to prevent moisture damage to the insulation. Floors over vented crawl spaces or over unheated basements may be insulated by one of two alternative methods suggested in Figure 2-10. Insulation is held in place by wire supports. The sill plate on foundations or on basement walls is particularly susceptible to formation of gaps and large amounts of infiltration. The cracks below and above the sill plate should be carefully sealed. Band joists should be insulated by one of the two methods shown in Figure 2-11. Floor slabs on grade should be insulated around the perimeter by either of the two methods shown in Figure 2-12. The rigid insulation should extend downward or along the base of the slab a minimum distance of 2 feet. 2-13 nCi-. 'V-o.0. c .CJ Joe Vapor Barrier- ?.'-o - Figure 2-9. Insulating Walls of Unvented Crawl Spaces Vapor Barrier Side Figure 2-10. Insulating Floors Over Vented Crawl Basements Spaces or Unheated 2-14 End of Insulation Blanket Pushed Up or Short Piece at Header Figure 2-11. Floor Insulation End Treatment ■ o" ■ ' ■ " ' .^Y I A ' 8- 1 rV:i?i*.':0r.°.ip3 Rigid Insulation ' TARGET AREA - PRIMARY THERMAL STORAGE REFLECTIVE SUN CONTROdj LOUVERS - ANGLE TO BE H ADJUSTED MONTHLY NOTE .MASONRY WALLS SERVE AS SECONDARY THERMAL STORAGE TARGET AREA- ' PRIMARY THERMAL STORAGE WINTER SUN Figure 3-3(c). Side View of Duplex 3-10 The south-wall windows consist of two panes of glass with curved reflective louvers between them. By positioning the louvers, sunlight can be reflected onto the ceiling or closed off effectively from entering the rooms. If floor heating is desired, the louvers may be turned to let the sun shine directly on the floor. By reflecting sunlight to the ceiling, the surface of the storage mass is heated directly, and conversion to heat by the furniture is minimized. A ratio of storage surface to glass area of about 5 is achieved in this design, including east and west walls and the party wall. The duplex is located in Connecticut where heating degree days average about 5800 and cloudy days are prevalent during the winter. Solar energy is expected to contribute about 45 percent of the total space heating needs in this building. INDIRECT GAIN Indirect gain passive designs utilize a storage mass placed between the glass wall and the heated space. In this way the storage mass acts as a thermal filter, absorbing the excess solar heat during the day and delivering it to the rooms in the evening and at night. Indirect gain designs can be characterized by at least three different types; masonry wall, water wall and sunspace. Masonry Walls The concept of using a masonry wall immediately adjacent to the glass wall was developed by Felix Trombe and his associates in the south of France in the late 1960's, and a masonry wall is frequently referred 3-11 to as a "Trombe" wall. Instead of absorbing heat into masonry walls after sunlight has entered the rooms as in direct gain designs, a masonry wall is placed adjacent to the south-facing windows within the enclosure. The principle of the Trombe wall for heating room air is illustrated in Figure 3-4. As the air between the glass and masonry wall is heated it rises and enters the room through a vent at the top of the wall. The number and size of vents can be varied. Room air enters the lower vent and is heated as it rises between the window and the masonry wall. Not all of the solar heat is transferred to the air; some is stored in the wall. As heat is conducted through the masonry wall and the room-side wall temperature becomes greater than the room air TRANSPARENT COVER OR GLASS / I OR 2 \ ^COVERS/ HEAT STORAGE WALL MASONRY OR LIQUID IN CONTAINERS Figure 3-4. Thermal Wall Design 3-12 temperature, air in the room is heated by convection as shown in Figure 3-5(a). Heat is also radiated into the room from the wall, transferring heat to interior walls, furniture, and occupants. If the room becomes too warm during the day, the lower vents can be closed to stop the circulation of air between the window and the wall. If the inside wall surface becomes too warm, the window can be shaded, or an insulating curtain can be drawn across the inside wall to stop radiant heating of interior walls. Venting to the outside is also possible as shown in Figure 3-5(b). At night, as the air in the space between wall and glass cools, the direction of circulation reverses and if the upper vent is not closed, heat would be lost from continued circulation of the room air. During the summer the outside vents are opened to allow the heated air to exhaust outdoors, as shown in Figure 3-5(b), and some cooling by ventilation can be achieved by drawing cool air from the north side of the building through the rooms. Properly designed masonry walls share the following features: 1. The wall must be of a dark color on the window side. 2. The window should be double glazed and may be insulated at night. 3. The storage wall should be of such material that the rate of heat delivery to the living area should be reasonably low, or movable insulation may be installed between the storage wall and the living space to control the rate of heat transfer to the living space. 4. Rooms that are not adjacent to the storage wall will need additional heat. 3-13 VENT OPEN HEAT DELIVERY BY CONVECTION CONVECTION RADIATION Figure 3-5(a). The Trombe Wall in the Heating Mode VENT CLOSED OUTSIDE AIR Figure 3-5(b). The Trombe Wall in the Ventilating Mode 3-14 5. A reasonable storage capacity for the wall is about 30 Btu/(°F«ft 2 ) for any location. This amounts to about a 1-foot-thick concrete wall. 6. Typical net gains of 40,000 to 70,000 Btu/(year-ft 2 ) are possible. 7. Vents are provided to cool the south face of the wall and to provide circulation of heat to the rooms during the day. The wall thickness need not be greater than 1 foot for any location. If vents through the wall to the living space are used, then dampers over the upper vents may be advisable to prevent circulation through the vents at night which will cool the room air. An experimental building was constructed in Odeillo, France, in 1967. The south wall of the building is approximately 2 feet thick, and painted with black acrylic along the glass side of the wall. There are two glazings on a steel frame with a space of approximately 5 inches between the glass and the wall. The distance between the vents is approximately 11.5 feet. A group of buildings constructed by Trombe in 1974 uses the same materials as the first building, but the thickness of the wall was reduced to 1.2 feet and the distance between vents to 7.2 feet. The thinner wall reduced the time for heat to be conducted through it by 5 to 6 hours. The time required to conduct heat through the 2-foot wall was 14 to 16 hours, reduced to 9 to 10 hours for the 1.2-ft wall. The daily solar collection efficiencies for the 1967 house ranged between 32 and 40 percent during the winter, and the collection efficiencies for the 1974 houses are lower by about 10 percent. The solar wall contributed about 70 percent of the total heating needs in the 1967 house. 3-15 An example of a recent house with Trombe walls (and a sun porch) designed by Adolphus Chester, Architectural Design Branch, TVA, for western Virginia is shown in Figure 3-6(a) (Ref. 1). The house is built into a southward-sloping hillside and faces east of south. There are 900 ft 2 of heated space on the upper level and 900 ft 2 more on the lower level, 540 ft 2 of which are heated. Upper and lower level floor plans are shown in Figure 3-6(b). The Trombe walls of this house are unvented, and all the heating of the rooms must take place by convection and radiation from the inner wall surface. The Trombe wall is made of reinforced concrete and filled concrete block 12 inches thick, covered by 2 layers of fiberglass- reinforced plastic. Two sections through the house are shown in Figure 3-6(c). The sun porch provides some heat to a masonry wall which borders the kitchen, and the concrete floor slab is 6 inches thick. Adjustable louvers over the sun porch can be used to control solar penetration on the kitchen wall and in the sun porch. In a climate with 4100 degree-days and net annual heating load of 25 million Btu, the annual solar fraction is expected by the designer to be about 74 percent. Auxiliary heat is provided by a wood stove and an electric heat pump. Cooling is expected by cross-ventilation. Windows which penetrate the Trombe wall are provided to allow air to flow into the rooms. A potential problem is overheating of the rooms during times of the year when heating load is small because an outdoor vent is not provided for the Trombe wall . 3-16 Figure 3-6(a). Passively Heated Home with Trombe Wall LOWER PLAN VIEW Figure 3-6(b). Upper and Lower Floor Plans 3-17 JUNE 21 ..DEC. 21 TRIPLE GLAZIN 2X6 WALL STYROFOAM INSULATION SUN CONTROL DEVICES OPERABLE VENTS —GREENHOUSE/SUN PORCH OPERABLE VENTS MASS TROMBE WALL GLAZING (2 LAYERS) SECTION AA JUNE 21 ..- DEC. 21 MASS TROMBE WALL WOtiD BOX PASS THROUGH V^'WOOD STOVE SUN CONTROL DEVICES GLAZING (2 LAYERS) INSULATING SLAB SECTION BB Figure 3-6(c). Cross-Sections Through House Water Walls In place of a masonry wall, containers of water (or other liquid) can be placed adjacent to the windows. A water wall can absorb heat more rapidly than a masonry wall and has greater heat capacity per ft 3 of material, but heated liquid in a container sets up convective currents inside the container so the room-side surfaces of the containers can become nearly as warm as the side facing the sun. Therefore, there can be more room heating during the day from a water wall than a masonry wall. Control measures for water walls are external shading, control of upper and lower vents through the water wall, and operable vents to the outside. 3-18 Extravagant heat losses during non-sunshine hours are prevented by insulation of the windows adjacent to the water wall. An example of a building with a water wall is shown in Figure 3-7(a). The house was designed by Victor Habib, One Design, Inc., for a mountain region in Virginia. The climate averages 6000 degree-days of heating, but with energy conservation measures, the building heat load is limited to about 20 million Btu per year. The floor plan of the house is shown in Figure 3-7(b) and the section through the building and the south elevation are shown in Figure 3-7(c). There are three sections of water walls totalling 192 ft 2 , and there are 45 ft 2 of south-facing windows for direct gain heating. The containers are fiberglass troughs which stack together tightly, and are blackened on the window side. The total capacity of the troughs is about 480 gallons, or 2.5 gallons per square foot of window area. The (R) window is single glazed, with a Roll Door Movable Insulation V[y on the outside. The sliding doors retract into modified ceiling pre-fab roof trusses to expose the glass area to sunshine. A potential weakness of this design is that the rooms on the north side will receive little benefit from the water walls unless circulation from the warmer rooms is augmented by fans. In recognition of this problem, rooms requiring less heat are arranged on the north side. One-half to two-thirds of the heating needs is expected by the designer to be provided from solar energy. Summer cooling is planned by ventilation with an attic fan. To prevent heating of the water wall during the day, the roll doors are to be kept in a closed position. 3-19 Figure 3-7(a). Building Designed with a Water Wall DOUBLE DOOR / REAR ENTRY->-~ PROTECTED BY GARAGE FIREPLACE WITH OUTSIDE AIR INTAKE AIR LOCK ENTRY water wall "roll door" MODULE REFLECTIVE TERRACE Figure 3-7(b). Floor Plan 3-20 AUTOMATIC ELECTRIC OPERATOR LIGHT ACTIVATED STANDARD ARKANSAS ^FRAMC TRUSS MODIFIED JDVER "ROLL DOOR" ^SS=^- TRACK s?' -^--SjSJ ^, . ■ -,. . .. .y. VJI ,,- J ,wy'.. , 1....- A\. ■' -■ ■ ■ -• ■ ■ ■■■■■■/ INS "ROLL DOOR" MOVABLE INSULATION "WATER WALL" DIRECT RADIATION INDIRECT RADIATION FLUCTUATES ONLY 2.5" BETWEEN L ROOMS R-38 INSULATION SECTION "ROLL DOOR MOVABLE INSULATION" ROLLS UP TO EXPOSE "WATER WALL" PASSIVE COLLECTORS DURING WINTER DAYS ONLY- ROLL DOOR MODULES SOUTH ELEVATION Figure 3-7(c). Section Through the Building and South Elevation Sunspace A sunspace is used to collect solar heat in a secondary space, separate from the living area, but connected to it by a common wall which serves as the thermal mass storage for solar heat. The space may be used as a greenhouse, atrium, sun porch, or sun room. Masonry or i concrete floors and walls, rock beds, water container, or covered pools of water may serve as thermal storage. Air temperature within the sun space may be allowed to vary more widely than in the living space, but for greenhouses, both minimum and maximum temperatures must be maintained if plant life is to survive. As with other passive heating devices, shading should be provided to prevent overheating during the 3-21 summer, and movable insulation should be used to prevent excessive heat losses during winter. A building which utilizes a greenhouse for solar heat gain is shown in Figure 3-8(a). Floor plans for upper and lower levels are shown in Figure 3-8(b) and a cross-section is shown in Figure 3-8(c). The building was designed by Fuller Moore of Oxford, Ohio, located in southwestern Ohio. The building has 1600 ft 2 of living area and is in a region with 4800 heating degree-days. Annual heating load is expected to be about 36 million Btu. Figure 3-8(a). Attached Greenhouse Dwelling 3-22 UNDERGROUND AIR INTAKE O 5! ''Goroge" Door Provides f Shade When Open Of I =>i Ol II r AMILY/ STUDY/ FAf, ST BEDROOM 12X12 JbptionoT Wall al ■^ DINING 10X12 b a ID a a □ ALTERNATE ENTRY ipj> Ol — fc UNDERGRO AIR INTA LIVING 0X12 UPPER LEVEL Q r £ J, 10X18 I SUN- l TEMPERED BREEZEWAY Garoge Doo <3^ L J GARAGE 20X24 Figure 3-8(b). Floor Plans LOWER LEVEL ROLL- DOWN BAMBOO SHADE - Figure 3-8(c). Cross-Section of Attached Greenhouse Dwelling 3-23 When heating is required, the greenhouse collects solar heat and the occupant must raise the roll-down reflective insulation shade. Solar heat is absorbed in the floor and common wall of the greenhouse and also in the plant beds if provided. By opening the bedroom windows and the door to the living space, convective circulation is expected to take place into the living space, down through the stairwell to the level below, through the bedrooms and back to the greenhouse. At night, the occupant closes the doors and windows and rolls down the shade, covering the greenhouse glazing. Additional collecting area is provided by 142 ft 2 of attic collector. When needed, ceiling dampers are opened in the living space and a small fan circulates air from the greenhouse. An automatic damper between the greenhouse and attic collector is connected to the fan control. Auxiliary heating is provided by a wood stove, and there are also electric resistance baseboard units located in the lower level. More than 50 percent of the heating needs is expected by the designer to be supplied by solar heat. Cooling by augmented ventilation is accomplished by using the attic collector section as the thermal generator. Manual vents are opened at the ridge line, heated air rises through the open vent and circulation through the living space is created by opening the ceiling vents. The sun-tempered breezeway is the fresh air supply, and air can pass through the rock bed backfill, through the stairwell into the living room. Unless the house is tightly sealed, however, there will not be sufficient pressure drop between the house and outdoors to circulate air through the rock bed by the thermal chimney effect. By using the attic 3-24 fan between the greenhouse and the attic vent and opening the windows and door it is hoped that ventilation will be augmented during very hot days. ISOLATED GAIN In isolated gain designs, solar collection and thermal storage are separated from the living spaces (Ref. 2), so that the solar heating system functions independently of the building. Heat is drawn from the system as needed. A particular approach associated with a sloping building site involves a flat-plate air heating collector with thermo- siphon circulation through the collector and rock bed storage. Rather than employing the building itself for solar collection and storage, as in most passive designs, this concept involves special solar collectors and other components. A combination sunspace- isolated gain design is shown in Figure 3-9(a). The 2000 ft 2 building was designed by Gary Cook of Ann Arbor, Michigan, for a climate with 6300 degree-days of heating, located just outside of Ann Arbor. Plans of the first and second floors are shown in Figure 3-9(b), and a section through the building is shown in Figure 3-9(c). The prototype of this design is the home of Paul Davis in New Mexico. Manually operated dampers control the thermocirculation heating of the rock bed and living space. For daytime heating, air can pass through the top and bottom plenums of the rock bed to heat the rooms directly from the collectors. During the night, thermocirculation of air through the pebble bed extracts heat from the rocks and delivers it to the rooms. There are 1500 ft 3 of rocks in the rock bed, extending 3-25 Figure 3-9(a). Design of Combination Sunspace-Isolated Gain 30Z3T PA KIT DiN. RM □r u N T RY MECH. 1 IL TEH J-^-\ fsolar Htq. f *• J R.A. Venls ''■Wood Furn. /Fireplace STOR. BATH ! IS LIVING ROOM U |_ STDY 2* Supply Air Solor brVtesTV GREENHOUSE (Brick Paving) u Y [mmxnxa FIRST FLOOR PTLfTE r ' "■ i i! j L 'W^ MBR BR i u J BR £^entrO STDY./REC VELUX OPERABLE SKYLIGHT-^ D D D D ^ddddddddddlV SECOND FLOOR Figure 3-9(b). Floor Plans 3-26 CONTINUOUS RIDGE VENT OPERABLE VELUX SKYLIGHT (4) — OPERABLE PELLA AWNING WINDOW " DARK BRICK 45 CUBIC YDS. 4-5 ROCK HEAT STORAGE -METAL REFLECTOR AND COVER PANEL - CORRUGATED THERMOSIPHON- COLLECTOR TO STORAGE O THERMOSIPHON- <- STORAGE TO LIVING ■2 HOT AIR RISES TO BEDROOMS " SUPPLY AIR FROM LIVING 4 DIRECT GAIN TO FLOOR AND BACK WALL C OVERHANG SHADES AND PROVIDES VENTILATION SUPPLY AIR Figure 3-9(c). Cross-Section of House the entire length of the building, and 432 ft 2 of double-glazed collectors which supply solar heat to the rock bed. There is a sizable greenhouse area provided at the first floor level, with a 9-inch concrete and brick floor and a 4-inch brick party wall. Heat circulates through the building into the upper level, down the stairwell and back through the French doors of the living level. The designer expects solar energy to provide about 75 percent of the annual heating needs. Cooling is by ventilation through windows which can be opened on all sides of the building. The greenhouse can be shaded and a skylight can be opened to enhance ventilation. 3-27 COMBINATION SYSTEMS A combination of Trombe wall, direct gain, and an attached greenhouse is utilized in the Kelbaugh house in Princeton, New Jersey. The building, with a greenhouse on the south side, is shown in Figure 3-10(a) and a cross section is shown in Figure 3-10(b). During the winter of 1975-76 it was estimated that 72 percent of the heating needs was provided by the solar system. The indoor temperature varia- tions were about 3°F to 6°F during a 24-hour period with a seasonal high and low of 68°F and 58°F at the first floor level and 72°F and 62°F at the second level. The average temperature at the first floor level was about 63°F, and at the second level the average temperature was 67°F. The thermostat setting was varied between 60°F and 64°F during the daytime and was lowered to 58°F during the night. Figure 3-10(a). Doug Kelbaugh House 3-28 1) Winter sun angle 2) Two glazings of double strength window glass 3) Concrete wall 15 inches thick 4) Air space between inner glazing and concrete wall 5) Lower air vent 6) Top air vent 7) Air circulation path 8) Radiation from the solar wall to the interior Conventional hot air furnace ducts Heavily insulated house skin, average U = 0.05 11) Attached greenhouse 12) Black concrete floor 13] Cellar 14) Summer sun angle 15) Exhaust fans 16) North windows for natural ventilation 17) Greenhouse shades 18) Solar water heater (to be added) Figure 3-10(b). Cross-Section of the Kelbaugh House After the 1975-76 season, modifications were made to the Kelbaugh house to minimize heat losses (especially in the greenhouse) and to reduce the temperature differences between the two floors of the house. These modifications included shuttering of windows, installation of a door at the top of the first floor stairs, adding thermal mass to the greenhouse, and installing an insulating curtain between the greenhouse and the rest of the house. The thermal stratification persisted and it is concluded that the Trombe wall is oversized for the second story. A combination house utilizing a forced ventilated Trombe wall, rock bed storage, direct gain, and active DHW system is the Hunn residence in Los Alamos, New Mexico, shown in Figure 3-ll(a). The solar wall is made 3-29 of slump block one foot thick with double glazing. A blower circulates air between the wall and glazing and stores the heat in a rock bed for heat storage. In effect, the Trombe wall is a set of vertical solar collectors for an active system. A three-zone, forced air distribution system is connected to the storage unit as shown in Figure 3-ll(b) and a separate flat-plate collector array is used for domestic hot water. A detailed cost estimate of the system is listed in Table 3-1. Observations made by the owner during the first year of operation indicated that when the Trombe wall was fully charged, temperatures of 85°F to 90°F were attained on the inner surface. Under these circum- stances, it was comfortable in the room even when the room air temperature was as low as 65°F. However, if the temperature of the interior surface of the wall drops to 60°F to 65°F, then it is uncom- fortably cool even when the room air temperature is as high as 67°F. Operation of the Trombe wall as an active collector has not been successful because of low collection efficiency. MEASURING THE PERFORMANCE OF PASSIVE SYSTEMS In active solar systems, relatively simple instrumentation can be used to measure the solar energy contribution to the heating load of a structure. For passive designs, measuring the solar heat contribution is much more difficult and is usually estimated by subtracting the measured auxiliary energy from the calculated building heat loss. The calculations, however, are subject to large errors. A few computer- oriented methods for calculating solar contributions are available, but 3-30 / ■i 1 I L- L Figure 3-ll(a). A View of the South and East Walls of the Hunn Residence INDICATES SLUMP BLOCK SECOND FLOOR ^ST HEATING ZONE I RETURN HEATING Figure 3-ll(b). Floor Plans and Heat Distribution System in the Hunn Residence 3-31 Table 3-1 Cost Estimate of the Space and DHW Heating Systems I. SPACE HEATING SYSTEM A. Trombe Wall 1. 300 ft 2 of 1-ft-thick slump block 2. Masonry cement, sand, and mortar coloring 3. Concrete block fill 4. Concrete footings 5. Rebar and Durowall reinforcing 6. Wood framing for glazing 7. Glazing 8. Stain 9. Ductwork Subtotal Less credit for the 6-in. frame wall that was replaced, 300 ft 2 @ $5.25/ft 2 Rock Bed Storage 1. 12 tons washed gravel 2. Framing 3. Insulation 4. Miscellaneous hardware 5. Angle iron Subtotal C. Extra Ductwork (including motor-operated dampers and back-draft dampers) D. Rock Bed Charging Blower, 500 cfm E. Controls (including one Rho Sigma Model 106 controller and furnace burner thermostat) Subtotal Materials $ 825 233 280 219 231 62 846 25 325 Installation Labor $ 466 $ 525 $ 208 $ 200 $ 933 $1262 208 300 80 96 $3046 $1946 = $4992 -1575 $ 51 150 134 54 77 $ 50 200 50 $ 300 $ 240 $ 20 $ 60 $ 320 766 1253 TOTAL ITEM I $5436 II. DOMESTIC HOT WATER SYSTEM A. Two Miromit Model 200 flat-plate collectors (single-glazed, water-white crystal glass, 20 ft 2 each B. Differential controller, Rho Sigma Model 106 C. Circulating pump, Grundfos Model VSP 20-42 D. 50-gallon preheater/storage tank with finned tube heat exchanger coil E. Associated plumbing (including solenoid vent valves) TOTAL ITEM II $ 400 $ 100 $ 90 $ 30 $ 85 $ 30 $ 350 $ 45 $ 80 $ 50 $1005 255 $1260 GRAND TOTAL, SPACE HEATING AND DOMESTIC HOT WATER HEATING $6696 3-32 validation of these methods and computed results is needed. One simplified method for estimating annual solar fractions for indirect and direct gain designs is available, developed by the Los Alamos Scientific Laboratory. Efforts to compare predicted (calculated) solar contributions with measurements are currently underway. REFERENCES Franklin Research Center (1979) "The First Passive Solar Home Awards", U. S. Government Printing Office, Washington, D. C. 20402, January. Mazria, E. , (1979) The Passive Solar Energy Book , Rodale Press, Emmaus, Pennsylvania. Passive Solar Heating and Cooling , Conference and Workshop Proceedings May 18-19, 1976, Los Alamos Scientific Laboratory/ U.S. ERDA (Available from: National Technical Information Service, U.S. Department of Commerce, Springfield, Virginia 22151). Passive Solar, State of the Art , Proceedings of the 2nd National Passive Solar Conference, University of Pennsylvania, Philadelphia, Pennsylvania, March 16-18, 1978 (Available from: Mid-Atlantic Solar Energy Association, 2233 Gray's Ferry Avenue, Philadelphia, Pennsylvania 19146). Proceedings of the 1978 Annual Heating AS of ISES , V2.2, Denver, Colorado, August 28-31, 1978 (Available from: American Section of the International Solar Energy Society Inc. , P.O. Box 1416, Killeen, Texas 76541). A Survey of Passive Solar Buildings, AIA Research Corporation, 1735 New York Avenue Northwest, Washington, D. C. 20006. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 4 INTRODUCTION TO LIQUID SYSTEMS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 4-i TABLE OF CONTENTS Page LIST OF FIGURES 4-ii INTRODUCTION 4-1 OBJECTIVES 4-1 SOLAR HEATING AND COOLING SYSTEMS 4-1 SOLAR COLLECTORS FOR LIQUID HEATING .... 4-5 THERMAL STORAGE UNITS 4-10 COLLECTION AND STORAGE OF SOLAR HEAT ..... 4-12 HEAT DISTRIBUTION 4-15 AUXILIARY HEATERS 4-17 AUTOMATIC CONTROLS 4-18 SOLAR COOLING 4-20 4-ii LIST OF FIGURES Figure Page 4-1 Schematic Diagram of a Simplified Solar Heating System 4-2 4-2 Schematic Arrangement of a Solar Domestic Hot Water (DHW) Subsystem 4-4 4-3 Typical Liquid-Heating Collector with Tubular Liquid Passages ....... 4-6 4-4 Liquid-Heating Collector with Flow Between Metal Plates ' 4-6 4-5 Point Focus Reflecting Type Solar Concentrating Collector 4-8 4-6 Line Focus Reflecting Type Solar Concentrating Collector 4-8 4-7 Fresnel Lens Strip Solar Collector .... 4-9 4-8 Direct and Diffuse Radiation on a Solar Concentrator ........ 4-9 4-9 Schematic of Corning Glass Works Evacuated Tube Solar Collector 4-11 4-10 Schematic of Owens-Illinois Evacuated Tube Solar Collector 4-11 4-11 Drain-Down System for Solar Collection and Storage ......... 4-13 4-12 Solar Collection in Non-Freezing Liquid and Heat Exchange with Water Storage .... 4-14 4-13 Dual-Liquid Solar Collection with Automatic Make-Up Water Supply ...... 4-16 4-14 Solar Heat to Warm Air Distribution System . . 4-16 4-15 Typical Use of Auxiliary in Liquid (Hydronic) Distribution System ....... 4-18 4-16 Typical Solar Hot Water Control System . . . 4-19 4-17 Solar Heating and Cooling System .... 4-21 4-1 INTRODUCTION The purpose of this module is to provide a brief introduction to the types of liquid solar heating and cooling systems that are available and in current use, and to explain the basic functions of the systems and their key components. Methods of solar heat collection, storage, and control are outlined, and the use of these components in complete systems with auxiliary heat supply is described. OBJECTIVES At the end of this module, the trainee should be able to: 1. Identify the principal characteristics of liquidtype solar heating and cooling systems. 2. Describe the basic functions of key components of solar heating and cooling systems employing liquid collection. 3. Recognize the advantages and limitations of different designs of components and systems. SOLAR HEATING AND COOLING SYSTEMS A solar heating and/or cooling system can be defined as any system which utilizes solar energy to heat and/or cool a building, although a distinction is usually made between "active" and "passive" types. In contrast with building design features which permit direct solar entry into the structure, active systems require special equipment for collecting solar energy in liquid or air, storing heat, and distributing 4-2 heat to the rooms. They can be integrated directly into conventional HVAC systems in buildings with provisions for controlled collection and distribution of solar and auxiliary heat. Heat may be collected in a liquid, usually water, or in a gas, always air, for transport to storage or use. Both types are important and extensively used. The differences are sufficient to justify separation of the discussion into two modules. Figure 4-1 is a simplified schematic drawing of a liquid-heating solar system, representative of those widely available today. The key components are a solar collector, a tank for heat storage in hot water, an auxiliary furnace, and a system for delivering heat to the building. Many solar heating systems also include facilities for providing solar heat to the domestic hot water supply. SOLAR THERMAL STORAGE UNIT (WATER TANK) PUMP AUXILIARY HEATER (FURNACE OR BOILER) ■$- HEAT DISTRIBUTION SYSTEM oco rr _i < < _i > o rr CO UJ I UJ e> o| H ° ^ x < UJ UJ < a AUTOMATIC SHUT-OFF VALVE 9 STORAGE DHW PUMP d>fe PREHEAT DHW PUMP 1 DHW PREHEAT TANK MIXING J^ VALVE TO DHW DISTRIBUTION AND LOAD AUXILIARY HOT WATER TANK AUXILIARY ENERGY INPUT TO DHW Figure 4-2. Schematic Arrangement of a Solar Domestic Hot Water (DHW) Subsystem 4-5 the temperature of the preheated water at the desired setting (e.g., 140°F). During the summer a solar thermal storage unit provided as part of a space heating system can normally meet nearly 100 percent of the domestic hot water requirements. In addition to the components of conventional heating systems, a solar system requires a solar collector, thermal storage unit, DHW preheat tank, some additional plumbing/sheet metal work, and a more extensive control system. Of the additional solar components, the most important is the solar collector. SOLAR COLLECTORS FOR LIQUID HEATING A solar collector is a device to convert incident solar radiation to useful energy, usually in the form of heated air or heated liquid. Figures 4-3 and 4-4 show examples of two liquid-type solar collectors used in solar heating and cooling systems. Each collector consists of an absorber plate (commonly a blackened metal surface) which absorbs the incident solar radiation and increases in temperature. Heat in the absorber plate is then transferred to a liquid which flows through passages in the plate and delivers the heat to other parts of the system. As it collects energy, the absorber plate loses some heat to the surroundings so the collector is designed to reduce these losses to the minimum practical level. Heat may be lost upward and downward from the absorber plate by radiation, conduction, and convection. Since the cost of the solar heat supply depends directly on the total collector area required, reduction of heat losses will permit use of less collector area and reduced cost. Insulation beneath the absorber and transparent covers above it reduce all three types of heat loss. Glass is opaque to thermal radiation 4-6 SILICONE RUBBER PADS TO ISOLATE ABSORBER PLATE FROM FRAME MOUNTING BRACKET ABSORBER PLATE WITH SELECTIVE SURFACE COPPER TUBES TWO COVER GLASSES GLASS SEAL TO FRAME INLET WATER HEADER STEEL FRAMING SEMI-RIGID INSULATION PLUMBING FITTING Figure 4-3. Typical Liquid-Heating Collector with Tubular Liquid Passages GLASS COVER ABSORBER PLATE REFLECTIVE SURFACE RIGID FOAM INSULATION LIQUID FLOW PASSAGE PIPING CONNECTION AND MOUNTING Figure 4-4. Liquid-Heating Collector with Flow Between Metal Plates 4-7 emitted from the absorber plate, and a glass cover can also reduce convection losses due to air movement across the absorber. An air space between the absorber plate and cover acts to reduce convection losses between these two surfaces. The collectors in Figures 4-3 and 4-4 are flat-plate liquid heaters representing two commercially available types. They are called flat- plate collectors to distinguish them from concentrating collectors which gather solar radiation falling on a large area and focus the energy onto a smaller absorber area. Concentrating collectors can deliver heat at higher temperatures than flat-plate types and may therefore be used for steam generation and other applications for which such temperatures are necessary. But if used for heat supply at the moderate temperatures needed for space heating and hot water, collector area requirements are comparable to those of the flat-plate type. Examples of concentrating solar collectors of the reflecting type are shown in Figures 4-5 and 4-6 and a transmitting lens type is shown in Figure 4-7. A technical disadvantage of a concentrating solar collector is that only direct solar radiation can be used. Diffuse radiation resulting from reflections from earth and sky, which is often half and never less than ten percent of that radiation, cannot be focused (see Figure 4-8) and is therefore lost. Most concentrating collectors must also be movable to follow the path of the sun throughout the day. The expense of construction, operation, and maintenance of an accurate, tracking concentrator is usually much too high for use of this type of solar collector in space heating applications. 4-8 Figure 4-5. Point Focus Reflecting type Solar Concentrating Collector Figure 4-6. Line Focus Reflecting Type Solar Concentrating Collector 4-9 HOUSING INSULATION Figure 4-7. Fresnel Lens Strip Solar Collector T DIFFUSE \ SOLAR i RADIATION REFLECTOR Figure 4-8. Direct and Diffuse Radiation on a Solar Concentratoi 4-10 A special type of flat-plate collector comprises a glass tube surrounding a flat or cylindrical absorbing surface. As shown in Figures 4-9 and 4-10, a high vacuum inside the tube minimizes heat losses from these collectors. There is no concentration of radiation in this type, but efficiencies and delivery temperatures may be considerably higher than usually obtained in conventional flat-plate collectors. THERMAL STORAGE UNITS The total absence of solar radiation at night and the continuous need for space heating in cold weather result in a requirement for storing excess solar energy collected, but not needed, during sunny daylight hours. The stored energy can then be used for meeting nighttime heating demands. This energy storage requirement is most economically met by transferring the excess heat to a sufficient mass of solid or liquid in an insulated container. Numerous materials could be used, but because of simplicity and economy, most commercial liquid solar systems utilize hot water storage. It is technically possible to store heat in scrap metal, melted chemicals, waxes, rock, ceramic bricks, and other materials. Water has a higher heat storage capacity than any other material, pound-for-pound, unless melting of a solid is involved. It is also the cheapest heat storage material, but the cost of a container must be considered. Heat can readily be stored in water by increasing its temperature during the day, then using the hot water for heat supply at night. Several chemical salts and waxes can store heat by melting rather than by increase in temperature. When the molten material again 4-11 MOLDED PLASTIC MOUNTING WITH MANIFOLD TUBES- s / 32 in. THICK PYREX GLASS TUBE ABSORBER SUPPORT- CLIPS '/» in. OD COPPER TUBING '/ w in. THICK COPPER ABSORBER PLATE ABSORBER SUPPORT CLIPS ( 6/ABSORBER) % in TUBE SPACING MOLDED PLASTIC MOUNTING TYPICAL TUBE DETAIL Figure 4-9. Schematic of Corning Glass Works Evacuated Tube Solar Collector ABSORBER TUBE HERMETIC SEAL DELIVERY TUBE SPRING SUPPORT TIP-OFF COVER TUBE t = 0.92 SELECTING COATING a = 0.86, « = 0.07 FEEDER TUBE FLUID FLOW AREA (SUPPLY) VACUUM PRESSURE P< I0" 4 torr ABSORBER TUBE FLUID FLOW (RETURN) Figure 4-10. Schematic of Owens-Illinois Evacuated Tube Solar Collector 4-12 solidifies, the stored heat is released for use. Because the heat stored by melting a substance is considerably greater than the heat involved in changing the temperature of an equal mass of water fifty degrees F or so, a phase-change heat storage unit can be much smaller than the other types. However, because of technical difficulties and economic disadvantages, phase-change storage materials are not ready for practical use in active solar heating and cooling systems. Extensive studies and experiments have shown that for space heating and domestic hot water supply, practical and economical heat storage units should have a capacity sufficient for storing one day's solar collection for use the following night. Larger storage capacities provide only small additional gains, so the storage of sufficient heat for use during one or more cloudy days is uneconomical. COLLECTION AND STORAGE OF SOLAR HEAT In nearly all practical liquid solar systems, heat is stored as hot water in a well-insulated tank. If water is also used in the solar collectors in a cold climate, some freeze protection method must be provided. A common arrangement permits the collector to drain into the storage tank whenever operation of the circulating pump stops. Figure 4-11 illustrates this system. When the solar intensity is sufficient for heat collection, a pump circulates water through the collectors and the storage tank. When the pump shuts off, water in the collector drains into the storage tank while air enters the collector tubes through an atmospheric vent. An alternate design provides a 4-13 AIR VENT INLET MANIFOLD S3- OUTLET MANIFOLD (INTERNAL OR EXTERNAL TO COLLECTOR ARRAY) FLOW SOLAR THERMAL STORAGE Figure 4-11. Drain-Down System for Solar Collection and Storage down-flow pipe large enough for air from the top of the vented storage tank to rise through the pipe as water drains down when pump operation ceases. Figure 4-12 shows another method for freeze protection, by which solar heat is collected in a non-freezing liquid, usually a water-glycol solution. To avoid the cost of several hundred gallons of glycol anti- freeze in the storage liquid, water is used for heat storage and a heat exchanger is provided for transfer of heat from the collector fluid to storage. A second pump is required unless the heat exchanger is located inside the storage tank. The advantages of this design are the minimal risk of freezing (and damage) from incomplete collector drainage or venting, and the absence 4-14 VENT OR RELIEF VALVE 4 EXPANSION TANK Figure 4-12. FLOW HEAT EXCHANGER S3 VENT COLLECTOR PUMP HEAT EXCHANGER PUMP Solar Collection in Non-Freezing Liquid and Heat Exchange with Water Storage of corrosion caused by alternate exposure of the collector tubes to water and air in the drain-down system. The possibility of corrosion and freezing in the drain-down system (in Figure 4-11) can thus be compared with the cost penalty of the exchanger, pump, and additional piping for the design in Figure 4-12. Another drawback in the dual fluid system is the temperature loss due to the heat exchanger. Typically the delivery temperature of the collector fluid must be 10°F to 15°F higher than the storage temperature for adequate heat transfer rates to be obtained. The higher temperature results in a decrease in collector efficiency. These factors are discussed in more detail in Module 7. 4-15 An additional design consideration involving the dual liquid system in Figure 4-12 is the effect of a pump failure or power outage. If circulation ceases, the collector fluid soon begins to boil. A pressure relief mechanism therefore must be included in the system so that steam can be vented and over-pressure will not occur. If liquid loss is excessive, fresh solution will have to be added for operation to continue after power is restored. The automatic liquid make-up arrange- ment shown in Figure 4-13 can partially alleviate this problem, but loss of antifreeze may require manual addition. HEAT DISTRIBUTION In "hydronic" systems, hot water can be piped from storage to coils imbedded in floors or ceilings (radiant heating) or to "radiators" or fan-coil units or to the common baseboard strip heaters in individual rooms. The operating temperature of baseboard hot water heaters is usually about 180°F, which is too high for use with most solar systems. But if additional heating surface is provided, as for example with double rows of baseboard tubes, lower temperatures may be usefully employed and solar-heated water can be supplied at suitable temperatures. Forced warm air distribution is most frequently used with solar heating systems. Hot water from the solar storage tank is pumped to a heating coil (finned-tube exchanger) as illustrated in Figure 4-14, and circulating air is heated as it passes through the coil. Warm air is then supplied to the rooms through the conventional distribution system. 4-16 VENT **i MAKE-UP WATER FLOW VENT FLOW HEAT EXCHANGER ^ COLLECTOR PUMP ^ ± SOLAR THERMAL STORAGE Figure 4-13. HEAT EXCHANGER PUMP Dual -Li quid Solar Collection with Automatic Make-Up Water Supply WARM AIR TO ROOMS WARM AIR FURNACE SOLAR THERMAL STORAGE TANK ^> AA/W, i AAAAJ _ FUEL OR ELECTRICITY HEAT TRANSFER COIL RETURN AIR FROM ROOMS Figure 4-14. Solar Heat to Warm Air Distribution System 4-17 AUXILIARY HEATERS During cloudy periods and on mid-winter nights, the solar system is usually unable to meet all of the heat needs of the building. In a liquid system, a conventional hot water boiler (Figure 4-15) may be provided to supply part or all of the heating requirements during these periods. If the temperature in the solar storage tank is too low to maintain the preset building temperature, the auxiliary boiler automat- ically supplies hot water to air heating coils or to the hydronic distribution system. When a hot water boiler is used for auxiliary heat supply, it is used in parallel, not in series, with the solar supply. It is therefore an alternate heat source rather than a "booster", so that auxiliary will not partially feed back to solar storage. If the building is provided with a warm-air heating system, a warm- air furnace may be used for auxiliary heat supply. This form of auxiliary heat is usually employed when liquid collectors and a liquid- to-air heat exchanger are used for the solar supply, as in Figure 4-14. Electricity or any type of fuel may be supplied to the furnace. Auxiliary heat may also be provided by a heat pump in one of the designs shown in Module 11. In an all-liquid solar heating system, with distributed hot water, the auxiliary unit operates as a replacement ; if solar heat either from collector or from storage is insufficient, it is not used and the entire requirement is met by the auxiliary supply. As shown in Figure 4-15, heating is accomplished either with solar or auxiliary energy. If air is heated by transfer from hot water storage, as in Figure 4-14, auxiliary heat may be used as a supplement to "boost" the temperature of 4-18 SOLAR HEAT (STORAGE OR COLLECTOR) AUTOMATIC VALVE AUXILIARY BOILER HOT WATER ^ TO HEATING ~ LOAD ENERGY INPUT *& (GAS, ELECTRICITY, etc.) RETURN V PUMP Figure 4-15. Typical Use of Auxiliary in Liquid (Hydremic) Distribution System the air supply to the rooms. This arrangement is ideal for an air distribution system but is not used in a water loop. AUTOMATIC CONTROLS To control the temperature in a conventionally heated home, the homeowner needs only to set a thermostat. The same is true for a well- designed solar heating system. However, the controls for solar heating and cooling are necessarily more complex than in a conventional system, because they must control collector and storage pumps or blowers and automatic valves or dampers in addition to the usual functions. An example of a simple control assembly for a solar hot water system is shown in Figure 4-16. In nearly all solar hot water and space heating systems, a differential thermostat senses the difference in temperature at 4-19 FLAT PLATE COLLECTOR CHECK VALVE RELIEF VALVE JL TO HOUSE V^THERMISTOR SENSOR* I THERMISTOR SENSOR #2 DRAIN BIBB IMMERSION THERMOSTAT (HIGH SET) ■ffl 50 GAL STORAGE PUMP tXJ: I BALANCE ! VALVE I 115 VAC_ 60 cps J_ DIFFERENTIAL THERMOSTAT ^sH i r-ekfc: 30 GAL. GAS HEATER C: \ GAS ^? .J PUMP CONTROL LINE COLD WATER SUPPLY ELECTRICAL CONNECTIONS s PLUMBING LINES Figure 4-16. Typical Solar Hot Water Control System collector outlet and in the storage tank. When this difference is more than a few degrees, the circulating pump is operated. The "high set" thermostat (limit control) prevents too high a temperature in the preheat tank by interrupting power to the collector pump. A pressure relief valve protects the system from excessive pressure which might otherwise develop if there is a circulation failure during a sunny period. Supply of solar heat to a building is usually controlled by a two-stage thermostat, the normal setting actuating a pump which circulates stored hot water to the rooms or to a central fan-coil exchanger. If the room temperature continues to drop, a second (lower temperature) contact point in the thermostat actuates the supply of fuel or electricity to the auxiliary heater. 4-20 Numerous controllers for solar space heating systems are commercially available, and many varieties of control circuits and methods are being used. Design of control systems requires directions from the manufacturers of the control components and experience in their proper integration and adjustment. SOLAR COOLING Several methods can be used for cooling with solar energy. These include absorption refrigeration (lithium bromide-water and ammonia- water systems), Rankine-cycle vapor-compression, desiccant-evaporative cooler combinations, and others. Only the lithium-bromide absorption type is commercial Ty available, and its operation with solar heat has been almost entirely in experimental installations. Although not solar operated, heat pumps are sometimes used in solar heating systems for auxiliary heat supply and for conventional cooling with electric power. Design and operation of an absorption cooling system in which solar-heated water is the energy source is illustrated in Figure 4-17. Solar cooling by this and other methods is complex and expensive, so it is currently in an experimental status. Cooling machines that can be operated with hot water at 160°F to 200°F are commercially available in sizes from 3 tons to over 25 tons of cooling capacity. Chilled water, at 40°F to 45°F, is produced and supplied to one or more fan-coil units in the air circuit. Air is cooled, dehumidified, and distributed to the rooms. Heat is rejected from the system in cooling water which is recirculated through a cooling tower. SOLAR STORAGE TANK 4-21 AIR TO ROOMS AIR cp- 1 COOLING TOWER ^ ABSORP TION CHILLER! t I £7^> AUXILIARY BOILER t COOLING COIL HEATING COIL AIR FROM ROOMS Figure 4-17. Solar Heating and Cooling System Other methods of solar cooling are being experimentally investigated, including conventional vapor compression driven by power generated in an on-site engine supplied with steam or organic vapor from a solar collector/ boiler. Experimental desiccant (air-drying) systems in which room air is dehumidified, and the solid or liquid drying agent is regenerated by solar heat are also being studied. None of these systems is at present technically or economically marketable, but considerable development work is being supported by the Federal Government. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 5 INTRODUCTION TO AIR SYSTEMS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO TABLE OF CONTENTS LIST OF FIGURES Page 5-ii INTRODUCTION OBJECTIVES AIR-HEATING SOLAR SYSTEMS SOLAR COLLECTORS FOR AIR HEATING HEAT STORAGE .... COLLECTION AND STORAGE OF SOLAR HEAT HEAT DISTRIBUTION . AUXILIARY HEATERS . AUTOMATIC CONTROLS . 5-1 5-1 5-1 5-3 5-5 5-7 5-12 5-12 5-12 5-ii LIST OF FIGURES Figure 5-1 Schematic Diagram of a Air-Heating Solar System (Simplified) ..... 5-2 Cross-Sectional View Showing Air Flow Through Two Solar Collector Panels in Series 5-3 Air Flow Diagram 5-4 Pebble-Bed Heat Storage Unit 5-5 Air-Heating Solar System . 5-6 Heating from Collector 5-7 Storing Heat from Collector 5-8 Heating from Storage 5-9 Summer Heating of Domestic Hot Water Page 5-2 5-4 5-4 5-6 5-7 5-8 5-9 5-10 5-11 5-1 INTRODUCTION The purpose of this module is to provide a brief introduction to the types of air-heating solar systems that are available and in current use, and to explain the basic functions of the systems and their key components. Air collectors, heat storage in pebble beds, auxiliary heat supply, and system control are described. OBJECTIVES At the end of this module, the trainee should be able to: 1. Identify the principal characteristics of air-heating solar systems. 2. Describe the basic functions of key components of air-heating solar systems. 3. Recognize the advantages and limitations of different system designs and component types. AIR-HEATING SOLAR SYSTEMS In the introduction to the discussion of liquid-heating solar systems in Module 4, there is brief mention of air-heating solar, the other principal method for use of solar energy in buildings. The main components and their primary functions in an air system are the same as in a liquid collection and storage system. This can be seen by comparing Figure 5-1 and Figure 4-1. 5-2 Whereas liquid collection and storage systems may involve heat distribution either as hot air or as hot water, air is always used for distribution when it is also the collection medium. Another distinction between the two system types is the direct supply of solar heat from air collectors to load rather than via storage as in most liquid systems. Auxiliary heat is nearly always supplied as a supplement or boost in air systems (Figure 5-1), but in liquid systems having hot water distribu- tion (Figure 4-11), the auxiliary is in parallel rather than in series with the solar supply. The most economical type of heat storage unit for an air system is a rock-filled bin through which air is circulated and in which heat is transferred to and from egg-sized pebbles or crushed rock. This key BLOWER AUTOMATIC DAMPER SOLAR HEAT STORAGE UNIT It AUXILIARY HEATER AND FAN (FURNACE) HEAT DISTRIBUTION SYSTEM Figure 5-1. Schematic Diagram of an Air-Heating Solar System (Simplified) 5-3 component serves not only as a heat storage unit but also as a heat exchanger during the storing cycle and as a heat exchanger during the transfer of stored heat to air being supplied to the rooms. The use of a pebble bed, as shown in a subsequent module, results in beneficial temperature stratification in the storage unit and a substantially higher solar collector efficiency than if transfer to hot water storage were attempted. The principles of solar heat collection, storage, distribution, hot water supply, auxiliary requirements, and control, as described under the heading Solar Heating and Cooling Systems in Module 4, apply generally to both air and liquid types, so they are not repeated here. SOLAR COLLECTORS FOR AIR HEATING Solar air collectors resemble the liquid heating types and differ primarily in the design of the fluid passages in contact with the absorber plate. There may also be a difference in absorber plate materials, steel or aluminum normally being used in air collectors, whereas corrosion considerations usually dictate use of copper or stainless steel in liquid types. Figures 5-2 and 5-3 depict a commonly used air collector featuring an internal manifold for air distribution to and from an array of numerous panels. Absorber surface, glazing, bottom insulation, and metal box are similar to those in the liquid type. Cool air from a heat storage unit or from the rooms is supplied to the collector, as shown in Figure 5-1, distributed to all the panels in external or internal manifolds, and heated by contact with the hot absorber plates. After passing through one or more series-connected panels, air is delivered from the hot manifold. 5-4 TEMPERED GLASS COVER SELECTIVE COATED ABSORBER PLATE AIR CHANNEL HOT AIR 40°F •INTERNAL MANIFOLD AREA AIR FLOWS FROM ONE PANEL TO ANOTHER THROUGH THE PORTS AND MANIFOLD AREA COLD AIR 70° F Figure 5-2. Cross-Sectional View Showing Air Flow Through Two Solar Collector Panels in Series ABSORBER AIR CHANNEL PORTS MANIFOLD Figure 5-3. Air Flow Diagram 5-5 Numerous variations in the design of solar air collectors have been investigated. Corrugated, finned, perforated and other modified absorber plate forms have been tested, and there is commercial use of a matrix type in which several layers of slit-and-expanded, blackened aluminum foil is used as the absorber surface with which the air comes in contact. The most widely used type of air collector contains a smooth black absorber plate beneath which air is circulated in a space about one-half inch high. There appears to be no advantage and a distinct cost penalty in heating air by use of focusing collectors. Evacuated tube air heaters may, however, reach a commercially practical status after further experimentation and development. HEAT STORAGE Because of low cost, high heat transfer effectiveness, and wide-spread availability, gravel or crushed rock is nearly always used for heat storage in air-heating solar systems. An insulated rectangular bin is usually constructed in a basement or a utility area in the building. The bin walls may be of concrete, masonry, or wood, and the top is usually of wood. Clean aggregate normally used in concrete, screened to a 3/4- inch to 1^-inch size range, is supported on wire mesh above spaced concrete blocks on the bin bottom. Depths of 5 to 7 feet are typical, and air supply and withdrawal openings are provided in the top and bottom plenum spaces. Figure 5-4 shows a cut-away view of a pebble bed in a wood bin. Heated air supplied to the top of a pebble bed from a solar collector passes down through the bed and leaves the bottom essentially at the rock temperature in the lowest portion of the bed. Air returning 5-6 HOT AIR CONNECTION COLD AIR CONNECTION WIRE SCREEN SUPPORTED ON STEEL FRAME. in. CONCRETE AGGREGATE RIGID INSULATION Figure 5-4. Pebble-Bed Heat Storage Unit to the collector has thus been fully cooled and its useful heat content has been transferred to pebbles usually in the upper part of the bed. Although heat from air collectors could be stored in water and in melted chemical compounds, costs would be considerably higher, separate heat exchangers would be needed, and solar collection efficiency would be reduced by circulation of warmer air to the collector. Pebble beds require considerably more space than these more compact forms of storage (three time the volume of equal heat storage in water), but their advantages far outweigh the added space requirement. 5-7 COLLECTION AND STORAGE OF SOLAR HEAT The collection and storage of heat in a solar air system can be accomplished in a variety of ways. A common type of air- heating solar system is shown in Figure 5-5. The components include: (1) a fixed air-heating solar collector (2) a pebble-bed heat storage unit to and from which heat is transferred by circulating air through the bed (3) a control unit which includes the sensors and control logic necessary to collect and store solar heat when available and to automatically maintain comfort conditions at all times (4) an air handling module comprising automatic dampers, filters, and blower(s) (5) a solar hot water heater consisting of an air-to-water heat exchanger and a preheat FUEL OR ELECTRICITY MOTORIZED DAMPERS BLOWER X ^ SUMMER BYPASS _PLENUM_ PEBBLE-BED STORAGE PLENUM <)- BACK- DRAFT DAMPERS AUXILIARY i FURNACE KD WARM AIR TO BUILDING 'HEATING LOAD ^ TO DHW LOAD -FUEL OR ELECTRICITY AUXILIARY WATER HEATER COLD WATER MAIN RETURN AIR FROM BUILDING Figure 5-5. Air-Heating Solar System 5-8 storage tank connected to an auxiliary hot water heater and (6) an auxiliary heating unit (usually a warm-air furnace) to provide 100 percent back-up space heating when storage temperatures are insufficient to meet demands or when the solar system is not operating. In an air heating system, the collector absorbs solar radiation and converts it to heated air for space heating. Air is circulated from the solar system to the building in the same manner as in most modern warm air heating systems. As air flows from one end of the collector to the other, its temperature normally rises from 70°F to 130°F or 150°F during the mid-part of the day. As shown in Figure 5-6, the building is heated L OR ELECTRICITY AUXILIARY * FURNACE PEBBLE-BED STORAGE PLENUM _.....,......_.._..... BACK- DRAFT DAMPERS WARM AIR TO BUILDING HEATING LOAD TO DHW LOAD FUEL OR ELECTRICITY AUXILIARY WATER HEATER COLD WATER MAIN ,..tt..£.:jis. .... ■ **,..:>M,,*™'T _ RETURN AIR FROM BUILDING Figure 5-6. Heating from Collector 5-9 directly by air from the collector whenever heating is needed during sunny periods. Cool air from the building is returned to the collector for reheating. Heat is stored by utilizing the heat exchange and heat storage characteristics of dry pebbles, the most practical storage medium for use with air heating collectors. When heat is not needed in the building, solar-heated air is routed through the storage unit as in Figure 5-7, thereby heating the pebbles; cool air, usually at 70°F, returns to the collector for reheating. Temperature stratification in the storage unit assures maximum heat recovery from the solar air collector. s Bill MOTORIZED DAMPERS SUMMER BYPASS PEBBLE-BED STORAGE UPLENUMJ .^jLj^s*,,.,^.^..^ :■.-, - BACK- DRAFT DAMPERS FUEL OR ELECTRICITY AUXILIARY i FURNACE WARM AIR TO BUILDING HEATING LOAD TO DHW LOAD FUEL OR ELECTRICITY AUXILIARY WATER HEATER COLD WATER MAIN RETURN AIR FROM BUILDING Figure 5-7. Storing Heat from Collector 5-10 MOTORIZED DAMPERS FUEL OR ELECTRICITY BLOWER AUXILIARY " FURNACE .CZ-L SUMMER BYPASS } 7 „ENU PEBBLE-BED STORAGE PLENUM . BACK-DRAFT DAMPERS ^D WARM AIR TO BUILDING "HEATING LOAD TO DHW LOAD •FUEL OR ELECTRICITY AUXILIARY WATER HEATER COLD WATER MAIN RETURN AIR FROM BUILDING Figure 5-8. Heating from Storage In the evening and nighttime hours, heat is delivered to the rooms by circulating air from the building through the pebble bed, as in Figure 5-8. Because of temperature stratification in the storage unit, this mode supplies heat to the rooms at the highest available temperature. The system automatically provides auxiliary heating from fuel or electricity when the solar supply is insufficient to meet requirements. Domestic hot water can be heated by use of an air-to-water heat exchanger in the hot air duct from the collector. As shown in Figure 5-7, when solar heat is being transferred to storage, heat is 5-11 also being supplied to the hot water system if needed and if the water pump is running. The temperature of the air passing through the water heating coil is thus usually reduced by a degree or two. When warm air is being supplied from storage to the rooms, Figure 5-8, no water heating occurs because there is no water circulation through the coil. Other coil locations have been used, but this position has proved to be the most satisfactory. So that solar-heated water can be available in the summer when no space heating is needed, a by-pass duct is opened, as shown in Figure 5-9, and air flow to storage and to the building is blocked. FUEL OR ELECTRICITY AUXILIARY ♦ FURNACE WARM AIR TO BUILDING HEATING LOAD TO DHW LOAD FUEL OR ELECTRICITY AUXILIARY WATER HEATER BACK- DRAFT DAMPERS RETURN AIR FROM BUILDING Figure 5-9. Summer Heating of Domestic Hot Water 5-12 Nearly 100 percent of typical hot water requirements can thus be met by solar in four to five warm months. Thus solar energy can provide preheated water whenever the collector is in operation. At the present time no cooling equipment is commercially available for operation by means of solar heated air. HEAT DISTRIBUTION Heat is distributed in a solar air system through conventional ductwork associated with a forced warm- air furnace. Air from the collector or from the hot end (usually the top) of the pebble bed is drawn into the auxiliary furnace, heated further if necessary, and pjped to the zones of the building in which heat is required. Simultaneously, air is circulated from the rooms, via cold air return ducts or passages, back to the collector or storage for reheating. AUXILIARY HEATERS Figures 5-6 and 5-8 show the customary pattern of auxiliary heater use with solar air systems. A gas furnace, oil furnace, or electric resistance coil may be used as required to raise the temperature of solar heated air from collector or storage. Full design capacity must be provided so that comfort can be maintained without solar supply during the coldest weather. As shown in a subsequent module, a heat pump may also be used as auxiliary heat supply, necessitating a by-pass duct which can return air to the heat pump directly without partial heating in the pebble bed. 5-13 AUTOMATIC CONTROLS The only appreciable difference in control equipment and operation in liquid and air systems is the location of one of the sensors in the differential thermostat controlling collector blower operation. Rather than the low temperature sensor being located in the main storage tank as in the liquid system, this sensor is usually mounted in the duct supplying air to the collector. Although ordinarily at about 70°F, the temperature of air supplied to the collector may be considerably higher, particularly in spring and fall. By locating the sensor in the collector return duct, it responds to temperature of air returning either from the rooms or from storage, so proper collector operation is assured. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 6 SOLAR RADIATION SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 6-i TABLE OF CONTENTS Page LIST OF FIGURES 6-ii LIST OF TABLES 6-i i i GLOSSARY OF TERMS 6-iv INTRODUCTION 6-1 OBJECTIVE 6-1 UNITS 6-2 VARIABILITY OF SOLAR ENERGY ON THE EARTH'S SURFACE . . 6-3 SOLAR CONSTANT 6-3 THE SOLAR SPECTRUM 6-4 ENERGY REACHING EARTH 6-4 MONTHLY VARIATIONS 6-6 DAILY VARIATIONS 6-8 HOURLY VARIATIONS 6-9 EFFECT OF SURFACE TILT 6-9 EFFECTS OF COLLECTOR ORIENTATION 6-12 SOLAR DATA FOR SYSTEM DESIGN 6-13 REFERENCES 6-21 6-ii LIST OF FIGURES Figure Page 6-1 Approximate Representation of the Useful Spectrum of Solar Energy for Space Heating and Cooling Systems ......... 6-5 6-2 Atmospheric Effects on Solar Radiation Reaching Earth 6-5 6-3 Energy Intercepted by a Unit-Width Horizontal Surface ......... 6-7 6-4 Monthly Variation of Average Daily Radiation on a Horizontal Surface, Boulder, Colorado . . . 6-7 6-5 Hourly Record of Clear Day Radiation on a Horizontal Surface at Fort Collins, Colorado .... 6-10 6-6 Effect of Tilting the Collector on Energy Intercepted ........ 6-10 6-7(a) Variation of the Angle of Incoming Radiation with Season ........ 6-12 6-7(b) Collector Tilt to Maximize Winter Collection . . 6-12 6-8 Mean Daily Solar Radiation (Langleys), January . 6-15 6-9 Mean Daily Solar Radiation (Langleys), February . 6-15 6-10 Mean Daily Solar Radiation (Langleys), March . . 6-16 6-11 Mean Daily Solar Radiation (Langleys), April . . 6-16 6-12 Mean Daily Solar Radiation (Langleys), May . . 6-17 6-13 Mean Daily Solar Radiation (Langleys), June . . 6-17 6-14 Mean Daily Solar Radiation (Langleys), July . . 6-18 6-15 Mean Daily Solar Radiation (Langleys), August . 6-18 6-16 Mean Daily Solar Radiation (Langleys), September . 6-19 6-17 Mean Daily Solar Radiation (Langleys), October . 6-19 6-18 Mean Daily Solar Radiation (Langleys), November . 6-20 6-19 Mean Daily Solar Radiation (Langleys), December . 6-20 6-iii LIST OF TABLES Table Page 6-1 Energy Units ........ 6-2 6-2 Energy Conversion Factors ..... 6-3 6-3 Monthly Variations in Energy on a Horizontal Surface Selected Cities, (U.S. )(Btu/ft 2 -day) ... 6-8 6-4 Mean Daily Solar Radiation (Langleys) . . . 6-14 6-iv GLOSSARY OF TERMS beam radiation Btu calorie diffuse radiation direct radiation infrared radiation insolation latitude northern hemisphere ozone layer ultraviolet radiation See "direct radiation" British Thermal Unit - the amount of heat required to raise the temperature of one pound of water one degree Fahrenheit The amount of heat required to raise the temperature of one gram of water one degree Centigrade Radiation that has been scattered in passing through the atmosphere Radiation received by a surface directly from the region of the solar disc Non-visible radiation just beyond the red end of the visible spectrum Solar radiation that is received by a surface Angular distance, measured in degrees, north or south from the equator Half of the Earth north of the equator A layer in the upper atmosphere comprised primarily of the gas ozone (0 3 ) Non-visible radiation with short wave lengths just beyond the violet end of the visible spectrum visible radiation Radiation that is perceptible by the eye 6-1 INTRODUCTION Solar energy starts, of course, with the sun. The sun is a huge nuclear fusion reactor located at an average distance of 93 million miles from earth. It has a surface temperature of about 10,000°F, and gives off energy continuously in the form of electromagnetic radiation with a wide spectrum of wave lengths. Only a small band of wave lengths near and including the visible band is useful for solar collectors and for generating heat for homes. Fortunately this small band contains about 99 percent of the useful solar energy received on earth. OBJECTIVE The objective of this module is to present the factors which affect the availability of solar radiation at the earth's surface. At the end of this module the trainee should be able to: 1. Estimate the amount of solar radiation available on the earth's surface on a clear day. 2. Recognize seasonal variations in solar radiation. 3. Recognize daily variations in solar radiation. 4. Differentiate between beam and diffuse radiation. 5. Estimate the amount of solar energy reaching a collector surface during a typical day of a month. 6. Recognize the various units used to measure solar energy. 7. Given conversion factors, convert solar radiation from one set of units to another. 8. Select the data needed for planning a solar system. 6-2 UNITS The intensity of solar energy is expressed in several different units. In this manual one unit will consistently be used, Btu/ft 2 . However, other units are found in the literature, and it is therefore necessary to be able to convert from one unit to another. Units commonly found are listed in Table 6-1. Table 6-1 Energy Units Abbreviation Unit Energy Density Btu/ft 2 KJ/m 2 Langley (cal/cm 2 ) British Thermal Units per square foot Kilo joules per square meter calories per square centimeter Power Btu/ft 2 -hr KJ/m 2 -hr Langley/min W/m 2 British Thermal Units per square foot per hour Kilo joules per square meter per hour calories per square centimeter per minute Watts per square meter Table 6-2 gives conversion factors from one set of units to another. An example will show the use of this table. The Climatic Atlas of the United States lists the annual average daily solar 6-3 Table 6-2 Energy Conversion Factors To Convert into Btu/ft 2 To Convert into Btu/ft 2 -hr Multiply By. Multiply By Langleys 3.69 Langleys/min 221 KJ/m 2 .088 KJ/m 2 -hr .088 W/m 2 .316 radiation for Boulder, Colorado, as 367 Langleys per day. To obtain the value in Btu/(ft 2 *day), 367 Langleys per day are multiplied by the conversion factor (3.69) in Table 6-2: 367 Langleys g Btu/ft 2 . = 354 Btu day Langley ft ZT day VARIABILITY OF SOLAR ENERGY ON THE EARTH'S SURFACE SOLAR CONSTANT The intensity of the sun's energy on a surface varies with distance from the sun. At the average earth-sun distance, out in space, the intensity of solar energy has been determined to be 428 Btu/(ft 2< hr) with a variability of about three percent. The value of 428 Btu/(ft 2 -hr) is called the "solar constant." Due to the earth's elliptical orbit around the sun, the distance from the earth to the sun changes during the year so that the energy reaching the outer atmosphere of the earth varies from 410 to 440 Btu/(ft 2 «hr). In addition to the variability in solar radiation that reaches the outer atmosphere around 6-4 earth due to seasons, there are very large variations in the amount of solar energy available at a particular location on the earth's surface. Radiation reaching the earth's surface is of primary interest for terrestrial applications, and the intensity will vary considerably with latitude, season of the year, and local weather conditions. THE SOLAR SPECTRUM The radiation from the sun can be separated into three major energy portions as shown in Figure 6-1. The high frequency (short wave length) energy in the radiation spectrum is labeled "ultraviolet" or "UV" and is detected by the human body primarily in terms of sunburn. The medium frequency energy radiation band in the solar spectrum is the visible band. The low frequency (long wave length) radiation band is the "infrared" or "IR" region. The amount of ultraviolet energy in the solar spectrum is small, essentially negligible in terms of useful heating effect. The visible band comprises about 47 to 48 percent of useful radiation for heating and the "near" infrared band makes up the balance. The intensity will vary with latitude, elevation and time of day and year because the amount of radiation that is absorbed and scattered by the atmosphere depends on the thickness of the atmosphere through which solar radiation must penetrate. ENERGY REACHING EARTH The energy reaching earth is less than the "outer space" intensity. There are a number of factors that cause this reduction as illustrated in Figure 6-2. Some of the energy is reflected back into outer space 6-5 l 2 Wavelength, X (^m) Figure 6-1. Approximate Representation of the Useful Spectrum of Solar Energy for Space Heating and Cooling Systems UPPER ATMOSPHERE DUST (SCATTERING) DIFFUSE RADIATION DIRECT RADIATION EARTH Figure 6-2. Atmospheric Effects on Solar Radiation Reaching Earth 6-6 by the top of the atmosphere, much as light is reflected from a mirror. Still more is reflected from the tops of clouds. A portion of the radiation is absorbed by chemical constituents in the atmosphere. The ozone layer absorbs much of the ultraviolet radiation, and carbon dioxide, oxygen, and water vapor also absorb radiation. Some of the radiation is scattered by dust and clouds. Radiation that is received from the solar disc is called "direct radiation", that is, the sun's rays have not been scattered in passing through the atmosphere. Solar radiation received from other directions is called "diffuse radiation" because it has been scattered by clouds or other particles. On a "clear" day most of the energy reaches earth as direct radiation, but on a cloudy overcast day, when the sun's disc cannot be seen, a large portion or all of the solar radiation at a particular location on earth may be diffuse. MONTHLY VARIATIONS Solar energy on a horizontal surface at any location on earth, averaged over a month, shows a month-to-month variation. This variation is due to earth's rotation about the sun and to seasonal changes in weather which affect the cloud cover. In the winter the sun is lower in the sky than in the summer, and the resultant larger incident angle between the path of the sun rays and a line perpendicular to a hori- zontal surface reduces the amount of radiation intercepted by the earth's surface, as shown in Figure 6-3. Figure 6-3(A) shows the energy intercepted by a unit width of horizontal surface when the sun is at a low angle as it is in winter. In Figure 6-3(B), the sun is shown at a higher angle, as in a summer month, and a larger amount of energy is intercepted. 6-7 SOLAR RADIATION 12 "UNITS" SOLAR RADIATION 12 "UNITS" (A) LOW SUN ANGLE, WINTER 4 "RADIATION UNITS" INTERCEPTED 'B) HIGH ScK ANGLE, SUMMER 6 "RADIAT'.CM JN! T 3" INTERCEPT ID Figure 6-3. Energy Intercepted by a Unit-Width Horizontal Surface The monthly variation in solar radiation incident on a horizontal surface in Boulder, Colorado, is shown in Figure 6-4. There is approximately twice as much radiation during June and July as in December and January. 2000 1000 CD JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Figure 6-4. Monthly Variation of Average Daily Radiation on a Horizontal Surface, Boulder, Colorado (From the Climatic Atlas of the United States) 6-8 Monthly variations for some other cities are listed in Table 6-3. The variation in Chicago from December to June is about 6 times, and in Washington it is about a factor of 3. Other cities in the U.S. exhibit variations similar to those shown in Figure 6-4. Table 6-3 Monthly Variations in Energy on a Horizontal Surface for Selected Cities in the United States Btu/(ft 2 -day) City December March June September Chicago, Illinois 280 835 1685 1152 Tucson, Arizona 1122 1987 2582 2098 Washington, D.C. 611 1266 1818 1380 Miami, Florida 1163 1800 1958 1619 Fairbanks, Alaska 22 784 1855 622 Los Angeles, California 887 1730 2193 1851 DAILY VARIATIONS The total amount of solar radiation reaching a horizontal surface on earth varies from day to day, primarily because of atmospheric phenomena. Clouds, dust, and other particulate matter in the atmosphere cause variations in radiation absorption and scatter. Daily variations are large, and may range from zero useful heating energy to 2000 to 2500 Btu/(ft 2 -day). The values shown in Figure 6-4 are typical for the Colorado Front Range region. 6-9 HOURLY VARIATIONS Hourly variations in available solar energy at a given location are principally due to the earth's rotation although cloudiness can have significant effects. Early morning sun is at a very low angle and the solar rays must pass through a large thickness of atmosphere. The intensity of the energy received is therefore low. The hourly peak in radiation occurs at noon, when the sun is at the highest angle and is passing through the minimum thickness of the atmosphere. Since winter days are shorter than summer days, the period during which solar energy can be collected varies with season. The hourly variation in solar intensity on a horizontal surface, measured in Fort Collins, Colorado, is shown in Figure 6-5. The smooth curves indicate that these data were obtained on clear days. The presence of clouds would result in breaks and irregularities in the curves. Note the higher intensity and longer period of measurable radiation during a summer month than in a winter month. EFFECT OF SURFACE TILT Discussion so far has concerned only the radiation on a horizontal surface. In fact, when designing a solar collector, it is advantageous to tilt the collector so that it is more nearly perpendicular to the sun's rays. Figure 6-6 illustrates the increase in energy intercepted by a collector when it is tilted with respect to a horizontal plane. The maximum amount of energy that can be intercepted by a plane surface is that which is received by the surface when perpendicular to the sun's rays as shown in Figure 6-6(B). When the collector is tilted at any 6-10 300 6/ /75 250 4/26/75 ^ 200 x: M a 150 m 1/19/75 ^\ 100 50 <■ » 5 6 7 8 9 10 II 12 2 3 4 5 6 7 Time of Day Figure 6-5. Hourly Record of Clear Day Radiation on a Horizontal Surface at Fort Collins, Colorado (Data from Solar House I) (A) COLLECTOR TILT ANGLE 0° (B) COLLECTOR TILT ANGLE 45° (O COLLECTOR TILT ANGLE 75° RADIATION INTERCEPTED BY A HORIZONTAL COLLECTOR ADDITIONAL RADIATION INTERCEPTED BY TILTING COLLECTOR Figure 6-6. Effect of Tilting the Collector on Energy Intercepted 6-11 other angle the amount of energy intercepted is reduced as shown in Figure 6-6(C). Maximum energy would be intercepted by a collector if the plane surface were to track the sun across the sky so that the rays would always be perpendicular to the plane. Such a requirement would involve continuous movement of the collector from east to west and in angle of tilt, throughout the day. Tracking can be accomplished but is not considered practical or economical for collectors in solar space heating systems. Since tracking is impractical, a compromise is to tilt the collector so that it is roughly perpendicular to the sun's rays at solar noon during the months when maximum heat collection is desired. The best angle for a given location depends on the time of year most heat is needed, since the sun moves across the sky at a lower angle in the winter than in the summer. For space heating purposes, maximum collection is desired during the coldest months. During this season, from about October until March, the sun's angle varies from 5 degrees to 23 degrees below a line drawn at an angle from the perpendicular equal to the latitude of the location as illustrated in Figure 6-7(A). To maximize collection during the heating season a good compromise is to tilt the collector at an angle of about latitude plus 15 degrees as illustrated in Figure 6-7(B). In the northern hemisphere the collector should be tilted to the south; the opposite is true in the southern hemisphere. To maximize summer collection the collector can be tilted to latitude minus 15 degrees. If both summer and winter collection are desired, a good compromise is to tilt the collector to an angle equal to the latitude. 6-12 SEPTEMBER 21 j Un e 21 MARCH 21 v \ \ \ DECEMBER 21 HORIZONTAL LATITUDE ANGLE (A) DECEMBER 21. SUN 23' BELOW LAT. ANGLE FROM PERPENDICULAR JUNE 21, SUN 23* ABOVE LAT. ANGLE FROM PERPENDICULAR. SEPTEMBER 21 AND MARCH 21. SUN AT LAT. ANGLE FROM PERPENDICULAR. SEPTEMBER 21 MARCH 2K DECEMBER 21 COLLECTOR Vlatitude HORIZONTAL // \ +15" -LATITUDE ANGLE (B) COLLECTOR TILTED AT LATITUDE +15* MAXIMIZES WINTER COLLECTION. Figure 6-7. (a) Variation of the Angle of Incoming Radiation with Season (b) Collector Tilt to Maximize Winter Collection EFFECTS OF COLLECTOR ORIENTATION Since the maximum intensity of direct radiation occurs at noon when the sun is due south (northern hemisphere), the collectors should face directly south. If this is not practical because of building considerations, a variation of 15 degrees east or west of due south can be tolerated without serious effect on the total energy collected. An orientation 15 degrees east of south will advance the time of peak collection one hour; an orientation 15 degrees west of south will delay the peak one hour. In some cases a designer can take advantage of the change in peak collection. If, for example, the collectors are partially shaded in the later afternoon, facing the collectors east of south would increase daily energy collection. 6-13 SOLAR DATA FOR SYSTEM DESIGN Solar heating and cooling systems can be sized on the basis of monthly average daily radiation on a horizontal surface. Tabular values are listed for each month in Table 6-4, for many cities in the United States. The yearly average daily radiation for the cities is also included in the table. Because the data for specific locations are limited, and estimates for adjacent areas are desirable, it is convenient to arrange a graphical presentation of the distributions of the monthly average daily radiation as i so- intensity lines on a map of the United States, as shown in Figures 6-8 through 6-19. The sizing techniques used in this manual do not require detailed knowledge of the quantities of solar radiation available. The calculation method includes average available radiation intrinsically in the procedure, and computer-generated tables are provided. 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CTi CM CM . — r^. ps m io co rr mvo*— rsrsjomim,— . — o m CM vD O ID o rs (M m •n vo rr m vo =n CM .— m to rr m co cn p m o ^ co 3- ...■ cn m m T. cn cm rs o Tl rr rr rr •— n -— vD vo o L - m rj- m cm cm m m m cm m m cm cm cm en rn m ■cr m rn cm cm rr m rr PJ CM .— CM CM tM rn cm cm m Nj .— CM CM CM [M CM CM CM CM -^ m CO m cm o •— m co rr tn en m r- rs 00 m vo O rr fcr m cm cm m a- CM mCM VO rn cn cn o co <— o CO rn vD •J X> O rr rr T s> m CM O CM •n vo cn rs rr s lo cn rs rr ■ C~- :-"■ rn , ro IN CM CU CM bj - r- f— CM CM cm cn cm m r- j . o .e x: b. "3 U -^ O Q ■M -MO 1 ■f- CTt cu — 3 3 "O o CD O > <_> o c ai *-> o fl (713W C7> C ^ ^~ to — O O CU X CO vn O on eu c zd .— to i— O £1 (U VI £ TT cn cu _j QJ I- -<- CO C jpC .^- -^ Q. ■— r- i- wi +-» C fO u. irtf-U C ■o C _l Q_ «r "O -D 1_ 3 1/1 O ro cu O 1- "C UJ - Z ^ - «a iC < Si- id 3 c m z s:,^g^ J. OIU H3H - o eu -O ~ < C o < cc c -* ^- -—DC o i— m zd > < l- C L io ^: m o oi O O $^-S5S c l. > a - c O o z on jc c_> — O' o CU >."? m i/> O ■-- — i 3 fl O •<- Z E " 'ft-*-' Figure 6-18. Mean Daily Solar Radiation (Langleys), November "(Mjjjfc;-- -L.TPBAN DAJLYSOLAR RADIATION (Langleys! i M^t, W / /"'^y^fl iritl DECEMBER- Figure 6-19. Mean Daily Solar Radiation (Langleys), December 6-21 REFERENCES 1. Jessup, E. , "A Brief History of the Solar Radiation Program", Report and Recommendations of the Solar Energy Data Workshop, November 29-30, 1973. Report No. NSF-RA-N-74-062, NOAA, September 1974. 2. Liu, B.Y.H. and Jordan, R.C., "A Rational Procedure for Predicting a Long-Term Average Performance of Flat-Plate Collectors", Solar Energy , Vol. 17, No. 2, 1963. 3. Liu, B.Y.H. and Jordan, R.C., "The Interrelationship and Characteristic Distribution of Direct, Diffuse, and Total Solar Radiation", Solar Energy , Vol. 4, No. 3, pp. 1-19, 1960. 4. Duffie, J. A. and Beckman, W.A. , Solar Energy Thermal Processes , John Wiley and Sons, New York, New York, 1974. 5. Liu, B.Y.H., and Jordan, R.C. , "Availability of Solar Energy for Flat-Plate Solar Heat Collectors", Chapter V, Applications of Solar Energy for Heating and Cooling of Buildings. ASHRAE GRP 170 edited by Jordan and Liu, ASHRAE, Inc., N.Y., N.Y., 1977. 6. Klein, S.A., Beckman, W.A. , and Duffie, J. A., "A Design Procedure for Solar Heating Systems". Presented by International Solar Energy Society Meeting, Los Angeles, California, July/ August 1975. 7. National Bureau of Standards, Intermediate Minimum Property Standards for Solar Heating and Domestic Hot Water Systems. Report No. NBSIR 77-1226, March 1977. 8. Beckman, W.A. , Klein, S.A. and Duffie, J. A., Solar Heating Design by the f-chart Method , John Wiley and Sons, New York, N.Y., 1977. 9. Solar Energy Applications Laboratory, Colorado State University, Solar Heating and Cooling of Residential Buildings, Design of Systems, (Available from U.S. Government Printing Office). TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 7 SOLAR COLLECTORS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO TABLE OF CONTENTS Page LIST OF FIGURES 7-ii LIST OF TABLES 7-ii INTRODUCTION 7-1 OBJECTIVE 7-1 BASIC PRINCIPLES 7-2 TYPES OF FLAT-PLATE COLLECTORS 7-3 TYPICAL LIQUID COLLECTOR 7-3 TYPICAL AIR COLLECTOR 7-6 DESIGN AND OPERATION OF FLAT-PLATE SOLAR COLLECTORS . . 7-6 GLAZING 7-9 Glass 7-9 Plastic 7-10 ABSORBER 7-11 INSULATION 7-12 FRAME 7-13 LIQUID COLLECTORS FOR SPACE HEATING AND HOT WATER . . . 7-14 AIR COLLECTORS FOR SPACE HEATING 7-16 LOW TEMPERATURE LIQUID COLLECTORS 7-19 HIGH TEMPERATURE COLLECTORS - EVACUATED TUBES . . . 7-20 COLLECTOR EFFICIENCY 7-24 INSTANTANEOUS COLLECTOR EFFICIENCY 7-24 DAILY COLLECTOR EFFICIENCY 7-28 REFERENCES 7-29 7-ii LIST OF FIGURES Figure Page 7-1 Typical Liquid-Heating Collector .... 7-4 7-2 Types of Flat-Plate Liquid Solar Collectors . . 7-5 7-3 Typical Air-Heating Collector ..... 7-7 7-4 Solar Air Heater with Internal Manifold - Two Collectors in Series ...... 7-7 7-5 Types of Flat-Plate Air Solar Collectors . . 7-8 7-6 Typical Arrangement of Internally Manifolded Collector Modules in an Array ..... 7-18 7-7 Types of Evacuated Tube Collectors .... 7-22 7-8 Measured Solar Collector Efficiencies of Several Collectors 7-27 LIST OF TABLES Table Page 7-1 Collector Performance Parameters .... 7-25 7-1 INTRODUCTION A solar collector is an energy exchange device which receives and absorbs solar radiation and supplies a substantial portion of that energy in the form of a heated stream of fluid. The purpose of this module is to identify and explain those principles which influence the installation, operation and design of the principal commercial types of collectors and to indicate maintenance requirements. Solar collectors for space heating and hot water use are almost exclusively factory-built. Construction of the collector itself is therefore not the responsibility of the installer. Although a few site-built solar collectors are in use, economy, quality and durability "strongly depend on machine manufacture. Rather than explaining how collectors are made, the purpose of this discussion is therefore to show how they are selected, installed, used and serviced. OBJECTIVE At the end of this module, the trainee should be able to: 1. Identify and describe the functions of a solar collector and its component parts. 2. Compare the performance of various types of collectors. 3. Describe methods for preventing corrosion and freezing of collectors. 4. Describe the function of various fluids in collectors. 5. Recognize effect of system design changes on collector performance. 7-2 6. Explain the factors contributing to solar collector durability. BASIC PRINCIPLES A solar collector receives solar radiation, converts the absorbed energy to heat, and delivers a heated fluid to use. The collector contains an absorber plate (commonly a black metal surface), the temperature of which rises when solar energy is absorbed. A portion of the absorbed energy is transferred to a fluid as heat and then trans- ported to another part of the system. In the process of collecting energy and transferring the heat, the absorber plate loses some of the heat to its surroundings, so other components of the solar collector are provided to reduce the heat losses. Heat is lost from the absorber plate by radiation, convection, and conduction. Insulation beneath the absorber reduces the heat loss through the back of the collector, and one or more transparent covers reduce the heat losses from the top or front of the collector. A glass cover, which is opaque to the thermal radiation emitted by the plate, also reduces convection losses to the outside air, because the air space between the absorber plate and cover restricts convective air motion. The useful energy from a solar collector is transferred to a fluid and delivered directly to the building or to storage, where it can be used at a later time. The two principal collector types are either liquid (usually water) heaters or gas (always air) heaters. Water or a solution of water and ethylene glycol (antifreeze) is normally used in liquid collectors, but several other liquids can be used. 7-3 TYPES OF FLAT-PLATE COLLECTORS Solar collectors may be divided into two main classifications based on the type of heat transfer fluid used. Liquid-heating collectors are used for heating water and non-freezing aqueous solutions, and occasionally for non-aqueous heat transfer liquids. Gas-heating collectors are employed as air heaters. The principal difference between the two types is the design of the passages for the heat transfer fluid. TYPICAL LIQUID COLLECTOR Figure 7-1 is a partial sectional diagram of a typical flat-plate liquid solar collector. The drawing shows a commercially manufactured collector comprising a glass-covered metal box containing a blackened absorber plate to which an array of tubes is attached and beneath which insulation is provided. Typical collector dimensions are 6.5 ft by 3 ft by 6 in. One or two glass covers may be used, depending on the particular design and application. For swimming pool heating (see below), glazing is usually omitted. If double covers are used, the distance between them is about one-half inch and the inner glass cover is usually about one inch above the absorber plate. Two to four inches of insulation, such as heat resistant fibrous glass, fill the space between the absorber plate and the bottom of the casing. Metal absorber plates, usually copper, steel, or aluminum, with tubing of copper in thermal contact with the plates, are the most commonly used materials. MOUNTING BRACKET 7-4 SILICONE RUBBER PADS TO ISOLATE ABSORBER PLATE FROM FRAME I TWO COVER GLASSES ABSORBER PLATE WITH SELECTIVE SURFACE COPPER TUBES GLASS SEAL TO FRAME STEEL FRAMING INLET WATER HEADER SEMI-RIGID INSULATION PLUMBING FITTING Figure 7-1. Typical Liquid-Heating Collector Numerous variations on this design are illustrated in Figure 7-2. Most of the design differences are in the fluid conduits. Designs A and E show tubing and headers inside the plate itself. This absorber is made by applying a tube pattern of stop-weld material to a copper or aluminum sheet, cold welding another sheet to it, and forming the tubing array by air "inflation". Another absorber, shown in Design F, comprises two sheets of steel, welded together at the edges and at 1- to 2-inch intervals. Expansion of the unwelded space by hydraulic pressure and attachment of inlet and outlet connections permits liquid flow between the plates. A composite absorber, shown in Design H, comprises copper tubes clamped into extruded aluminum fins which form the absorber plate. 7-5 (A) GLAZING INTEGRAL FLUID PASSAGES 'BLACKENED ABSORBER PLATE INSULATION (B) GLAZING ''TUBES BONDED TO BLACKENED STRIPS INSULATION (C) GLAZING ,TUBES PRESSED INTO GROOVES ROLLED IN PLATE 'INSULATION GLAZING 'rectangular TUBES 'BONDED TO PLATE INSULATION (E DOUBLE GLAZING 'TUBED SHEET WITH 'SELECTIVE SURFACE 'INSULATION (F ^LAZING , FLAT PLATE EDGES WELDED SPOT WELDS INSULATION GLAZING 'SEAM WELDS INSULATION (H) GLAZING /COPPER TUBES IN 'ALUMINUM EXTRUSIONS INSULATION ( I ^GLAZING WATER FLOWS DOWNWARD 'lN TROUGHS INSULATION Figure 7-2. Types of Flat-Plate Liquid Solar Collectors 7-6 Mechanical pressure between fins and tubes is required for good thermal conduction from absorber surface to circulating liquid. Several additional liquid collector designs are sketched in Figure 7-2, all having essentially the same functional characteristics achieved by various fabricating methods. TYPICAL AIR COLLECTOR Figure 7-3 is a cut-away sketch of a typical air- heating solar collector, and Figure 7-4 shows a longitudinal cross-sectional view of two air collectors joined in series flow. The principal difference between air and liquid collectors is the size and configuration of the fluid conduits. The figure shows three parallel air passages, each about one-half inch high, beneath the absorber plate. For effective heat transfer, air flows below, and in contact with, the entire absorber surface. This design also has internal manifolds for air distribution to all collector panels in a close-fitting array. Numerous variations in the design of collectors for heating air by solar energy are shown in Figure 7-5. Air can be passed in contact with black solar-absorbing surfaces such as (A), finned plates or ducts (B), several layers of metal screening (C), corrugated or roughened plates of various metals (D), and overlapped glass plates (E). Flow may be straight through, serpentine, above, below, or on both sides of the absorber plate, or through a porous absorber material. DESIGN AND OPERATION OF FLAT-PLATE SOLAR COLLECTORS Several solar collector design features are not affected by the type of fluid being heated. Whether used for heating air or liquid, 7-7 METAL FRAME BOX TRANSPARENT COVERS ABSORBER PLATE INSULATION AIR PASSAGES INTERNAL MANIFOLD Figure 7-3. Typical Air-Heating Collector TEMPERED GLASS COVER SELECTIVE COATED ABSORBER PLATE AIR CHANNEL COLD AIR Figure 7-4. Solar Air Heater with Internal Manifold Two Collectors in Series 7-8 (A GLAZING ABSORBER PLATE AIR PASSAGE INSULATION ABSORBER PLATE AIR PASSAGE INS j[ NSULATION (C ) -GLAZING METAL MATRIX INSULATION (D L GLAZING CORRUGATED SHEET METAL WITH SELECTIVE SURFACE INSULATION (E COLD DOUBLE GLAZING /: CLEAR GLASS ■BLACK GLASS 3_ AIR — AIR FLOW HOT AIR "INSULATION Figure 7-5. Types of Flat-Plate Air Solar Collectors 7-9 glazing materials and design, absorber surface coating, insulation beneath the heat transfer section, and the container or casing may be the same. These components may therefore be discussed without reference to fluid type. GLAZING A major component common to the two types of flat-plate collectors is the glazing. Reduction of convection and radiation losses from the absorber plate is its principal function. It also serves to protect the absorbing surface from rain, snow, and atmospheric dust. The primary requirements of a material for collector glazing are transparency to solar radiation and opacity to radiation emitted by the absorber surface at moderate temperature. Glass and various plastics have these properties. Additional requirements are strength, hardness, and resistance to damage by solar radiation, excessive temperature, wind, and the components of the atmosphere. Glass The exceptional durability of glass, particularly if strengthened by heat treatment (tempered), and its moderate cost, coupled with its other desirable optical properties, make it by far the most widely used solar collector glazing material. In sizes used in most standard glass doors, 1/8 in. tempered glass is priced below one half dollar per square foot when purchased in quantity. Framed in a durable gasket, supported on four sides, and secured in place by some type of hold-down hardware, a long-lived, maintenance-free, cost-effective glazing is obtained. A 7-10 typical nominal size is 3 feet by 6.5 feet. The spacing between the absorber plate and the lower (or single) glass cover is not critical, typical values being one to two inches. Small amounts of iron greatly reduce the transparency of glass, so most commercial collectors have covers of low-iron glass. Common window glass may absorb 5 percent to 8 percent of the solar energy per sheet, which is an unacceptable loss. Low iron or "water-white" glass absorbs only 1 percent to 2 percent, so is widely specified and used. Commercially manufactured collectors may have single or double transparent covers. Heat collection efficiency of a double-glazed collector, especially in cold climates, is increased by virtue of the additional barrier to heat loss. If a second glazing is used, it is usually mounted half an inch above the first, either as a separate piece or in an integral double-glazed assembly, the two pieces of glass being bonded at their edges to a suitable spacer strip. The space between the two layers of glass is usually sealed to prevent "breathing" and resulting moisture condensation. Properties similar to those of double- glazed windows ("insulated glass") provide greatest assurance of long-term performance with minimum maintenance. The trend in the industry is toward single-glazed collectors with selective absorber coatings, described below. Plastic Glazings of transparent plastic have been used with varying degrees of success, the uncertain property being durability. Rigid plastics such as acrylics, polycarbonates, and fiberglass reinforced polyesters, mounted in gasketed frames, can be employed as single and double covers. 7-11 Several types of plastic film, usually a few thousandths of an inch thick, have also been used as collector glazings. The materials t a ® (B) (fh receiving most attention have trade names such as Tedlar^ , Mylar w , and Teflon FEP Only a small fraction of commercially sold collectors are provided with plastic covers, so a solar installer will seldom handle that type. Lighter weight may be an advantage in some situations, but the large effect of temperature change on sheet dimensions and loss of strength and transparency of some types or prolonged exposure to sunlight call for careful evaluation in collector selection. Collectors with plastic covers, particularly of thin films, must be designed and installed so that replacement of the covers can be made without major reconstruction and expense. ABSORBER The surface of the absorber plate in a solar collector must absorb a very high fraction of the solar radiation being received. Black surfaces have high absorptivity for the visible portion of the solar spectrum and are usually good absorbers for the infrared portion of the solar radiation as well. Carbon black, numerous metal oxides, and most black paints will absorb about 95 percent of the solar radiation reaching the surface. The remainder of the solar radiation is reflected upwards through the glazing. Collector efficiency is strongly dependent on the absorptivity of this surface. 7-12 A common type of absorber surface is a heat-resistant black paint, usually applied by spraying, followed by curing with heat to vaporize all solvents and to secure permanence. These surfaces must be able to withstand temperatures of 300°F to 400°F in double-glazed collectors without appreciable deterioration or outgassing. Black porcelain enamel, applied to steel as a frit and fused to the surface in a furnace, is also commercially used. An efficient type of absorber coating is known as a selective surface. If a bright metal, such as nickel-plated steel, copper, or aluminum, is coated with a very thin layer of a black metal oxide, such as chromium oxide, in an electroplating tank, it can absorb up to 95% of the solar radiation being received. The underlying bright nickel is a poor heat radiator, however, so the loss of heat from the metal surface by radiation is much lower than from an ordinary black painted surface. There are other types of selective surfaces, but this black chrome combination has been found to have the greatest durability and very good efficiency. As a result, most commercial collectors now being made in the U.S. are provided with black chrome absorbers. The reduced radiation loss from these surfaces permits the use of single rather than double glass covers, without serious loss in solar collection efficiency under most operating conditions. INSULATION Another material used in most collectors, whether of liquid or air type, is insulation beneath the absorber. Typical designs involve retaining two to four inches of flexible or rigid insulation in the metal box or frame which encloses the absorber-glazing assembly. 7-13 Fibrous glass is probably the most common material, but foam insulation is also used. In addition to insulating properties, the material must not shrink, expand, outgas, or deteriorate when exposed to stagnation temperatures approaching 350°F. Fibrous glass must therefore be free of bonding agents which decompose at these temperatures. Similarly, foam type insulations must be overlaid with an adequate thickness of a temperature-resistant insulation or a special type must be used. Polystyrene foams and most urethane foams are not acceptable for these applications, but an isocyanurate foam has been satisfactorily used by some collector manufacturers. The problem of outgassing is not limited exclusively to the insulating material. Any substance in the collector which can vaporize or decompose into vapors at temperatures encountered under stagnant conditions will not only deteriorate, but will also cause the deposition of films or coatings on the underside of glazings. Reduction in solar transmission then results. Wood must be completely avoided, and paints, insulating and gasketing materials, sealants, and all materials other than glass and metal must be carefully screened for these potentially damaging effects. FRAME Most factory-built collectors are protected in a steel or aluminum frame or box forming the side edges and usually the bottom of the unit. This structure provides the strength and integrity needed for damage- free shipment and, more important, for installation in the final system. The side rails or edges of the box are often formed with supports and 7-14 fastenings for the absorber plate and for the glazings. Protection of the insulation during construction and use is also provided. LIQUID COLLECTORS FOR SPACE HEATING AND HOT WATER The design features in a liquid-heating solar collector which distinguish it from the air-heating type are associated with the material and form of the absorber plate and the fluid conduits in contact with it. The primary design considerations are heat transfer effectiveness, pressure drop, fouling and corrosion in the liquid passages, maintenance and durability, and cost. More than 100 different solar liquid collectors are commercially available, the characteristics of which cover wide ranges of these factors. The materials of construction and the form of the fluid passages can be divided into four main categories: 1. A tube and header array, brazed or soldered, usually copper, with fins, usually aluminum or copper, clamped or bonded to the tubes and spanning the distance between them, (Figure 7-2, B and H). 2. A continuous thin sheet of metal, usually copper, soldered or brazed to a tube and header assembly which is also soldered or brazed together, (Figures 7-1 and 7-2, C, D, and G). 3. Continuous metal sheet, usually of copper but occasionally of aluminum, with tubular passages within the sheet, the tubes formed by expansion of unbonded areas defined by coatings on one of two sheets and cold-welded areas formed by high pressure rolls, Figures 7-2, A and E. 7-15 4. Two metal plates, usually steel, electrically welded together at their edges and at closely spaced intervals over the surface, with the unbonded areas separated by expansion to form a single wide liquid passage, (Figure 7-2, F). Although there are other varieties and combinations of absorber plate designs, the above categories cover nearly all commercially manufactured collectors. Of the commonly used metals for fluid passages in the collector, copper is generally the most resistant to corrosion, followed by steel and aluminum in that order. Limited use has also been made of stainless steel, certain types being comparable with copper in resistance to aqueous corrosion. Corrosion rates can be reduced by limiting access of oxygen to the system and by the use of soluble inhibitors in the circu- lating liquid. Air cannot be completely excluded, but a collector that is continuously filled with liquid should have a substantially longer life than one which is periodically drained and refilled. [Phosphates, chromates, and a range of organic compounds, in low concentrations (usually less than one percent) can provide a high degree of corrosion protection, assuming proper maintenance and periodic checking and adjustment.] Glycol solutions commonly used to protect the collector from freezing (automobile radiator antifreeze) usually contain a corrosion inhibitor suitable for protection of copper and steel. The manufacturer's recommendations must be closely followed in using these materials. System maintenance must include periodic checking for acidity in the circulating liquid, because glycols have the property of decomposing into corrosive organic acids. Corrective additives may be 7-16 employed to counteract acidity, and periodic replacement of the circulating liquid (typically every one or two years) is strongly advisable. Freezing is another collector problem which influences design. In a draindown system, all of the liquid passages in the collector must be vertical or downward sloping, and of sufficient diameter to drain freely whenever desired. Return bends in the tubing, traps, and even horizontal runs of tubing must be avoided. Admission and discharge of air at the top of the collector, as mounted, are necessary. Pressure requirements, friction loss, and pumping power are important considerations in collector design. The pressure drop through an individual panel at a satisfactory flow rate should be sufficient for good distribution of flow in parallel channels, but should not be so high that excessive pumping power is required. Typical commercial liquid solar collectors are commonly operated with a pressure difference, inlet to outlet, of about five pounds per square inch, although higher and lower values are not unusual. Although there are no fundamental limits to flow rates through liquid collectors, practical considerations of heat transfer effective- ness balanced against pumping power requirements generally result in flow rates of 0.01 to 0.03 gallon per minute per square foot of collector. At a nominal 0.02 gallon rate, water is heated 15°F to 20°F in a single pass through a collector operating in full sun (300 Btu/hr«ft 2 ) at about 50 percent collection efficiency. 7-17 AIR COLLECTORS FOR SPACE HEATING In its simplest form, a solar air heater has a continuous passage beneath the absorber plate through which air is passed from one end of the collector to the other, (Figures 7-3 and 7-4). Air comes in contact with the entire absorber surface so that the heat transfer area is maximized. A space below the absorber plate and above the insulation, usually about one half inch high, forms the duct through which the air passes. To achieve satisfactory heat transfer, an air velocity of about 10 feet per second is a good compromise between pressure loss and heat transfer effectiveness. With a flow path of about 12 feet and a volumetric flow rate of about 2 cubic feet per minute per square foot of collector, a pressure difference of 1/4- to 1/3- inch water column is accompanied by satisfactory collector heat delivery. Materials used in an air collector must withstand stagnation temperatures without decomposition, melting, outgassing, or other deterioration. There is no corrosion hazard, so mild steel or aluminum can be used throughout an air collector. Freezing and boiling problems do not occur. Stagnation temperatures are approximately the same as those in liquid collectors provided that materials and design are equivalent from the absorber surface upward. As with liquid collectors, air collector panels require suitable interconnections in parallel and series flow arrangements. The flow between panels may be through interconnecting ducts, or between the edges of collector panels (Figure 7-4), or in and out of the bottom of the collector boxes. Manifolds with air inlets and outlets can be 7-18 Arrows Indicate Direction of Air Flow. Connections To Collector Manifold Ducts Solar Heated Air ! ij| , From the Collectors/ Air to the Collectoi irs/ Figure 7-6. Typical Arrangement of Internally Manifolded Collector Modules in an Array designed into the collector panels so that their placement side-by-side and end-to-end will form continuous passages (Figure 7-6). Another type of absorber is composed of one or more porous screens of woven wire or sheets of si it-and-expanded metal foil, which absorb solar radiation and which are arranged for air to flow through the screens from above to below (Figure 7-5, C). This "matrix" collector has been tested in several forms, and in one commercially manufactured type, air flow direction is largely longitudinal, the screens serving as the equivalent of a continuous absorber plate. Concern must be given in these matrix designs to eliminating dust and lint from the air stream to avoid plugging of the porous absorber layers. 7-19 LOW TEMPERATURE LIQUID COLLECTORS Although single-glazed and double-glazed flat-plate collectors can be used to supply heated air and water at temperatures only a few degrees above ambient, lower cost alternatives may be used for such applications. Solar heating of swimming pools, for example, can be effectively accomplished with two types of special collectors; one is an absorber with no glazing and the other is a glazing with no absorber. Because swimming pool temperatures and ambient temperatures usually do not differ by more than a few degrees, there is practically no heat loss from the absorber to the atmosphere even if a transparent cover is absent. An unglazed collector can therefore operate at satisfactory efficiency and, because of its lower cost, can deliver heat more economically than a higher priced glazed collector. The low operating temperatures, 75°F to 85°F, also permit the use of black plastics as absorber surfaces through which (or on the surface of which) water is circulated. The absence of glazing makes it impossible for the black plastic to reach damaging temperatures even under no-flow conditions. For these low temperature applications, such collectors may be the most cost-effective of the flat-plate types if their durability is adequate. The other type of solar pool heater is even simpler and less costly, since the water itself is the absorber of solar energy, and only a transparent plastic film, i.e., glazing, is required. The infrared portion, about half of the radiation, is absorbed in the water near the surface, and most of the visible portion is absorbed throughout the water and on the pool bottom. Whenever the pool is not in use, the film floats on the water, transmitting solar energy into the water and 7-20 preventing evaporation, the primary heat loss. Pool temperatures averaging 10°F to 20°F above ambient, corresponding to about 80°F to 90°F in summer use, are commonly attained. Films suitable for this application, such as polyethylene (with ultraviolet protection), are effective, low-priced, and replaceable in two to three years. Another type of low temperature liquid collector involves open channel water flow downward on blackened corrugated absorber plates, sometimes beneath a transparent cover, Figure 7-2, I. Collection efficiency is substantially decreased by evaporation of water from the absorber plate and the operating temperature is not high enough for conventional space heating applications. Use of this type of collector for space heating would therefore require substantially larger heat exchange surfaces for heat distribution to the living space in the building than normally provided. Costs of larger storage and heat exchange facilities must therefore be balanced against possible economies in collector construction. Used as a swimming pool heater, this type of collector must be protected from corrosion by water and pool chemicals. This requirement and the lower efficiency than the closed channel types limit practical application. HIGH TEMPERATURE COLLECTORS - EVACUATED TUBES Convective heat loss from the absorber plate can be eliminated by removing most of the air in the space between the absorber plate and the glazing. Unless supports were provided in the typical flat-plate collector, a flat-glass surface would collapse with this pressure difference, and the maintenance of a vacuum seal would also be 7-21 difficult. Evacuated collectors have therefore involved tubular designs which have higher strength to withstand external pressure. Some of the designs involve flat absorbers inside the tubes and others employ cylindrical absorbing surfaces. In one U.S. type, sketched in Figure 7-7, A, the absorber is a thin, blackened flat metal sheet supported across the diameter of a single evacuated glass tube, with pipe connections for liquid circula- tion sealed into one end of the tube. Liquid is circulated through the pipe which is in close thermal contact with the absorber plate. A selective black absorbing surface suppresses thermal radiation, so all forms of heat loss are small at ordinary space heating temperatures. Operation at temperatures approaching 300°F is possible at satisfactory efficiency. In another type, the conventional "vacuum bottle" principle is used, there being a double glass wall with an evacuated space between. Liquid (and in one experiment, air) is circulated through the hollow interior of the inside tube (Figure 7-7, B) so the energy absorbed by a black coating deposited on the outer surface of the inner glass tube is transferred to the fluid. The open ends of individual tubes are inserted into insulated manifolds which provide the proper fluid flow pattern through tube multiples. A third U.S. type is also a double-walled tube with a vacuum between the two glass surfaces, Figure 7-7, C. The inner glass tube is black-coated and contains a thin cylindrical copper "sleeve" to which a copper pipe in the form of a long, narrow U is attached. Liquid is circulated through the copper pipe in series flow with adjacent tubes. 7-22 U-Bend in Copper Tube Copper Plate with Selective Black Coating Evacuated Glass Tube Glass to Metal Seal Copper Tube Bonded to Plate Double-Walled Glass Tube Evacuated Space Selective Black Coating Outside Inner Tube Glass Tube for Liquid Supply or Withdrawal Evacuated Space Double-Walled Glass Tube Selective Black Coating •Copper Sleeve "Copper Tubes Bonded to Sleeve (D) Cover Glass -^ _^^_. .-^: — Evacuated Glass Tubes JCyCA^yvT" Selective Black Coating Aluminum Extrusion Liquid Passages Insulation Cross Section (E) /Glass Tube Sealant Evacuated Space Metal End- Cap Sealed Ljj-T to Glass Tube Expansion Bellows Aluminum Fin with Selective Coating Copper Tube Pressed into Aluminum Fin Figure 7-7. Types of Evacuated Tube Collectors 7-23 An experimental evacuated tube collector from Germany comprises a corrugated aluminum heat transfer surface, with internal liquid passages, tightly fitting a closely packed array of evacuated glass tubes which are internally coated with a selective black absorber, as shown in Figure 7-7, D. A flat-glass cover is used primarily for weather protection. A Japanese design involves straight-through flow of liquid in a small copper pipe bonded to a flat metal absorber plate inside a single evacuated glass tube, Figure 7-7, E. Expansion differences are handled by use of metal bellows bonded to the ends of the glass tube and to the metal pipe. The principle involved is similar in all types. A selective surface and a high vacuum result in suppression of both radiative and convective losses. With a glass-to-metal permanent seal or an all-glass seal, loss of vacuum is only a rare occurrence. Even if vacuum is lost, in a few of many tubes, performance of the entire collector array decreases only slightly. Since the black coating is inside the evacuated space in nearly all designs, it is fully protected from oxidization, moisture, or any other form of attack. Although the glass tubes do not involve costly materials and their designs are simple, manifolding can be expensive. Distribution of liquid flow in series and parallel channels requires extensive plumbing assemblies, with accompanying requirements for insulation and weather protection. Freezing of water inside the tubes is unlikely because of the excellent insulating properties of a vacuum, but the danger of freezing in the manifolds makes the use of non-freezing fluids advisable in severe climates. 7-24 COLLECTOR EFFICIENCY INSTANTANEOUS COLLECTOR EFFICIENCY Solar collector efficiency is the fraction of the solar energy intercepted by the collector that is converted to heat and delivered to the building. Factors which influence solar collector efficiency include absorber surface coating, number and type of transparent covers, fluid flow rate through the collector, fluid temperature, outdoor air temperature, and the intensity of solar radiation on the collector glass area. The efficiency of a solar collector depends mainly on inlet fluid temperature, ambient air temperature and solar radiation intensity. Efficiencies of several representative solar collectors are shown in Figure 7-8 and the selected collectors are described in Table 7-1. It is seen that the lower the value of -^ a , the higher is the Y T a efficiency. Factors which decrease — ? — , and therefore raise effi- ciency, are increase in solar intensity S, rise in ambient temperature T , and decrease in temperature of fluid supplied to the collector, T. . Maximum efficiency is realized when inlet temperature equals ambient T.-T temperature, so ^ is then zero. The formula which conveniently correlates efficiency with the principal characteristics of the collector and the operating conditions can be written Eff = A - B (-3-^), where A and B are constants, the values of which depend on the collector design and the operating conditions. The term A is equal to F R xof , and B is equal to F R U. , where F R is a heat recovery factor dependent mainly on the type of fluid (air or liquid) and its flow rate through the 7-25 Table 7-1 Collector Performance Parameters Ref. No. Manufacturer F R (ta) n F R U L (Btu/ft 2 h°F) Type 1 Honeywell (NASA) 0.863 0.715 Liquid 2 Owens-Illinois 0.447** 0.206** Liquid or Air 3 Miromit 0.724 0.947 Liquid 4 Beasley 0.600 0.759 Liquid 5 Revere 0.716 0.964 Liquid 6 Barber 0.816 1.204 Liquid 7 PPG 0.632 0.930 Liquid 8 Solar Products 0.600 1.057 Liquid 9 Solaron 0.516 0.516 Air 10 Rocky Mountain 0.679** 0.789** Liquid or Air 11 General Electric 0.639 0.614 Liquid 12 LeRC 0.745 0.820 Liquid 13 InterTechnology 0.650 0.610 Liquid 14' Southwest Std 0.672 0.794 Liquid 15 Sunworks 0.650 0.789 Liquid 16 Trantor 0.700 0.830 Liquid *From graphical presentation by Johnson, S.M. , and Simons, F.F. (1976) "Comparison of Flat-Plate Collector Performance Obtained Under Con- trolled Conditions in a Solar Simulator". Lewis Research Center, NASA, Cleveland, Ohio. Presented at Annual ISES Meeting, Winnipeg, Manitoba, Canada. See also Figure 7-8. ** Numerical values apply to liquid collectors. 7-26 collector, x is the fraction of solar radiation transmitted through the glass cover(s), a is the fraction of solar radiation absorbed by the black absorber surface, and U. is the overall coefficient of heat transfer (heat loss) from the absorber plate to the atmosphere. Nearly all collector manufacturers provide an efficiency graph, such as in Figure 7-8, or they report the two factors A and B, usually designated F R ta and F R U. , respectively. Knowing these two factors, the solar radiation, and the two temperatures, the efficiency can be calculated by the formula or it can be read from the graph at the calculated ratio T.-T — <^ — . Thus, if a particular collector corresponding to number 4 in Figure 7-8 is supplied with water at 130°F, when the atmospheric temper- ature is 30°F and when the solar intensity is 250 Btu per hour per square foot of collector surface, "*<. a = — j^r- = 0.40, the efficiency read from the graph is about 50 percent. Hence, solar heat delivery is 50 percent of 250 Btu, or 125 Btu per hour per square foot of collector. If the collector manufacturer publishes values of F R Ta and F R U. , or if he provides two or more efficiency levels at stated values of _i a, S the system designer can draw a graph similar to Figure 7-8, which can then be used for reading efficiencies at any values of the operating temperature and solar input. Table 7-1 contains data in this form, for several well-known solar collectors. In a liquid collector, the values of A and B are not significantly affected by change in flow rate, but there is a sizeable influence of flow rate in air collectors. Therefore, the efficiency graph or the values of A and B for an air collector apply to a particular air velocity through the collector. The collector manufacturer usually provides data at several air rates. 7-27 .0 0.9 0.2- T ; - Fluid Temperature at Inlet, °F Outdoor Air Temperature, S -Solar Radiation on Tilted Col lector, rrrr-r^ \\\ • hr; 0.8 1.0 (hr-ft 2 -°F) BTU Figure 7-8. Measured Solar Collector Efficiencies of Several Collectors (Number labels on graph refer to Reference No. in Table 7-1) 7-28 DAILY COLLECTOR EFFICIENCY The graphs shown in Figure 7-8 are not convenient for obtaining or predicting daily or monthly solar heat deliveries because the fluid and ambient temperatures as well as the solar radiation are continually changing. The efficiencies shown in Figure 7-8 are for steady-state conditions and, while they are useful for comparing different collectors, they are not directly useful in determining the quantity of energy collected by a system throughout one or more days. For rough estimates, average daily efficiency of collectors in a system is more useful for that purpose. Reliable design requires use of analytical methods, one of which is detailed in Module 14. Careful monitoring of system efficiencies in Solar House I at Colorado State University for five years has shown that conventional flat-plate collectors in systems supplying about three-fourths of the annual space heating requirements in a cold sunny climate operate at average daily efficiencies of 15 to 25 percent depending on the solar and climatic conditions and the operation of the system. Although collector efficiency depends on many design factors of the system, an average daily efficiency of 25 to 35 percent can be expected with most collectors now available commercially. For rough estimates, one-fourth to one-third of mean daily radiation on the collector surface may be assumed recoverable as heat. Thus, if the average January daily radiation on a tilted collector is 1200 Btu per day per square foot, a 500-square-foot collector could be expected to provide an average January heat supply of 150,000 Btu to 200,000 Btu per day. Collector sizing by more reliable methods is presented in Module 14. 7-29 REFERENCES 1. Dickinson, W.S., Neifert, R.D., Lof, G.O.G., and Winn, C.B., (1975). "Performance Handbook for Solar Heating Systems". Presented at the 1975 International Solar Energy Society Congress, University of California at Los Angeles, California. 2. Oonk, R.L. , Lof, G.O.G. , and Shaw, L.E., (1976). "A Method of Comparing Flat-Plate Air and Liquid Solar Collectors for Use in Space Heating Applications". Presented at the 1976 International Solar Energy Conference, Winnipeg, Manitoba, Canada. 3. Klein, S.A. , Beckman, W.A., and Duffie, J. A., (1975). "A Design Procedure for Solar Heating Systems". Presented at the 1975 International Solar Energy Society Congress, University of California at Los Angeles, California. 4. Johnson, S.M. and Simon, F.F., (1976). "Comparison of Flat-Plate Collector Performance Obtained Under Controlled Conditions on a Solar Simulator". Presented at the 1976 International Solar Energy Society Annual Meeting of the American Section, Lewis Research Center, Cleveland, Ohio. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 8 COMPONENTS OF LIQUID SYSTEMS HEAT STORAGE CONTROLS HEAT EXCHANGERS PUMPS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 8-i TABLE OF CONTENTS LIST OF FIGURES Page 8- i i i INTRODUCTION OBJECTIVE HEAT STORAGE WATER STORAGE .... Recommended Water Volume . Water Tanks Storage Location Installation Special Provisions . PHASE-CHANGE STORAGE SYSTEM CONTROLS .... BASIC COMPONENTS PRINCIPLES OF OPERATION . Collecting Solar Heat Control of Space Heating . Control of Domestic Water Heat COMPONENTS .... Differential Thermostat . Room Thermostat Temperature Sensors . INSTALLATION OF CONTROL HARDWARE Control Panels . ng 8-1 8-1 8-1 8-2 8-2 8-4 8-6 8-7 8-8 8-10 8-12 8-12 8-13 8-13 8-17 8-18 8-19 8-19 8-20 8-21 8-21 8-21 8-ii Page Locations of Temperature Sensors 8-21 AUXILIARY HEAT CONTROL .... 8-22 CONTROL SYSTEM CHECK-OUT .... 8-22 HEAT EXCHANGERS 8-23 COLLECTOR TO STORAGE HEAT EXCHANGER 8-23 Shell -and-Tube Type .... 8-23 Selection ...... 8-25 Installation ..... 8-26 SPACE HEATING 8-26 DOUBLE-WALL HEAT EXCHANGER 8-27 PUMPS 8-28 REFERENCES 8-33 8-iii LIST OF FIGURES Figure Page 8-1 Effect of Storage Size on Solar Heat Contribution to Total Load 8-3 8-2 Cylindrical Tanks 8-5 8-3 Reinforced Concrete Block Tank .... 8-5 8-4 A Prefabricated Water Tank for Thermal Energy Storage ......... 8-6 8-5 Bottom Insulation and Support Scheme for Flat- Bottom Water Storage Tanks ..... 8-8 8-6 Heat Storage in Phase-Change Materials . . . 8-11 8-7 Basic Components of Controls 8-12 8-8 Sensor Locations in a Typical Liquid-Heating System 8-14 8-9 Typical Temperature Profiles of Collector and Storage Liquids in a Liquid-Heating System . 8-15 8-10 Typical Circuitry for a Differential Thermostat . 8-19 8-11 Pictorial Representation of Hysteresis in the Differential Thermostat . 8-19 8-12 Single-Pass Counterflow Shell-and-Tube Heat Exchanger ......... 8-23 8-13 Multiple-Tube Heat Exchanger 8-24 8-14 Typical Performance Curves for a Centrifugal Pump . 8-29 8-15 Friction Losses in Copper Tubing .... 8-30 8-16 Pressure Loss in Various Elements .... 8-32 8-1 INTRODUCTION The principal components of liquid-type solar systems are the collectors, heat storage units, pumps, and heat exchangers which are interconnected with pipes and regulated by automatic controls. Collectors were described in a previous module and specific attention is devoted here to other components of the solar system. OBJECTIVE The objective in this module is to present information on components of liquid systems so that participants will be able to: 1. Select the appropriate size storage unit. 2. Properly size pumps. 3. Select heat exchangers. 4. Install a control unit for the system. HEAT STORAGE Storage of solar thermal energy is required in solar heating and cooling systems so that solar heat can be delivered to the building during non-sunny periods. The volume of storage needed is principally dependent on collector area. In liquid-based systems where solar heat is generally first collected in storage before delivery to the load, the storage unit should be large enough for all-day solar heat collection without penalizing collector efficiency, and small enough to raise the temperature in storage to meet load requirements. 8-2 Heat may be stored by raising the temperature of the storage medium (sensible heat storage), changing the state of the medium from solid to liquid (latent heat storage), or by chemical reaction of a suitable medium. Heat may be recovered by lowering the temperature of the storage medium, changing the phase from liquid to solid or by reversing the chemical reaction. For solar heating and cooling systems, sensible heat storage in water is commonly used. Some phase -change materials (PCM) are commercially available, but as yet, there has been little practical experience using PCM storage units in solar heating and cooling systems. Chemical heat storage is appropriate for high tempera- ture systems and is not being actively considered for space heating and cooling systems. WATER STORAGE The specific heat of water is 1 Btu/(lb«°F) which means that one Btu of heat energy can be stored in one pound of water when the temperature of the water is raised one degree Fahrenheit. One gallon (U.S.) of water can store about 8.25 Btu for each degree of temperature rise (between 100°F to 160°F) or 495 Btu can be stored when the tempera- ture is raised from 100°F to 160°F. A water tank with 1000 gallons of water will thus store 495,000 Btu of heat energy when the temperature is raised from 100°F to 160°F, which is a typical operating temperature range for water storage tanks in liquid- type solar heating systems. Recommended Water Volume Precise determination of water storage volume is not required for effective system operation, but there is a practical range of 1.5 to 8-3 2.5 gallons of water storage for each square foot of collector area. Thus, for a system with a collector area of 400 ft 2 , storage volume should be in the range of 600 to 1000 gallons. The effect of storage volume on the annual fraction of the total heating load supplied by the solar system is illustrated in Figure 8-1. o o o c c < No Storage of Storage Volumes Large Volumes of Storage Figure 8-1. Effect of Storage Size on Solar Heat Contribution to Total Load With no storage, the amount of solar heat provided is limited because solar heat could be delivered and used only during the day when the thermostat calls for heat. The contribution of solar heat to the load increases rapidly with storage size, and the lower limit of the practical range is the knee in the curve. Theoretically, as the storage volume continues to increase, the solar fraction should also increase. 8-4 However, the maximum temperature achieved in storage reduces with increases in size, and with lower temperatures less useful heat is delivered to the load. Storage volume should not be oversized for solar heating and cooling systems. Water Tanks There are several types of water tanks that can be used in solar systems. Steel and fiber-reinforced plastic (FRP) tanks of the type shown in Figure 8-2 are commonly used, with steel tanks being more appropriate for higher water temperatures. With FRP tanks, even those that are especially designed for high temperature liquids, there should be controls to limit the water temperature in the tank. Tanks made of concrete or masonry blocks and lined with waterproof liners may also be used, as illustrated in Figure 8-3. It may be con- venient to utilize part of the building foundation walls to form one or more sides of the tank. The foundation for concrete tanks is of special concern because settlement can cause cracks to develop and the water- proof liner can be damaged if the cracks are large. Hypalon or butyl rubber liners are especially suitable for such installations. A prefabricated modular tank of rectangular shape, as shown in Figure 8-4, is commercially available and is suitable for storage of water. The tank is made of flat sections with foam insulation sandwiched between two thin galvanized steel plates. Special connectors, corner sections, and steel channel whalers are used to form a structurally sound box, the time required for assembly of which is only a few hours. The preinsulated tank is especially well suited for retrofit systems because pieces can be easily carried through doorways. A waterproof liner is required. 8-5 UNDERGROUND STORAGE TANK ; © 1 1 1 \ ABOVE-GROUND STORAGE TANK Figure 8-2. Cylindrical Tanks HYPALON LINING ALTERNATIVES: 1 BUTYL RUBBER 2 MORTAR a COAL TAR MEMBRANE REINFORCED CONCRETE BASE TOP a BOTTOM COURSE OF BOND BEAM BLOCK VERTICAL a HORIZONTAL REINFORCING Figure 8-3. Reinforced Concrete Block Tank 8-6 URETHANE FOAM STEEL STRAPS GALVANIZED STEEL PLASTIC LINER REINFORCEMENT KIT SPEED-LOK OPERATOR TONGUE & GROOVE CAM ACTION SPEED-LOK Figure 8-4. A Prefabricated Water Tank for Thermal Energy Storage Storage Location Water tanks may be located below or above ground level, and may be inside or outside the building. It is strongly recommended that heat storage tanks be placed within the building enclosure for ease of installation and maintenance. An indoor storage location also protects the vessel and insulation from weathering. When storage tanks are located indoors, heat losses from the tank can meet part of the heat 8-7 requirements of the building. To avoid overheating in summer, heat storage should normally not be in use. Another arrangement is to locate the storage tank in a room where heat can be vented outdoors during the summer and communicated to the interior space during the winter. Installation Storage tanks are normally the first component of a solar system to be installed. Because of their size, it is advantageous to install the tank before the building is enclosed (for new construction), but the tank should also be placed where removal and replacement are possible. Sectional tanks discussed in the previous section are particularly suitable for installation in existing buildings. Storage tanks should be well insulated on all surfaces with insulation that rates to about R-30. For cylindrical tanks the bottom and saddle, or leg supports, are the most difficult to insulate. If a flat-bottom tank is installed, rigid insulation may be used below it as shown in Figure 8-5. However, the insulation should be supported above the floor so that it will not become wet when there is standing water on the floor. The prefabricated and preinsulated tank shown in Figure 8-4 can be supported on a base placed on the floor so that the bottom of the tank will be dry. When storage tanks are placed underground, the insulation around the tank must be of a type which will not absorb moisture. Materials such as neoprene foam could be used. The tank should be placed below the frost line unless a concrete- lined pit is provided. Underground installations have not been very successful in practice and should 8-8 HEAT STORAGE WATER TANK FOUNDATION! Figure 8-5. Bottom Insulation and Support Scheme for Flat-Bottom Water Storage Tanks be avoided if possible. Whether storage tanks are placed underground or in the building, the tank and piping should be leak-tested after assembly. Special Provisions There should be provisions for draining water tanks. Steel tanks are generally provided with fittings for gravity drainage, but commer- cial FRP tanks may not have suitable openings. Special connections are available for installation on FRP tanks. Piping connections for tanks with liners are usually made through the lid because penetrations through the liner are sources for leakage. To drain such tanks, the water must be pumped out. 8-9 Connections of dissimilar metals to steel tanks should be avoided to prevent galvanic corrosion. When copper pipes are to be attached to steel tanks, it is advisable to use neoprene or silicone rubber hose between steel pipe stubs and copper piping. Special nylon or teflon- lined pipe connections are available. Water will expand and contract with temperature changes, so an open vent should be provided to prevent storage tanks from becoming pressurized. For most residential-sized tanks, a 2-in diameter pipe vent should be adequate. There will be vapor loss through the vent and there should be provisions for adding make-up water. Water can be added from a supply pipe with manual valve control, using a sight-glass to observe the water level in the tank, or a float control valve may be installed in the supply line to maintain a minimum water level. Boiling can occur in the storage tank and a vent will prevent damage to the system, the tank, and the contents of the building. While it is an uncommon occurrence during the heating season, boiling may be expected during the summer while the system is used only for domestic water heating. Frequent boiling will also cause build-up of mineral deposits with consequent corrosion, so water softeners are recommended for removal of minerals from the storage water. Make-up water should also be treated. In some systems, unvented pressurized tanks are used, particularly in conjunction with hydronic distribution piping and hot water boilers for auxiliary heat supply. Pressurized expansion tanks then must also be used to accommodate the changing liquid volumes. If boiling occurs, a pressure relief valve permits steam to escape through a vent. 8-10 A high temperature shut-off control switch for the collector pump may be used with some collectors to avoid boiling in storage. In such designs, boiling must be permitted in the collectors, or they must be drained, and the collectors must be able to sustain the high stagnation temperatures that will be reached with no fluid flowing through the collectors. Corrosion is a potential problem whenever water is contained in a steel tank, and the probability of corrosion greatly increases as the temperature rises. Various types of lining will increase the life of the steel tank but will add substantially to the cost. Removal of minerals with a water softener and corrosion inhibitors in storage water are recommended whenever steel tanks are used. Water leakage is to be avoided, but some leakage from pipe fittings is inevitable. Floor drains should therefore be provided near the tank. PHASE-CHANGE STORAGE Large amounts of solar heat can be stored in special materials such as salt hydrates with a change in phase from a solid to a liquid state. When the solid material is heated and melting temperature is reached, a large quantity of heat is absorbed during the melting process. Further heating raises the temperature of the liquid phase and more heat is stored. The process is illustrated in Figure 8-6. During the reverse cycle, when the temperature of the storage medium drops, heat is recovered from the liquid, and when the freezing point is reached, a large quantity of heat is released as the liquid changes to a solid. A very small temperature difference is sufficient to change the phase of the material from solid to liquid or liquid to solid state. 8-11 SENSIBLE HEAT IN LIQUID SOLID PHASE PHASE CHANGE ~H TEMPERATURE DIFFERENCE TEMPERATURE Figure 8-6. Heat Storage in Phase-Change Materials There are two principal advantages to use of latent heat storage materials. The first is that it takes less volume to store a given quantity of heat compared to water storage, and the second is that the temperature remains nearly constant during phase change. A constant storage temperature, if relatively low, is conducive to good collector efficiency. There are, however, some disadvantages with latent heat storage units. The useful service life is generally limited, although signif- icant improvements are being made. The melting temperatures of suitable materials, like Glaubers salt, are too low for effective use in space heating. (Glauber's salt melts at about 90°F.) Currently PCM materials are expensive when compared to water storage units and containerizing is costly also. Lastly, a current handicap is limited practical experience with PCM materials in solar heating systems. 8-12 SYSTEM CONTROLS Controls in solar systems must: (1) regulate the automatic collection and distribution of solar heat, and (2) operate the conven- tional heating system in conjunction with the solar system. Properly installed controls will maximize solar energy collection and distribu- tion and minimize electrical energy consumption to operate the system. Designing controls is a specialized field and is beyond the scope of this manual and training course, but it is important that basic functions of controls and principles of proper installation be understood. BASIC COMPONENTS A block diagram of the three basic components of a control system is shown in Figure 8-7. The sensors are generally temperature-measuring SENSORS COMPARATORS OUTPUT DEVICES Figure 8-7. Basic Components of Controls devices although optical sensors may be involved in certain systems. Comparators are differential thermostats which determine the difference in temperatures of two sensors. When the difference in temperatures is greater or less than preset values, output devices respond according to a prearranged plan. The output devices are the mechanical components of the system, which in liquid systems are pumps, motorized valves, circulating fans or fan-coil units and auxiliary heaters. 8-13 Although there are several types of controllers, the most common type is an "on-or-off" system where the mechanical device, such as a pump, is activated or stopped depending upon open or closed electrical circuits. Another type of control system regulates the speed of the pump (or selects an appropriate stage of a multiple-speed pump motor) according to the temperature difference of two sensors. This type of controller is yet uncommon, and experiments are being conducted to determine if the benefits of sophistication in controls are sufficient to overcome the disadvantages of greater cost and complexity. PRINCIPLES OF OPERATION Collecting Solar Heat A schematic diagram of a liquid- type solar heating system is illustrated in Figure 8-8. The system consists of flat-plate liquid- heating collectors with an antifreeze solution in the "collector loop" which is circulated by pump No. 1. A shell-and-tube type liquid-to- liquid heat exchanger is used to transfer heat to water in the storage tank, circulated by pump No. 2. Hot water from storage is circulated to a load heat exchanger by pump No. 3 to heat the building space. Two solenoid-operated valves are required; valve No. 1, which is normally open, controls water flow from the solar storage tank and valve No. 2, which is normally closed, controls circulation through the auxiliary heater loop. Domestic hot water is preheated with solar heated water from the storage tank. To separate the non-potable water in storage from the potable water in the preheat tank, a double-wall heat exchanger is used. Pumps No. 4 and No. 5 circulate the storage and domestic water through separate pipe loops. 8-14 UJ > < > UJ < < =1 o o< to t- ^ CM CO >- cr (- UJ > oh--; cr UJ ->&xxxxxxy- U39NVH0X3 1V3H z> Q. b cr UJ I 5 so. 38 o<" o E CD 4J to >> GO CD C -£> (O CD n: i -o o a. «3 10 c o A3 O O s- o CO E CD 00 CO CD s- en 8-15 There are three temperature sensors identified in Figure 8-8. Sensor SI is located near the top of one collector in the array, S2 is located near the bottom of the storage tank and S4 is located near the bottom of the preheat tank. Sensor S3 is a two-stage thermostat located in the heated space. Typical variations in temperature of the liquids at collector exit and in storage are shown in Figure 8-9. The solid curve shows the o O Q. E Collector — Temperature at SI s y Storage Temperature at S2 j \ -► 12 Time (hours) 18 24 Figure 8-9. Typical Temperature Profiles of Collector and Storage Liquids in a Liquid-Heating System storage temperature as sensed by S2 and the dashed line is the collector temperature at SI. The collector fluid temperature is low in the morning but starts to rise as soon as solar radiation is absorbed in the collector. At about 0830 hrs the collector temperature exceeds the storage temperature, and because there is no flow through the collector, 8-16 the temperature rises rapidly. When the collector temperature exceeds the storage temperature by a preset amount, typically 20°F (at point ® ), pumps 1 and 2 are activated simultaneously by the controller. When liquid circulation begins, a surge of cold liquid in the pipes moves through the collectors. Because the intensity of solar radiation on the collectors is low in the morning, the cold liquid does not heat up rapidly and the temperature at SI drops to point (f) • If the temperature difference between SI and S2 drops to another preset value, typically 3°F, pumps 1 and 2 deactivate. With no circulation, the liquid in the collector is heated rapidly, the temperature at SI rises to point (3) , and pumps 1 and 2 are again activated. As the liquid in the pipe loop is still cool, the temperature at SI drops again as circulation commences. The number of on-off cycles at system start-up in the morning depends on solar intensity, setting of the differential thermostats, fluid flow rate, and volume of water in the collector loop. Generally, on-off cycling should be minimized to reduce wear of pump motor and starter relay contacts. After two or three cycles at the beginning, the fluid temperature at SI will continue to increase as illustrated in the figure and the pumps will remain on. After mid-day the temperature at SI decreases but storage temperature continues to rise until mid-afternoon. When the temperature difference between SI and S2 decreases to shut-off point @ , pumps 1 and 2 deactivate. After circulation stops, SI will rise again because solar energy is still being received. The difference in temperature between SI and S2 again reaches 20°F and the pumps are activated at point (5) . However, the intensity of solar energy is not sufficient to maintain high temperature at SI and the pumps shut off at point © . 8-17 The number of cycles which may occur at the end of the day depends on control settings and fluid flow rates, just as it does at the beginning of the day. Control of Space Heating Fluid circulation through the load heat exchanger is controlled by thermostat, S3. When the room cools and the first stage contact is made, pump 3 is activated. Valve 1 is normally open and valve 2 is normally closed, so that water from the storage tank is circulated and solar-heated water is first used to heat the rooms. If the solar-heated water in storage is not sufficiently warm to meet the heating demand, the room air continues to cool down and the second stage is contacted. Valve 1 closes, valve 2 opens and simultaneously the auxiliary boiler is activated. Since the auxiliary boiler size is adequate to supply the heating load for the coldest night during the winter, the room air will be heated. When the room air temperature rises beyond the thermostat set point by about 1°F, the auxiliary heater and pump 3 shut off. In the control scheme described above, the room air temperature will drop 2°F to 3°F to activate the first stage and another 2°F to 3°F to reach second stage. Hysteresis adds another 1°F to 2°F above the set point so that when solar heat in storage has been depleted, a tempera- ture "swing" as large as 8°F can occur (64°F to 72°F) in the rooms. To minimize the temperature swing the thermostat can be adjusted so that the temperature differences between stages and set point are reduced to 1°F to 2°F. However, when the temperature differences are too small, frequent cycling may occur in the load loop. An alternative 8-18 strategy to reduce temperature swing in the rooms is to limit use of storage water above a set temperature, say 100°F. When the first stage is contacted and the storage temperature is above 100°F, solar-heated water is circulated to the load heat exchanger, but if storage water temperature is below 100°F, the auxiliary heater is activated at the first stage contact, preventing further cooling of the rooms. The advantage of the latter control strategy is reduction in temperature variations in the rooms. A disadvantage is limitation in use of the solar heat in storage since there may be many occasions when water temperature less than 100°F is adequate to supply heat to the rooms. Control of Domestic Water Heating A differential thermostat is normally used to control the preheating of domestic water. When the temperature difference between S2 and S4 is greater than a set point, say 20°F, pumps 4 and 5 are activated and water is circulated through the respective loops. Heat is exchanged from the solar-heated water in the storage tank to water in the pre-heat tank. As water in the pre-heat tank is warmed, the temperature difference decreases and the pumps shut off when a lower set point is reached, say at 3°F. With selection of proper pump sizes and heat exchangers, a significant portion of the DHW load can be supplied by solar energy because solar heat in the main storage tank can be used to pre-heat domestic water even when the main tank temperature is less than 100°F. During the evening hours and at night when use of hot water increases, the main thermal storage tank will be significantly warmer than the cold water temperature entering the pre-heat tank from the city mains. 8-19 COMPONENTS Differential Thermostat Sensors used in liquid systems are typically thermistors, and matching sensors are usually provided with the controller. A typical circuitry for a single-function differential thermostat (controller) is shown in Figure 8-10. Temperature sensors are connected to a comparator and to an output device. Hysteresis is the range in temperature between the start and stop set points. Hysteresis (a pictorial representation of which is shown in Figure 8-11) is achieved electrically by the Collector Sensor Sj Storage Sensor s 2 Vref X Hysteresis Output Device Figure 8-10. Typical Circuitry for a Differential Thermostat On Off Hysteresis \ J t r k I L AT, Off AT On Temperature Difference Figure 8-11. Pictorial Representation of Hysteresis in the Differential Thermostat 8-20 feedback loop shown in Figure 8-10. As the temperature difference increases and eventually reaches an upper set point, AT« N , the electrical circuit to the output device is completed and the device is turned on. When the temperature difference decreases to the point where it is equal to AT Q p F , the electrical circuit is broken and shuts off the output device. To minimize on-off cycling, the ratio of on to off temperature differences should be 5 to 7. In the preceding example, the starting temperature difference was 20°F and the stopping temperature difference was 3°F. The ratio is slightly less than seven and is satisfactory. A larger ratio will delay starting time and a smaller ratio will cause cycling. Room Thermostat A thermostat with two-stage heating control is recommended for residential solar heating systems (with one-stage control for the cooling system if necessary). Various thermostat designs feature, "on", "off", or "automatic" fan control to circulate the room air, with "heat", "cool", or "automatic" switches for heating and cooling functions. Usually the thermostat is the only control with which the occupant needs to be concerned. Once set to winter or summer comfort levels no further manual intervention is necessary unless the occupant wishes to change room temperature. Thermostats should be installed at locations where average room temperatures are sensed. Instructions are normally supplied by the manufacturer. 8-21 Temperature Sensors There are many types of temperature sensors that can be used in the control subsystem, such as thermocouples, thermistors, silicon transistors, bimetallic elements, and liquid or vapor expansion units. Liquid or vapor expansion units are seldom used because other tempera- ture sensors are cheaper and dependable. Thermocouples are frequently used for temperature measurement but are not often used in controls because the voltage output is low, in the millivolt range, and without amplification the voltage is insufficient for reliable use in controls. Thermistors and silicon transistors are commonly used because the voltage outputs from these sensors are high (3-10 volts). INSTALLATION OF CONTROL HARDWARE Control Panels Except for temperature sensors, components of controls are generally packaged in a compact control box or panel. Prewired units are provided with lugs for attaching wires leading to temperature sensors, motors, and valves. Power for the control panel will usually be household, 115-volt, single-phase AC power, which is stepped down to 24 volts for room thermostats, and control relays which activate motors and valves. An instruction manual should be provided with the controller. Locations of Temperature Sensors Locations of temperature sensors are important, and there are some preferred locations. The sensor which measures fluid temperature at the collector exit should be located in the outlet pipe from a collector in 8-22 an upper row of an array. It is preferred that the sensor be in a wet well, but it is acceptable for the sensor to be in a dry well provided there is good thermal contact of the sensor with the wall of the dry well. Both wet and dry wells should be well insulated. The collector sensor should be placed as near to the outlet as possible so that it can register the temperature of the collector fluid when it is not circulating. The sensor in the storage tank should be located near the bottom because the coldest water will be at the lower levels. The sensor in the hot water preheat tank should also be located near the bottom. If a temperature limiter is used, the sensor should be located near the top of the tank. AUXILIARY HEAT CONTROL Conventional boilers and furnaces are activated in conjunction with the pumps and blowers in the solar system. The second stage thermostat is generally the main control for activating an auxiliary heater. CONTROL SYSTEM CHECK-OUT The control system should be checked after installation with a "dry" run through the full sequence of modes. The room thermostat can usually be manipulated to require heating or cooling, and temperature sensor terminals can be "shorted" to represent high temperatures to start a heat collection mode or domestic water preheating mode. A pre-operational check-out will assure that the system will "work" when 8-23 it is put into operation. Adjustments to the control system may sometimes be necessary to achieve high performance of the system. A common adjustment is resetting of "on" and "off" set points to start and stop solar heat collection at proper times of the day. HEAT EXCHANGERS COLLECTOR TO STORAGE HEAT EXCHANGER Shell -and-Tube Type A heat exchanger is used to transfer heat from collector fluid to storage fluid. Among several designs for heat exchangers a shell-and-tube type, shown schematically in Figure 8-12, is the simplest. HOT COLLECTOR FLUID COOL STORAGE FLUID Figure 8-12. Single-Pass Counterflow Shell-and-Tube Heat Exchanger 8-24 A tube which passes either the cold or hot fluid, shown as cold fluid in Figure 8-12, is placed concentrically inside a larger tube which forms the shell. It has been assumed in this case that the cold fluid is being circulated at twice the flow rate of the hot fluid, so its temperature changes only half as many degrees. The hot and cold fluids may flow in the same direction (parallel flow) or in opposite directions (counterflow) as shown. A counterflow type is appropriate for solar systems to minimize the temperature difference between storage and collector exit fluid temperatures. In parallel flow heat exchangers, the cold fluid can never be warmer than the hot fluid, while with counterflow types the exit temperature of the cold fluid can be higher than the exit temperature of the hot fluid (shown equal in the figure). A counterflow design also requires less surface area to transfer heat at a given rate than a parallel type. A more practical design for a shell-and-tube heat exchanger involves multiple tubes within a shell as shown in Figure 8-13. There are baffles within the shell which force the shell side flow to move in a serpentine path across the baffles as shown by the arrows. With multiple tubes, there is a larger surface area for heat exchange within a given shell diameter, enabling a shorter length of heat exchanger to be used as compared to single tube design. There are also multiple-pass iiuiiii.iiiiiuiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiuii.iMui lU'Hiiiii.i.mM jsasanBE *^*===^=¥ i i i — r fe=£ e s Figure 8-13. Multiple-Tube Heat Exchanger 8-25 heat exchanger designs which cause flow in the tubes to reverse directions within the shell. Selection Shell -and-tube heat exchangers are available from many manufacturers as they have long been used in many industrial applications. Manufacturer's representatives can provide advice in the selection of a heat exchanger for the system. The information necessary for selection are flow rates and temperatures desired for both the tube and shell sides, and types of fluid in the collector and storage loops. The flow rate through the tubes of the heat exchanger is normally twice the flow rate through the shell. Since the flow rate through the collectors is normally the flow rate through the shell, once collector area is determined the flow rates through the heat exchanger can be decided. For example, if a collector of 400 ft 2 is desired, the flow rate in the collector loop should be about 8 gpm (0.02 gpm per square foot of collector) and the flow rate of the storage liquid should be about 16 gpm. A temperature drop in the hot fluid from inlet to outlet of the exchanger equal to the temperature rise in the collector is desired. However, since the temperature rise in the collector varies with the intensity of solar radiation while the temperature drop in a given heat exchanger is dependent on flow rates and storage temperature, selection of "design temperatures" based on typical noon-time collector operation will generally be satisfactory. Specifying a temperature drop of 10°F to 15°F for the hot fluid in the heat exchanger and temperature rise of 8-26 5°F to 10°F for the storage fluid, with a temperature difference of 5°F to 10°F between the entering storage fluid and the exiting collector fluid, is suggested. Selecting a design temperature for storage to be 120°F, the fluid temperature entering the tubes of the heat exchanger should be 120°F and exiting temperature should be 125°F or 130°F. The hot collector fluid entering the heat exchanger shell is selected to be 140°F and exit temperature should be between 125°F and 130°F. With these temperature specifications along with fluid flow rates through the shell and tubes, an appropriate heat exchanger can be selected. Installation Heat exchangers should be installed as close to the storage tank as possible. Pressure drops in heat exchangers are relatively large, and minimizing pipe lengths in the fluid loops will minimize overall pressure drops and requirements for pumping power. Supports for heat exchangers are generally necessary because of their size and weight. The entire outside surface of the heat exchanger should be well insulated, including insulation between the shell and the support frame. Pipe connections should be tested for leaks before insulation is applied. SPACE HEATING There are several types of heat exchangers for heating room air. Solar or auxiliary heated water may be circulated through water-to-air cross-flow heat exchangers placed in an air circulation duct, separate 8-27 fan-coil units placed in the rooms, baseboard hydronic systems or radiant heating panels. The rate of heat transfer to room air (Btuh) depends upon the surface area provided, temperature of the circulating water and rate of water flow through the heat exchanger. Generally water temperature of 100°F to 120°F is satisfactory for radiant heating systems with piping networks in floors, walls, or ceilings. Hydronic systems heat efficiently with water temperatures of 160°F to 190°F, and cross-flow heat exchangers (fan coils) are satisfactory with temperatures between 120°F and 150°F. The type of load heat exchanger selected may depend substantially on the type of existing heating system. For new buildings, selection is arbitrary, although a central air distribution system with a duct heat exchanger is preferred. It is advantageous to the solar system to be able to lower the temperature in storage as much as possible and the type of heat exchanger used and the arrangement for heat delivery can bear importantly on the minimum water temperature achieved in storage at the beginning of the collector day. In selecting the load heat exchanger size (or length), normal HVAC practices can be followed. For advice in choosing a cross-flow heat exchanger, a manufacturer's representative can be sought. Information needed to size a load heat exchanger (room heating system) are building heating load (Btuh), water flow rates and temperatures. For cross-flow heat exchangers it is also necessary to specify the air flow rate. DOUBLE-WALL HEAT EXCHANGER To prevent contamination of household water and water mains, double-walled heat exchangers should be used for transfer of heat from 8-28 solar storage to domestic water. Double-walled heat exchangers are not as commonly available as single-walled shell-and-tube heat exchangers. Liquid leaks through either wall must be readily detectable so that the unit may be repaired or replaced. One type utilizes a tube wrapped around the outside of the preheat tank. A Roll-Bond v - / sheet is particularly suitable for this purpose. Other designs involve concentric serpentine tubes with water inside the inner tube and outside the outer tube. The annul us between the tubes is vented so that leaks can be detected. Another design involves parallel tubes cross-connected with many heat transfer fins to conduct heat from the hot tube to the cold tube, similar to baseboard heating strips. A design procedure for double-wall heat exchangers is not well established but, fortunately, sizing is not critical for domestic water preheating. Typical flow rates for both sides of the heat exchanger are 2 gpm to 3 gpm. Temperature drops of 5°F to 10°F across the heat exchanger are satisfactory and temperature difference of about 20°F between the hot and cold fluids is tolerable. Since the water circula- tion rate is small, pressure drop is low and only fractional horsepower circulation pumps (1/10 to 1/30) are needed. PUMPS Centrifugal pumps are best suited for liquid-heating solar systems. Typical performance curves for a centrifugal pump are shown in Figure 8-14. 8-29 Desirable Operating Region Discharge Figure 8-14. Typical Performance Curves for a Centrifugal Pump The "head" is the pressure generated by the pump expressed in feet of water and is the difference in pressure between the suction and discharge sides. The head generated by the pump is equal to the sum of the pressure drops across the components of the circulation loop. The efficiency of the pump is the ratio of fluid (or brake) power generated by the pump, to the electrical power delivered to the motor. From the curves in Figure 8-14 it is readily seen that pumps should be chosen to circulate the desired flow rate at required head to operate near peak efficiency. The size of motor needed for the pump is determined by the brake horsepower and pump efficiency. Since the head produced by a pump is exactly balanced by the head losses in the system, it is necessary to estimate the head losses in the piping loops, across collectors, and through heat exchangers before selecting pumps. A chart for estimating friction losses in copper tubing is shown in Figure 8-15. Similar charts are available for other 8-30 10 10 10 FRICTION LOSS ( feet of water per 100 ft ) Figure 8-15. Friction Losses in Copper Tubing 8-31 types of piping from suppliers. A nomograph for estimating head losses across valves and fittings is shown in Figure 8-16. Head losses for collectors and heat exchangers are given in manufacturers' catalogs and brochures. To estimate head losses in a particular loop, a piping layout (schematic) should be made with valves, fittings, filters, and other components shown in the loop. Pipe sizes should be selected so that flow velocities will not exceed about 7ft/sec. With discharges selected and pressure losses calculated for each circulation loop, pump selections can be made from manufacturers' catalogs. 8-32 (TWWT) GLOBE VALVE, OPEN (WTH7WZ) ANGLE VALVE, OPEN jfll | ^ > CI For Sudden Enlargements and Sudden Contractions the Equivalent Length is in feet of Pipe of the Smaller Diameter, d. The Dashed Line Shows the Determin- ation of the Equivalent Length of a 6 in. Standard Elbow. -3000 -2000 r IOO0 r 500 300 200 00 LU Q. Q. ■50 [I O ■30 < tr h20 S 48 -50 42 36 — 30- SUDDEN ENLARGEMENT d/D-l/4 d/D-l/2 -10 d/D-3/4 22 5 o o ^r LU _l Q Ixi X o CO OC 8 o 24- 20- •30 20 16 — 14- 10- STANDARD ELBOW OR RUN OF TEE REDUCED 1/2 l 0RDINARY ENTRANCE SUDDEN CONTRACTION d/D-l/4 d/D-l/2 d/D-3/4 45° ELBOW LONG SWEEP ELBOW OR RUN OF STANDARD TEE ■3 •2 -I -0.5 -0.3 -0.2 -0.1 X h- ■z. LU _i h- z Ul _l < > o 7 — 5 — 4 1/2- LU a. a. 3 i/2- o en LU h- LU 2 1/2 -5 -3 2 — -2 - g I 1/2- 1/4 — < Z o 3/4 — 1 1/2 tr LU h- LU < Q LU Q CO L-0.5 Figure 8-16. Pressure Loss in Various Elements 8-33 REFERENCES 1. Dickinson, W.S., Neifert, R.D., Lof, G.O.G., and Winn, C.B., (1975). "Performance Handbook for Solar Heating Systems". Presented at the 1975 International Solar Energy Society Congress, University of California at Los Angeles, California. 2. Klein, S.A. , Beckman, W.A. , and Duffie, J. A., (1975). "A Design Procedure for Solar Heating Systems". Presented at the 1975 International Solar Energy Society Congress, University of California at Los Angeles, California. 3. Duffie, J. A. and Beckman, W.A., (1974). Solar Energy Thermal Processes , John Wiley and Sons, New York. 4. Pickering, Ellis E. , (1975). "Residential Hot Water Solar Energy Storage", Proceedings of the Workshop on Solar Energy Storage Subsystems for the Heating and Cooling of Buildings, Charlottesville, Virginia, April 1975. 5. Peltzman, E.C., "Differential Thermostats for Solar Energy Systems", Rho Sigma, Inc., 15150 Raymer Street, Van Nuys, CA 91405. 6. Krieth, F. , (1966). Principles of Heat Transfer, International Textbook Co. , Scranton, PA. 7. ASHRAE (1972) Handbook of Fundamentals, ASHRAE, New York. 8. ASHRAE (1972) Guide and Data Book, ASHRAE, New York. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS NODULE 9 COMPONENTS OF AIR SYSTEMS HEAT STORAGE CONTROLS HEAT EXCHANGERS BLOWERS, AIR HANDLERS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 9-i TABLE OF CONTENTS Page LIST OF FIGURES 9- i i i LIST OF TABLES 9-iii INTRODUCTION 9-1 OBJECTIVE 9-1 HEAT STORAGE 9-1 PEBBLE BEDS 9-1 Pebble-Bed Containers . 9-2 Sizing the Pebble Bed . 9-3 Rocks for the Pebble Bed . 9-5 Pressure Loss through Pebble Bed 9-5 PHASE-CHANGE STORAGE 9-6 SYSTEM CONTROLS 9-7 PRINCIPLES OF OPERATION 9-7 Collecting Solar Heat .... 9-7 Delivering Beat to Storage 9-9 Delivering Beat to Rooms. 9-11 Heating from Storage .... 9-11 Domestic Water Preheating 9-12 TEMPERATURE SENSORS 9-12 INSTALLATION OF CONTROL HARDWARE . 9-13 Control Panels ...... 9-13 Location of Temperature Sensors 9-13 AUXILIARY FURNACE CONTROL .... 9-14 CONTROL SYSTEM CHECK-OUT 9-14 9-i i HEAT EXCHANGER FOR SERVICE HOT WATER BLOWERS, AIR HANDLERS PERFORMANCE CURVES . BLOWER SELECTION REFERENCES Page 9-15 9-16 9-16 9-17 9-20 9—1 i i LIST OF FIGURES Figure Page 9-1 Pebble-Bed Heat Storage Unit 9-3 9-2 Horizontal-Flow Pebble Bed 9-5 9-3 Sensor Locations in Typical Air-Heating System . 9-8 9-4 Typical Temperature Variations at SI and S2 . . 9-10 9-5 Typical Efficiency Curves for Blowers . . . 9-16 9-6 Friction Loss in a Straight Duct .... 9-18 LIST OF TABLES Table Page 9-1 Pressure Loss in Pebble Beds ..... 9-6 9-1 INTRODUCTION Air systems contain the same types of components as liquid systems, namely collectors, thermal energy storage units, heat exchangers for domestic water heating, prime movers to circulate heated fluid streams and automatic controls for the entire system. Module 8 contains general discussion of system components as well as comments on specific items applicable for liquid systems. This module is limited to discussion of components appropriate for air systems. OBJECTIVE The objective is to present information on components of air systems so that participants will be able to: 1. Establish an appropriate-size heat storage unit. 2. Select blowers. 3. Install components properly to operate air systems. HEAT STORAGE PEBBLE BEDS Pebbles are commonly used in air-heating solar systems to store heat. Hot air from the collectors flows through a bed of pebbles and heat is rapidly transferred from the air to the rocks. The air cools as it passes through the pebble bed and leaves at a temperature nearly equal to the temperature of the rocks at the exit. The entrance to the pebble bed is therefore warmer than the exit and the bed is said to 9-2 be stratified. Temperature stratification is advantageous to collector operation as well as for heat delivery to the rooms. During collection, cool air is returned to the collectors from the bottom of storage and collector operation is always at highest efficiency. When stored heat is delivered to the rooms, air flow direction through storage is reversed so that room air enters the cool end of the pebble bed and exits at the warm end. Heated air from collectors should generally enter at the top of the pebble bed, in vertical-flow storage beds, and cool room air should be circulated from the bottom toward the top. By this arrangement stratification is naturally maintained in the pebble bed. Pebble-Bed Containers Pebble-bed containers can be wood frame boxes, concrete enclosures or steel bins. Wood frame boxes are generally easiest to construct even in places where access is limited. All containers must be structurally adequate to prevent joints from cracking either from the force of pebbles inside the container or by settlement of the foundation. Air leaks from containers must be prevented as much as possible. A pebble bed in a wooden box container is illustrated in Figure 9-1, with plenums at the top and bottom. The bottom plenum is created by supporting the pebble bed on a screen resting on steel frames or on spaced concrete blocks. Concrete or masonry blocks may also be used to construct the walls of pebble beds. Walls should be reinforced and insulated and the interior should be lined or sealed to prevent air leakage. Insulating to achieve R-10 to R-13 rating is generally satisfactory. 9-3 HOT AIR CONNECTION COLD AIR CONNECTION I in. CONCRETE AGGREGATE RIGID INSULATION Figure 9-1. Pebble-Bed Heat Storage Unit A container made from poured concrete walls is relatively economical when constructed at the same time as basement walls. Only two additional walls in one corner of the basement are needed to form the rock bin. Insulation should be placed against the inside walls, and the construction should be essentially air-tight. Sizing the Pebble Bed A maximum depth of about 8 feet of pebbles is recommended to limit pressure drops through the bed. The cross-sectional area of the 9-4 container (perpendicular to flow direction) should be sized to achieve a superficial flow velocity of about 20 ft per minute. In 5 ft to 8 ft of path length, the pressure drop will be about 0.08- to 0.15-inch water gauge through a pebble bed containing 3/4-in- to 1.5-in-diameter pebbles. The volume of pebbles recommended for air systems is one-half to one cubic foot for each square foot of collector area. Thus, for 400 ft 2 of collectors, 200 ft 3 to 400 ft 3 of rocks are desired. Because the air flow rate through a collector of this size is about 800 cfm, 2 this container should have a cross-sectional area of about 40 ft which will result in a superficial velocity of 20 ft/mi n. With a cross- 2 3 sectional area of 40 ft and volume of 200 ft the depth will be about 3 5 ft. For 400 ft volume, the depth will be about 10 ft, but since 8 ft is a recommended maximum depth, the cross-sectional area should be increased to about 50 ft . Pebble beds with horizontal flow can be constructed if vertical space is limited. Channeling of airflow across the top of the bed is the principal concern if settlement of the rocks occurs in the container. Barriers along the top placed perpendicular to the flow will be useful to prevent channeling, but concentration of air flow along the top could persist. A pebble-bed design which utilizes horizontal separators (such as sheets of metal or plastic) placed about 12 inches apart as shown in Figure 9-2 will be helpful in obtaining uniform flow through the pebble bed. Because of space restrictions it is usually difficult to maintain large cross-sectional areas and short path lengths in horizontal pebble beds. Superficial flow velocities greater than 20 ft/mi n and path lengths longer than 8 ft may be necessary. Both 9-5 Screen Screen ?"-;"•■'. Figure 9-2. Horizontal-Flow Pebble Bed higher velocities and longer flow paths will add substantially to electrical power requirements for air circulation. Rocks for the Pebble Bed Rocks suitable for use as concrete aggregate are suitable for pebble-bed storage. Uniformity in size of pebbles is important to create uniform airflow through the pebble bed. Crushed rock or river gravel should be screened for sizes usually from 0.75 inch to 1.5 inches and washed before placement. When filling, the rock should be placed in a manner which minimizes fracturing. Small particles which fill the spaces between the pebbles will restrict air passage and cause non- uniformity of air flow and heat storage within the pebble bed. Pressure Loss through Pebble Bed The effect of pebble size and air velocity on the pressure loss through the bed is indicated in Table 9-1. At a typical face velocity 9-6 Table 9-1 Pressure Loss in Pebble Beds Air Face Velocity Feet per Minute Pressure Loss Inches Water Gauge/foot of length 3/4-inch pebbles 1^-inch pebbles 10 15 20 25 0.008 0.017 0.028 0.046 0.0025 0.008 0.015 0.023 of 20 ft/mi n, the pressure loss in a pebble bed 6 feet deep is 0.17 inch water gauge if uniform 3/4- inch rock is used, and 0.09- inch water gauge if 1^-inch rock is used. If the rock is a mixture of sizes between these limits, the pressure loss is approximately the same as that prevailing with the smallest size, i.e., the 3/4-inch material. PHASE-CHANGE STORAGE Some phase -change storage materials for use with air-heating systems are commercially available. Salt hydrates are packaged in tubular or capsule form and heat is transferred by blowing air across the encapsulated materials. Although technically a large amount of heat can be stored in a small volume of material, with the types of materials currently available, the freezing or melting temperatures are relatively low (about 90°F) and not well suited for space heating. Costs for PCM are also high, but through continued research, appropriate PCM devices for space-heating systems may become practical in the future. 9-7 SYSTEM CONTROLS Components of a basic control subsystem for a solar air-heating system consist of sensors, differential thermostats, and relays or switches to activate the mechanical devices. The components are substantially the same as for liquid-heating solar systems explained in Module 8. PRINCIPLES OF OPERATION Collecting Solar Heat A schematic diagram of a one-blower solar air-heating system is shown in Figure 9-3. The system consists of flat-plate collectors, pebble-bed storage, air handler, auxiliary furnace, and a domestic water-heating subsystem. Depending on the mode of operation, dampers in the air handler open and close to circulate air through appropriate ducts. There are three temperature sensors: SI located near the top of the collector, S2 located at the bottom of storage or in the air duct supplying the collector, and S4 near the bottom of the domestic water preheat tank. The room thermostat is designated S3 and consists of two-stage contacts for heating. Sensor SI may be placed either in the air stream near the top of the collector or attached to the back side of the absorber plate. Temperature difference settings will be different for the two placements, with a larger difference setting required if the sensor is attached to the absorber plate. Normally SI is placed in the air stream within the collector. 9-8 CD -P > <•> c •I— -M 03 > 10 c o •r— ■!-> 03 U O S- o w> c 0) CO CO I at s- 9-9 To initiate collection of solar heat, the temperature difference between SI and S2 is considered. If the difference is greater than a preset amount, say 15°F to 20°F, the blower in the air handler is activated and heat is delivered from the collectors. Unlike a liquid system, the air system can be controlled to deliver heat directly to the rooms as well as to storage. Delivering Heat to Storage - Simultaneously with blower activation, dampers in the air handler are automatically positioned to circulate air through the blower and to the top of storage. Since air pressure at the back draft damper (bottom of storage in Figure 9-3) is greater than atmospheric (positive), the damper closes and air is directed to the collectors. The pebbles at the bottom of storage will be at room temperature at the start of a collection day and S2 will remain at constant temperature until the thermal front advances through the pebble bed. With proper sizing of storage, S2 will remain at room temperature all through a typical winter collection day. Temperature variations at sensors SI and S2 are shown for a typical winter day in Figure 9-4. The blower is activated at point (Vs when the temperature difference is, for example, about 15°F. As soon as the blower is activated, the collector is cooled and air temperature at SI drops to point (2) . If the difference is less than the minimum set point, the blower stops and restarts a few minutes later. A minimum temperature difference setting for shutting off the blower may be as low as 2°F or 3°F. As the intensity of solar energy increases, air temperature at SI increases and reaches a maximum at midday. In the afternoon, air temperature at SI continually decreases and the blower 9-10 1 1 Collector Air /^ Temperature Sl^/ 0) a 0) \ Air Temperature Q. \ @ Storages 2 _y ® ® V i i i i 3- 18 24 6 12 Time (hours) Figure 9-4. Typical Temperature Variations at SI and S2 stops at point (3) when the temperature difference reaches the minimum set point. The collector temperature then rises slightly (to point (D ) after the blower stops because of additional solar radiation on the absorber and heat retained in the collector. The temperature then decreases fairly rapidly in the evening. With a start set point of 15°F difference between SI and S2 and a stop set point at 2°F, collection will begin on sunny winter days between 0800 and 0830 hrs, and stop between 1630 and 1700 hrs in the afternoon. With a start-to-stop temperature set point ratio of 5 to 7, normally there will not be any cycling of the blower either at the start of collection or at termination of collection. The foregoing temperature difference settings are small enough to provide virtually the maximum collectable solar heat to storage and to direct use. When air is supplied to the collector at about 70°F, these settings permit heat delivery to storage and directly to the rooms 9-11 at temperatures as low as 85° (start-up) and even at 72° (shut-down). Because these temperatures may be too low for comfortable supply to the rooms, differential settings may, in common practice, be considerably higher. In a widely used air system, for example, the manufacturer recommends (and provides factory settings) a start-up temperature difference of 40°F and a shut-down difference of 25°F. These settings assure air deliveries to the heated space at temperatures no less than 95°F. Delivering Heat to Rooms - When solar heat is being collected and thermostat S3 calls for room heating, dampers in the air handler are positioned to direct the air stream to the rooms. Since the pressure in the duct leading to the collectors is now under subatmospheric pressure (negative) the air flows through the backdraft damper. If the temperature of the air stream from the collector is not sufficiently warm to heat the room adequately, the second stage contact of the thermostat is completed and the auxiliary furnace is activated. Since the auxiliary furnace is sized to heat the rooms adequately by itself, room temperature will soon rise to the set point on the thermostat; the auxiliary furnace is deactivated, dampers in the air handler are repositioned, and solar heat is directed to storage. Heating from Storage Only the thermostat S3 is required to control room heating from storage. The first stage calls for solar heat from storage. When heat delivery is inadequate to meet the room requirements, the second stage of the thermostat activates the auxiliary furnace. Room air is always 9-12 circulated through storage whether auxiliary heating is required or not; thus all stored heat, regardless of its temperature, is utilized for space heating. Domestic Water Preheating The control for preheating domestic water is a differential thermostat for sensors SI and S4. The temperature difference setting to start preheating may be about 15°F, and to stop preheating, the set point may be as low as 3°F. There is considerable variation in practice, however, settings as high as 40° "on" and 25° "off" being observed. For water heating during the summer, a by-pass duct may be used with a summer-winter damper that permits air circulation only through collector and water coil. A temperature limit switch in the preheat tank may be advisable to prevent boiling. With the system shown in Figure 9-3, where attic air is drawn through the collector and hot air is discharged outdoors, it is not necessary to include a temperature limiter. When air is recirculated through the collector during the summer in a closed loop, air temperatures may become high enough for water to boil in the pre-heater tank. This condition is usually avoided by using S4 to turn off the blower and water pump when a preset temperature limit is reached. TEMPERATURE SENSORS Thermistors are usually employed as temperature sensors in air systems because they deliver ample voltage (2 to 6 volts) to the controller, and the signal is nearly linear. Matched sensors will 9-13 provide consistent control for solar energy collection or water heating because the temperature difference setting will be independent of absolute temperatures. However, exactly matching sensors are seldom available and variations of about 2°F from set temperature differences should be expected. INSTALLATION OF CONTROL HARDWARE Control Panels Control panels are usually compactly packaged for easy mounting. Connection lugs for sensors and output devices are usually labeled and wires are easy to attach. Some manufacturers include the control assembly with the air handler, and connections to dampers and motor are wired at the factory. Only the sensor and thermostat connections are required for such units. For systems with damper motors outside the air handler, control wires will have to be attached separately. Instructions for installation should be provided with the system. Location of Temperature Sensors The sensor in the collector should be located near the exit of the top collector with air flow from the bottom toward the top in the array. If the air flow is from top to bottom in an array (not recommended) the control becomes complicated. While the temperature is highest at the exit regardless of location, when air is being circulated, the highest temperature is in the top collector in the array if there is no air flow. Thus if down-flow is used, a collector sensor is required at the top to control system start-up, and a sensor is required at the exit (bottom) to control system shut-down. 9-14 The sensor at the bottom of storage should be in contact with the pebbles at the bottom. An alternative location for the sensor is in the bottom plenum or in the duct leading to the collector. A sensor in the return duct to the collectors rather than at the bottom of storage can create an occasional difficulty if located too close to the collector. Without a damper between the sensor and the collector, cold air from the idle collector may settle downward in the duct and initiate system start-up even when storage is warmer than the air at the collector outlet. The system could then operate a few minutes until warm air from storage heats the sensor. The sensor in the domestic water preheat tank should be located near the bottom where the coldest water is present. AUXILIARY FURNACE CONTROL The auxiliary furnace is activated by the second stage of the room thermostat and shuts off when the thermostat set point is reached. To reduce room temperature fluctuation, the furnace is usually immediately activated if the temperature at the top of storage, determined by another sensor at that point, is below a preset level, such as 90°F. Use of such a control scheme will decrease slightly the solar contribu- tion to the seasonal heating load but will increase comfort. CONTROL SYSTEM CHECK-OUT To assure reliable performance, all operating modes of the system should be checked out after installation. To initiate heat collection, the terminals of sensor SI at the controller can be short-circuited to simulate a high collector temperature. The blower should start and 9-15 if the room thermostat is at a low setting (below actual room temperature), air should flow through storage. The domestic water circulation pump should also start. While in this collection mode, increasing the room thermostat setting to the first stage contact should result in air circulation through the rooms. A further increase in thermostat setting, until the second stage is contacted, should activate the auxiliary furnace. With the short circuit removed (and little or no solar radiation), a thermostat setting slightly above room temperature should start air circulation through storage to the rooms, and finally the second stage of the thermostat should activate the furnace. If the sun is at an intensity sufficient for collection, room heating from storage can be forced by disconnecting one of the leads from sensor SI. HEAT EXCHANGER FOR SERVICE HOT WATER Only one heat exchanger, a cross-flow air-to-water type, is required in a solar air- heating system in which service hot water is provided. Water circulation rate of 2 gpm to 3 gpm is usually satis- factory for most domestic systems. Temperature rise of water in the heat exchanger will depend upon air temperature from the collectors, but a maximum rise of 15°F at midday with air temperature near 140°F will be satisfactory. Air flow rate through the heat exchanger is established by the area of collectors. With information on temperatures and fluid flow rates, manufacturers or their representatives should be able to recommend a heat exchanger size. The heat exchanger should be in a location where it cannot freeze. By placing it in the heated space inside the building there is 9-16 reasonable protection from freezing. But if the exchanger is in the hot air duct between collector and blower (air handler), and if the collector damper in the air handler does not close tightly during the night heating mode from storage, cold air from the collector could flow through the duct and freeze the water in the heat exchanger. A better location for the heat exchanger is between the air handler and storage as shown in Figure 9-3. Even if the collector damper is not tightly closed, cold air cannot come in contact with the heat exchanger in this location. BLOWERS, AIR HANDLERS PERFORMANCE CURVES Representative performance curves for a centrifugal blower are illustrated in Figure 9-5. The pressure-discharge curve has a dip at o c o UJ £L X CD * if) Pressure - Discharge Volume Flow Rate Figure 9-5. Typical Efficiency Curves for Blowers 9-17 20 to 30 percent of peak capacity and a maximum at mid range. The BHP curve increases monotonically. Peak efficiency occurs to the right of peak pressure. For a blower that is belt-coupled to the motor, the speed of the impeller is variable. The effect of impeller speed on performance is illustrated by dashed curves, the rotational speed, N 2 , being less than N-.. BLOWER SELECTION To select a blower, the pressure drop in the system and air flow rate are needed. The air flow rate is established by collector area, and the pressure drop in the system must be estimated. Pressure drops through the collector will be provided by the manufacturer but duct losses must be estimated. A rough layout of the ducts is made and approximate duct sizes are selected with air flow velocity not exceeding about 600 feet per minute in the main circulation ducts. Friction losses in ducts are shown in Figure 9-6 with duct sizes shown as equivalent diameters. Each mitered elbow or tee with turning vanes will cause an additional 0.005 in. water gauge pressure drop with air velocities of 600 ft per minute. Pressure drop through storage must be included in the calculations. With a single blower, the circulation rate through the distribution system must be adequate for heating the rooms, and the blower size selected for collecting solar heat must match room heating requirements. When the two circulation requirements are significantly different, a two-speed blower may be selected, one speed for collecting heat and another for distribution. Normally, if a system is sized to provide about 50 percent of the heating load, the air flow rate for the solar 9-18 a> c a. I0 & - 10 O _J 10 i / 10 -2 -i cp o o O Of O Y°\\ ft l \ -vwvww (U3~iioa) U31V3H Advnixnv Q < O-lt-CL croga- £ a» -p 1/1 >> CO s- -t-> ro +J o -a c -t-> ai u a. ^CO ^ -H- " cr Q E fO S- Oi Q U •i— -P fO a> .c u CT 11-4 equipment. When solar heat cannot meet the demand of either domestic water or space heating, auxiliary heat is supplied from one or both of the conventional units shown. Although the solar domestic hot water system can be completely separate from the solar space heating system, it is more convenient and economical to arrange an integrated system. During the warm months of the year the collectors of an integrated system, which would otherwise be unused can supply practically all of the domestic water heating that is needed. The most commonly used liquid in the collector loop is a mixture of water and ethylene glycol (ordinary automobile radiator antifreeze), although propylene glycol or alcohol and water mixtures may also be used. The advisable glycol concentration depends on the minimum temperature expected in the region where used. A 50-50 mixture provides maximum protection to -34°F. A centrifugal pump, usually at the lowest position in the loop, circulates the liquid mixture through collectors and heat exchanger, usually at a rate of about 0.02 gallon per minute per square foot of collector. An expansion tank with open vent or pressure relief valve is installed preferably at the highest point in the loop. This tank should have a sight glass or other liquid level indicator and it should have a volume equal at least to half the volume in the collector loop. The expansion tank is usually a convenient point for charging the system with liquid. If liquid in the circulating loop is depleted by leakage or boiling, the system can be recharged with glycol and water through the expansion tank vent or other pipe connection. In a more limited number of systems, some type of oil is used as the heat collection fluid. Silicones, diphenyl , Dowtherm w , Therminol w are examples. In addition to providing complete 11-5 protection from freezing, these liquids will not boil at temperatures attainable in flat-plate collectors. They are more expensive than antifreeze solutions, however, and their heat transfer properties are not as favorable. A heat exchanger and water heat storage are always used in systems with non-freezing liquids because of the excessive cost of filling a thermal storage tank with such expensive liquids. The heat exchanger is usually a commercial tube-and-shell type, through which water is circulated from storage by a centrifugal pump at a volumetric rate one to two times that in the collection loop. The pump is supplied from the bottom of the tank, and after being heated in the exchanger, water enters near the top of the tank. In some systems, storage is heated more directly by circulating the collector fluid through long coils of tubing submerged in the tank. The water pump is thus eliminated, but the greater pressure loss through the coil results in more power usage in the collector pump, and access to the heat exchange surface and connections (coils) is more difficult. SINGLE-LIQUID (DRAIN-DOWN) SYSTEMS Alternative collection and storage arrangements are shown in Figures 11-2 and 11-3. Heat is collected and stored in water, and freezing is avoided by draining the collector when it is not in use (Figure 11-2), or when freezing can occur (Figure 11-3). A primary requirement of all types of drain-down liquid systems is the design and positioning of collectors and exterior piping on at least a slight slope. Any incidental upturns or lengthy horizontal passages can prevent complete drainage. Freezing can then occur, with consequential damage. 11-6 O I- co < O uj a: x OCT 2UJ2 ox I- i o o: cot-S| 2 x< ri O £ I — ^-WWWvW^ (d3iioa) U3JLV3H Advnixnv \/ Q UJ _J _J \Z u 9: >■ 0- _J < DC r- UJ or UJ > —J UJ ^ 2E j- co w 20 O-J (TO U.O _) Q. 3 £cO ■»-> CO CD C r0 CD s- +■> r0 T3 c ro C -P ro CD CD (J ro Q. to 5 o Q I C rO S- Q T3 3 O" •r— _l O) 'a) c to ro 4- O ro f> t- C O) S- ro 3 •r- -(-> q a) p u rO E (1) -c U C3 CO 'W •r— > ro S- I a> s- 3 05 11-7 O h- CO co -t-> to >> CO c <1) s- •4-> o3 T3 c 03 O) c •r- +-> 03 (1) u 03 Q. to 3 o O I c • i- n3 03 > s- Q +-> "O c •1— l-H 3 o- S- 03 3S S- 03 S- •i- 3 Q 4-> u q: +j c 03 o E -c CD Q_ -C t- u to t/"> w CO I S- CD 11-8 Probably the most reliable drain-down type, shown in Figure 11-2, requires no specific controls for collector drainage. When the pump stops, water runs from the collector into the tank, mainly back through the pump, while air rises into the collector from the top of the storage tank through the large (one- to two-inch) pipe between collector outlet and storage. If there are no water traps in the collector and piping, and if the down-flow pipe is of adequate size, this system is virtually fail-safe. But the lack of a water-filled down-flow pipe requires the pump to deliver against the full static head between collector top and tank water level, and the nightly exposure of the collector tubing and system piping to humid air increases corrosion rates. Pumping power can be minimized by use of the siphon return design shown in Figure 11-3. Static head between storage and the top of the collector is recovered in the water filled down-flow return line (typically one-half to three-fourths inch). An automated air inlet valve at the collector top opens when the collector temperature approaches the freezing point (or if there is a power outage). The open air inlet permits drainage of the collector into the storage tank through the two connecting pipes while the collector fills with air. In another design, a motorized drain valve in the return line to the top of the tank is actuated by low temperature, and a siphon breaker air valve at the top of the collector is opened by the suction pressure difference which develops at that point. Water drains from the return line into the tank through a separate pipe connected to the air space in the top of the tank. Although this system requires less pumping power than the non-siphoning type shown in Figure 11-2, dependence on a control sensor 11-9 and automatic valve, even though opening without power, increases risks of freeze-damage. SOLAR SUBSYSTEMS AND COMPONENTS COLLECTORS AND STORAGE The efficiency of collectors in a solar system is influenced by all other components in the system. For maximum efficiency, the collector should be supplied with liquid at the lowest available temperature in order that heat loss from the collector is minimized. A moderate amount of temperature stratification in a water tank can be expected, with warm, lower-density liquid near the surface and colder, heavier liquid near the bottom of the tank. It follows, therefore, that liquid from the bottom of the storage tank should be circulated directly or indirectly to the collector. If a heat exchanger is used, as in Figure 11-1, water is circulated from the bottom of the storage tank, through the heat exchanger, back to the top of the tank. In a drain-down design, as in Figures 11-2 and 11-3, water from the bottom of storage is pumped through the collector. Heated water is then returned to the top of storage. Typical rise in temperature of water flowing through the collector or through the heat exchanger is 10°F to 15°F during sunny mid-day periods. In addition to dependence on heat input from the collector, storage temperatures are strongly affected by the rate of heat delivery to the load, which, in turn, is dependent on the characteristics of the load heat exchangers. Selection and sizing of heat exchangers are therefore important in system design. While oversizing the heat exchangers 11-10 has minor influence on system performance, undersizing can reduce the quantity and efficiency of solar heat collection. COLLECTOR-STORAGE HEAT EXCHANGERS A heat exchanger must be provided to transfer heat from the collector fluid to storage if the collector and storage fluids are in different loops. Because of the limited temperatures available from flat-plate solar collectors, the temperature difference across heat exchangers should be small. This temperature difference is minimized in two ways: (1) by providing a large surface area for heat transfer in the exchanger and (2) by maintaining high flow rates through the exchanger. Tube-in-shell heat exchangers are simple, efficient, and readily available. They usually consist of multiple tubes enclosed within an outer jacket. One fluid passes through the tubes while the other fluid passes outside the tubes. Large heat transfer surface can be achieved in compact arrangements. The performance characteristics of a single-pass counterflow heat exchanger are illustrated in Figure 11-4. A single tube is shown for simplicity but multiple tubes are usually involved. It can be seen from the temperature profiles that the temperature difference between fluids is reasonably small along the length of the heat exchanger. The manufacturer's guide can be followed in selecting the size of a heat exchanger. If appropriate information is difficult to acquire, the manufacturer's representative should be consulted for assistance and/or advice. The information necessary for heat exchanger sizing and fluid flow rate determination are the temperatures of the two fluids entering the exchanger and the Btu per hour heat transfer rate desired or one of the fluid exit temperatures. 11-11 HOT COLLECTOR FLUID COOL STORAGE FLUID Figure 11-4. Typical Temperature Profiles in a Single-Pass Counterflow Heat Exchanger At high fluid velocities and flow rates good heat exchanger efficiency can be achieved, but at the expense of pumping power. A practical compromise in these two opposing objectives is sought in system design. SUBSYSTEMS FOR SUPPLY OF SOLAR HEAT TO USE Heat from a solar hot water storage tank may be distributed to living spaces either as hot water or as warm air. For water distribu- tion, methods and equipment commonly used in conventional hydronic 11-12 heating systems are employed. When activated by a room thermostat, a pump draws solar-heated water from the top of the storage tank, through one of several types of heating coils in each heated space in the building and returns the water to the lower part of the tank. Figures 11-1, 11-2 and 11-3 illustrate this application, and the schematic heat exchanger in the building represents any type of liquid- to-air exchanger. Conventional baseboard strip heaters widely used with fuel-fired * and electric hot water boilers normally operate at water supply temperatures of 160°F to 180°F. Their limited heat transfer surfaces formed by a single water tube and closely spaced metal fins necessitate the use of these comparatively high temperatures. Temperatures in storage tanks supplied from typical flat-plate collectors seldom exceed 150°F in winter, so either additional baseboard heating surface is needed in solar systems or solar heat usage in cold weather must be heavily supplemented. A doubling of the usual baseboard heat transfer surface permits reduction in design (maximum) temperature to 130°F-140°F and a substantial increase in solar heat usage at these temperatures where collection efficiency is materially improved. Solar-heated water can be distributed in conventional hydronic systems involving multiple fan-coil exchangers, pipe coils imbedded in floors and ceilings, and cast iron hot water "radiators". Temperatures and flow rates are compatible with the requirements of most fuel-operated systems. ^ So-called boilers for residential space heating may in fact produce steam, but more commonly they serve as water heaters for hydronic (liquid water) heat distribution systems. 11-13 In ducted warm air heating systems, hot water is supplied from solar storage to a finned coil heat exchanger in the main air duct and returned by a centrifugal pump to the tank (Figure 11-5 ). Air is circulated through the exchanger by a conventional fan or blower, and is usually heated from about 70°F to a temperature within 10 to 15 degrees F of the hot water supplied from storage. As explained below, a conventional warm air furnace is usually employed in this system so that the temperature of air supplied from the solar coil can be boosted by the auxiliary. FROM COLLECTOR OR HEAT 4 VENT EXCHANGER TO COLLECTOR OR HEAT EXCHANGER THERMAL STORAGE ( WATER TANK) COLD AIR RETURN WARM AIR SUPPLY FINNED COIL EXCHANGER AUXILIARY WARM AIR FURNACE AND BLOWER Figure 11-5. Solar Heating with Auxiliary Furnace 11-14 AUXILIARY HEAT There are several methods for supplying auxiliary heat in a liquid solar system for space heating. In virtually all practical solar heating designs, auxiliary heat is supplied to the fluid stream in which heat is distributed to the various zones in the building. With hydronic distribution (baseboard strips, individual fan coils, imbedded tubing, cast radiators), a fuel-fired or electrically heated hot water boiler is used as in Figures 11-1, 11-2, and 11-3. If a central heat exchanger and ducted warm air are employed, auxiliary heat is most economically and practically supplied in a furnace or electric heater through which the solar-heated air passes to the rooms. In hydronic distribution systems, the hot water boiler is best used in parallel with the solar supply from storage rather than in series with it, so that only one source is used at a time. As shown in Figures 11-1, 11-2, and 11-3, a single pump and automatic valve provide hot water either from solar storage or from the auxiliary boiler. Suitable control equipment, explained below, regulates the system so that when the demand cannot be met by solar, auxiliary is used. Another possible arrangement would entail the auxiliary boiler in series with the solar heat storage tank so that it could be used, when necessary, to increase the temperature of water being supplied to the heat distribution system. However, this design is seldom used, because some of the heat supplied to the water stream, passing through an auxiliary boiler which is thermostatted at a preset delivery 11-15 temperature, would flow on through the load exchangers and be accumulated in the solar heat storage tank. The resulting temperature rise in solar storage would reduce collector efficiency and capacity for solar heat storage. For example, if solar storage at 100°F is unable to meet the demand, and the temperature is hence increased to 140°F in the auxiliary boiler, water would return to solar storage at about 110°F to 115°F after delivering only a portion of its heat to the air coil. In the dual source parallel system, either auxiliary or solar is used by itself so there is no feedback of heat to the solar system from the auxiliary. If heat is distributed in warm air, heated by exchange with solar- heated water, auxiliary heat is usually supplied to the air in a warm-air furnace located downstream from the solar coil as shown in Figure 11-5. There is no possibility that auxiliary heat can affect solar storage in this design, so the series arrangement is advantageous. Use of stored solar heat even at comparatively low temperature (e.g., 80°F to 90°F) is thus made possible by further heating of the tepid air to useful temperatures of 130°F to 160°F. AUXILIARY HEAT PUMP A special type of auxiliary heater for solar systems is an electrically driven heat pump. A heat pump uses electrical energy to extract heat from a low temperature source and deliver the heat at a higher temperature. By this process, heat delivery at useful tempera- ture may be several times the electric energy input. In practice, annual performance factors (heat delivery per unit electric input) of about 2 are commonly achieved, although in colder climates, a somewhat 11-16 lower factor generally prevails. The process is identical to a refrigeration cycle, and the same machine that is used as a heat pump in winter may be used as a refrigeration air conditioner in summer. Switching between heating and cooling may be done inside the machine by reversing the evaporator and condenser units, as shown in Figures 11-6 and 11-7, or externally by reversing the exchange circuits on the evaporator and condenser side. One method of heat pump use in an air distribution system, il- lustrated in Figure 11-8, involves the condenser coil (heating coil) of an air-to-air heat pump in the air circuit downstream from the solar-to- air exchanger. Because of pressure limitations in the heat pump system, the flow of water through the solar exchanger can be interrupted so that air is not supplied to the heat pump at excessive temperatures (e.g., not above 100°F). As in conventional heat pump installations, electric resistance coils are also included for use during severe cold weather periods. Another design (Figure 11-9) involves an air-to-water heat pump rather than a hot water boiler for auxiliary heat supply. Replacement of the auxiliary heater in Figure 11-1, 11-2, or 11-3 with the heat pump condenser coil and back-up electric resistance heater permits a reduction in electricity consumption by virtue of a Coefficient of Performance greater than unity. Heat distribution may be in water or air as with fuel auxiliary. A third method for combining a heat pump with a solar heat supply is shown in Figure 11-10. In this application the water-to-water type is often referred to as a solar-assisted heat pump. The concept of a solar-assisted heat pump is the supply of stored solar heat to the 11-17 Heat Exchanger Evaporator ( Heat from Aux, Solor, Amb. Air, or Ground H 2 0) y- -i Compressor ft* M -Q- Closed Valve -©- Open Valve Figure 11-6. Heat Pump in Heating Mode -c Heat Exchanger -CD- Evaporator (Space Cooling) ■e- Receiver Expansion Valve fO O) 5- •i— I s- X <: D3 C d) S- 03 o CO 00 I s- ZJ CO 11-19 gco UJ > l>|l or in X I- :*: z UJ < < 01 01 UJ o h- H < cn £ cc o I- o UJ 01 UJ o _i < o u. o o x ui Q. E i. cd :* I o I s- o ■p X -p in >> CO O) C • i — 4-> ro n: s_ 'o I CD S- 05 or o UI _l < OO 01 UI HO O X or ui z < X o X UJ 11-20 FROM COLLECTOR OR HEAT EXCHANGER TO COLLECTOR OR HEAT -« EXCHANGER VENT A THERMAL STORAGE (WATER TANK) THREE-WAY VALVE D EVAPORATOR CONDENSER COIL COIL COMPRESSOR HEAT TO ROOMS — C D — t%n ■+ T TH( HEAT PUMP THREE-WAY VALVE Figure 11-10. Solar-Assisted Heat Pump (Liquid-to-Liquid) Heat Pump in Series with Solar Storage evaporator of the machine at a temperature higher than outdoor ambient air. Higher COP and lower collector temperatures (with higher effi- ciency) could then result. If water in solar storage is not hot enough to meet demands directly, it is used as a source of heat to the heat pump evaporator coil. Heat is then supplied to the building by heating water in the condenser coil, with circulation to the living space or by exchange with air. In multizone distribution systems where an individual water- to-air heat pump in each zone is supplied by low temperature water, the use of solar preheated water as the heat pump supply may reduce electricity use, provide heated air where and when needed, and minimize heat distribution cost. Because the fluid 11-21 temperature delivered from the collectors may be as low as 80°F to 100°F, collection efficiency can be higher than that obtained in a solar system supplying heat directly to use at water temperatures of 120°F to 180°F. It might also be possible to use cheaper collectors designed specifically for operation at lower temperatures. When solar storage may approach the freezing point in midwinter, as a result of large withdrawals of heat for heat pump supply, electric resistance elements are called upon to meet the demand. This series arrangement of collector to storage to heat pump to load is handicapped, however, by excessive draw-down of storage in midwinter so that storage temperature is rarely sufficient for direct heating of the building. Nearly all of the heating demand during the cold months must therefore be met by electric energy either as heat pump supply or as resistance heating. The annual electricity requirement has usually been found greater than that for operating the parallel systems in which ambient air is the heat pump source. SERVICE HOT WATER Solar heat for domestic hot water is usually obtained by circulating water from the top of the main storage tank through a double-walled heat exchanger as shown in Figures 11-2 to 11-7. Simultaneously, potable water from the solar preheat tank is circulated through the heat exchanger and back to the top of the preheat tank. These pumps operate whenever the temperature in the storage tank is greater than the water temperature in the preheat tank by a preset amount. When useful heat cannot be delivered from storage to the preheat tank or when the preheat tank temperature has reached a limiting high temperature, say 175°F, the pumps do not operate. 11-22 During the heating season, the temperature of water in the storage tank will frequently be less than 140°F, so dependable delivery of hot service water requires an auxiliary hot water heater. Solar heat is therefore used to preheat cold water from the water main before it enters the hot water heater. During the summer, the water temperature in the storage tank will usually be greater than 180°F, thus the preheat tank can be kept at high temperature with only occasional auxiliary heating. Suppose that an average daily use of service hot water in a household is 75 gallons per day. Also assume that the water temperature from the main is about 60°F and that the desired water delivery tempera- ture is 140°F. The daily quantity of heat necessary to raise the temperature of the service water from 60°F to 140°F is therefore about 50,000 Btu. Delivery of 50,000 Btu from 1000 gallons of storage to the service water heating system will cause a drop in storage water temperature of 6°F (assuming no heat is delivered from the collectors to storage in the interim period). If the storage tank temperature is less than 140°F, useful heat delivery to the service water heating system will be less than that indicated above, and the auxiliary heating unit will be required to maintain the desired water temperature in the hot water heater. In the summer months, there is usually enough heat in the solar heated tank to supply all of the service hot water requirements. To comply with most plumbing codes, the heat exchanger between main solar storage and the potable water supply must be double-walled. By this design, a perforation in a tube wall will not permit mixing of the two fluids, regardless of pressure difference. The resulting water 11-23 leak will, instead, run out of the exchanger and prevent cross- contamination. Several designs for accomplishing this purpose are available. Another option for auxiliary use is an electric resistance heating element near the top of the solar preheat tank rather than a separate conventional water heater. Solar heated water is brought into the tank at a level below the electric heating element so that temperature stratification can be maintained. This design accomplishes the same purpose at somewhat lower cost than incurred with a separate electric water heater as auxiliary. PUMPS, PIPING AND ACCESSORIES Centrifugal pumps are normally used for circulating liquids in the several loops of a solar heating system. With centrifugal pumps, pumping pressure is limited so if valves fail to open or if piping becomes obstructed, excessive pressures and ruptured pipes can be avoided. For the design flow rates and system head losses, pumps may be selected from stock items in catalogs, or made to specifications by pump manufacturers. Impellers of stock item pumps may be trimmed to meet specifications. Centrifugal pumps should be located so that priming is not necessary, which could be a particular problem in a vented system or where a storage tank is located underground. Five feet of head on the suction side is sufficient to keep most pumps primed. A check valve, strainer or filter, and an expansion tank are usually installed in the collector loop as shown in Figure 11-11. The check valve prevents thermosiphon flow and heat loss in the collector when the pump is off and the collectors are colder than the storage tank 11-24 CONNECTIONS TO ALLOW FOR THERMAL EXPANSION AND CONTRACT!' UPPER HEADER SOLAR COLLECTORS SF >£ \F VENT EXPANSION TANK CONNECTIONS TO ALLOW FOR THERMAL EXPANSION AND CONTRACTION SOLAR COLLECTORS -fc-^^FOR FILLING 'TO HEAT EXCHANGER * LTER ^HECK VALVE \J £- MANUAL VALVES (NORMALLY CLOSED)^ FROM COLLECTOR PUMP Figure 11-11. Collector Loop Fittings and Details 11-25 and the building interior. A filter or strainer prevents entry into the collector of any particulate matter in the collector fluid. Special attention is required at initial start-up because foreign substances are usually present in the piping during installation. The filter cartridge should be changed immediately after initial operation, and cleaned or replaced as required thereafter. An expansion tank must be provided in the collector loop to accommodate the increase in volume of the collector fluid when it is heated. It is also useful for trapping part of the collector fluid and its antifreeze content if and when boiling occurs. The volume of the tank should be at least half the volume of the fluid in the collectors and headers. An open vent or pressure-relief valve at the top of the tank will prevent dangerous pressure increase in the collector loop when boiling occurs. Two connections in the collector loop on the suction side of the pump are useful in filling the collector loop with fluid; one is connected to a container from which liquid is being supplied, and the other to the same source to detect when filling is complete. If the filling connection is at least a few feet above the centrifugal pump, the filling operation is facilitated. If readily accessible, the expansion tank can be used in the filling operation simply by pouring liquid into the tank through a top opening permitting displaced air to escape through the vent. Drain and fill points should be suitably labeled. 11-26 Piping may consist of either copper or high temperature (CPVC) plastic pipe, and all pipes should be insulated with appropriate material such as fiberglass pipe insulation at least one inch in thickness. Care should be taken to allow thermal expansion of the pipes, and long pipe lengths should provide more freedom for expansion than short lengths. Pipes should be sized so that water velocity does not exceed five feet per second. In Table 11-1, recommended pipe diameters are indicated for various flow rates. Table 11-1 Recommended Pipe Diameters for Various Flow Rates Select Pipe Size Gallons per Minute Velocity FPS Pressure Drop per 100 feet, PSI 3/8 2 3.36 6.58 1/2 4 4.22 7.42 3/4 8 4.81 6.60 1 15 5.57 6.36 1-1/4 25 5.37 4.22 SYSTEM INTEGRATION AND CONTROL Assembly and control of the several solar components into a well-functioning system are requirements of exceptional importance. Collector, storage, heat exchangers, auxiliary heater, pumps and piping, and control system must be mutually compatible in size, function, materials, reliability, and cost. Although a great variety of 11-27 components may be assembled into functional systems, experience shows that certain equipment combinations and control methods provide superior performance. Previous subsections of this chapter in which solar collectors and heat storage were discussed show the principal methods for combining these two major components. Design studies and practical experience show that the storage capacity for the most economical heat supply is sufficient for accumulating a full day's solar collector output, and that the cost of larger storage is greater than the value of the small added increment of solar heating capability. Therefore, 1.5 to 2.5 2 gal/ft of collector are usually employed, with 2.0 a practical average. Even though the storage tank is usually inside the building, it should be well insulated with fiberglass or plastic foam having an insulating value of at least R-20. The relative merits of drain-down and dual liquid-collector/storage systems have been explained. Pumps, valves and piping in either system should be sized in accordance with flow requirements, manufacturers' specifications, and accepted practice. Care should be exercised in assembly of pipes, connections and valves, and thorough testing for possible leaks should be made before insulation is applied. All components should be placed in locations where there is convenient access for maintenance. Suitably oriented roofs usually provide the most economical base for supporting the collector, and the mass of the storage unit nearly always dictates its support on a basement floor or a ground floor. The tank can be installed in the ground near the building, but limited access, moisture problems, and heat loss in buried installations make storage in the heated space a definite advantage. The other system components can be advantageously located near the tank. 11-28 Pumps, preferably of centrifugal type, should be mounted in accordance with recommended procedures, located so that they are self-primed and provided with sufficient suction head to prevent vapor lock. All pipes should be well insulated, typically with at least 1 inch of fiberglass or equivalent. Excessive pipe lengths and unnecessary fittings should be avoided so that pumping power and heat losses can be minimized. If a heat-exchanger is used (dual-liquid type) it should be piped for counterflow of the two liquids, and it should also be insulated. Selection of collector size (which also results in storage size determination) is a matter of balancing numerous design factors. Climate (annual heating degree-days), the heat loss rate and hot water demands of the building, solar energy availability, the fraction of total heat requirements to be met by solar, the solar collector characteristics, and the control and configuration of the complete solar system, all affect the required collector/storage size. There are several procedures of various complexity and accuracy for collector sizing, one of which is explained in detail in Module 14. SYSTEM CONTROL The fundamental operating modes of solar heating systems are collecting and storing solar heat and delivering heat from storage to load. The auxiliary unit must be controlled to provide heating when there is insufficient solar heat in storage to meet the demand. A typical control system is shown schematically in Figure 11-12. A practical method for controlling the solar collection process involves use of temperature sensors which actuate the collector pump 11-29 CO o X LjJ >uj (T\- LlJ < CD a: o CO CO LlI q: Z> o o < co o or S== X ^ lj X < E +-> in >> t/-> S- o =5 cr o o S- +-> c o o u Q. CM I cu =5 11-30 (and also the storage circulation pump if a heat exchanger is used), whenever the temperature of the liquid leaving the collector exceeds the lowest temperature in storage by a preset amount, say 15°F. A sensor, SI, placed in the flow passage as close as possible to the collector exit, and a sensor, S2, near the bottom of the storage tank where storage water is likely to be coldest, are compared electronically to preset temperatures to start and stop the circulation pumps No. 1 and No. 2. The temperature difference which shuts off the pumps, say 3°F, is less than the temperature difference which starts the pumps, and the hysteresis in the temperature difference between on and off set points prevents cycling of the pumps at the beginning of the collection day and also at the end of the day. When the liquid first circulates through the collectors at the beginning of the collection day, the temperature rise from inlet to the exit is only a few degrees because of the low solar intensity. Typically the temperature rise is 4°F or 5°F. As the solar intensity increases, the temperature rise in the circulating liquid increases until by mid-day 15°F to 20°F temperature rise occurs. During the circulation period, the storage water temperature increases gradually and by midafternoon when the solar intensity decreases, the collectors can no longer provide useful heat to storage and circulation stops. The best control strategy to deliver heat to the building space is to use a room thermostat, S3, with dual set points. Whenever the rooms require heat, the first stage contact of the thermostat is completed and water from the storage tank is circulated to the load heat exchanger. If the storage water is warm enough, the room temperature rises, and the 11-31 circulation system stops. This contact in the thermostat regulates the circulation pump No. 3 and air blower, if used. If the storage water is not warm enough to deliver heat at a rate that is greater than the rate of heat loss from the building, the room temperature continues to fall until the second contact is made in the thermostat. The auxiliary water boiler or the auxiliary warm air furnace is then activated to restore the rooms to the comfort tempera- ture set at the thermostat. If an auxiliary water boiler is used, an automatic valve is also positioned to terminate water flow from the storage tank and to supply hot water from the auxiliary unit to the load heat exchanger. When room temperature rises to the preset temperature, the entire heat supply system then shuts off. In most designs, a low- temperature sensor in storage, S2, can override the above sequence so that if storage is colder than a preset temperature, say 90°, the first contact in the room thermostat causes immediate use of auxiliary rather than the inadequate solar storage. The control of a warm air furnace auxiliary is also by a second (lower temperature) contact in the room thermostat. When it is actuated, energy (fuel or electricity) is simply supplied to the furnace, all other operations continuing. Thus, the solar supply via the load-exchanger is augmented by auxiliary heat. If, however, storage is below the preset temperature, its usefulness is not usually enough to justify operation of the load pump and sensor S2 turns it off. And as in the system involving a hot water boiler, the furnace is switched on immediately by the first contact in the room thermostat if storage is colder than the low-limit setting. 11-32 Solar preheating of domestic water is best regulated by a temperature difference comparator similar to the control of the collection loop. The temperature sensor S2 at the bottom of the solar storage tank may also be used for the DHW preheater loop control, and a typical difference in temperature between the bottom and top of the storage tank may be included in the temperature difference setting. Alternatively, a sensor may be installed at the top of the solar storage tank to control the preheater circulation pumps. The difference in temperature between sensors S2 and S4 controls pumps 4 and 5, as shown in Figure 11-12. PROTECTION AGAINST FREEZING AND BOILING Protection of liquid collector/storage systems against damage caused by freezing or boiling of the collector fluid is a matter both of design and control. Freeze protection in dual-liquid systems requires maintenance of adequate concentration of ethylene glycol in the circula- ting solution. Periodic checking of the solution both for glycol concentration (by simple hydrometer similar to a tester for automobile radiator protection) and for pH (acidity) by litmus paper or other color indicator is essential to safe long-term operation. Antifreeze tables are commonly available for making up solutions that can provide freeze protection to temperatures ten degrees colder than recorded minimums. A 50-50 solution has the lowest freezing point, approximately -34°F. Because of deterioration and dilution by vapor loss and subsequent make-up with water, glycol concentrations should be maintained well above the lowest requirements. 11-33 Decomposition of glycols by heat, with resulting acid formation, poses substantial corrosion hazards unless properly dealt with. Periodic replacement of collector fluid, at one- to two-year intervals, is highly desirable. An occasional pH check can show whether more or less frequent replacement is necessary. The use of neutralizing additives, as needed, can reduce the frequency of solution replacement, but careful monitoring is essential. In drain-down systems controlled by sensing dangerously low collector temperature, thereby actuating suitable valves, inspection and checking at the start of each heating season is essential. Piping and manual valves must also be free to drain completely. A design and operating technique for avoiding collector freezing in mild winter climates involves use of water (without additives) in the collector, but without drainage even when freezing weather occurs. The infrequency of such occasions justifies circulation, preferably at low rate, of water from storage through the collector during such cold, sunless periods. Moderate heat loss occurs, but freezing is avoided at modest cost. Such systems are vulnerable, of course, to equipment failure and power outages and could logically be used only where subfreezing temperatures are rarely encountered. Another option in such climates is the use of a low- temperature sensor to open a valve (requiring power to close) that allows a slow flow of water from the main, through the collector, to a drain. There are several designs and operating procedures for control of boiling in the collector when heat demand is so low that high storage temperatures result. In drain-down systems, boiling can be permitted, the vented steam being made up by automatic or manual addition of 11-34 water to the storage tank. The collector may, alternatively, be allowed to drain when the collector temperature exceeds a limit setting, but prolonged exposure of the collector to the resulting high temperature can reduce its useful life. Closed loop collector systems (dual-liquid types) may also discharge excess heat by venting steam from the storage tank. The higher boiling point of the antifreeze solution protects it from boiling as long as there is circulation to the collector/storage heat exchanger. Water make-up to storage must then be provided. If circulation is interrupted by pump failure or power outage, boiling of the collector liquid can occur, even to the point of insufficient liquid in the system for subsequent start-up and operation. Water and antifreeze solution must then be promptly added to the collector loop. Another method for excess heat disposal in single- and dual-liquid systems involves the use of an air-cooled fan-coil exchanger (similar to an automobile radiator) through which overheated storage water is pumped and cooled. A tank sensor actuates the load pump, the exchanger fan, and a diverter valve when the tank temperature exceeds a preset limit such as 200°F. In all of the designs for freeze and boiling protection, the most important consideration is high reliability, because even one failure can result in serious equipment damage and high repair cost. INSTALLATION GUIDELINES In the foregoing sections, system types and characteristics have been described, and operation of the principal subsystems has been 11-35 explained. But information on the installation and adjustment of components has been included only where essential to the understanding of operation. In this section are presented some additional installa- tion guidelines. Information on similar equipment and integrated systems for solar water heating is in Module 10. With the exception of collectors, storage tanks, and controllers, conventional HVAC components are used in most solar heating systems. The installation of pumps, heat exchangers, manual and motorized valves, auxiliary heaters, blowers and piping requires the skills normally used by installers of conventional HVAC equipment. As with conventional heating systems, the installers of these components should closely follow manufacturer's instructions and standard practice. The design of a heating system in which a liquid is heated by solar energy is usually provided by a mechanical engineer or HVAC design specialist. The collector manufacturer or supplier does not normally offer complete designs of solar heating systems in which his collector may be used. So the installation and integration of the various solar and conventional components require first a complete system design and secondly a faithful and competent installation of components in conformity with the design. Several manufacturers of solar collectors have provided detailed instructions and procedures for installing their own product. Manuals, training programs, and field services are offered. Installers of solar collectors should avail themselves of such information on the particular components being used. Detailed instructions on roof surface prepara- tion, collector assembly and attachment to the roof or other structure, 11-36 flashing and weatherproof ing methods, control sensor placement, manifolding design and installation, and all other collector installa- tion requirements should be carefully followed. Although there are many similarities among collector designs and installation procedures, differences demand attention to specific recommended procedures. Unless a collector manufacturer provides detailed assembly and construction guidelines, the installer must either rely on his own judgement and experience or follow plans and drawings furnished by the system designer - often a mechanical engineer serving as consultant to the architect of the building. Such plans may be lacking in specific detail, so careful planning and attention by the installer are essential to achieving a well -functioning system. Low efficiency, fluid leakage, poor weatherability, damage from corrosion, freezing and boiling, distortion and breakage, and short life may otherwise result. A solar collector and its installation may appear to be extremely simple, but good performance requires exceptional skill and care in installation. The effectiveness of a solar heating system can be no better than its control. Several commercial solar heating controllers are available, each with detailed information on installation and adjustment. Provided that the design of the entire heating system, including solar and auxiliary/hot water supply and auxiliary space heater, conforms to a design for which the controller is furnished, the installation instructions supplied by the controller manufacturer should be carefully followed. Location of the several temperature sensors, settings (if not preset) of thermostats, and connections to all elements should meet all specifications. After installation, proper functioning 11-37 of all valves, dampers, pumps, and blowers, including safety elements preventing freezing and overheating, must be verified by the test procedure provided by the controller supplier. If a control assembly is installed in a manner different from one of those specified or in a heating system of special type or design, the installer must set up and follow a test procedure by which efficient collection, storage, and delivery of solar and auxiliary heat is verified. A full range of practical solar and temperature conditions should either be imposed or simulated so that proper thermostat settings can be made and correct operation of motors, valves, and fuel supply can be observed. The other special component in a typical liquid solar heating system is the heat storage tank. If in a building under construction, the tank should be installed before walls and floors form an enclosure without an adequate opening. The weight of the full tank, usually several hundred pounds per square foot of bearing surface, usually requires support on ground-level foundations. If the tank is insulated prior to installation, careful handling is required for avoiding insulation damage. Application of insulation after placement requires sufficient clearance for access to all surfaces. If ttie tank is located outdoors or in the ground, exceptional precautions must be taken to avoid penetration of the insulation by moisture. Closed-cell insulating materials must be used, and coatings or wrappings impervious to water and water vapor are required. Other precautions in storage tank installation include gravity drainage capability, preferably with nearby floor drain to sewer, adequate venting or pressure relief to the exterior of the building 11-38 for overheat conditions, manual shut-off valves for piping maintenance without tank drainage, and accessibility to all connecting piping and fittings. In addition to the requirements for proper installation of each solar and conventional component, they must be assembled and integrated into a well-functioning system. With few exceptions, solar heating systems are designed by HVAC engineers and by experienced heating contractors rather than by manufacturers or distributors of solar collectors or other components. Installers should carefully follow such plans if provided for a particular system. In situations where system plans and specifications are not available or may require modification, an installer should base the system design on prior experience with a similar system or he should seek guidance and advice from an engineer or other installer with such experience. Their assistance with final testing and adjustment after completion of the installation can add assurance of satisfactory operation and performance. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 12 INSTALLATION AND OPERATION OF AIR SOLAR HEATING SYSTEMS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO TABLE OF CONTENTS Page LIST OF FIGURES 12- i i LIST OF TABLES 12- i i INTRODUCTION 12-1 OBJECTIVE 12-2 SYSTEM ARRANGEMENTS 12-2 DOUBLE BLOWER DESIGN 12-3 Storing Solar Heat and Heating Hot Water . . 12-7 Daytime Space Heating ...... 12-9 Space Heating from Storage ..... 12-10 Summer Water Heating ...... 12-11 SINGLE-BLOWER DESIGN 12-11 STORAGE SYSTEM ..... 12-11 AIR FLOW RATES 12-15 AUXILIARY HEAT 12-16 COMPONENTS AND INSTALLATION 12-18 SYSTEM SIZING 12-23 12-ii LIST OF FIGURES Figure Page 12-1 Storing Heat from Collectors ..... 12-4 12-2 Heating Building from Collectors .... 12-4 12-3 Heating Building from Storage Unit (Also heating from auxiliary) ....... 12-5 12-4 Service Hot Water Heating (Summer Operation) . . 12-5 12-5 Single-Blower System 12-12 12-6 Solar Heating System with Air- to-Air Heat Pump Auxiliary 12-17 12-7 General Layout of Typical Air Solar Heating System 12-19 LIST OF TABLES Table Page 12-1 Control Truth Table for a Two-Blower, Air-Heating Solar System Operation ...... 12-6 12-1 INTRODUCTION As outlined in Module 11 on liquid systems for solar space heating, the components of an air system must also be well selected and carefully assembled in order to ensure that the system will function properly. Collectors, pebble bed heat storage units, blowers, controls, heat exchangers and auxiliary heaters must be compatible. Procurement of the maximum practical number of components and materials from a single supplier of well -coordinated equipment is usually advantageous. In an air-heating system, heat from the collectors is supplied either to a pebble bed for storage or to the rooms when heat is needed. When the sun is not shining, the building is heated by circulating air through the storage unit. An auxiliary heater provides heat when stored solar energy is insufficient to meet the demand. Such occasions commonly occur at night in mid-winter and after one or two successive cloudy days. A practical solar system must function automatically, provide the desired comfort level in the building at all times, require little maintenance, and operate reliably over a long period of time. After selection of system type and specific components, a collector area is determined on which a storage volume is then based. The air flow rate through the collector is established and blower size can then be determined. Warm air delivery rate to the rooms is based on the size of the house, and the auxiliary furnace is sized by conventional methods based on the design heating load of the building. If adequate attention is not given to details of sizing, layout, and assembly, the system may not perform as expected, even if the best available components in the market are selected. 12-2 OBJECTIVE The objective of this module is to describe the installation, operation, and interdependence of the components in an air solar heating system. The trainee should be able to: 1. Develop schematic and working plans of air solar systems. 2. Specify compatible system components. 3. Estimate the proper size of system components. 4. Identify all the system operating modes. 5. Install and service air solar heating systems. SYSTEM ARRANGEMENTS In addition to the obvious differences between heat collection in liquids and in air, the following technical and operational factors may be noted. 1. Air solar systems involve the same medium for solar collection and space heating; solar-heated air can be delivered directly to the building without heat exchange or storage. 2. Heat storage can be accomplished in a bed of loose solids, typically 1- to 2- in gravel, which also serves as the heat exchanger. 3. Temperature stratification in a pebble bed and the return of air to the collector directly from the living space 12-3 both provide low temperature (70°F) air to the collector with resulting favorable efficiency. 4. The combination of air density, specific heat, and practical flow rates provides a considerably higher temperature rise through the collector (typically a 60°F to 90°F increase) than in a liquid type. DOUBLE-BLOWER DESIGN As with liquid solar heating systems, there are numerous options for integrating an air solar collector and a pebble-bed heat storage unit into a complete building heating assembly. One of the most widely used air solar systems involves two blowers for air circulation. A schematic design of a two-blower air-heating solar system for both space and domestic water heating is shown in Figure 12-1. There are six principal components: solar collector, heat storage unit, air handler, auxiliary heater, a water heating coil, and a controller (not shown). The water heating coil is coupled to a storage tank and circulating pump, and piped to a conventional hot water heater. By combining the blower, dampers, and hot water coil in an "air handler", the installa- tion and operation of the system are simplified. The control sequences to operate the system in all modes are detailed in a "truth table" (Table 12-1). The operating modes are shown in Figures 12-1 through 12-4. In the table and figures the abbreviation MD denotes a motorized damper and BD a back-draft damper which swings shut except when air is being forced against one of its faces. 12-4 STORAGE (PEBBLE BED) SUMMER BY- PASS BDI 4 FILTER rr rrf-oMDi COLLECTOR BLOWER ^ BD2 J [n ~~ IT DISTRIBUTION- BLOWER LTER ROOMS Figure 12-1. Storing Heat from Collectors FILTER IMDI COLLECTOR BLOWER IMD2 AUXILIARY FURNACE DISTRIBUTION BLOWER ROOMS Figure 12-2. Heating Building from Collectors 12-5 - U Figure 12-3. Heating Building from Storage Unit (Also Heating from Auxiliary) FILTER hOMDI COLLECTOR BLOWER IMD2 AUXILIARY FURNACE DISTRIBUTION BLOWER ROOMS Figure 12-4. Service Hot Water Heating (Summer Operation) 12-6 CM cu to -r-> (O i- c o o w S- T3 T3 -a T3 ■a CU fO CU CU cu CU cu E O- to to «/> in V) c E i o O o o o cu = >> r— r— r— r-— r— Q. 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I(rt s» m o 3 s- DC CO 3 S- «o E S- •i- 3 3 3 <£ 3 < 3 CU 3 3 s- en E E CT> E E cn E E CT) E E CD J= OO C7> O T- O O «r- O O •!- O 0"0 -r- O 0"0 •!- CU •!- 4-> U_ o s_ u_ O &- Li- O S- C U- o s- c u_ S- C U. co--^ ac 4 ce: 4-> — crr 4- ra — - a: 4- to — Q-.r-w ro +J CU to cu S- Q. CU s- 3 S- cu o. E cu 4-> s- cu •!-> to -a cu s_ o to to -o cu cu o X cu cu s- 3 4-* to s- cu Q. E CU to •4-> Q. O E JC 3 OL 4- •r- OJ C -o *<- cu *-* +-> •r- O -P to o ti ?? S a; +j cu o jc re +■> 12-7 Storing Solar Heat and Heating Hot Water Solar collection and delivery of heat to storage are achieved by circulation of air between collector and storage whenever a sufficient temperature rise can be achieved in the collector. The collector blower in the air handler is actuated by a differential thermostat, with the hot sensor in the air passage at the collector exit and the cold sensor near the cold end of the storage bed or in the air passage leading to the collector. A temperature difference setting of 10°F to 20°F permits operation whenever the value of collected heat exceeds the cost of blower operation. The signal from the controller that actuates the blower also positions dampers so that collector discharge air passes to the hot end of the storage bed, through the pebbles, and from the cold end back to the collector. Figure 12-1 illustrates this mode of operation. At a flow rate of about 2 cfm/ft 2 of collector, midday air temperatures from the collector usually range from 130°F to 170°F when air is being admitted to the collector at 70°F. As sundown approaches, the temperature declines, and when the preset turn-off difference is reached, usually about 5°F, the controller turns off the blower and repositions directional dampers. The pebble bed operates both as heat exchanger and heat-storage medium. The large heat exchange surface provided by the pebbles and the very low thermal conductivity from one pebble to another result in rapid transfer of heat from air to rock and a steep temperature-distance profile through the bed in the direction of air flow. In most residential solar air heating systems, solar heated water is also provided. A common finned coil is mounted usually at the 12-8 air- handler outlet leading to the pebble bed. During typical operation on sunny days, a small pump circulates water from the bottom of an insulated 50 to 100 gallon "preheat" tank, through the coil, and back to the top of the tank. If the air temperature is higher than the tank bottom temperature by a preset amount, the pump is actuated. The coil is sized so that a relatively small fraction of the collected solar heat is transferred to the water, usually enough to decrease the air tempera- ture two or three degrees. The rise in water temperature per pass depends on the temperature in the tank as well as on the air temperature. Normally when heat is being stored in the pebble bed, water is also being heated. Experience has shown that the coil location shown in Figures 12-1 to 12-4 is more satisfactory than in the duct between the collector and air handler, primarily because the possibility of freezing caused by nighttime leakage of damper MD 1 is eliminated. As shown in Figures 11-1 and 11-2 in the previous module, solar heated water for domestic use is usually supplemented with auxiliary heat in a conventional water heater. The same arrangement is used with air type collection systems. The two-tank design is nearly always employed if a fuel auxiliary is involved, but a single tank may be used if electric boosting is provided. In that case, solar heated water from the heat exchanger enters the tank at a point about one-third of the distance down from the top of the tank, and the electric element is positioned immediately above that point. Electrically heated water is therefore only in the upper third of the tank, and because of tempera- ture stratification, the auxiliary heat does not adversely affect the solar heat exchange. 12-9 Daytime Space Heating When heat is needed in the building at the same time the collectors are on, a room thermostat signals the control unit to open damper MD 2 and direct the flow of heated air from the collector directly to the zones requiring heat, bypassing storage, as shown in Figure 12-2. In this mode, hot air passes from the collector through the collector blower, through the furnace with only its blower also in operation, and into the warm-air distribution system. Air from the rooms circulates back to the collector through the conventional cold air return ducts. Either a motorized damper or a check damper (BD 2) (operated by slight pressure difference) is in this return duct. When room temperature requirements are satisfied, the thermostat breaks contact, and the storing mode is resumed. When there is a high heat demand and when the temperature of the air being delivered from the collector is insufficient to meet the demand, room temperature will continue to decline. A lower thermostat set point then turns on the fuel in the auxiliary heater that increases the temperature of the air in the distribution system. The full design capacity of the furnace will always provide sufficient heat to meet any demand, so the building temperature will be restored to the preset value. Most commercially available warm-air furnaces for residential use contain a blower for circulation of warm air through the building via the distribution ducts. In a typical all-air solar installation, the furnace blower is used in the normal manner for distributing warm air, supplied either from the collectors or from storage. The solar system blower operates when air is circulated through the collector to storage or to distribution. 12-10 Space Heating from Storage The third mode of operation, illustrated in Figure 12-3, is called for when heat is required in the building and solar collection is not taking place. Under these conditions, a room thermostat signals the distribution blower in the furnace to operate and dampers to move so that room air will flow to the cold end of the storage bed, then from the hot end of the bed through the distribution blower and the furnace to the rooms via the air distribution system. Collector damper MD 1 is closed and distribution damper MD 2 is open. Heat is thus supplied to the room air by transfer from the heated pebbles. Air leaving the hot end of the bed is only a few degrees below the rock temperature at that level. If the pebble-bed discharge temperature is sufficient, air entering the rooms will provide enough heat to satisfy the thermostat, and after a sufficient period, the blower will cease operation. If, however, room temperature continues to drop, the auxiliary heat supply will be actuated by the lower thermostat set point, and auxiliary heat will also be supplied. With most control systems, auxiliary operation continues until the upper set point is regained and shut-off occurs. It can be seen from the above description that the use of solar heat is maximized by (1) collecting solar heat whenever moderate temperature delivery of 80°F to 90°F is possible; (2) utilizing even such low temperature heat, supplemented if necessary with auxiliary; (3) providing, by means of temperature stratification, high temperature storage even when the storage unit is only partially heated; (4) bypassing storage when heat is needed during sunny hours; (5) using auxiliary energy only as a supplement, not as a replacement for solar. 12-11 Summer Water Heating So that the domestic hot water supply can be solar heated in the summer when no space heating is needed, the heat storage unit and heated space can be by-passed as shown in Figure 12-4. When warm weather commences, manual damper is opened in a by-pass duct so that air is circulated in a closed loop between collector, water heating coil, and the collector blower. Dampers MD 2, BD 1, and BD 2 in closed positions and a manual shut-off prevent flow of hot air to storage or to the rooms. The blower and water pump are actuated by the difference in temperature between collector outlet and hot water storage. SINGLE-BLOWER DESIGN Another damper arrangement does not require a furnace blower, so only the solar system blower is needed. Four motorized dampers are required (rather than two), but only two actuators are needed. This system type is shown in Figure 12-5, with the blower and motorized dampers in an air handler cabinet. Although the cost of one blower and motor can be saved by this design, two additional dampers are required, the controls are more complicated, and airflow rates in the several modes are less adjustable. This arrangement is applicable when the air flow rate through the collectors is nearly equal to the air flow rate required in the heat delivery system to the rooms. STORAGE SYSTEM A pebble bed as a heat storage component has been discussed in Module 9. There are, however, some additional features that affect the use of a pebble bed in a complete solar heating system. 12-12 AUXILIARY HEATER ROOMS AIR HANDLING UNIT BACK- DRAFT DAMPERS FROM ROOMS LTER Figure 12-5. Single-Blower System Heat flow in a pebble bed is almost negligible when there is no air circulation, even in designs where the hot end is at the bottom and the cold end is at the top. Convective heat transfer is minimized by the limited space between pebbles for air movement, and conduction is of little concern because of minimal pebble-to-pebble contact. Temperature profiles in a well-designed pebble bed do not change significantly overnight unless heat is being withdrawn by circulating air. At the bed center, for example, the temperature changes less than 1°F in 8 hours. For similar reasons, heat loss from the pebble bed through the container walls can be easily controlled. Thick insulation is not 12-13 required, both because of low conduction between the pebbles and the wall and also because the bed is usually in the building so that heat transferred through the container wall is not actually lost. Insulation with an R factor of 10 is more than satisfactory. Ordinary concrete block, reinforced concrete, and wood plank or plywood with gypsum board liner are suitable wall materials. A typical design comprises top and side panels of 2 by 4 studs and fiberglass insulation between plywood or gypsum board facings. In all of these arrangements, an overnight heat loss from a completely filled storage unit through the walls should not exceed 1 percent of the thermal content. The direction of air flow in the pebble bed is usually limited by heating system design requirements rather than by thermal performance considerations. With storage depths of 6 ft or more, tests show that the performance of units having the hot end at the bottom is virtually the same as with those heated from the top. The location of the blower, auxiliary furnace, and other system components, usually in the basement, may minimize duct lengths if the hot end is at the bottom of the pebble bed. But unless there is some practical reason to do otherwise, heated air should be supplied to the top of the bed so that there is an absolute minimum loss of temperature stratification. Horizontal-flow pebble beds have also been used, but the top cover of the bed must be in close contact with the pebbles so that air does not channel through an open space above the packing. There is some evidence that channeling of warm air through the upper part of the bed and of cool air through the lower part may occur. If a horizontal position cannot be avoided, vertical baffles may be provided to direct the air in an up-and-down, zig-zag flow pattern. Another arrangement 12-14 involves use of horizontal plastic sheets spaced 6 to 12 inches apart to form several thin layers of rock through which air flows at more uniform velocity. A pebble bed containing about one-half to three-fourths cubic foot of rock (weighing 50 to 75 pounds) per square foot of collector can store all of the heat deliverable from the collector on a completely sunny day. If all the heat collected during the day is delivered to storage, maximum mid-winter collection of about 800 Btu per square foot of collector would result in heating the pebbles from a starting temperature of 70 degrees to a final average temperature of 125°F to 150°F. During the winter months, in most practical systems, half to two- thirds of this heat would be placed in storage, the balance being used directly in the daytime. Essentially all of the stored heat would then usually be delivered to the heated space during the following night. Studies have shown that the performance of a pebble-bed heat storage unit is dependent primarily on the mass of material and is comparatively insensitive to type of rock, dimensions of the bed, pebble size, and air flow rate. As a heat exchanger, effectiveness tends to increase with length of bed and with decreases in air flow rate and pebble size. But pressure loss and blower power requirements also increase with bed length and pebble fineness. Optimum design is thus an economic combination of these factors. Most commercially built pebble beds in single family houses are of nearly cubic shape, 5 to 7 feet dimension, containing 5 to 15 tons of locally sold screened gravel or crushed rock commonly used in concrete mixes. Rock size is usually 3/4 to 1-1/2 inch, with very little undersize material. Size uniformity is 12-15 important for maintaining good heat transfer characteristics and low pressure loss and fan power consumption. Air velocity in typical pebble beds is usually not more than one-half foot per second, and pressure drop is generally less than 0.2 inch of water gauge. AIR FLOW RATES The designer of a solar air system has the decision as to air flow rate through the collector. Delivery temperature, hence absorber plate temperature, is strongly dependent on air circulation rate; in a specific design, the rate of heat transfer between plate and fluid depends on air velocity. But fan power requirement is also a function of air flow, and there are practical limits to air circulation rates in the occupied space of a building. The efficiency of a solar air heater is dependent not only on volumetric air rate, but also on air velocity. Velocity, in turn, is affected by manifolding and length of travel of air in the collector, as well as on the width of the air passages. At a practical level of 2 cfm/ft 2 of collector and a velocity of about 10 ft/s, efficiency and pressure drop are at satisfactory levels. At an air flow rate of 2 cfm with a 13-ft air path through a solar collector having a 1/2-in. air passage, a pressure drop of approximately 0.25 in. of water is typical. Power requirements at this point of operation are moderate, less than 1 hp for circulating 1000 cfm of air through the collector and pebble bed. 12-16 AUXILIARY HEAT Auxiliary heat is usually supplied in air solar systems by use of a warm air furnace in series with the collector and storage units (Figures 12-2 and 12-3). This design permits maximum use of solar energy by utilizing the solar system as a preheater of the air when heat requirements are greater than solar heat availability. Essentially all of the collected and stored solar heat can thus be used, even if at low temperature. Warm air furnaces can be fueled with gas, oil, or propane, or they can be supplied with electricity. Control of auxiliary fuel or electricity is usually provided through a dual-stage house thermostat, the lower temperature contact actuating the fuel valve or electric switch. The motor and blower in commercial warm air furnaces are usually sized for air flow rates commensurate with the heat supply rating of the furnace and the duct resistances in typical installations. When used as solar auxiliaries, the pressure requirements may be higher, so the furnace fan speed may have to be increased by changing the pulleys on the motor and fan. The standard motor may also have to be replaced with one of moderately higher output, such as one horsepower instead of 3/4 horsepower. If the motor is in the circulating air stream, it is advisable to substitute a type B motor, suitable for higher temperature operation than the standard type A usually supplied. An air-to-air heat pump may also be used for supplying auxiliary heat, as shown in Figure 12-6. The condenser coil of the heat pump provides heat to the house air as the outdoor evaporator coil utilizes 12-17 TO AND FROM STORAGE COLD AIR RETURN TO COLLECTOR AND STORAGE AIR HANDLER FROM COLLECTOR HEAT PUMP OUTDOOR UNIT OUTDOOR AIR COLLECTOR BLOWER COMPRESSOR^ ELECTRIC RESISTANCE COIL CPI INDOOR UNIT ROOMS — FROM — ROOMS Figure 12-6. Solar Heating System with Air-to-Air Heat Pump Auxiliary ambient air as the source of heat. Electric resistance back-up is also necessary for meeting high heating demands. Summer cooling can be supplied by reversing the evaporator and condenser functions so that electrically driven vapor compression air-conditioning is provided in conventional manner. Because, of pressure limitations in commercially available heat pumps, they are not usually operated as temperature boosters for solar heated air. An air temperature of 100°F may not be sufficient for heating the building, but supply of air at that temperature to the condenser coil would cause excessive pressure in the heat pump. For this reason, air is supplied to the heat pump from the house air return via the by-pass shown in Figure 12-6 rather than from the solar system. 12-18 A motor- operated damper in the by-pass duct opens when this operating mode is required. This damper and the heat pump compressor and fans are controlled by the low temperature contact in the two- stage house thermostat, which simultaneously closes the damper at the air handler outlet. The electric resistance back-up coil is usually controlled by a temperature sensor in the heat pump system. COMPONENTS AND INSTALLATION An illustrative layout of a commercial solar air-heating system (auxiliary heater and hot water tanks not shown) is presented in Figure 12-7. Although the positions of the several components will differ, the general arrangement in the two-blower system is usually as shown. Important operating considerations in the air- type system are blower power requirements and air leakage. A well-designed air system has approximately equal pressure loss through the collectors and pebble bed, typically about 1/4- inch water gauge in each unit. With ducting, dampers, and filters, the total system pressure drop can approach one inch of water. This pressure difference is about twice that usually encountered in a conventional forced-air distribution system, so additional blower power is required for its operation. A typical requirement in a conventional system is one-half to three-fourths horsepower for an air flow rate of 1000 to 1500 cfm. In a double-blower system, the collector blower motor is usually three-fourths to one horsepower depending on collector area (300 to 700 square feet), and the distribution blower motor is usually about one-half to three-fourths horsepower. In a one-blower system, a one-horsepower motor will 12-19 COLLECTOR ARRAY HOT AIR FROM COLLECTORS — BACK- DRAFT DAMPERS HOT WATER COIL MOTORIZED DAMPER -I AIR HANDLER MOTORIZED DAMPER -2 COLD AIR TO COLLECTORS HEAT STORAGE UNIT TOP PLENUM -ROCK %" TO l'/ 2 " SIZE BOTTOM PLENUM SUPPLY AIR TO THE BLDG. a TO THE AUXILIARY HEATING UNIT Figure 12-7. General Layout of Typical Air Solar Heating System generally be required. The blowers also operate for longer periods than in the conventional system because of their use both for solar heat collection and for heat distribution. A one-inch water gauge pressure loss is about the maximum acceptable in residential systems from the standpoint of blower power cost, although the electricity requirement is usually less than 10 percent of the solar heat supply. 12-20 Leakage of air in ducts, collectors, and storage is of greater concern in a solar heating system than in a conventional system because the pressure is higher, there is more ducting, the system operates for longer periods, and there may be more ducting through unheated space. Ducts should therefore be carefully inspected during installation and all joints should be sealed with a silicone sealing compound if sheet metal ducts are used. Ducts made of fiberglass board should be taped carefully at all corners and joints and any perforations in the foil wrapper should be sealed. Insulation is needed to reduce heat loss through the duct walls, particularly in unheated spaces such as attics. At least one inch of fiberglass with a rating of R-4 is recommended for duct insulation, with two inches for ducts in unheated spaces. Insulation may be either inside or outside sheet metal ducts. It is especially important with an air solar system that a well -scheduled installation be made. More space and access must be provided in the building for ducting than for pipes in a liquid system. Solar duct-work and component assembly can be done at the same time that the distribution ducts and furnace are installed in a typical construction schedule. There must be provision for construction and installation space and for full access to the space for systems and components. If fiberglass ductboard is used, it should not be in locations where it can be damaged by moving objects or occupants. Joints should be well sealed with tapes or mastics recommended by the industry. Duct bends should be provided with turning vanes to reduce pressure loss. Ducts should be sized for air velocities between 600 and 800 feet per minute. 12-21 Blowers, dampers, and auxiliary heaters may be provided by a single solar system supplier or they may be purchased separately. Factory mounting of motorized dampers and water heating coil in or on a blower cabinet, to provide complete hot air handling capability, substantially reduces site labor and increases quality and reliability of the installation. Blowers should be forward-curved squirrel cage type and preferably belt-driven to enable adjustments in air-flow rates. Direct coupled blowers with motors in the air stream may be used and have the advantage of quieter operation, but disadvantages are the need for a type-B (high temperature) motor and the impossibility of blower speed adjustment. Flexible connections between blowers and ducts are recommended. Louver-type dampers with neoprene or live silicone rubber seals are recommended for positive shutoff and smooth stroking. Damper drive motors should be located on the outside of ducts or air handlers and directly coupled to the damper shaft or through linkages. Special attention should be given to the linkages during installation to assure tight damper closure. In the one-blower system, damper pairs may be operated by the same drive motor so that one is closed when the other is open. Damper motors are available which operate on low voltage (24 volt) with spring returns, but greater reliability can be obtained by use of positive drive on opening and closing. Back draft dampers, used in ducts to prevent reverse airflow, may be of the flexible flap type or shutter type. They must be mounted to provide a positive seal against reverse airflow. To prevent fouling and increased pressure loss in the pebble bed, filters should be installed in the air streams entering both ends of 12-22 the storage unit. The filters should be changed or cleaned every few weeks during the first several months of operation to remove the initial dust from the system and building. Provision for supply of domestic hot water can be made in the air system by use of an air-to-water heat exchanger in the hot air duct between the blower and storage unit. The particular location is chosen to prevent freezing during winter operation. The heat exchanger coil is a finned type, with one or two rows of tubes. A small pump circulates water from the bottom of an insulated tank (usually about 80-gallon capacity), through the coil, and back to the top of the tank. Cold water enters the solar-heated tank and warm water flows to a conven- tional automatic water heater whenever a hot water faucet is opened in the building. In summer, a duct by-pass, as shown in Figure 12-4, permits operation of the service hot water coil without heating the pebble bed. A thermostatic mixing valve can be installed in the line connected to the service hot water tank from the cold water main to prevent delivery of scalding hot water. The complete solar heating installation requires carpenters or masonry workers to construct and fill the pebble-bed container, plumbers to connect the domestic water heating system, heating and sheet metal workers to install collectors, ducts, dampers, controls, and the conventional system, and electricians to wire blowers and dampers. Consequently, the general contractor and the solar system contractor should coordinate their activities so that each task is accomplished at the most appropriate and convenient stage during construction. Quality installation is an important requirement for obtaining good performance of an air-heating solar system. 12-23 SYSTEM SIZING Solar heating systems are sized to provide the desired fraction of the total annual heating load of the building. The desired fraction of heating load can be chosen arbitrarily, or determined from economic analysis, so that the annual heating cost of the solar-auxiliary system is minimized. The collector area is the main component to be determined, and from the collector area the storage size is selected. The size of the auxiliary furnace is based upon the design heating load and the desired heat delivery rate. The blowers and duct sizes depend primarily upon collector area and heat delivery rate. Methods for sizing the collector and storage are presented in Module 14. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 13 HEATING LOAD CALCULATIONS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 13-i TABLE OF CONTENTS LIST OF FIGURES LIST OF TABLES . GLOSSARY . Page 13- ii 13- ii 13-i ii INTRODUCTION 13-1 OBJECTIVES 13-1 HEAT LOSS MECHANISMS 13-2 CONDUCTION 13-2 CONVECTION 13-2 RADIATION 13-3 HEAT LOSS CALCULATIONS . 13-3 CONDUCTION HEAT LOSS 13-3 INFILTRATION HEAT LOSS 13-5 FLOOR HEAT LOSS 13-6 Floors Over Unheated Basements or Crawl Spaces . 13-6 Concrete Slabs on Grade ...... 13-7 Heated Basements ....... 13-7 DESIGN HEAT LOSS RATE AND ANNUAL HEAT LOSS CALCULATIONS. 13-7 SAMPLE HEAT LOSS CALCULATIONS 13-9 Heat Transmission Coefficients .... 13-9 Insulated Frame Wall (2x6 studs) .... 13-9 Insulated Ceiling, 12 inches ..... 13-10 Insulated Floor (Over Unheated Basement) . . 13-10 Domestic Hot Water Load ...... 13-11 WORKSHEET HL-1 13-13 REFERENCES 13-12 13-ii LIST OF FIGURES Fi gure Page 13-1 Sample Building 13-12 13-2 Degree Day Maps 13-31 to thru 13-13 13-42 LIST OF TABLES Table Page 13-1 Values of R and U for Some Structural and Finish Materials, Glass, Doors, Insulation, Air Spaces and Surface Air Films . . . 13-15 13-2 Heating Load Data 13-17 13-iii GLOSSARY Average Heating Average heat loss rate from a building based upon long-term average outdoor air temperature. Btu British Thermal Unit. It is the amount of heat required to raise the temperature of one pound of water one degree Fahrenheit. Degree Days (DD) The temperature difference between a reference temperature, 65°F, and the average of the high and low temperatures during a day (°F-days). Example: high temperature = 30°F low temperature = -10°F average temperature = [30 + (-10)]/2 = 10°F Degree Days = 65 - 10 = 55°F-days . Design Temperature The difference between the indoor design temperature Difference and the outdoor design temperature used to calculate heat losses from buildings. Design Heat Loss The heat loss rate (Btu/hr) from a building based Rate upon the Design Temperature Difference. UA bldg Thermal property of a building which characterizes (or building UA) the rate of heat loss from the building. Outdoor Design A statistically determined low temperature in a Temperature locality from weather records. 13-1 INTRODUCTION Heating loads, or heat losses from residential buildings, are rarely calculated by HVAC contractors although procedures have been * prescribed by ASHRAE, SMACNA, NAHB and other organizations. The ** reasons are that sizes of furnaces (Btuh output ratings) available for residential building use are limited in number, and rules of thumb based on experience are adequate to select furnaces that will give satisfac- tory service. Satisfactory service in many instances is judged to be the capability of a furnace to maintain preset temperatures in the building on the coldest winter nights. It is important to determine the expected heat loss rates and heating loads of solar buildings because technical procedures for sizing solar systems require reasonable estimates of loads, and it is not economical to choose undersized or oversized solar systems. Also, heat loss calculations will help in the selection of an adequately sized auxiliary heating unit for the building. OBJECTIVES The objective in this module is to explain the principles and methods by which trainees should be able to: 1. Calculate a design heat loss rate for a selected building. 2. Calculate the average monthly and annual heating loads. -* ASHRAE - American Society of Heating, Refrigeration, and Air Conditioning Engineers SMACNA - Sheet Metal and Air Conditioning Contractors National Association NAHB - National Association of Home Builders ** Btuh - Btu per hour 13-2 HEAT LOSS MECHANISMS Heat that is transmitted out of a building is called "heat loss". Heat is lost by conduction, convection, and radiation. The first two are the most important for buildings, although radiation losses also occur from the outside surface of a building to the surroundings. CONDUCTION Conduction is the process whereby heat is transferred through solid materials from a region of high temperature to a region of low temperature. Building materials are rated for their resistance to this type of heat transfer by an "R-value". The best resistance to this type of heat transfer is offered by a vacuum as utilized in the common "Thermos" or vacuum bottle. Spaces containing stagnant air also have high R values, and good insulating materials offer resistance to heat loss by confining air in small pockets or bubbles. CONVECTION Convection is the process of heat transfer by movement of fluids from areas of high temperature to areas of low temperature. Convection is called "free" or "natural" when it occurs without the aid of fans or pumps (as in baseboard convectors used in some home heating systems), or "forced" when fans or pumps are used to move the fluid (as in hot air heating systems). Convective heat transfer occurs at both inside and outside surfaces of the building enclosure and also by a process called infiltration, when cold outside air leaks into a house forcing warm air 13-3 out of the house. These air leaks are due to poor construction, inadequate weather stripping and caulking, non-sealing appliance vents, and opening of doors and windows. Wind is the major driving force for infiltration as cold air enters on the windward side of a house and warm air is forced out on the leeward side. Infiltration is also caused by natural convection, or the so-called chimney effect, due to a tempera- ture difference between the inside and outside of a building which produces a flow of cold air into the lower parts of a house and a corresponding loss of warm air from the upper parts of a house. RADIATION Radiation is the heat transfer process which occurs when a high temperature body radiates electromagnetic waves (infra-red or light). It is the mechanism by which solar energy is transmitted through space and is the only type of heat transfer which can occur through a vacuum. Heat loss by radiation can be minimized through the use of reflective surfaces. In a well-insulated house, radiation is not a major cause for heat loss and the effect is usually included in the "R-values" for air spaces and surface air films. HEAT LOSS CALCULATIONS CONDUCTION HEAT LOSS Conduction heat loss occurs through all of the components of the building envelope, i.e., walls, ceilings, floors, windows and doors. The rate of heat loss (in Btu/hr) depends upon the area of a given building component, the materials of which it is constructed (and their 13-4 thickness), and the temperature differences between the inside and outside air. The heat transfer rate for a given building component (for instance, a wall) is given by: h = UA (T R -T a ), (Btu/hr) (13-1) where h is the rate of heat loss, Btu/hr U is the heat transfer coefficient of the wall, Btu/(hr«ft 2 *°F) A is the area of the wall, ft 2 T R is the room temperature, °F T is the outside air temperature, °F. a The heat transfer coefficient U depends upon the materials in the building component and upon their thicknesses. It can be calculated from the sum of thermal resistances or R-values of the elements in the wall by: U = 1/R T [Btu/(hr-ft 2 -°F)] (13-2) where R-j- is the total thermal resistance in (hr«ft 2 '°F)/Btu and is the sum of the thermal resistances of the wall elements (sheathing, insulation, siding, etc.): R T = R 1 + R 2 + R 3 + etc. [Btu/(hr-ft 2 -°F)] (13-3) Thermal resistances (R-values) of common building materials and heat transfer coefficients (U-values) of common building elements are 13-5 given in Table 13-1 (located at the end of this module). Several features of this table are worth noting. The thermal resistances of common insulating materials are much larger than other building materials and the thermal resistances of well-insulated walls and ceilings are therefore primarily due to the insulation. Air layers and surface air films have thermal resistances and R-values that depend upon the direction of heat flow and whether or not adjoining surfaces are reflective. Surface air films are thin layers of air which are made immobile by the adjoining solid surface. These surface films exist on the inside and outside of all surfaces exposed to air. Because their thickness depends upon the speed of air movement, film resistances are different for inside and outside surfaces. It should also be noted that from Table 13-1, building materials which are available in various thicknesses are specified by an R-value per inch of thickness. INFILTRATION HEAT LOSS Infiltration heat loss occurs when cold outside air leaks into a building displacing warm, heated air. It can be minimized (often inexpensively) by the use of caulking and weather-stripping, sealing of appliance vents, and use of air locks (vestibules) on outside doors. It is the most difficult heat loss to account for accurately. A simplified technique involves an estimate of the number of times each hour that an equivalent to the total volume of inside air is exchanged with outside air. The rate of heat loss by infiltration is estimated by: h = 0.018 NV (T D -T ), (Btu/hr) (13-4) k a 13-6 where 0.018 is the volumetric heat capacity of air, Btu/(ft 3 «°F) N is the number of air changes per hour, hr V is the volume of the heated space, ft 3 . In an older poorly sealed house without storm windows or doors, N may be as high as three air changes per hour. For a modern, well- constructed house, N should be about one air change per hour and with extra careful construction and the use of air locks (vestibules) N may be as low as one-half air change per hour. Life-style of building occupants has a large influence on N due to opening of doors and windows. FLOOR HEAT LOSS Building floors are often exposed to ground temperature rather than ambient air temperature and therefore require different calculation techniques depending upon type of building foundation. Floors Over Unheated Basements or Crawl Spaces The U- value of the floor is calculated by summing the R- values of the floor materials and using Equation (13-1). The design temperature difference to be used in the equation is the inside temperature minus the design ambient air temperature. If the floor is over an unheated basement use one-third of design temperature difference in the heat loss calculations. If the floor is over an unvented crawlspace with insulated walls use one-half of the design temperature difference. If the crawlspace is vented or otherwise open to the outside use the design temperature difference. 13-7 Concrete Slabs on Grade The heat loss rate from a concrete slab on grade is calculated on the basis of exposed edge length rather than on floor area. The heat loss rate is: h = U'L(T D -T ) — (Btu/hr) (13-5) k a where u" is the heat transfer coefficient per lineal foot; Btu/(ft-hr-°F), L is the perimeter length of the slab, (ft). The U 1 -values for use in Equation (13-5) are listed in Table 13-1 in the U column. Heated Basements To estimate heat loss rate from basement floors the ground temperature for most areas may be assumed to be about 50°F in winter. For heated basement walls extending above grade the heat loss is calculated using the same procedure as an exposed wall. DESIGN HEAT LOSS RATE AND ANNUAL HEAT LOSS CALCULATIONS To calculate the design heat loss rate for a building it is necessary to determine the heat transmission rate through all parts of the building envelope and add the infiltration heat loss rate. The design heat loss rate, h D , is the total building heat loss when the inside temperature, T R , is at 70°F and the outside temperature is at the design temperature, T . These design temperatures have been calculated for many locations by the American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and are given 13-8 in the two columns on the right of Table 13-2. One column lists winter design temperatures and the other lists summer design temperatures. Also of interest is the heating load per degree day, h^. This can be calculated from: . _ Design heat los s rate x 2 4 , D , i/nn , , 10 c . h DD a / 7Q _ T % (Btu/DD) (13-6) o If the heating load per degree day is divided by the heated floor area of the house, a useful measure of the thermal effectiveness of the building envelope is obtained: Envelope Thermal Effectiveness = Seated Moo/area* [Btu/(ft 2 -DD)] (13-7) A low value indicates an effective thermal envelope. The monthly heating load is calculated by multiplying the heat loss rate per degree day by the number of degree days, DD, for the month. It is usually expressed in millions of Btu (MMBtu): Monthly Heating Load = Heating load per^DD^Monthly DD (MMBtu) (13 . 8) The average monthly degree days are listed for various cities in Table 13-2, and are shown in degree-day maps in Figure 13-2 through Figure 13-13 (at the end of this module). The annual heating load is calculated in similar manner to the monthly heating load except that the annual average degree days is used instead of the monthly degree days. Annual Heating Load = Heating load per DD^x Annual DD (mUu) (13 _ g) Average annual degree days for various cities in the United States are also listed in Table 13-2. 13-9 SAMPLE HEAT LOSS CALCULATIONS Heat loss calculations for a sample house are illustrated in this section. A simple floor plan of a one-story house with an unheated full basement located in Denver is shown in Figure 13-1. Energy conservation measures in the building are: (a) Insulation - 6 inches in walls, 12 inches above ceiling, 9 inches under a wooden floor. (b) Windows - Triple glazed, 1/2 inch air space, weatherstripped. (c) Doors - Storm doors, weatherstripped, and vestibule. (d) Infiltration - One-half air change per hour. (e) Floors - carpeted. The heat loss calculations are on worksheets (HL-1). (Extra worksheets are provided at the end of this module.) The calculations of heat transmission coefficients (U- factors) are given below. Heat Transmission Coefficients Calculations of U-factors for walls, ceiling, and floor are shown below. U-factors for windows and doors can be found directly from Table 13-1. Insulated Frame Wall (2x6 studs) ITEM R 1. Outside film (15 mph wind, winter) 0.17 2. Siding, wood (1/2 x 8 lapped) 0.81 3. Sheathing (1/2 inch regular) 1.32 4. Insulation batt (6-inch) 19.00 5. Gypsum wall board (1/2 inch) 0.45 6. Inside surface (winter) 0.68 Total Resistance, R-j- 22.43 U = 1/R T 0.045 13-10 The calculated U-f actor for the wall applies to the area between studs. Although the resistance to heat flow through the 2x6 studs is different from the insulated section, the effective correction to R T is small and considered unnecessary. Insulated Ceiling, 12 inches ITEM 1. 2. 3. 4. Total Resistance, Rj U = 1/R, Inside surface 0.68 Insulation batts (2, 6-inch) 38.00 Gypsum board (1/2 inch) 0.45 Inside surface 0.68 39.81 0.025 Insulated Floor (Over Unheated Basement) ITEM Surface (heat flow down) R 1. 0.92 2. Carpet and fibrous pad 2.08 3. Plywood (3/4 inch) 0.93 4. Insulation (9 inch) 28.00 5. Surface (still air) 0.61 Total Resistance, R T 32.54 U = 1/R T 0.031 13-11 Domestic Hot Water Load Domestic hot water load is based on household use of hot water which may vary from 40 to 120 gallons per day depending upon the family. Assuming an annual average residential use of 70 gallons per day, with a set delivery temperature of 140° F and cold water main temperature of 50 degrees, the annual heating load for domestic hot water is: 70 gal x 8.3 ~y x 1 yjjjSp x (140-50)°F = 52,290 Btu/day Since 70 gallons per day and temperature difference of 90 degrees (140-50) are averages, the annual domestic hot water load can be determined by multiplying the average daily load by the number of days in a year. In this case, the annual load is 19.09 MMBtu. 13-12 (2) 4'x5'„ Windows (2) 3'x7' Doors S 28' One Floor Over Unheated Basement (2) 2'x3' Windows \. [] 50' Living Space Windows Doors o i Scale 1400 ft 160 ft' 42 ft 10 ft — f 3 — (9) 3' x 4' Windows Figure 13-1. Sample Building REFERENCES 1. Load Calculation Guide (1 and 2 Family Dwellings) for Heating and Air Conditioning , Better Heating and Cooling Bureau, Sheet Metal and Air Conditioning Contractor's National Association, Inc. (SMACNA), 8224 Virginia, 1975. Old Courthouse Road, Tyson's Corner, Vienna, Load Calculation for Residential Winter and Summer Air Conditioning Manual J, National Environmental Systems Contractors Association (NESCA), 1501 Wilson Boulevard, Arlington, Virginia, Fourth Edition, Second Printing, 1975. Insulation Manual , NAHB (National Association of Home Builders) Research Foundation, Inc., P.O. Box 1627, Rockville, Maryland, September 1971. Handbook of Fundamentals , ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning Engineers) New York, 1974. 13-13 Worksheet HL-1 Sheet 1 of 2 Building Heat Load Calculations Job (Sample. clQjASjL, Number of Occupants jj Computed by Date Ai/a(7^ ; Ml 6 ! Location D(?At)^r f Cq1i1D3ucL Latitude ^.^ Indoor temperature, T R 70 ° F Design winter outdoor temperature, T ~2 ° F Design temperature difference 1£ ° F Building Dimensions: Above Grade: Length 50 f t Width J% f t Ceiling Ht. % f t Below Grade: Length 5q ft Width ^g ft Depth 2Jl f t Concrete Floor Slab: Exposed perimeter ft Exterior Wall Area: % X CSo+JLK^ X P - /3Mft -Pf J Wi ndow Area : 3 XM Y3 + LlXSX.3 ± ^X^Xa - /£,n£ + a Door Area : 2 X 3 X 7 ~ M3^4 - * Net Exterior Wall UMS - ICoO ~t/3l - fOM^ -Pf- Area: Ceiling Area: 5o X 2% = IHPO f f Floor Area: ^£) X P% I MOO ti- Basement Wall Area: f\|,s+ fWfllfcf f.Uhlwrt-M) Heating Degree-Days*: Annual 6>^ % 3 °F-days *From Table 13-2 13-14 Worksheet HL-1 Sheet 2 of 2 U Btu A AT °F h = UAAT Btu/hr (hr)(ft')( 6 F) Exterior Walls (net) 0-0^5 /cW6 7,2 33*** Basement Walls Above grade Below grade Unh^-htc/ * Windows and Sliding Patio Doors Single Double Triple (1/4" air spaces) 0. 41 /60 11 5^/4 Storm Exterior Slab Doors (1.5 in thick) o.aT « 12 8/6 Floors Over Crawl space Concrete Slab on Grade Basement (Heat loss to basement) 0-03/ MOO ^ io_ hour 7^5 g Design Heating Load: Btu/hr «?OW39 Design Heating Load: Btu/DD Design Heating Load (Btu/hr) x (24 hr/Design TD) 6*73 Annual Heating Load: MMBtu (Btu/DD) x (Annual DD) Va.g/ *AT = T R - 45° DOMESTIC HOT WATER LOAD Average Use of 70 gal /day 52,210 Sfci/a&i Annual Load (MMBtu) ( iifll TOTAL ANNUAL SPACE AND WATER HEATING LOAD 6/.* 13-15 Table 13-1 Values of R and U for Some Structural and Finish Materials, Glass, Doors, Insulation, Air Spaces and Surface Air Films* Materials R/in R U Wood bevel siding, .5 x 8, lapped 0.81 Wood siding shingles, 16" x 7.5" exposure 0.87 Asbestos-cement shingles 0.21 Stucco 0.20 Building paper 0.06 Nail -base insulation board sheathing 1/2 in. 1.14 Insulation board sheathing, regular density 1/2 in. 1.32 i Plywood 1/2 in. 0.62 Hardboard (medium density) 7/16 in. 0.67 Softwood board 1.25 Concrete blocks, 3 oval cores 1 Cinder, 4" thick 1.11 Aggregate, 12" thick 1.89 8" thick 1.72 Sand and gravel aggregate, 8" thick 1.11 Lightweight aggregate, 8" thick 2.00 Concrete blocks, 2 rectangular cores Sand and gravel aggregate, 8" thick 1.04 Lightweight aggregate, 8" thick 2.18 Common brick 0.20 Face brick 0.11 Sand-and-gravel concrete 0.08 Gypsumboard (plasterboard) 0.90 Lightweight-aggregate gypsum plaster 1/2 in. 0.32 Hardwood finish flooring 3/4 in. 0.68 Asphalt, linoleum, vinyl, or rubber floor tile 0.05 Carpet and fibrous pad 2.08 Carpet and foam rubber pad 1.23 Asphalt roof shingles 0.44 Wood roof shingles 0.94 Built-up roof 3/8 in. 0.33 Glass Single, winter 1.13 Double, 1/4" air space 0.65 1/2" air space 0.58 Triple, 1/4" air spaces 0.47 1/2" air spaces 0.36 Storm Windows, l"-4" air space 0.56 * From ASHRAE Handbook of Fundamentals 13-16 Table 13-1 (continued) Solid Wood Slab Door U-Values: 1.00" thick 1.25" thick 1.50" thick 2.20" thick No Storm Storm Door Door Wood Metal 0.64 0.55 0.49 0.43 0.30 0.28 0.27 0.24 0.39 0.34 0.33 0.29 Materials R/in R U Insulation Fiberglass (approximately) Styrofoam Urethane foam Fiberglass, 3"-3V' 5V-6V 3.14 5.50 6.00 11.0 19.0 Concrete Slab Floors: Use linear feet of exposed length of slab edge in place of A:h=U (Tin. ft) AT 1" x 24" insulation 1" x 12" insulation No insulation 0.21 0.46 0.81 AIR SPACES, 3-4 inches Heat Flow Up, Non-reflective Reflective, 1 surface** Heat Flow Down or Horizontal, Non reflective Reflective, 1 surface** 0.87 2.23 1.01 3.50 SURFACE AIR FILMS Heat Flow Up, Non-reflective Reflective (c * 0.20) Heat Flow Down, Non-Reflective Reflective (e n 0.2Q) Heat Flow Horizontal Through vertical surface, non-reflective Outside (15 mph wind) 0.61 1.10 0.92 2.70 0.68 0.17 ** The addition of a second reflective surface facing the first reflective surface increases the thermal resistance values of an air space only 4 to 7 percent. 13-17 Table 13-2 Heating Load Data* o K r^ r-~ lo 00 CO 00 CM LO UD h- ST ID C/) Gl CTl CTi CO CO CM LO LO CO r-~ cm co 21 »— 1 r-H CXJ CM CM "=3- LO 1 CO CU 1 — 1 1 1 1 1 Q 3 _J HOO r— 1 ■^-a^«^-CMVOO^J-CT> LO CO LO CO <— 1 cr> r-. cm <: LO |-~. CO cn cocor^.cocncocor^ o^j-ocon en co en ZD LO O ID CM MO HcOHCorv w r~~ co 1— 1 cm <— 1 i-H UD 21 CM CO t— 1 CM or-^ocncocncn«3- CTi r-HD «d-<^ t— 1 en cr> 21 r-H CM 1— 1 1 — 1 1 — 1 1— 1 1— 1 r— 1 t— 1 r-H < LxJ 000 O IDrHN^CMH^W t— 1 CO VO 00 CO ^- aioio O CMOLOCOCOCMOIO HOONCOO «x> r^ cm >- 1 — 1 cncn^-r--ocncOLO ON UT^-CO CO CO CO UD O UD CTl en co co 2: t— 1 r— 1 1— » . CO 00 CM O cnco*d-coco<— i-vj-co oio^toj^- CO LO CD a: om<- cn r^^-^tMNLOy3lO 1— H U3 LO CM t— 1 en 00 -3- Q_ 1— i 1— 1 cococncnt-Hcncoo 00 O^ LO 1— 1 CO O CO CO <: 1 — 1 1 — 1 < — 1 1 — 1 r— 1 1— t 1— 1 1—1 . CO «=i- 1— 1 co cocooor-^t-ocMcocr> CO «— 1 00 LO t— 1 CM o a; CO CO r-H r-H o^j-iDNinwHn NHCOlflN CO <— 1 t ^- lo ■=c co <^t- cm CO CMCO^^lflHHIS *3- r^. n CM O O co at 2: . CJNO f-«. IDNMOlOlO^OH OCOMNU3 00 00 en CO 03 CO LO O r- 1 r-icocococnoocoor^cocor-Hco CO LO 1— 1 fO CO UJ «3- LO CO "3" cooococoLOOOcn co cr> 00 vo 1— 1 . CM *H- LO co i—icnr^cocococmcn r->- cm <3- cr> co lo en co 21 CT> CJ> 1— 1 ^J- OO^r-HCOOLOCnLO toooiaiN CM ^- CO >- •=X. LO CO ^ LO CO CT> LO LO Cn i— ICMCO CM UD i-H CM CO CM O i— 1 •~3 1— 1 CM CM t— t 1— t 1— I CM 1—1 1— 1 CM CM 1— 1 . — i H 1 — 1 . IflOON r^. =j- Ul C_> LO lO LO CM NCncOCOCDCMCMLO CO O CM CO CM cn -vi- ^h- UJ UJ LO CO CO LO LOCOCOCOCO'-HCMCM r-H CO i-H CM 00 1— 1 «— 1 DC CD Ul Q r-H CM CM r-H r-H r-H CM HHMMH r— 1 f— 1 r— 1 . CO CO CO O «3-co<-H<3-*ct-cor^co 1— 1 O CO >— • LO CO CO CD O. > CO CM r-H CO COnN^OOHHCO cm cr> cm cr> lo u)Nn O CO «3" CM CO =d-cnooo cr> cm r^. r^ >^- en co en 21 1— 1 t— 1 t— 1 r— 1 r-H i—l 1— 4 r- 1 1— 1 1— 1 . co r>- cm 00 ONOCJCJCjHn LO CO C7> «^- =d" CM >^- CO I— \— Cn CM OJ CO fO^OCO'd-NOOOOJO^COO^OCOH < O t— I cnLOLO^-or^.r^cM NOlCJr- 1 Ol 00 NN ZC O 1— 1 1— 1 1— 1 1— i I— 1 I— 1 »— 1 I— CD CM O COr-^LOr-^CMLOCMCM CO CO CO CO CO CM i-H <=d- _J O- t— 1 r-HCMCOCOr-HCMCM^r CO «-H CM CO CTl T-t O l^« <£ Ul LOOOOCTiCOLOLDCO >^- LO r^- U3 UD CO LO •>!- o CO i-H . 000 O 1— 1 CO CD LO "vf LO «— ICM O0 CM CO CO VO cti lo r^. O cno>3-r^cncMcnco CO CM ^J- CO CT> roi^<- _l rz> f CMCMCOr^co-vrroco CO CO 'd- CO ■* LO «H" CO «H-COr-H HfOHODH lo r^ 00 o _J «t^OrOr- IISION OHCOOCO cd r^ co 21 ZD csJCMoor-^co«=j-cor-H CO CO CO CM <3" CO LO CO ■21 O 1 — 1 1— < 1— -0 CO ra c Q E CU >> 1 — 1 — 21 ra r— s_ d) co to E 3 j -m 1— a> rO UJ 2: c > a> O ro 31/JXl+J ro ro 1— <=t •f- co 1 — O 4-> O CU CU O -Q 03 CU OJ +-> >,+-> <: CO s +-> •«- +-> CO JZ (U t+lrTJ-D i- CJJ CD N S- CD c E ^ 1— CS-S-+->r— S-T- C C 4-> CD E •1- CU -^ CO _J •r D O O — 1 ccrarocuoora ZJ -r- ro -C ro < CQIS SI < <-3 ^ ^ 2: ^ CO CO >- 0) s- 3 • CO 4-> E •r— ro -a -C S- cu Q. • c E > ro 0) i- ^: -M > £ S- • -O > CU cz E CU LxJ •1— E +-> •r— ft +-> a> M- O 4- S- O cu ^S E en &S E CTl i-H O *■«** v_ ** CD CM CM H- r*s r^ O en en .—1 r-H +-> C to CO aj 1 — |— E ro ra +J 4-> 4-> 5- C c ra CU CU Q. E E CU ro ro Q X> TD C £Z • Z3 Z3 CO U_ U_ . 4- <+- ID O O #\ -x: ^ O O +j JD JD ro "O -O +-> cz £Z CO ra ra zrz zc -a CO ro CO CO M- O 5- i_ cu CU CO +-> 4-> ra O- CL 1 — ro rO +-> ^Z x: < CD •I— T-H^-^!— I +j a> — ro CO rjj S_ CU $_ E UD 1— Z3i— CU •1- rzn XI 4-> JD +-> r— \ — I rO ro rO ro o 1 — s- 1 — a> •> cu s- E CU E Q. E en O C O E o S- Z3 S- CU i. CO U. •"D U. +-> U. •!— 13-18 Table 13-2 (Continued) o t=; ^t- co lo lo n r-H < — 1 CT) CTl CO N-. N- r-H N <^" LO O LO LO I— 2: 00 O CTl O CTl r-H cri cr> CTi LO O CO CTi 00 O CO CO CO ZD i-H 1—1 r-H i—l r-H r-H i-H CDU- •l— co 4- 1— 1 LO CTl CTi n LO CTl CM r-H LO CM CO LO CM LO O CM CM CM to OO i—l CM CO 1— 1 r-H CM CO CO CO CM CO -^1- CO CO «3" 3-NONC0LOLO NCM- CO LO CTl CM r-H -^t CTl cor^.LOCTiLO'^-cocri"^- O LO CO . — 1 cn co < "5j- i—l r-H CO CO r-H CO r-H CM 1— 1 CM CM 1— 1 CM . I— 1 LO O LO H CTl =3- LO LO LO LO CM COCOOCOCTiLOLOCTiOO LO LO CO CTl cn cm o; LO r-» lo n en CM sd- CM CD O O CO COCOLOLOi-HCMLOCOLO 1— 1 CM CM N» ^1- 00 lo CO CM rH r-H r-H r-H CO LO r-l«^-i— li-HCMLOCMCOr- 1 CM «3" r-H CM CM CM . 1 — 1 n lo CM r-H O to >=d- O NQH CTiLOCTiNCOCOCOCOr-H O O CM 00 LO CO o C£ 1 — 1 r-4 *3" O CO LO CO LO LO CO CTl COOi-HLOOOCOLOO"^!- LO CM O LO CM LO lo <=C CTi CM LO CM LO r-H ■=3" ■^- CO WLON CMLOCOCMCMN-CO'^t-CO CO LO CM CO CO CO vo s: . i— 1 CO >— 1 *d- CO c— ! r^ 00 rJ-UDH NOLONCM<^OCMCO CM r-H CTi LO 00 to DQ CXi CM r-1 *d- n. CM cn r-^ lo LO LO CO NNOCTlOCOOCTlCM ■3" LO "^1- CTi O N 03 LU CTi 00 n co n CM LO LO ^3- COLON cM«t^-c\jroN^ro^-^-LOC\J co CO CO CO U_ ' . cn *3- lo r-H <^- CO .— LO LO LO «3" LO LOLOLOLOCMCON-'d-LO <3- CO CO CO co cn CO :s LO n lo n lo LO CO LO CM ^t- r^ lo lO«tCONNCOCMNO i— 1 N» t— 1 LO LO >- -=C r-H "3- CO «3" CD CO r-^ r^. lo LO CO CO COLOLOCOCOCTiLO^-LO LONfO LO CO «3" <~3 1—1 i— 1 . CO lo n LO 03 Ol ** VO r-H cm r^ lo r-HCTlC0C0r-HCMr-HOLO NHH CM CTi i—l LU CD n 1— I CTi O O 1— 1 O l—l LO O CTi LO OCTiLOCOCTiOOOOLO N» CTl LO LO N CTi LU LU CD LQ co n CO r-H >=3- LO LO "=3" CONN NrHCOLOCOCTlOCBr-l LO CO CM O LO N o CO CM LO cm n 1— 1 "=d- "^ CM LO LO 1— l-^-COr-Hi— ILOCOCMCO CO «3" i-H CO i-H CM CD i — i ^ . CO CM LO LO LO r^ 1^. co NCON COCTiCOOCQLONLOCO HMN CO O LO 1— 1— LO CM «^j- CM "=3- CM cm r^. CO <3r <=H- ^CON^NOMOW CO O CO vj- ?1- LO i-H CO 1— 1 LO CT. - LO O O O O O O O >^- OOOOCOLOCOCMO O O LO 1 — 1 LO CTi o _J <3- co r^. CM CM LO co i-H CTl s: CM CM 2: 1 — 1 I— < O fO h- r— C CO -^ x> c to 0) •1 — r— ra Q -C O O 03 >—i CD >, a r— +-> ctjM- +J O O +-> 1- «=C <4- +-> 00 •1 — a: c ^ •r- C f0 CD to S- L|_ c cn cn E ra ta <: f0 X +-> 3 =c E re ct: Lt- fO -i Cfoocac-cc: i — E CD •>- S- 1— CO c O r— z: r— S_ Ll_ S- O (O^ c =a:GOca (Oi3D u_ fO ra 4-> ra 1— 1 CD -C CD -Q CD to CTl 1 — C s- -0 +-> +j r- 1 — < ra O CD to C s ^ s_ 4-> X _J -i<: to zs s-s-CDCto .^«iT--a c c C c: c CO cc 1 — -C i- =3 -r- =3 cc •r- aj .< (TJ T- r— 33S-00+->fOOCD ra ra ra ro ra ra < u_ o_ o_ 1— 3 >- =ar u_ —II— CQ CQ CO CQLULl 1 jsoo-o: co 00 t/) LO CT> Ol CT> en en 00 en encncncncTicricncncncTvcn c cnu_ •r- o +- IN 1— 1 CNJ CO LO ■*Hlfl CNJ CNJCOCnLOLOLOCOCnLOCOO to z: « — f I 1 1 rH COCOCNJLOCO«=i-COCNICNJC0^1- en 1 — 1 1 Q 3 _j Cn CO CO rH CNJ IN CNI IN oocncNjcnoOrHrHcocoLococo < CNJ CNJ CO ^" CO r-i in en CO OIN^J-COC3CO«^-COCOCOCOLO o LO >* CNJ CO «3" CO rH CO en COC0"^-CNJ<— ICOt— IIN>^-«^-COCNJ 2: CO CO CO LO LO LO CO LO «3- rH rH rH rH LU CO ^J- CO 1— 1 LO IN «3- LO co OOOOOOOOOOOO ZT CO 00 CO CNI rH CNJ CNJ <3" o 1— 1 ■"D , cn 00 co ^1- 00 rN lo CNJ OOOOOOOOOOOO >- » CT» O LO CO IN COLOOrHOOOCOCOCOOO or Cn CO LO CO CNJ r-i en «=j- CO CO rH CNI CO CO D_ CO LO LO CO "=3- LO "3- LO CO ■cC . co in cn cnj co en r-i LO oocNj<3-cncncnLOcocNJCNjrH o q: cnj cn co cni in lo en in CO oo - CNJ CO CO rH CO CO rH rH CNJ rHrHOrHCNJCO"^-CnLOCO|NCO LU LU "^OOHOl en rH en COCNJrHCO rH rHCOCOrH cc: CD LU Q rH rH rH i— 1 rH 1— 1 . LO LO Cn CO O LO rH CO CO COLO"vi-"v]-OtNOCNJLOCOOCO Q > CO CNJ rH CO LO HH^J- CO loincni"^- lo iNcncnco O O CO 00 IN IN CO IN CO LO rH rH rH rH O ►— i •ZL rH . CT> CO CO CO CO rN CNJ IN O CQOOCNJOOOOCnCQOO I— \— CO LO CNJ t-H CNI ON-i- IN rH rH rH CNJ «=c <_) CO >3- *3" CO CO CO CO CO CNI LU O IE H- cn cni in o ^j- co en in rH OOOOOOOOOOOO _1 Q. IN CO r-l CO LO co en 00 LO - lo en co OOO O OOOOOOOOOOOO o _J CO 2: l-H CO 1— o> -C <=c c c o \— •r- O J=. fO CO Q. +J 1— ro u (L) c o a; to i — o a» z: c S- C UCQS-.r- fO as to E «=C O 3 i—i OT5 d) LU 4-> •i- (U >P"D d) i — CO i — Q «"0 n l— o_ s- > cc cn »Ct0C0QOO(0 f0 LU ■=t CO 03 i- O O £= JO 2: ■0 +■> - 1— _] 101 — c ro > s- o >>-*: CT> CTi en en cn cn cn en cn en cn cn cn cn cn cn cn c cr> U_ •r— O +- r^» a CO CO <3- ■=d- co 00 CONCMPs i-l CO O O CM CO ^ 1—1 rHPJW CM i-H CM 1 1 1 1 1 1 1 en co co .— 1 CO co LO co^t-NLno CO rH rj- O CO ^- «3- CO CO CO r-l CO CO CO ID ■"3 1— 1 r— 1 H 00 LO O O <3- O lo 1— i co cn cn r>» r-H cn co co co co cn r^ cn >- 00 CM co ■vt- cn co co 1— 1 «3" rH 00 00 CO CO CO 00 r^ co 21 CM CO CO CM CO CM «— 1 1— 1 CM rH 1— 1 rH CM . I— 1 00 O CO co r^ LO CO CO HNCOLO U)OOCOCO CTi co r-~ "* CO CO LO LO CM LO Cn 00 LO CM i-H LO CO r-N. co cm r— 1 t— 1 rH ^- LO i-H ^" ">j- "^- LO CO CM <3" "vt" LO . i-H NOCO LO CO ■^f- CO CM LO r^ "vl- LO cn 00 cn 1— i cn cn co o CC CO CO LO CO en co LO cm co cn co cn i-h «3- co co CM cn co lo =£ ^3- ■=3- co co CM *3" CM CM r-^ 1— 1 co cn lo 00 cn 00 cn r-^ CD 00 co cn co CU S t-H i-H . CT> en lo >vr CO hx CO LO «5f- cn 1— 1 lo co 0» **• CO CO CD CO "=3- co cn *3- 00 co lo LO CO CO rH co ■ZL «3- CO <^f LO O i-H CO en 1—1 CO O CO CM LO O t-H i-H CO CO LO r-~ 1— i cm >- . co CO co co r^ Q > 1— 1 CO CO cn r^» cm en cn lo lo cz> 1— 1 lo r^. lo co cn CD COCJN O ■*» CD ^ i-H r-l . LO rvcors 1—1 i-H r^ LO LO CO 00 CO CO «3" CO LO CO O 1— 1 CO CO CM I— 1— I— 1 cm r^ 00 r~» co ■=3- CM t-n cm «=j- cn co cm co cm cn CM r^ 1— 1 !■>•» < c_> I— 1 1— 1 T— 1 *d- co CO *3- ^d" rH CO CO CO -^J" CM CM CO CO CO re 1— CNJ CO O O ^1- O CM O CM CO CM COHOTNtCM CO LO 1— 1 _J Q_ T— 1 1— 1 CM COrvCOCM N co co cn 00 i-h r^ CO cn 1— 1 < UJ «— i CM CM «— « i— 1 i-H r-H t-H 1— CO o 1— . 000 O 0^000 cn co cn cn co CD co , ^- _l ZD «=c - 000 O CD O O CO CO O CD CO 000 o _l .—1 r-l -ZL "-3 sz 1 — 1 rs I— rs ^ r— -a ^ r— r— r— O cu 1 — c c «=E > a. cu ■=c (O (0 3 03 > u_ u_ • — •— < O i- <4- cu cn cu 03 cn ^ > 13 C I— CD C c co E c c to 4-> 2: 03 c: -r- <4- c •■- +-> h~ -£Z 1— enr— u E > «=c •r- 03 03 3 O _J •r- -r- 1 O U S- O 03 C-TI 3 CO LU 4-> •M 3 O TCI O 03 -C C2i O T3 TD O) O _J 03 -E O CU O Q. 7Z. > O E O <=C CJ1 Cn CT> CTl O r— 1 CTl CTl CTl en CTl CTl CTl en CO CO c cnix. •I— O 00 +- <* rv H OtM CO CM CO LO CO LO CO LO LO CTl CM CM 00 lo lo 21 1 1 I— 1 1— 1 1— 1 1 CM CM CM CO CM t—l 1 CD 1— 1 1 1 1 1 Q 3: _i Sf 00 LO r-4 O CT» 00 «— 1 CM O ^■roo r-H «sj- en lo «=3- r-» t—i ■=c <* ONinoa r-* O CD CD O CD CO t—l 21 co co r-^ co lo r-H st 1— 1 CM 00 l-H ZD 1— 1 t—l «Z> r-* 1— 1 O st en en st lo st r-^ CTl LO LO O O CD CD CD CO CM >- NtH«3rHCM St CM CO CM CO sl- O O lo r^- t—l CM CM CM CM HHCMH 1— 1 1— 1 1— 1 sj- CO . iDcrnDroH CM^-NOO O LO LO CTl CONCTiCn i-H co lo a; CM 00 st 00 CO MflOfOS CTl CM <—l LO CO CM CO CO CO lo r^. Q. St «=t LO St LO CO CO LO CO CM CO CO CO CO LO <: . en r^ lo en co 1— 1 CTl St CM LO LO LO CM O 00 r-l LO CM *3" CO CM a: LO LO CM 00 CM 00 r-H CO CM st LO CO CO LO ONCT1CT1 O sl- lo ■=t CO CTl O CTl O r- r-» co f*. lo r^ LO LO CM CM i-H r-H t—l CO co LO 01 2: t— 1 t— 1 t—l t-H . CM CO st CO «— 1 LO O LO CO St CO CO CO t—l •3- CO "=3- CO LO O CM ^->* lOCOOlOO OtOHNH LO O O r»% i-H CTl r-H CTl en st O O rv co a>co cti r^. lo 00 lo lo LO LO LO CM CM CM r-l CM CD CO O 21 i— i 21 r-H . CM CO O Cn CO LO r-l 1— « O Ol r-l CTl CO LO t—l O CTl CTl r^ CM CO 1— 1— CM LO LO LO CM I^LOCO NCVI CTl CO sf LO CO i-H r-H ■=3- CO «=t C_) CO CO St CO ^J" CM CM CO CM CM CM CM CM LO LO UJ 3: CD J— co en lo co co NCOHNfO LO St *3" 0000 LO LO _i D_ CTiCTllOOfO LO CO CO LO CO r-~ LO LO co en - O O CM O CM OOOOO CD O O 0000 CO CM o _1 r-H t— 1 r- t-H 21 zd •~3 21 H- 1 1— <=c 1— 00 LO CU CU LO SZ CO >> >> CD as CTl r— C +-> 21 a> +-> ro +-> E C r- < -1 — 3 S- ro S- C 'i- O •1- •!- -O >- O O ■— 21 L- O "O (O CU -a OVr- CU O O T3UC fO ^ +-> -i-> -r- <; Hd or O -£= f— a. 3 c Ixl E O 3 1— CO i- 03 fO +■> O CTl CJ> > l-H c O CD S- cu O ro t— •r- 2: cr x s- <; O d) r- ^ -r O C E L0 CO ro C S O > Ixl -Q r— ■=c «=C r— zj zj a> co u cj>-o a> -c i— •r— •!— -r— l-H X O s- CU CU 21 •r- +-> I— 3 i- to .a +-> s c -a o_ 21 > X 3 O a> 4-> i- .*: 2 S_ >-* s- $- CO O zj cu n -i- A3 1 1 _l ^-CTiCOCOCO CO CM LO CTl en en i-H ■a: LO CO co co en r-^ co Ococor^cTiOcncn«^- ooocTirx OO CO ^3" ID CO CD CO CO CO co en LOCM<^t-0-)COCTlCOCOO CO CO CM 00 CM CM O s: *d- lo CO CO LO r^ co oococor--.cococococn CD CD CO CO CO CM CM CM 7ZC < t — 1 t-H UJ O C\J CT) CO CTl LO CO UDWCnOLOWNCOH CO >^1- 1— 1 CO LO 000 ^r: t— 1 CO CO CM r^~ LO^LOCTlNCONNO CTl Ncocno rD I-H t— 1 r— 1 1— 1 I-H CM i-H i-H t-H r^ r-«. co >=d- co ^ coococTiCTicooocnr^ CO CO i-H CO 000 >- Cn CM UD CD CO CM O ^■(MLOHNNlflHN CTl ^1- CO O CM 2: t-H CM CM CO CO CO ^t-CM"=j-COCMCM*3-CO"^- «3" -=J- CM CO CO . r^ *h- CTl CO r-H O CM r-~CMr^.cTiCTiCTii— i«^-o CO t-H O CO r^ i-H en ct: CM CO NH CM CO 1— 1 rvojrvco^Txrscri'H «=J- CM CM CO CO CO CO CO a. CO 00 LO LO CO CO CO NLnNUjLncoNLOCo 00 CO CO CO CO . en 1— 1 CO CO CO CO 00 OOCOCOCOt-Hi— INLON LO 'H- CO CD t-H O O CM o c£ r-^ * en cm criLOcncricO"^-cooco t-H CM CO CO ^ H t— 1 CO UJ CO CO CD en en t— 1 1—1 MOMHHHMHf) LO corona - =3- O CO CO r-l t^f- CMCO<=J-CO*d-OOcaCM.-H t-H CD<* LO LO lo en en CD > 00 CM cnON co r->. i-HCOCM'3-CD'— ICOCOLO CO CO t-H O CO HC1N CD LO CO CO CO LO co r^ cnr^.cncocococTir^.cTi t-H CM CD O CD CO CO CM CD i — i 2: t — 1 i-H t-H t-H i-H . ^t r^ <— 1 CO CM ■=3- ooaiLOtjHNOO CM t-H Lo >^r en LO <— 1 CO h- H- CO O CO t-H CO CM LO COCOCOCOCOCOCMCDCO CO O O r^ <^- CO CO LO ■=£ CD CM CO CO CO CO LO ^ COr-^-COCTiLOCOOOCTi co en co lo CD O O _l a. «=}• CO CD co en H ■=d- r^cO'st-LOcocO'tojr^ CO CO 00 CO CM ■=c UJ t-H CM r-H CM C^HHHCMHM CO CO t-H r-H CM o c/o J— • O O cm en cm CTl >>1- LOONOOOOJ rHCOU) CT) CVIHrJ-N 000 CD CM CM LO CO O CO^fCMCMCX)CMO HfOfO^f _J =D t-H t-H i-H t-H 2: - O O O CM LO CO coocTicocncQcncMco t-H t-H CM LO CO 000 CD _i 1—1 CM CO LO i-H LO t-H CTl r^ r^ CM CM CM s: ZD •~3 co ^ r— O 1 — 1 — 1 CD fO h- •r— u_ •< >> S- 1— OO CO >> (O r— 00 JD O 4-> CO 21 •I- -0 e co -a 1— 1 CD UJ •a CD t- O T- ^ Q- 7Z^ CD -^ CO 1— 4-> r— S_ Q. CD CD cC •1- 1 — s- a. CO «=c CD $- O ZD f— CD CD CD ^ (0 (0 +-> c +-> 1— 4-> O CD 1 — l-H E S- "^ O -i- DT •r- -S^ •1- +J JD CC CT<+-> O OO O n3 Q.+J U 00 e ta zs UJ T3T-rjCD4-> UJ 4-> S- CD CD +-> 1— 1 CO "O CO - +-> "O CO CD +-> +-> +-> m CD S- n3 E E CO CT-^ 1 — 21 ^ CD E JZ E OO JXi •!- JSli r- CC 1— CD CO n co e +•> S- CD CL+JOT-fOES-CO^ Z 1 — +-> E O •!- OO O S- 00 <: fO s- «=C 1 — O «3 •r— O *—* 1 — CDcOi — S. (O (O 3 O i-h Z5 E T- O fO l-H fO CD •!- 21 coll 2: CQCQZQ.3 21 13-23 Table 13-2 (Continued) ! o K is ONU3 N <3" tO I— 1 T— 1 O CO r^ cm 00 cd r^ h% r*. to >^r CD CO <* rs 1— 2: en cn en cn r-l 0~> Oi Cn CT> en 00 en en cn cd en cn cn cn 1 — 1 cn cn o en cn ■ — i c CT)U_ •1— CO 4- cm <^- iHI^slf) O LO O CM is r~- en r-» tO >^- i—l to LO CO rr> to CO CM r-H 10 SZ | i—l CM CM CM 1— 1 1 1—1 1 1 1 i-H 1 1 1 I— 1 i CM t-H Co ►— i 1 1 1 1 1 1 1 1 Q 3 _l to HtJ-OH C7HOOO en 1—1 CO LO O rj- CD ^ OJ CO LO CO CO en cm r-i <: *3- 1— 1 CO O to ^1" CT> LO O cm en CM CM CO tD fv CO rH I-x CVJ CO CO o co to ID rs <^- en lo oaiNr>> i-H i—l r-^ r-H lo co en to to to >^- ■si- rs rs co is sz sz -=c LO <3- LO ^ «3- ts CO rs CO 00 co r-^ co to lo to to to to r^ rs IS CM tO LO UJ CM O LO LO tO CM O tO CM lo r-«. en en LO O CO N CVJ Lf) r| CM LO o cn co sz 1— 1 r-H i—l O LO 00 to en en 1—1 ^j- co «^- lo <^- r~-- 00 en CM co lo 1— 1 1—1 1— I i—l r-H CM CM i-H, CM i-H, i-H r— 1 Cn CO r— 1 LO LO LO «3" CO 1— 1 r-^ tO r-H r-H r-H CO CO 00 LO CO cn to to IS CO >- CM O CO CM O CO CO 00 CO 00 en r-^ en H IS fO Tj" O CO CO o LO LO tO < 2: 1— 1 1— 1 T— 1 I— 1 I— t CM CO CO CO CO CO CM CO CM r-l CM CM CM CM CM •^r •^r CO CO . ^1" <*C0WH OCOWN i—i en Cn r-H cm cm 00 cn lo cm en <— i CM r-H O CO ct CM cn «=*■ i—t cn rs ^- >vt- lo LO CO r-^ CM to cn 1— i to lo r^ CM IS r-H I-H IS < CO CM CO CO CM lo to to to to to LO tO <3- ^r- o osnn cm en r^ O -=3- co cn 1—1 lo r— i IS lo cn is. o or HCOIOOU3 rs CO LO CO ^T CM lo r^ CO CO CO (O CO CM rj- r-H rs CO CM CO lo <: is to rs is to CT> i — 1 O i — 1 O CTi cn 00 cn cn cn cn cd en cn CO IS CO to 2: i—i . <3- 00 CT> CO t-i en >vj- "3- o«3- CM O cn to en cn to co to to LO rs co to to 0Q is r-H ^ -vl" CO O CO LO to r-~ co LO cm COHNCOOJON CO rs CO CM r-i f0 UJ CO co cn oo rs 1— 1 «vi- i— 1 co 1—1 1— 1 CM r-l CD O r-H CD r-l O r-H o o <^j- co cn CO U_ 1—1 1 — 1 1 — 1 1 — 1 1—1 1— 1 i—l i-H 1 — 1 r-l i-H I—l i — 1 1 — 1 1— 1 i — i r-l . LO CM CM tO OO to Hcn^t CO 1— < ■^J- rj" N rj- H LO H Lf) •=3- CO CO CO CM CO SZ rs CONCMrs en t-h *d- 00 CO O CM 1— 1 co r-i rs lo co cn x—i O co rs is >- <-<^ LO <3- CO CM "^t- CM CO CM CO CO CO tO O r-H 1 Q t ~3 t— i 1— 1 f— 1 H 1 — 1 1 — 1 1—1 1— i I—l I— 1 1— 1 i—l i—l i-H 1 — It — 1 1 — 1 1 — 1 i— 1 . — 1 i—l i-H r-H , is lo cn to rs lo to cn is LO O to r^. CM tO "3" LO LO CO IS IS <5fr IS tO r-H UJ CD to OfOCON co to to to to >=j- en co r-». to co to is cm co en CO i— i cm cn Ul UJ cn Ol O CftOO H^HCO CM CM CM CM i-H CD CM i-H r-H i—l CM i—i i-H to CD O CD UJ Q I—l r-H r-H i — 1 i— 1 i—l i—l r-H i—l i-H 1 — 1 1— 1 r— 1 1 — 1 r-H i — 1 r-H r-H r-H i-H . I— « cm co rs N LO i-H O CM O en cm to O CM r-» co CO CM is CO CM IS «Hr CM oo co cd rs O CO U3IXIOID co «-< en O O cn co is co oo co co en cn cn CO CO 00 ! sz »— a SZ i—l i-H i-H i—l i—i . t— 1 O LO i— 1 CO is co oo lo T-l«5* CM r-H t— i r-H rs o is cn co t-H CM CO o to 1— J— LO CM CO LO CM COO^Cft O LO O LO co o cn >^t- lo lo cn to cn rs en co - O OOOO tO i-H 00 00 i-H to <^- o o cn cd o cd cn cn CO O CO CD O _i CO CM CM CO LO co CM <3" SZ ZD ■"3 SZ O 1 — 1 I— 1— CO -O to T3 CO c: +-> q- Q JZ r — 1 — >> •— fO ZZ CO CO O •a: r— i fO CO -i- T- co ra I— •r- fO «=C tO r— l— c tO O oi •1 — 00 3 4- ct CD 3 u_ CO Or— ^. t— i C -^ Q_ JD •■- co rs UJ i ID -O oo o o cn sz c: fO 0. =3 CO ■ — i — oo +-> +-> CO c: to 00 C CD >* CO jz+->aj 1— r— 1 — tO CQ fdcs_s-f0Or— >« ^e >> 00 c c CO 1— 1 (0+J4J a •1- 1 — S- ro Cn cn cn o> cn l-H cncTt o>(Ticy>cncncncn c cnu_ co •l— o 4- 1—1 ■^f i— 1 CM «3" CM CD «3- t-HCM U5 H N CVJ CJ in CM co 21 r-H 1— 1 i— 1 1— i r- 1 1 1 — 1 1 — 1 1 1 l-H r-H l-H II QJ M 1 Q 3 _1 ro r^» C\J cn 00 CO CO CO LO LOCO«— ICM«— ICT>«— ICOOCO <=£ 00 «— 1 r-H LO 00 •vf lo cm cn NOOUHONHH^-Ulin ZD CO 00 CO 00 cn fOHCMNN COCVKJOOOPJOONlflN 21 i^n. co *d- «* «3- «3" LO CO CO CO coi s >«cor^'^-LO'=d-cococD 21 1— 1 LU LO CO LO O CM O i—l CO O LOCnLOOOC7>CMCOOOOLO 21 r->. i-H i— 1 CM CD «3-cn«3-r^ t— • "=^-co^- •"3 CD 00 CO 00 «-• nnHi-irs cnncricncorv^-cnr- ico >- CT> CO CO t-H CM 00 00 O CO 00 nHwcMHiowisH^- 2: CM C71 T-H t— 1 t— 1 .-1 CO CMCOCMCOi— 1 i— It- ICMCMCM . CD O t— i cn co cn co i-H «— 1 •=a-LncoLOooo«^-r^-coo or CO CO C\J 00 en CO CM <3" O CO io«t«t<^oco CO inrs^-HH CMLOCnC3^0LOO'^-0«^- o o; CO LO «3- CM LO cn «3- co 00 co Cn<^^ co O i-H >^- LOLO00«^-C0COr^CMCO«a- (O LU 1— 1 CO CO CO CO r^» co cn co co t— It— IOi— 1 CO CT> CO i- It— - < CO CO cn en cn cn cn 1— i co r>» COCMi-HCMCftOCncMCMCM Q i— 1 t— 1 t— 1 i— It— It— It— 1 i— 1 i— 1 i— It— 1 . O CM r-H «3- 00 cn 00 co cn ^■<*Nioc\jcoNincrtco LlI <3- *a- CO CM CM CO CT» «3" O CM CnCOOLOOCOCOCMLOLO Ixl LU c\i r». CO cn cn COCOOOON i— It— It— It— iCnCnCOt— It— li—l a: CD Ul O t— 1 r-H 1— 1 i— 1 1— 1 1— i i— i i— i r— i t— i . CM t-l cn CO CO CM CT» LO CO LO NOCVJNO^OOMO 1 * Q > CM «^- "* r^ 1^. - i— 1 00 -53- cn 1-1 cm co Ot-ICOOCOCOCOLOCMLO J— \— O LO LO «3- CO CM .-1 CO O CO i!l-NO'!tfO , *MHCMH ■=t O LO O C\J CM CM CM CO «3" CM iH "=3-«^-- co co O O D» O O ocMOcnooocnoco o __i a\ CM t-l ID «3- ■21 O 1— t • »— • ^ — ^^ — ^ r— «t >» o_ o +-> 1— LU co >> > s- >> O •X. >- O 3 ■(-> c c as >, ea "o 21 CO LU cr •■- O O O- ~o t- J- (0 +-» -i<£ O LU 3 O 1— J- O >,irj its. — ig c to in qi 3 1— re 03 rs c s- +-> 2: cr+J c cu >- E^Z-C> O 2 > to cn a)4- ■»-> i^ CD -c: cu to 1— 3 C • IS 5 a> 3 X) fa -i-> co 1 — 3 -Ctc:c:4-c ox:s- CO LU O 4-> LU 4J CD i- LU 1 — r— (0 O t— LU r— 1- 't- 3 CU U- (O O O >> 21 OS! 21 < 2: 1— z: ca: c_) q: cm co 2: r -0_JC£:cOCO 13-25 Table 13-2 (Continued) o e t— 1 LO ^f LO *H- "3" LO CO CM «d" CT> ^H- i-H CM CM i-H CM CM CT) CD CM 1— 2: cn CT> lti cr> cr> en CTl CTl CTl CTl CO CTl CTl CTl CTi CTl CT) CTl 00 O O l-H r-H E cnu. to •I— o +- 00 00 •^•Loro'v)- oa> ^|- en LO O CM «3" CO O LO LO CM O CTl CTl r-H CM LO rD LO i—< CO CO CO LO CO CTl CM CM CO CO LO LO 'd- r^ «=j- -vi- r-- 00 2: ■=3- cm ro CO CO CM CO 00 CTl CTl CTl LO ^H- LO LO LO LO LO LO LO CO CO UJ OOOO t^ CO CTl i-H CTi CTi lo r^ O O LO O O ^ i-H CO CTl «3" CO LO CM CO LO CO LO LO 1— 1 r-H i-H "-a r-«. LO C\J r-^ ^d- r^. CTl <— 1 CM r^ CM co 1—1 r*- LO CO CM 00 «d- r-~ >- CO C\J CM "Zt CO CO CM 00 CO LO 1 — 1 lo r**. lo =Cf CTi «* ^ CO "3" 2: CO CO CO CO CM t-H CM i-H i-H CM r-H CM CM . ro r-» lo ^O^DN LO CO CD i-H CT. LO CM LO CTi CO LO CO O CTi CO C£ r-^ h*. lo co co en ^3- LO CTl 00 00 CO LO CM CM "=d" CTi «d" «d" CO r-H a. C\J t— 1 1— 1 CM r-H CM lo r-> lo lo «* CO LO <3" "3- LO rJ-LO LO r-H CM . CM r-H CMNrv cti co co CTi CO CTl CTl LO LO LO 2: t— 1 1 1 1 1 T— 1 . ro 00 C\J CM LO CM CM CM CTl O CO LO r^. r^» cn lo CM r-H lo r^ «d- CO to OQ CO r-H CO NrHkOLO - •=c r^. LO LO NNLDN 1^ cor^N i-H CTl i-H r— 1 1— 1 CM r—t CO CO O •"D 1 — 1 1 — 1 i-H 1 — 1 i-H i-H i-H i-H r-H i-H r-H t-H . to l-H t-H COLO rHN CO ^ CTi CO i-H CO CTi LO ONCO<* lo r^. U4 C_) r^ CM CTi r» 1-1 cm *3- LO CO LO 1— 1 1^. CM CO CO <3" r-H CO CO LO CO LjJ UJ r->. LO LO NNinN ^- LO LO LO cn i-H O r-H r-H r-~ r^. cc o UJ O 1 — 1 i-H i-H 1 — 1 1— i 1 — 1 1— 1 1 — 1 i — 1 r-H i-H 1 — 1 . LO noononn cohncj LO CM 00 «^" LO COrJ-CVJrH CO CM Q > LO r^ ro r-H LO CTl 00 CO CTl O CM CM i-H CO t-h CTl lo 00 cn r^» CTl CM LO CM «3" LO "=3" CM *3- O i-H i-H i-H r^ lo r^r^ lo NIONN <=J- LO 1 o l-H 2: i— 1 i — 1 1— 1 1 — 1 . LO 00 "^" CM «3- "^J- i-H r^ cm «^r i-H 1 — 1 00 «si- r^. r~~ co lo cm ■^- CO 1— t— *3" r^. cm cr» lo r-^ r*«. r-^ ^- r^ co ■sl-OO^H CTl r-H O r-H LO LO <: CJ OO 1— 1 r— 1 1— 1 »— 1 LO LO LO LO CO CM CO CO CO nrorj-rj- r-H 1— t UJ DC r— CO O LO CO t— 1 O r-H CM CO CT> r-H LO «=3- LO «^J- CO ^LONO LO CO _l Q. *3- CO CM CM CVlNrHlD CTi lo 00 r^ r— 1 LO r-H CM r-H r-H - O O OOOO "tOOOH O O CT. O O CTl O O LO O O o —i CO <3r CM CO z :d •"3 2T O I— 1 1— <; «=C t— ^ ) CO 1 — 1 _1 Q O) e to jx: •r— c O 2: cc a) 4-> 0) s- CO ^ (0 c 4-> "a -a 3 +J O +-> cC -i, O XIX D)C O O 4-> E (O Z3 CD -^ +-> S E UJ •r— ac W QIC O i_ L0 LO C r— JD C •r— LO O LO O 1— in > r— E •.- •!- ■+-> DC (Oi — ••- sz •r- CD E O >r- 3tj 01 n: -E ro <=c 1— CD CD i- 0) =3 +-> to TD CD E S- 1 l-H S- C CD r— >, E £Z 1— 3 _J r— r— CO LO ro jt S- 03 1- -r- O •1- cd to •!- =n jx: •1- r— O <_) Q s: CO H- >- O O 1— 13-26 Table 13-2 (Continued) o t=s CT> r-H CONH CO CM CM CO CM CO O CM CTl r-i CTi LO 00 CO LO LO h- 21 ZD CO r-^ CT) CTl CTi CTl en en CTi CO CTl CTi CTl CTi CO CTi 00 CTl CTl CTi CTi CTi c cnu_ •«— o +- r^. CM 1— 1 ro CO LO 1— 1 co r-» en r-i r-^ CO CM r-« CD CO O r-t CTi CO to 21 CM CM CM CM CM CM r-H CM CM CM t-H r-H CD ►—I O. 3: _i CD r-» CD <^r CO r-» LO 1— 1 «3- «^- CD r-H r-H r-t r~v LO «* -vj- «d- ^1- ro ^- r^ ^f ^h- =3: 00 LO cm r^ cm ro CTi LO CM r-H LO LO O 00 ■ct inn O LO co co 00 co r-* o r-H CTi 1^ CO O r-H CD «rj- N LO CO ^3- CM r-H en CTi CM CTi CO CTi O <=f CO CO 21 21 < LO CD - CO CD r^. cm *rj- >vt- CO K CD CD CO cm i-h en OCTIN «3- CO r-H CM CO CO CM LO CM CM CM CM CM «3" r-H CM CO CM . CD CD CM CO CD LO r-. en r-H LO CO CD CM OD CO CM «=J- «vf- r-H «^- O «3" C£ CO r^ cm c\J 00 en en O <— 1 CD I-- CO en en co r^ en CD i-H CO LO CO CO CM >^- <5l- LO ^i-N«troco ">»■ ^J- CD ^" LO co ro 1^- ro *d- "=d- CO LO 1— 1 r-H . CO CD CTl CO CM 1-^ CD O r-H CO en co CO ^j- *3- lo ro co 1""-. 00 HNN^CO o cc ro LO COCOtHCON I— 1 r-H «3- r-^ co «3- r^- ro en LO r^ co CTi LO «3" CO LO lo < CO CO lo cr> co co lo LO CD CO CO CTi r-* r^ CO r-^ co 00 00 00 CM CO CO «3* "=3" CO CD 2: . CM CO Kin tv.ro«^- 00 r->. en CM r-H NOW LO CO CM LO 00 cn en lo QQ CM CO NOO^Nt •^- O O CO en CO CM O LO CO CO K. LO CO CO ro UJ to cr CD O CD r-^ CO CO CD CO O O en co CO CTi CTi CO «3" «d" LO LO ca U_ t— 1 r-H r-H r-H r-H r-H . 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CTl CM ■— i cd 00 lo en en co ro «3- ro en co *3- i-H CO t-h en lo co O > CO *3- CM en co ^t en ^t- r— 1 ro-*CM roNOro CO CM en cm co cd O 00 CO CO CO ro in ■* ■* lo lo CO LO CO CO CO O LD CO CO LO N LOCO CD 21 i-H i— i . ro cr> cm en cm ro co ^j- en r^. cm en «^- i-i ro »-i co ^- r^ *d- J— I— «3- t— 1 r~^ CO 1— 1 cm ro 1— 1 CM t— 1 cm cm co en en cd i-H LO LO O LO CO *<*u)wc^rs i-H CM _l O CM CM 2: < >- CO 000000 00 >3r co en ro lo O O en o _l CM co lo ro lo r^. en 21 zd •~3 CM CM 21 O 1— 1 1— a. > c: £= 00 c <. CO •1 — • •i—O 00 03 1 — 1 1— CD U 03 r— 03 21 en c >> 2= O 03 O- 00 r— M C C i- 21 CD s- en 4-> CQ I— 1—1 r— O O O ZJ +-> JD -a 03 CD 1— CT) 1 — 1 CD ZJ -^ C CD 21 CD 03 CD CD CD CD "O -C 3 l-t 00 en 00 LU s- _1 > 2: C 21 IJ3r- O^ 21 •r- 1 — 1 — ■ — C CD 00 03 > a» 00 c s- i— O O •1— t—i -C o E o • m Q.+J +->+-> 03 Q- O 03 E r— E -i- CD 0: in <+- +-> -O SI ■— CD jj ut-r cr zc £ +J +J +-> _V £ r— -r- |— S- t- 4-> ^. \— > (O UJ (O O fl +> 1— .*: CO lOJC c s- CO h- •1 — 03 CD LU ZJ I-H 03 >-> O *i— O 03 03 03 03 LU -c 1— zj m ZD 21 CO 3 > CQ > o_izd:q:3 zs. OCOCOOOCOCOI— 3>- 3 lu zc a. 13-29 Table 13-2 (Continued) o R co o cm o cm cn cm to I— 2: ID co cn cn cn cn co en en e CDLu CO •r— o +- C\J CM CT> CO <— 1 CO CO CM to 2: T-H 1— 1 1 1 • — 1 1 »—i 1 — 1 CD 1 — 1 1 1 1 1 1 O 3 _i en cn co lo CD CO O CO - r^ 21 - n^J" r-lt^ CO CO CO CO ct CO C\J CO CO CO CO CO CO 51 . *d" CD CO CM r^. cm «=i- CM q: LO "3" 1— 1 «3- LO N LO «3" o_ vom iau3 ID^kO^O <: . v 1 CO «3- OHN^- o ce: <* 1 — t— 1 LD CM HHLf) LO . r^ cr> CO LO "3- LO - «=c «^- LO -=d- CO CM CM -vT CO <£. •"D T— 1 I— 1 1— 1 T-l 1— < 1— 1 t-H t— 1 O . co cn cm Cn <— 1 CTl O LU CO CO CO CO LO to cd cn Ul LU CO 1— 1 CO CM 1— 1 i- < CM CM cm Q I— 1 I 1 T— 1 I— 1 t— 1 1—1 T— 1 t— i CO LU . «5J- «3" CD CO CM «3r O CO O > CMW CON ^•CMCM^t O Cn Cn Cn CO cn en en CO 21 21 «— 1 . «* r-» >vf ^h tooinco I 1— \— COCONN CM ^" LO CO < CO "vl" ^J" -^1- «^- LO LO LO LO LU O re h- «3- co ^d- «tf- CM O <3" CTt _i Q_ Nin r^N 0"> r— 1 CD 1— » - 00 CM LO CO CO CTl CO LO o _i CMHW* t— 1 CM 21 zd 21 1— 1 1— > CD >"0 S- 1— CO CD -O 1— O tO CD E CD CO 1 — 1 5- A3 ra •!— >- fO -E rO -E rs C5-JSZ 3 CO CO _1 CO 13-31 i g< o<»| HK t-sflS \i5Si £ i I- i CsJ i CO S- =5 CD 13-32 FT 57 co I CO CD o> 13-33 i S- 13-34 p 8 In O fo 0- H < o c z U K ^ < u < a K if? o 8*- u n "5 1 *k se c x* (- H o 8 a ■> ti - 'v I II 5 8 Sg 13-35 I CO 0) S- 13-36 13-37 co i CO CD 13-38 13-39 o 1 — I CO a* C7> 13-40 13-41 CM I CO CD S- 13-42 Worksheet HL-1 Sheet 1 of 2 Building Heat Load Calculations Job Computed by Location meter Number Date Latituc °F op °F Width Width ft of Occupants le Indoor temperature, T R Design winter outdoor temperature, Design temperature difference Building Dimensions: Above Grade: Length ft Below Grade: Length ft Concrete Floor Slab: Exposed peri Exterior Wall Area: ft ft Ceiling Ht. 1 Depth ft Window Area: Door Area: Net Exterior Wall Area: Ceiling Area: Floor Area: Basement Wall Area: Heating Degree-Days*: Annual °F-days ft *From Table 13-2 Worksheet HL-1 Sheet 2 of 2 U Btu A AT °F h = UAAT Btu/hr (hr)(ft')(°F) Exterior Walls (net) Basement Walls Above grade Below grade * Windows and Sliding Patio Doors Single Double Triple (1/4" air spaces) Storm Exterior Slab Doors (1.5 in thick) Floors Over Crawl space Concrete Slab on Grade Basement (Heat loss to basement) Ceiling Infiltration: (0.018) x ft 3 x °F Air changes Design Heating Load: Btu/hr Design Heating Load: Btu/DD Design Heating Load (Btu/hr) x (24 hr/Design TD) Annual Heating Load: MMBtu (Btu/DD) x (Annual DD) *AT = T R - 45° DOMESTIC HOT WATER LOAD Average Use of 70 gal /day Annual Load (MMBtu) ( ) TOTAL ANNUAL SPACE AND WATER HEATING LOAD TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS NODULE M SOLAR SYSTEM SIZING SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 14-1 TABLE OF CONTENTS Page LIST OF FIGURES 14- ii LIST OF TABLES 14- i i INTRODUCTION .... . 14-1 OBJECTIVE • 14-1 RULES OF THUMB • 14-2 THE RELATIVE AREAS METHOD • 14-2 EXAMPLE 14-1 . • 14-7 EXAMPLE 14-2 . • 14-11 EXAMPLE 14-3 . • 14-11 EFFECT OF COLLECTOR TILT . • 14-15 EFFECT OF ORIENTATION • 14-15 REFERENCES .... 14-17 14-ii LIST OF FIGURES Figure 14-1 Annual Solar Fraction as a Function of log e (A/A Q ) 14-2 Effect of Collector Tilt . 14-3 Effect of Collector Orientation Page 14-6 14-15 14-16 LIST OF TABLES Table Page 14-1 Rules of Thumb for Sizing Components of Solar Systems ........ 14-3 14-2 F Values for Different Collector Areas (for a given building and location) .... 14-4 14-3 Constants for Relative Areas Method . . . 14-18 Table of Natural Logarithms ..... 14-21 14-1 INTRODUCTION Solar heating systems are generally sized to provide between 30 and 70 percent of the total space and water heating load of the building. The desired solar fraction can be chosen arbitrarily, and system size determined from performance and economic analysis so that the annual cost of the solar plus auxiliary system is minimized. Usually, however, the collector area is selected and the solar fraction is estimated from performance calculations. After selecting the collector area, storage volume and fluid flow rates are established and sizes of the appurtenant pumps, blowers, and heat exchangers can be decided. The size of the auxiliary furnace in the heating system is based upon the design heat loss rate from the building. There are various methods for estimating the fraction of annual heating load supplied by solar systems which range from simplified estimates using charts and tables to detailed analysis by computer programs. The method described in this module requires only simple calculations but allows a choice in the type of system, air or liquid, a specific collector, and the size of the building. OBJECTIVE The objectives of this module are to describe a method to: 1. Estimate the fraction of annual heating load supplied by solar air-heating systems, liquid-heating systems, or indirect heating domestic hot water system. 2. Size the system components relative to collector area. 14-2 RULES OF THUMB Rules of thumb for sizing components of air- and liquid-heating solar systems are presented in Table 14-1. Collector area can be decided on the basis of solar fraction, F, economic evaluation as described in Module 15, or chosen arbitrarily. Component sizes may be determined from the selected collector area. THE RELATIVE AREAS METHOD The solar fraction, F, of the annual heating load is the ratio of the quantity of solar heat expected from the solar system divided by the total annual heating requirements for the building. The relative areas method described in this module is a method to determine F by direct computation and was developed by Barley and Winn at Colorado State University. It is a simple method suited for hand computation and is based on observations that a unique relationship exists between F and collector area, A, for a particular collector type, building size and location. The relative areas method enables the designer to change collector area, collector type and building size, but the collector slope and orientation are fixed at latitude plus 15 degrees for combined space and water heating systems and at latitude for domestic water systems. Collector orientation is assumed to be due south. A particular set of F values for various areas, A, computed for a specific collector and system type, at a given location are listed in Table 14-2. If the set of points F and A were plotted on a graph, 14-3 Table 14-1 Rules of Thumb for Sizing Components of Solar Systems SOLAR AIR HEATING SYSTEMS FOR SPACE AND WATER HEATING Collector slope Latitude + 15° Collector air flow rate 1.5 to 2 cfm/ft 2 of collector ' Pebble-bed storage size 1/2 to 1 ft 3 of rock/ft 2 of collector Rock depth 4 to 8 feet in air flow direction Pebble size 3/4" to IV concrete aggregate Duct insulation 1" fiberglass minimum Pressure drops: Pebble-bed 0.1 to 0.3" W.G. Collector (12-14 ft lengths) 0.2 to 0.3" W.G. Collector (18-20 ft lengths) 0.3 to 0.5" W.G. Ductwork -0.08" W.G./100' duct length SOLAR LIQUID SYSTEMS FOR SPACE AND WATER HEATING Collector slope Latitude + 15° Collector flow rate -0.02 gpm/ft 2 of collector Water storage size 1.5 to 2.5 gallons/ft 2 of collector Pressure drop across collector 0.5 to 5 psi/collector module SOLAR DOMESTIC HOT WATER HEATING S YSTEMS, INDIRECT HEATING LIQUID TYPE Collector slope Latitude Collector flow rate -0.02 gpm/ft 2 of collector Preheat tank size 1.5 to 2.0 times DHW auxiliary tank size Pressure drop across collector 0.5 to 5 psi/collector module 14-4 Table 14-2 F Values for Different Collector Areas (for a given building and location) A(ft 2 ) F A/A Q Log e (A/A ) 500 0.68 1.61 0.48 400 0.59 1.29 0.25 310* 0.50 1.00 0.00 300 0.49 0.97 -0.03 200 0.33 0.65 -0.43 150 0.22 0.48 -0.73 a curve could be drawn through the points. However, the relationship would apply only to one building size. It would be desirable to establish a generalized curve that would be applicable for many different collectors and a variety of building sizes. To accomplish the generalization, let us first define a parameter Aq such that a collector area of that size will carry approximately 50 percent of the load. A = A S (UA) L (F R ior)-(F R U L )(Z) (14-1) 14-5 where A<. is a location dependent constant [(°F*ft 2 «hr)/Btu] (UA). is the thermal conductance for the building but it also may include the water heating load in a combined system [Btu/(hr-°F)] F R xa is the maximum efficiency of a specific collector which is derated for angular effects of the solar beam and also for the heat exchanger in the collector loop if one is used (no dimension). i F R U, is the rate at which the efficiency of a specific collector reduces because of temperature rise in the collector. [Btu/(hr»ft 2 «°F)] Z is a location dependent constant [(°F«ft 2 'hr)/Btu] By dividing the chosen collector area, A, by A« and plotting the annual solar fraction, F, against log (A/A Q ) , a straight line results as shown by the solid line in Figure 14-1. Values of A/A Q and log A/A Q are also listed in Table 14-2. For other geographical locations, the solar fractions for the same system would be slightly different, and are represented by broken lines in Figure 14-1. All lines on Figure 14-1 can be represented by an equation of the form: F = C;L + c 2 log e (A/A ) (14-2) where the values of c-. and c« depend upon geographical location. In Equation (14-2), F is the annual solar fraction, A/A is the ratio of the chosen collector area to A Q which is determined from Equation (14-1), c-. and c« are site-dependent constants log is a notation for natural logarithm. Natural logarithm function is available on many hand-held calculators, and for convenience, tables of natural logarithms for a useful range of A/A Q values are included at the end of this module. 14-6 o CD O o •I— +■> o (0 4^ o fD s_ s- r— o 00 H3 3 c c I i~ 3 13) 0> 00 h- (0 in 8a Qr 8b x line 9a Qr gb - ;_» ^ F R U L = Twi x Hne 7 f 'JoTsb = Mi Btu/(hr^F) List c, s Cp, A s , A D , Z from Table 14-3 11. A s orA D = ^l15; z . ^H| c 1 -._^S' c. . ■ g 1^ For Integrated Solar Heating and DHW Systems: 12. A rt = A S (UA) L where fUA) = Design Heating Load + HW Load wnere [Uf\) L Design Temp. Diff. F r to- F R U L (Z) L (- 115 ) ( *00 ) - \«l **2 A = riZ) " U7 )(.!«?) = -^- f t TRIAL 1 TRIAL 2 TRIAL 3 13. A/A 1 60 J \% ~.U J?cO/lS£> = US' 3QO/IS 6 - 1^2- 14. log e (A/A Q ) (see Tables) - ,0 4 "! .«M7 ■ (£ 5" 2- 15. F = c x + c 2 log e (A/A Q ) ,i T3g + (3U)(«mj = jA 2 " 14-11 EXAMPLE 14-2 Calculate the area of air-heating collectors required to supply 60 percent of the space and hot water needs for a residential building. The UA of the building, which is located in Twin Falls, Idaho, is 400 Btu/(hr«°F). Collectors are Solaron Series 3000 collectors with F R ia = 0,62, F R U L = 1.00 Btu/(hr-ft 2 -°F). Solution: (no worksheets were used in this example) From Table 14-3, C-, = 0.529 c 2 = 0.296 A $ = 0.247 Z = 0.233 . = 0.247(400) = 255 f 2 rt 0.62 - (1)(.233) ^ DD TX F = c 1 + c 2 log e (A/A Q ) 0.6 = 0.529 + 0.296 log e (A/A Q ) inn fn/n \ - 0-6 - 0.529 .. n 0ACi log e (A/A Q ) ^gg 0.240 A/A Q = 1.271 (See Table of Natural Logarithms) Answer A = 1.271 x 255 = 324 ft 2 EXAMPLE 14-3 Determine the area of collector needed to provide 60 percent of the hot water needs for a family of four in a residential building in Kansas City, Missouri. Solution: See Worksheets on pages 13 and 14 Since the worksheets are arranged for calculating F for selected collector area A, the problem must be worked "backwards" to calculate A from a selected value of F. 14-12 1. After calculating line 16, go to line 19 and calculate log e A/A (= 0.178). 2. Enter the value on line 18. 3. Look in table of natural logarithms and find the number whose natural logarithm is the value on line 18. Enter the number on line 17 (1.195). 4. Multiply the number (1.195) by A Q (= 53) to get A = 63 ft 2 . 5. Refer to Module 10 (Example 10-1) where the same problem was solved using the approximate curves. The solution was A = 70 ft 2 and the difference is about 10 percent. However, since collector modules are 24 ft 2 each, three modules would be selected by both procedures, and the practical answers are therefore the same. 14-13 Relative Areas Method Worksheet SOLAR SYSTEM DATA Building Owner__ '-— X <& v*\ p ±- Y^wn a L_ I4~\3 \\<\\\^^t> C ij~y Address l\au^6 Li'h/ Ph. Contractor Ph. Type of System (liquid, air, H/DHW, DWH) Site and Building Data 1. Location: Nearest City lCins«A Cj fv r)o Latitude 31 - 2 a J\j 2. Building UA Btu/(hr«°F) 3. DHW volume per day ^ gallons/day Collector Data 4. Collector manufacturer L 1S x 0AS x °^ 3 - H U \*) r R Ta line 6a x line 7j 8a Qr 8b x line 9a op gb jj_ L (c_( (f (b) F 'u = °'1° L x O'l* = 0_^Btu/(hr-°F) K) h R u L line 6b x line 7, 8a, 8b List c,, c 2 » A s , A D , Z from Table 14-3 11. A $ or A D = 3,35 7 Z = .A34 - C]L = , f&l c 2 = 1 ^ 2 - For Integrated Solar Heating and DHW Systems: I? A = A S (UA) L wh e r e (UA} = Des1gn Heatin 3 Load + HW Load u ' A c — _ ., f7 , wnere m) L Design Temp. Diff. F R xa - F R U L (Z) 3 K A - ( ) ( ) - ft 2 A o - 1 rn n ) " — f t 13. A/A Q = = 14. log e (A/A Q ) = 15. F = cj + c 2 log e (A/A Q ) = + ( )( ) For DHW Systems: A n DATxlO" 3 16. A n = F R xa - F R U L (Z) A m (3-35? )( 1Q ){ 1Q )xlQ- 3 = 5J 17. A/A = I . h 5 : T^«y«. fo>r^ A^ ^ 18. Log e (A/A ) = Q.H g _Av^s . 19. F = c x + c 2 Log e (A/A Q ) (YW 3 ^v^U£^ c^ F = .54| + (33^)(U r A//) o ) = 0,6 ^* g -f^ 14-15 EFFECT OF COLLECTOR TILT The assumed optimum angle between the plane of solar collectors and the horizontal in Table 14-3 is latitude plus 15 degrees. The effect of solar collectors mounted at tilt angles other than optimum angle is shown in Figure 14-2. The curve applies only to south-facing collectors. I. Or -60 -50 -40 -30 -20 -10 10 20 30 40 50 Off-Optimum Tilt Figure 14-2. Effect of Collector Tilt EFFECT OF ORIENTATION The effect of solar collector orientation on annual system performance is shown in Figure 14-3 and is dependent upon tilt angle. In Figure 14-3, s is the optimum tilt angle. To determine the effect of both tilt and orientation on seasonal solar fraction, F, multiply F, determined by Equation (14-2), by both tilt and orientation factors 14-16 o 1.0 o o u. c o c CD 0.9 0.8 0.7 a6 o South -loriz. *-S - - 45° — So- - 30° ert-"^ f^^N — S - *-S - 15° V ~-S + 15° ^S + 30° 1 20 70 30 40 50 60 Azimuth Angle Figure 14-3. Effect of Collector Orientation 80 90 100 110 East, West determined in Figures 14-2 and 14-3. If the collectors in Example 14-1 are installed at a tilt angle of 30 degrees, and face 30 degrees east of south, the expected seasonal solar fraction F with 150 ft 2 of collectors would be: F (corrected) = F (uncorrected) x (tilt factor) x (orientation factor) or F = 0.53 x 0.93 x .97 = 0.48 Since a value for F of 0.53 was determined for a collector tilted at latitude plus 15 degrees, the collector tilt angle is assumed to be 55 degrees. For Denver, the optimum angle is latitude plus 15 degrees; thus, if the collectors are at 30 degrees, the off-optimum tilt angle is minus 25 degrees. The tilt factor, from Figure 14-2, is thus 0.93 and the orientation factor, from Figure 14-3, is 0.97. 14-17 REFERENCES 1. Klein, S. A., Beckman, W.A. , and Duffie, J. A., "Design Procedure for Solar Heating Systems," Solar Energy, Vol. 18, pp. 113-127, 1976. 2. ASHRAE Handbook of Fundamentals, American Society of Heating, Refrigeration, and Air Conditioning Engineers, Inc., 345 East 47th Street, New York, N.Y. 10017, 1972. 3. ASHRAE Systems Handbook, Chapter 43, American Society of Heating, Refrigeration, and Air Conditioning Engineers, Inc., 345 East 47th Street, New York, N.Y. 10017, 1976. 4. Climatic Atlas of the United States, U.S. Department of Commerce, NOAA, National Climatic Center, Federal Building, Asheville, N.C. 28801. 5. Load Calculation for Residential Winter and Summer Air Conditioning, Manual J, National Environmental Systems Contractors Association, 1501 Wilson Blvd., Arlington, Va. 22209. 6. Heat Loss Calculation Guide, No. H-21, The Hydronics Institute, 35 Russo Place, Berkeley Heights, N.J. 07922. 7. ASHRAE Applications of Solar Energy for Heating and Cooling of Buildings, American Society of Heating, Refrigeration, and Air Conditioning Engineers, Inc., 345 East 47th Street, New York, N.Y. 10017, 1977. 8. Klein, S. A., Beckman, W. A., and Duffie, J. A., "A Design Procedure for Solar Air Heating Systems," Proceedings of American Section ISES Meeting, Winnipeg, Canada, Vol. 4, August, 1976. 9. "f-chart Computer Program," Solar Engineering Laboratory, University of Wisconsin, Madison, Wisconsin. 10. Solar Heating and Cooling of Residential Buildings, Training Manuals, Sizing, Installation, and Operation of Systems, Design of Systems, Solar Energy Applications Laboratory, Colorado State University, Fort Collins, 1977. 11. Barley, C. D. and Winn, C. B. , "The Relative Areas Method for Optimal Collector Sizing of Solar Systems," Solar Energy Applications Laboratory, Colorado State University, Fort Collins, Colorado, 1978. 14-18 Table 14-3 Constants for Relative Areas Method antNWiHoorstfliNinoirHOO>«a'no^*Di < c\j co *d- o co co t-H co co co co ro co co M co co co ro po co co co co co co co co co co co co co m co co co co co co co co co co co co co co co co co co co co co co co co co co co co co co OincowiflM«NCON^oinmHO^nconHHOcoONH t CNjr^r^cOp^^c^r^^f^CNj^cOp-tcsicou^r^OpHi^oeNjr^co^o^ a>i^o«^>^^i^r^co^coococvjcoco^0^©c\jc\ico^o%o^uicor^^ovor^co^^wi^ CO'*^'»*e\JCgC\Jp^rH t ^.^CMpHpHr^rHi^r^C\JCNJC\|pHC>JpH,^C\JpHr^ § V pv.a^cocooc\j»^coco^cT*vor^c\i^^o^coc^e\j^ooiflC*f^^©i^ O^C\JCOCO«*^^mCO^OC^OTOO>VO©pHC\ICOVOC\i*O^OOLr>vOCOO^OC^ I^^^^COPOPOCn4CsIc\JC\JCOCnJCs1C\JCSJCNJCOCOCOCOCsJCOCSJc0csJC^ S^-O^COO^CNJOlDOOCOCVJ^DC 00^3-m«-lCsIC>JCOCMCOCSlCOC_ csjcsjcvjcsieocococococococ\ic^cococococ\jcocoojcocoHOrHNHHnOiHO(^w^wN^coo^^\DioiniJiNNcow^NnNCp^^oor<.u)iooOi-tninpsfnrNOntHO , >cvj(Ooiio t^corocorHr^c^^cof^^c\j^^Hi^ir)^o^coo^o^Ln^co^co^u^^Dt^^cocou^^o\cococoooco^c\jcnc^ COC\JCOCOC\IC\]C\l«^^r^T^C\J»^l^1^1^P^C\lPHtpHCMl^«^iP*.^ ICMCvJCVJCMCNiCOCOt-HCM'-HCsJ §2! Nifl«rHn^wN<^^nNNNmcoNwmooOHU>nwvDiNHH«jffiU)foo^incooiHoeoooHCTio , ieoOWOOanOLOSVONNOOlflOCOWN c\ic\ic\jc\jcvjcjcsico<^co<^c\jc^jcococococnjcococm oa3^cio»oocoinvooo^w<-inir>eoa)^ooa)^co^«rs.«)OcoinN^cvj*in^oifO\D^ooirtNiflNcocvjwwcoco^*oci •^ooocsjcajcni^co^cotHp^coco^cophco^cvjcmcocococmcoc^ic^ SMrOO^DOinOSoncoooowOrHr«.voMO>N csj^,^^H^HCNjcsj«^i^esji^csJcgc^csjr^c\i«^c\jcsjf^cvjco»^csje\ii^^^csj^Hr-< )MfOClVDO>n COCO«G-**C\}C\IC\JpHi-t.-)«-«C\IC\J woooy)ODOO'tinpscocofoiflcoLno^»rs« N'tcjwcsjoocows^teoooOH^cynonvD c^csieMcgoocsJcvJcsjcgcMcococococo^-'CsicgcM o>ii^cocoi^ir>c\jc^coovDi^or^^OLncococ\jpH»^vOLn^csj«*^ ooOMco^oo^w^^^.^nfO^Nl/»li)wrotflcoo^WNC^^^)Con^Olrt^.o^^o^^s.( , ^^o^■(^JOOOl-^f , — CO**^-t»-H f -i^-tOOOf-ii-iOOOOt-HOO>-tOr-i^-ir-iCMt-HCSJC — * N M ■* «) H H H r csj r^. <* o cm lOOOOOOOOHHHrtOOPlflCvJCMWOinfOrOMHCMtvjl Ncvj^ricoomcftwo^i^rNiriiBNiN^DmHfHh.NOrNtfcocouiiniHrHfonsvoonN^^^oovDnscnd-NrsuiNNM^Hin voiN.^n(siOf\j^t\jrHr^o«jcovovoocvjtHC^cn(simnroc\i^forofoo^com^ooincsJNCNjr^co sofl-i^soonocoHfo^'j c\ivocviOcooNC^r*n^O(Njvono^cou)ninHfNjo j if\jHr-iu , )pHiHinNrsK^'rs.nw) co«-«CFtcn«— irN.r»-\ocTtcoi-H*3-c\ico r^^^^^D^cor^ lt> «a- w)*Ofovoin^- E 4-> p- fl 3 c in 4> .C i- fl E •«-» c «/> to 5 cy r. o E*<-l-0 QJ V- O O C O (/> O CU O -C c o i/> c -^ O (TJCUJ- +> 1— >e C44JJ5I- C-* Elrt«— >, l/t i/l >UCCCC 3CiDiOVL.U)iq-rLI >>(QCi— Q. <3 4-» o» o u F > QJ F- rO -C S S- H_iaC£^U)^l/)'y)[2)QOU>Q.I3 « (3 '"3 :2 IE ^ 1— —i a. o_ r— <->- l—«* w to eu »— >> 0) Of— C O -M C £ 3 C I— r- >> CL'P* IB C fl 1— -r- r— (O O «(00+i •1- C 3 O U.O)4-><0:XC + J ■ M-CC »— £ 0J -4-> (OC-r- flJCUfl- 4- O «3 O O W Wr-C 41 «It u-c-p E o t-o-o c t 10 a -p o eojoo X£ a> 11 o c ojg* 14-19 Table 14-3 (Continued) roo«cocow^^r^^c^cMcr>fia>tna^^^CMOc\jcMvo^cocjicM^c^o^^co^Mf^ *©wcMiococMi^r^encocr»©cfiinc^r^ait^o»^ai«©cM^^c*oi^^^«^r^my^ s ° s X X O N - ft M *-» < t- 4- J3 j. lu-tininmLnLnininLn^u-iuiifiin^uiLnL i/ii^iAuiiJiifiinifi^ifiwiJi^i^Lni/ii^wuiLninirii/iaiir)i/iuii^LfiuiLnir;LOiri f^r^in^cocftCMOi^^CM^Oui^ror^r^\o^ou^u^cor^^ii^cMCMco«^<^irtCXtc^ ir>coNONWOrHcoiftw^Nivo»rHOfHnmtr^iHOiNO^^in^NCOONOrHN^o^n"tinvoo«taic7>oniH^«3-rHocoin CMf»CMCMCocMronocMCMCMCMrncMeMcocnMCMCMCMeMcocMCMCMCMCMCNjcocj»^c^ Jr^©uif0^inuico<^^c^c^r^ini^Cfti«uii/>CT>CMCMcnmcncoco<^^cocjir^c^ NWN*«7>oowrvLn^wiflOifl^vOHwnirtOOOipso , i"*oco^iflNn**n(*)rsHfsioocooir)v , cvjiflOco y3Csico^CMC^^- l/> OS x «• 3 o>oi^ooomcoooNcowNnoiNO^noowHO«50iw<^NOc»«)HO>(oOfl , ooijnLnNOi/»(OHHWiDOc , owownc\jHO«flOiD co^^incNjcocncMrorocn^mcocncMrocMm^^mcMcocn^^corocMrn^Ln^^^ cncn^ateMt^corococftu^incft^r^co^WLn©cMr^oinjcsjCNjc\jesj»^c\jCNj^H^ monors^ioajiHiflNi-iMOHOWMN'trsHrsioiflWu'noiows . - ... _ ,-^cn*^'vONtvcs)fn^rNinio^iHU)rsuiui"£>ooi0^coc\icococNjc\icdcjrocsiOHH«tui( IINCNJCOONnvO^OHaO^UHONCNJ^O r* cm too „ .... .... 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P O VI aj 3 v> ai 3 i— .a c >- ai B u cu b p -C ai to > 3 -m 1 o j= u. oi-— >» aiou >>r— q - z cc i/i i/i c_> o 14-20 Table 14-3 (Continued) O^^^Crtooocr>cvjcsjrHCMirtcocopoc\ic\jini^u^ii^in^^OLn^iri^irtCMCMCOPO«^ CO CO CO CO C\J C\J CO CvJ CO CO CO CO CO CO CO CO CO PO CO CO CO CO CO CO CO CO CO PO CO CO CO PO PO CO CO PO PO CSJ CO PO PO PO PO PO PO PO PO CM CO CO CO CO PO CO CO PO ^o\in^H<»»nwoii«o^i/)0^mc\i^cof^Nc\jO(\irHcqrviHO\rtrNrHeON^c>JNO^«)NNiHncsjr^ CM^^^csj^csiCAJcococ\iro^^«*^cocou^iriininu^^ir>in^ui^i^coco^^ a3a^o^coOLncotfi^o^o^CNjevj^Po^r^r^r^^or^co^r^oor^cnr^co^c\)coco^^cors.oco CM^CMCMPOCOCSICOC\JCMPOC\Jr^CMCAjCslC^C>Jf^^H^Hi^i^i^^^^Hf^t^t^C\JCSJC^ CCOrsCvlNCOO^^OO^^^Hps^NOlOrt^OO^rHnNVOW^9^fOWO^m^lfiO(B^CgO\VOOnH^(n*COi-<'-i^fvJVO OTro^co^OinuD^i^or^csjo%^co^r^OT^OTO'^'^c\jcoaic\jr^^oc\j^co POCMCOCO^^CO^COPO^COCOCMCOPO^POCSJCSICMCOCOPOCVJCMP^ < INI —* cococvic>jr^in»r^*HOChc\jcococsj^©OPO^po^copOPOPOCMPocNjco©CMC\]^^co^^cocn CMCOCOCOC\lCMCMCNjCOmCSJPOPOPOCOPOPO«COPOCOCOCOCOCOCOCOC c^jc\j^cocoPor^i^o%iocvjo^Por^^cMi^roo^csJooino^r^o^c\j«^incMO«^^CAjin^«^0\oo^-c\j potn^^^Hi^i^csjcococo^u^^^^^^u^^ir>^co^in^^u^^-uico^^^«^c\jrHf^c\iPocococo^^csj a^LOuTiu^LOLni^. u^'j^LOuou^Lnu^LOuiu^iX)u^LOunLnLnij^LOLn^ co^^^t^c\i^^cMcsjcoo^i^cMi^cocooicooco^rHco^csjco^p^coco^Lncftc\i^^ ovoa^oo\o^CMcoLr>aiPocococ\jf^^^voLni^r^o^^c\ji^^uiOr^i^c\i©iMco^cocoLnr^ COrH^HCAjCMCOCNJCOC\JCAJC\JC\Jr^^CsJCMCSICMl^'^r^rHi^^H^Hi^r^^HC\Jr^CNJCSJCMCM ^rt0^coooornc\jcsjcvinincoinNWrHfo^^forN<-w(si\ocoMOiHC\i^inaiui^uirN.^o^rH^coOiflnn inir>r^cooc\jcsju^covoco^o.^cor^r^c\i«^coi^^Lnc\jmr^opocnr^co^^jr\(eSICsaC\JCMCOC\Ji-tCMr-*rHCMCM «-Hi-ii-CO«3"«d-incOCO^- ^^OHN^oimo\eONiHuiooio^ii)?^nwrxrHcovoniJioOHO>oiina>oofvj^^wooHa)no\NMNvovDi^cON inoww*NN*rsiSifleooosiatowOHOOO»HOwowo«cococo'twf>jc\j^ i «)Nii3inHOJCsJCNJCsJCsJCMC^COPOCMCgCUC\lPOPOCOCOCOe>JPOCOC\JPO i^COCMC\lOOO^C\Ji^t^OJCOCOC\JC\JCsJC\JCOCOCOCOC\JCO^COCOCOPOCO^CAlC^CM w\ONOwo3HHnwNinHi^>.inHOQ3npoioinwo>inotnHHO*NHnoicoowoiflNnrtQ*sN«WNvoioc4co ^onini/)snocooiJio>cg(\;^^oo(7icoOHitfoinofl , c>iflHNeoino< , HHfOHOjif)o>NOrsscsjcooo^NHCoot cocMr\ic\i<^coco^cMcopocMc>jp\jrsjevjcopOf^T^e>Jc\iesjc^ \ocT>©^ocMC\iino^r^OTc\ioocsicoLf)cocsiPOOPOi^io^CM^^cvjiiiCft^^or^ir>^in ^^u^cocJ»c^J^PO'^^r^u^Ln^Hroo^cOPOPOCsl^CM^^cool1^0l^^CJ^oo^l^^^oco^O^Ol/ , )a^oo<, _ fOMrHrH(\JW(\JNC\IC\jnNi^C>JrHMC\JWrH I Hr^OOiHO^OpHOONrg-HCv|(\|NCNJ(NJNnrOfOMN X >- O^Miflcor^o^rHuii/)cn^rNjo^r>.ronoo^wc\iooDc\icoocNJCNj(»miH^rvO(»^vDcoo^*jooirHO>NOiflpNMtDr^w ns^Hrsc^HOifl\ou)o>ONiHtfOirtncocoo^inoiNrH03(s)ooi<^OMrsrsONci^csj^OsrtciifliflNo^^cONn'*r^ c\JCO^oor^^ocoi^vo^or^ovoo^^r^co^c\jOCAiine\i^^r^^JC\JCSJi-li-H *tcvjrHrHrtrnw«tinoinnwiHOOiHoniHcsivDinini/»uivo^«3coinouiinN^NM^coiHU)c^uiN n:^^^ci:Q:a:a:«a:<:> QJ fO o> >,o i- j: .c i— c T3 1) V) D. o>r- q •r- -O t— J- O -M m g+J 1 E "3 fli-TJ CflJ 3LJ-M t/l COS •r- r- t. (O "O -Q S- a> •r- -C 1— ns t-fOOi— q V) U Oi- 1 fl »— ul •P i- TJ t--r-4-»(0 JrtJ 4-> 1— -^ 3 -* +J -J I/) OttJ O -C ■»- +-> QJ -C >— >> CD pS i. •r- a; +-> o a; 0) B -C 4-> f c o o c -o u re re -* c c irt 1/1 1/1 ^c o c < c (U 4-> -C >a: s C3.SZ t_ O. Q- -t-> +J 4-) M- a. to F i/) _*: ra Ol o s- 1- 3 -o i- c o o ■»- Z OS •o re a> .o c-a aip- o> cm f- u c c ai ojcoc^ vi o;o*«->-'-a>ej=re ore 0) « re r— C 03S-J-'*--Pl-=I.C0,Q0J*re-t-> re -m o _b 14-21 TABLE OF NATURAL LOGARITHMS N 1 2 3 4 5 6 7 8 9 1.90 0.642 0.642 0.643 0.643 0.644 0.644 0.645 0.646 0.646 0.647 1.91 0.647 0.648 0.648 0.649 0.649 0.650 0.650 0.651 0.651 0.652 1.92 0.652 0.653 0.653 0.654 0.654 0.655 0.655 0.656 0.656 0.657 1.93 0.658 0.658 0.659 0.659 0.660 0.660 0.661 0.661 0.662 0.662 1.94 0.663 0.663 0.664 0.664 0.665 0.665 0.666 0.666 0.667 0.667 1.95 0.668 0.668 0.669 0.669 0.670 0.670 0.671 0.671 0.672 0.672 1.96 0.673 0.673 0.674 0.674 0.675 0.675 0.676 0.677 0.677 0.678 1.97 0.678 0.679 0.679 0.680 0.680 0.681 0.681 0.682 0.682 0.683 1.98 0.683 0.684 0.684 0.685 0.685 0.686 0.686 0.687 0.687 0.688 1.99 0.688 0.689 0.689 0.690 0.690 0.691 0.691 0.692 0.692 0.693 2.00 0.693 0.694 0.694 0.695 0.695 0.696 0.696 0.697 0.697 0.698 2.01 0.698 0.699 0.699 0.700 0.700 0.701 0.701 0.702 0.702 0.703 2.02 0.703 0.704 0.704 0.705 0.705 0.706 0.706 0.707 0.707 0.708 2.03 0.708 0.709 0.709 0.710 0.710 0.710 0.711 0.711 0.712 0.712 2.04 0.713 0.713 0.714 0.714 0.715 0.715 0.716 0.716 0.717 0.717 2.05 0.718 0.718 0.719 0.719 0.720 0.720 0.721 0.721 0.722 0.722 2.06 0.723 0.723 0.724 0.724 0.725 0.725 0.726 0.726 0.727 0.727 2.07 0.728 0.728 0.729 0.729 0.729 0.730 0.730 0.731 0.731 0.732 2.08 0.732 0.733 0.733 0.734 0.734 0.735 0.735 0.736 0.736 0.737 2.09 0.737 0.738 0.738 0.739 0.739 0.740 0.740 0.741 0.741 0.741 2.10 0.742 0.742 0.743 0.743 0.744 0.744 0.745 0.745 0.746 0.746 2.11 0.747 0.747 0.748 0.748 0.749 0.7A9 0.750 0.750 0.750 0.751 2.12 0.751 0.752 0.752 0.753 0.753 0.754 0.754 0.755 0.755 0.756 2.13 0.756 0.757 0.757 0.758 0.758 0.758 0.759 0.759 0.760 0.760 2.14 0.761 0.761 0.762 0.762 0.763 0.763 0.764 0.764 0.765 0.765 2.15 0.765 0.766 0.766 0.767 0.767 0.768 0.768 0.769 0.769 0.770 2.16 0.770 0.771 0.771 0.771 0.772 0.772 0.773 0.773 0.774 0.774 2.17 0.775 0.775 0.776 0.776 0.777 0.777 0.777 0.778 0.778 0.779 2.18 0.779 0.780 0.780 0.781 0.781 0.782 0.782 0.783 0.783 0.783 2.19 0.784 0.784 0.785 0.785 0.786 0.786 0.787 0.787 0.788 0.788 2.20 0.788 0.789 0.789 0.790 0.790 0.791 0.791 0.792 0.792 0.793 2.21 0.793 0.793 0.794 0.794 0.795 0.795 0.796 0.796 0.797 0.797 2.22 0.798 0.798 0.798 0.799 0.799 0.800 0.800 0.801 0.801 0.802 2.23 0.802 0.802 0.803 0.803 0.804 0.804 0.805 0.805 0.806 0.806 2.24 0.806 0.807 0.807 0.808 0.808 0.809 0.809 0.810 0.810 0.810 2.25 0.811 0.811 0.812 0.812 0.813 0.813 0.814 0.814 0.814 0.815 2.26 0.815 0.816 0.816 0.817 0.817 0.818 0.818 0.818 0.819 0.819 2.27 0.820 0.820 0.821 0.821 0.822 0.822 0.822 0.823 0.823 0.824 2.28 0.824 0.825 0.825 0.825 0.826 0.826 0.827 0.827 0.828 0.828 2.29 0.829 0.829 0.829 0.830 0.830 0.831 0.831 0.832 0.832 0.83 2 14-22 TABLE OF NATURAL LOGARITHMS N 1 2 3 4 5 6 7 8 9 1.50 0.405 0.406 0.407 0.407 0.408 0.409 0.409 0.410 0.411 0.411 1.51 0.412 0.413 0.413 0.414 0.415 0.415 0.416 0.417 0.417 0.418 1.52 0.419 0.419 0.420 0.421 0.421 0.422 0.423 0.423 0.424 0.425 1.53 0.425 0.426 0.427 0.427 0.428 0.429 0.429 0.430 0.430 0.431 1.54 0.432 0.432 0.433 0.434 0.434 0.435 0.436 0.436 0.437 0.438 1.55 0.438 0.439 0.440 0.440 0.441 0.441 0.442 0.443 0.443 0.444 1.56 0.445 0.445 0.446 0.447 0.447 0.448 0.449 0.449 0.450 0.450 1.57 0.451 0.452 0.452 0.453 0.454 0.454 0.455 0.456 0.456 0.457 1.58 0.457 0.458 0.459 0.459 0.460 0.461 0.461 0.462 0.462 0.463 1.59 0.464 0.464 0.465 0.466 0.466 0.467 0.468 0.468 0.469 0.469 1.60 0.470 0.471 0.471 0.472 0.473 0.473 0.474 0.474 0.475 0.476 1.61 0.476 0.477 0.477 0.478 0.479 0.479 0.480 0.481 0.481 0.482 1.62 0.482 0.483 0.484 0.484 0.485 0.486 0.486 0.487 0.487 0.488 1.63 0.489 0.489 0.490 0.490 0.491 0.492 0.492 0.493 0.493 0.494 1.64 0.495 0.495 0.496 0.497 0.497 0.498 0.498 0.499 0.500 0.500 1.65 0.501 0.501 0.502 0.503 0.503 0.504 0.504 0.505 0.506 0.506 1.66 0.507 0.507 0.508 0.509 0.509 0.510 0.510 0.511 0.512 0.512 1.67 0.513 0.513 0.514 0.515 0.515 0.516 0.516 0.517 0.518 0.518 1.68 0.519 0.519 0.520 0.521 0.521 0.522 0.522 0.523 0.524 0.524 1.69 0.525 0.525 0.526 0.527 0.527 0.528 0.528 0.529 0.529 0.530 1.70 0.531 0.531 .532 0.532 0.533 0.534 0.534 0.535 0.535 0.536 1.71 0.536 0.537 0.538 0.538 0.539 0.539 0.540 0.541 0.541 0.542 1.72 0.542 0.543 0.543 0.544 0.545 0.545 0.546 0.546 0.547 0.548 1.73 0.548 0.549 0.549 0.550 0.550 0.551 0.552 0.552 0.553 0.553 1.74 0.554 0.554 0.555 0.556 0.556 0.557 0.557 0.558 0.558 0.559 1.75 0.560 0.560 0.561 0.561 0.562 0.562 0.563 0.564 0.564 0.565 1.76 0.565 0.566 0.566 0.567 0.568 0.568 0.569 0.569 0.570 0.570 1.77 0.571 0.572 0.572 0.573 0.573 0.574 0.574 0.575 0.575 0.576 1.78 0.577 0.577 0.578 0.578 0.579 0.579 0.580 0.581 0.581 0.582 1.79 0.582 0.583 0.583 0.584 0.584 0.585 0.586 0.586 0.587 0.587 1.80 0.588 0.588 0.589 0.589 0.590 0.591 0.591 0.592 0.592 0.593 1.81 0.593 0.594 0.594 0.595 0.596 0.596 0.597 0.597 0.598 0.598 1.82 0.599 0.599 0.600 0.600 0.601 0.602 0.602 0.603 0.603 0.604 1.83 0.604 0.605 0.605 0.606 0.606 0.607 0.608 0.608 0.609 0.609 1.84 0.610 0.610 0.611 0.611 0.612 0.612 0.613 0.614 0.614 0.615 1.85 0.615 0.616 0.616 0.617 0.617 0.618 0.618 0.619 0.620 0.620 1.86 0.621 0.621 0.622 0.622 0.623 0.623 0.624 0.624 0.625 0.625 1.87 0.626 0.626 0.627 0.628 0.628 0.629 0.629 0.630 0.630 0.631 1.88 0.631 0.632 0.632 0.633 0.633 0.634 0.634 0.63 5 0.636 0.636 1.89 0.637 0.637 0.638 0.638 0.639 0.639 0.640 0.640 0.641 0.641 14-23 TABLE OF NATURAL LOGARITHMS N 1 2 3 4 5 6 7 8 9 1.10 0.095 0.096 0.097 0.098 0.099 0.100 0.101 0.102 0.103 0.103 1.11 0.104 0.105 0.106 0.107 0.108 0.109 0.110 0.111 0.112 0.112 1.12 0.113 0.114 0.115 0.116 0.117 0.118 0.119 0.120 0.120 0.121 1.13 0.122 0.123 0.124 0.125 0.126 0.127 0.128 0.128 0.129 0.130 1.14 0.131 0.132 0.133 0.134 0.135 0.135 0.136 0.137 0.138 0.139 1.15 0.140 0.141 0.141 0.142 0.143 0.144 0.145 0.146 0.147 0.148 1.16 0.148 0.149 0.150 0.151 0.152 0.153 0.154 0.154 0.155 0.156 1.17 0.157 0.158 0.159 0.160 0.160 0.161 0.162 0.163 0.164 0.165 1.18 0.166 0.166 0.167 0.168 0.169 0.170 0.171 0.171 0.172 0.173 1.19 0.174 0.175 0.176 0.176 0.177 0.178 0.179 0.180 0.181 0.181 1.20 0.182 0.183 0.184 0.185 0.186 0.186 0.187 0.188 0.189 0.190 1.21 0.191 0.191 0.19 2 0.193 0.194 0.195 0.196 0.196 0.197 0.198 1.22 0.199 0.200 0.200 0.201 0.202 0.203 0.204 0.205 0.205 0.206 1.23 0.207 0.208 0.209 0.209 0.210 0.211 0.212 0.213 0.213 0.214 1.24 0.215 0.216 0.217 0.218 0.218 0.219 0.220 0.221 0.222 0.222 1.25 0.223 0.224 0.225 0.226 0.226 0.227 0.228 0.229 0.230 0.230 1.26 0.231 0.232 0.233 0.233 0.234 0.235 0.236 0.237 0.237 0.238 1.27 0.239 0.240 0.241 0.241 0.242 0.243 0.244 0.245 0.245 0.246 1.28 0.247 0.248 0.248 0.249 0.250 0.251 0.252 0.252 0.253 0.254 1.29 0.255 0.255 0.256 0.257 0.258 0.259 0.259 0.260 0.261 0.262 1.30 0.262 0.263 0.264 0.265 0.265 0.266 0.267 0.268 0.268 0.269 1.31 0.270 0.271 0.27 2 0.272 0.273 0.274 0.27 5 0.275 0.276 0.277 1.32 0.278 0.278 0.279 0.280 0.281 0.281 0.282 0.283 0.284 0.284 1.33 0.285 0.286 0.287 0.287 0.288 0.289 0.290 0.290 0.291 0.292 1.34 0.293 0.293 0.294 0.295 0.296 0.296 0.297 0.298 0.299 0.299 1.35 0.300 0.301 0.302 0.302 0.303 0.304 0.305 0.305 0.306 0.307 1.36 0.307 0.308 0.309 0.310 0.310 0.311 0.312 0.313 0.313 0.314 1.37 0.315 0.316 0.316 0.317 0.318 0.318 0.319 0.320 0.321 0.321 1.38 0.322 0.323 0.324 0.324 0.325 0.326 0.326 0.327 0.328 0.329 1.39 0.329 0.330 0.331 0.331 0.332 0.333 0.334 0.334 0.335 0.336 1.40 0.336 0.337 0.338 0.339 0.339 0.340 0.341 0.341 0.342 0.343 1.41 0.344 0.344 0.345 0.346 0.346 0.347 0.348 0.349 0.349 0.350 1.42 0.351 0.351 0.352 0.353 0.353 0.354 0.355 0.356 0.356 0.357 1.43 0.358 0.358 0.359 0.360 0.360 0.361 0.362 0.363 0.363 0.364 1.44 0.365 0.365 0.366 0.367 0.367 0.368 0.369 0.369 0.370 0.371 1.45 0.372 0.372 0.373 0.374 0.374 0.375 0.376 0.376 0.377 0.378 i 1.46 0.378 0.379 0.380 0.380 0.381 0.382 0.383 0.383 0.384 0.385 1.47 0.385 0.386 0.387 0.387 0.388 0.389 0.389 0.390 0.391 0.391 1.48 0.392 0.393 0.393 0.394 0.395 0.395 0.396 0.397 0.397 0.398 1.49 0.399 0.399 0.400 0.401 0.401 0.402 0.403 0.403 0.404 0.405 14-24 TABLE OF NATURAL LOGARITHMS N 1 2 3 4 5 6 7 8 9 0.70 -0.357 -0.355 -0.354 -0.352 -0.351 -0.350 -0.348 -0.347 -0.345 -0.344 0.71 -0.342 -0.341 -0.340 -0.338 -0.337 -0.335 -0.334 -0.333 -0.331 -0.330 0.72 -0.329 -0.327 -0.326 -0.324 -0.323 -0.322 -0.320 -0.319 -0.317 -0.316 0.73 -0.315 -0.313 -0.312 -0.311 -0.309 -0.308 -0.307 -0.305 -0.304 -0.302 0.74 -0.301 -0.300 -0.298 -0.297 -0.296 -0.294 -0.293 -0.292 -0.290 -0.289 0.75 -0.288 -0.286 -0.285 -0.284 -0.282 -0.281 -0.280 -0.278 -0.277 -0.276 0.76 -0.274 -0.273 -0.272 -0.270 -0.269 -0.268 -0.267 -0.265 -0.264 -0.263 0.77 -0.261 -0.260 -0.259 -0.257 -0.256 -0.255 -0.254 -0.252 -0.251 -0.250 0.78 -0.248 -0.247 -0.246 -0.245 -0.243 -0.242 -0.241 -0.240 -0.238 -0.237 0.79 -0.236 -0.234 -0.233 -0.232 -0.231 -0.229 -0.228 -0.227 -0.226 -0.224 0.80 -0.223 -0.22 2 -0.221 -0.219 -0.218 -0.217 -0.216 -0.214 -0.213 -0.212 0.81 -0.211 -0.209 -0.208 -0.207 -0.206 -0.205 -0.203 -0.202 -0.201 -0.200 0.82 -0.198 -0.197 -0.196 -0.195 -0.194 -0.192 -0.191 -0.190 -0.189 -0.188 0.83 -0.186 -0.185 -0.184 -0.183 -0.182 -0.180 -0.179 -0.178 -0.177 -0.176 0.84 -0.174 -0.173 -0.172 -0.171 -0.170 -0.168 -0.167 -0.166 -0.165 -0.164 0.85 -0.163 -0.161 -0.160 -0.159 -0.158 -0.157 -0.155 -0.154 -0.153 -0.152 0.86 -0.151 -0.150 -0.149 -0.147 -0.146 -0.145 -0.144 -0.143 -0.142 -0.140 0.87 -0.139 -0.138 -0.137 -0.13 6 -0.13 5 -0.134 -0.13 2 -0.131 -0.130 -0.129 0.88 -0.128 -0.127 -0.126 -0.124 -0.123 -0.122 -0.121 -0.120 -0.119 -0.118 0.89 -0.117 -0.115 -0.114 -0.113 -0.112 -0.111 -0.110 -0.109 -0.108 -0.106 0.90 -0.10 5 -0.104 -0.103 -0.10 2 -0.101 -0.100 -0.099 -0.098 -0.097 -0.095 0.91 -0.094 -0.093 -0.092 -0.091 -0.090 -0.089 -0.088 -0.087 -0.086 -0.084 0.92 -0.083 -0.082 -0.081 -0.080 -0.079 -0.078 -0.077 -0.076 -0.075 -0.074 0.93 -0.073 -0.071 -0.070 -0.069 -0.068 -0.067 -0.066 -0.065 -0.064 -0.063 0.94 -0.062 -0.061 -0.060 -0.059 -0.058 -0.057 -0.056 -0.054 -0.053 -0.052 0.95 -0.051 -0.050 -0.049 -0.048 -0.047 -0.046 -0.045 -0.044 -0.043 -0.042 0.96 -0.041 -0.040 -0.039 -0.038 -0.037 -0.036 -0.035 -0.034 -0.033 -0.031 0.97 -0.030 -0.029 -0.028 -0.027 -0.026 -0.025 -0.024 -0.023 -0.022 -0.021 0.98 -0.020 -0.019 -0.018 -0.017 -0.016 -0.015 -0.014 -0.013 -0.012 -0.011 0.99 -0.010 -0.009 -0.008 -0.007 -0.006 -0.005 -0.004 -0.003 -0.002 -0.001 1.00 0.000 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 1.01 0.010 0.011 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 1.02 0.020 0.021 0.022 0.023 0.024 0.025 0.026 0.027 0.028 0.029 1.03 0.030 0.031 0.031 0.032 0.033 0.034 0.035 0.036 0.037 0.038 1.04 0.039 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047 0.048 1.05 0.049 0.050 0.051 0.052 0.053 0.054 0.054 0.055 0.056 0.057 1.06 0.058 0.059 0.060 0.061 0.062 0.063 0.064 0.065 0.066 0.067 1.07 0.068 0.069 0.070 0.070 0.071 0.072 0.073 0.074 0.075 0.076 1.08 0.077 0.078 0.079 0.080 0.081 0.082 0.083 0.083 0.084 0.085 1.09 0.086 0.087 0.088 0.089 0.090 0.091 0.092 0.093 0.093 0.094 14-25 TABLE OF NATURAL LOGARITHMS N 1 2 3 4 5 6 7 8 9 0.30 -1.204 -1.201 -1.197 -1.194 -1.191 -1.187 -1.184 -1.181 -1.178 -1.174 0.31 -1.171 -1.168 -1.165 -1.162 -1.158 -1.155 -1.152 -1.149 -1.146 -1.143 0.32 -1.139 -1.136 -1.133 -1.130 -1.127 -1.124 -1.121 -1.118 -1.115 -1.112 0.33 -1.109 -1.106 -1.103 -1.100 -1.097 -1.094 -1.091 -1.088 -1.085 -1.082 0.34 -1.079 -1.076 -1.073 -1.070 -1.067 -1.064 -1.061 -1.058 -1.056 -1.053 0.35 -1.050 -1.047 -1.044 -1.041 -1.038 -1.036 -1.033 -1.030 -1.027 -1.024 0.36 -1.022 -1.019 -1.016 -1.013 -1.011 -1.008 -1.005 -1.002 -1.000 -0.997 0.37 -0.994 -0.992 -0.989 -0.986 -0.983 -0.981 -0.978 -0.976 -0.973 -0.970 0.38 -0.968 -0.965 -0.962 -0.960 -0.957 -0.955 -0.952 -0.949 -0.947 -0.944 0.39 -0.942 -0.939 -0.936 -0.934 -0.931 -0.929 -0.926 -0.924 -0.921 -0.919 0.40 -0.916 -0.914 -0.911 -0.909 -0.906 -0.904 -0.901 -0.899 -0.896 -0.894 0.41 -0.892 -0.889 -0.887 -0.884 -0.882 -0.879 -0.877 -0.87 5 -0.87 2 -0.870 0.42 -0.868 -0.865 -0.863 -0.860 -0.858 -0.856 -0.853 -0.851 -0.849 -0.846 0.43 -0.844 -0.842 -0.839 -0.837 -0.835 -0.832 -0.830 -0.828 -0.826 -0.823 0.44 -0.821 -0.819 -0.816 -0.814 -0.812 -0.810 -0.807 -0.805 -0.803 -0.801 0.45 -0.799 -0.796 -0.794 -0.792 -0.790 -0.787 -0.785 -0.783 -0.781 -0.779 0.46 -0.777 -0.774 -0.772 -0.770 -0.768 -0.766 -0.764 -0.761 -0.759 -0.757 0.47 -0.755 -0.753 -0.751 -0.749 -0.747 -0.744 -0.742 -0.740 -0.738 -0.736 0.48 -0.734 -0.732 -0.730 -0.728 -0.7 26 -0.7 24 -0.722 -0.719 -0.717 -0.715 0.49 -0.713 -0.711 -0.709 -0.707 -0.705 -0.703 -0.701 -0.699 -0.697 -0.695 0.50 -0.693 -0.691 -0.689 -0.687 -0.685 -0.683 -0.681 -0.679 -0.677 -0.675 0.51 -0.673 -0.671 -0.669 -0.667 -0.666 -0.664 -0.662 -0.660 -0.658 -0.656 0.52 -0.654 -0.652 -0.650 -0.648 -0.646 -0.644 -0.64 2 -0.641 -0.639 -0.637 0.53 -0.635 -0.633 -0.631 -0.629 -0.627 -0.625 -0.624 -0.622 -0.620 -0.618 0.54 -0.616 -0.614 -0.612 -0.611 -0.609 -0.607 -0.605 -0.603 -0.601 -0.600 0.55 -0.598 -0.596 -0.594 -0.592 -0.591 -0.589 -0.587 -0.585 -0.583 -0.582 0.56 -0.580 -0.578 -0.576 -0.574 -0.573 -0.571 -0.569 -0.567 -0.566 -0.564 0.57 -0.562 -0.560 -0.559 -0.557 -0.555 -0.553 -0.552 -0.550 -0.548 -0.546 0.58 -0.545 -0.543 -0.541 -0.540 -0.538 -0.536 -0.534 -0.533 -0.531 -0.529 0.59 -0.528 -0.526 -0.524 -0.523 -0.521 -0.519 -0.518 -0.516 -0.514 -0.512 0.60 -0.511 -0.509 -0.507 -0.506 -0.504 -0.503 -0.501 -0.499 r-0.498 -0.496 0.61 -0.494 -0.493 -0.491 -0.489 -0.488 -0.486 -0.485 -0.483 -0.481 -0.480 0.62 -0.478 -0.476 -0.475 -0.473 -0.472 -0.470 -0.468 -0.467 -0.465 -0.464 0.63 -0.462 -0.460 -0.459 -0.4 57 -0.456 -0.454 -0.453 -0.4 51 -0.449 -0.448 0.64 -0.446 -0.445 -0.443 -0.442 -0.4A0 -0.439 -0.437 -0.435 -0.434 -0.43 2 0.65 -0.431 -0.4 29 -0.428 -0.426 -0.425 -0.423 -0.422 -0.420 -0.419 -0.417 0.66 -0.416 -0.414 -0.412 -0.411 -0.409 -0.408 -0.406 -0.405 -0.403 -0.402 0.67 -0.400 -0.399 -0.397 -0.396 -0.395 -0.393 -0.392 -0.390 -0.389 -0.387 0.68 -0.386 -0.384 -0.383 -0.381 -0.380 -0.378 -0.377 -0.375 -0.374 -0.373 0.69 -0.371 -0.370 -0.368 -0.367 -0.365 -0.364 -0.362 -0.361 -0.360 -0.3 58 14-26 TABLE OF NATURAL LOGARITHMS N 1 2 3 4 5 6 7 8 9 2.30 0.833 0.833 0.834 0.834 0.835 0.83 5 0.836 0.836 0.836 0.837 2.31 0.837 0.838 0.838 0.839 0.839 0.839 0.840 0.840 0.841 0.841 2.32 0.842 0.842 0.842 0.843 0.843 0.844 0.844 0.845 0.845 0.845 2.33 0.846 0.846 0.847 0.847 0.848 0.848 0.848 0.849 0.849 0.850 2.34 0.850 0.851 0.851 0.851 0.852 0.852 0.853 0.853 0.854 0.854 2.35 0.854 0.855 0.855 0.856 0.856 0.857 0.857 0.857 0.858 0.858 2.36 0.859 0.859 0.860 0.860 0.860 0.861 0.861 0.862 0.862 0.862 2.37 0.863 0.863 0.864 0.864 0.865 0.865 0.865 0.866 0.866 0.867 2.38 0.867 0.868 0.868 0.868 0.869 0.869 0.870 0.870 0.870 0.871 2.39 0.871 0.872 0.872 0.873 0.873 0.873 0.874 0.874 0.875 0.875 2.40 0.875 0.876 0.876 0.877 0.877 0.878 0.878 0.878 0.879 0.879 2.41 0.880 0.880 0.880 0.881 0.881 0.882 0.882 0.883 0.883 0.883 2.42 0.884 0.884 0.885 0.885 0.885 0.886 0.886 0.887 0.887 0.887 2.43 0.888 0.888 0.889 0.889 0.890 0.890 0.890 0.891 0.891 0.892 2.44 0.892 0.892 0.893 0.893 0.894 0.89A 0.894 0.895 0.895 0.896 2.45 0.896 0.896 0.897 0.897 0.898 0.898 0.899 0.899 0.899 0.900 2.46 0.900 0.901 0.901 0.901 0.902 0.902 0.903 0.903 0.903 0.904 2.47 0.904 0.905 0.905 0.905 0.906 0.906 0.907 0.907 0.907 0.908 2.48 0.908 0.909 0.909 0.909 0.910 0.910 0.911 0.911 0.911 0.912 2.49 I 0.912 0.913 0.913 0.913 0.914 0.914 0.915 0.915 0.915 0.916 2.50 0.916 0.917 0.917 0.917 0.918 0.918 0.919 0.919 0.919 0.9 20 2.51 0.920 0.921 0.921 0.921 0.922 0.922 0.923 0.923 0.923 0.924 2.52 0.924 0.925 0.925 0.925 0.926 0.926 0.927 0.927 0.927 0.928 2.53 0.928 0.929 0.929 0.929 0.930 0.930 0.931 0.931 0.931 0.932 2.54 0.932 0.933 0.933 0.933 0.934 0.934 0.935 0.935 0.935 0.936 2.55 0.936 0.936 0.937 0.937 0.938 0.938 0.938 0.939 0.939 0.940 2.56 0.940 0.940 0.941 0.941 0.942 0.942 0.942 0.943 0.943 0.944 2.57 0.944 0.944 0.945 0.945 0.945 0.946 0.946 0.947 0.947 0.947 2.58 0.948 0.948 0.949 0.949 0.949 0.950 0.950 0.950 0.951 0.951 2.59 0.952 0.952 0.952 0.953 0.953 0.954 0.954 0.954 0.955 0.955 2.60 0.956 0.956 0.956 0.957 0.957 0.957 0.958 0.958 0.959 0.959 2.61 0.959 0.960 0.960 0.960 0.961 0.961 0.962 0.962 0.962 0.963 2.62 0.963 0.964 0.964 0.964 0.965 0.965 0.965 0.966 0.966 0.967 2.63 0.967 0.967 0.968 0.968 0.969 0.969 0.969 0.970 0.970 0.970 2.64 0.971 0.971 0.972 0.972 0.972 0.973 0.973 0.973 0.974 0.974 2.65 0.975 0.975 0.975 0.976 0.976 0.976 0.977 0.977 0.978 0.978 2.66 0.978 0.979 0.979 0.979 0.980 0.980 0.981 0.981 0.981 0.982 2.67 0.982 0.982 0.983 0.983 0.984 0.984 0.984 0.985 0.985 0.985 2.68 0.986 0.986 0.987 0.987 0.987 0.988 0.988 0.988 0.989 0.989 2.69 0.990 0.990 0.990 0.991 0.991 0.991 0.992 0.992 0.993 0.993 14-27 TABLE OF NATURAL LOGARITHMS ... N 1 2 3 4 5 6 7 8 9 2.70 0.993 0.994 0.994 0.994 0.995 0.995 0.995 0.996 0.996 0.997 2.71 0.997 0.997 0.998 0.998 0.998 0.999 0.999 1.000 1.000 1.000 2.72 1.001 1.001 1.001 1.002 1.002 1.002 1.003 1.003 1.004 1.004 2.73 1.004 1.005 1.005 1.005 1.006 1.006 1.006 1.007 1.007 1.008 2.74 1.008 1.008 1.009 1.009 1.009 1.010 1.010 1.011 1.011 1.011 2.75 1.012 1.012 1.012 1.013 1.013 1.013 1.014 1.014 1.015 1.015 2.76 1.015 1.016 1.016 1.016 1.017 1.017 1.017 1.018 1.018 1.018 2.77 1.019 1.019 1.020 1.020 1.020 1.021 1.021 1.021 1.022 1.022 2.78 1.022 1.023 1.023 1.024 1.024 1.024 1.025 1.025 1.025 1.026 2.79 1.026 1.026 1.027 1.027 1.027 1.028 1.028 1.029 1.029 1.029 2.80 1.030 1.030 1.030 1.031 1.031 1.031 1.032 1.032 1.03 2 1.033 2.81 1.033 1.034 l o 034 1.034 1.035 1.035 1.035 1.036 1.036 1.036 2.82 1.037 1.037 1.037 1.038 1.038 1.039 1.039 1.039 1.040 1.040 2.83 1.040 1.041 1.041 1.041 1.042 1.042 1.042 1.043 1.043 1.043 2.84 1.044 1.044 1.045 1.045 1.045 1.046 1.046 1.046 1.047 1.047 2.85 1.047 1.048 1.048 1.048 1.049 1.049 1.049 1.050 1.050 1.050 2.86 1.051 1.051 1.052 1.052 1.052 1.053 1.053 1.053 1.054 1.054 2.87 1.054 1.055 1.055 1.055 1.056 1.056 1.056 1.057 1.057 1.057 2.88 1.058 1.058 1.058 1.059 1.059 1.060 1.060 1.060 1.061 1.061 2.89 1.061 1.062 1.062 1.062 1.063 1.063 1.063 1.064 1.064 1.064 j i 2.90 1.065 1.065 1.065 1.066 1.066 1.066 1.067 1.067 1.067 1.068 2.91 1.068 1.068 1.069 1.069 1.070 1.070 1.070 1.071 1.071 1.071 2.92 1.072 1.072 1.072 1.073 1.073 1.073 1.074 1.074 1.074 1.075 | 2.93 1.075 1.075 1.076 1.076 1.076 1.077 1.077 1.077 1.078 1.078 | 2.94 1.078 1.079 1.079 1.079 1.080 1.080 1.080 1.081 1.081 1.081 2.95 1.08 2 1.082 1.082 1.083 1.083 1.083 1.084 1.084 1.085 1.085 2.96 1.085 1.086 1.086 1.086 1.087 1.087 1.087 1.088 1.088 1.088 2.97 1.089 1.089 1.089 1.090 1.090 1.090 1.091 1.091 1.091 1.092 2.98 1.092 1.092 1.093 1.093 1.093 1.094 1.094 1.094 1.095 1.095 2.99 1.095 1.096 1.096 1.096 1.097 1.097 1.097 1.098 1.098 1.098 3.00 1.099 1.099 1.099 1.100 1.100 1.100 1.101 1.101 1.101 1.102 3.01 1.102 1.102 1.103 1.103 1.103 1.104 1.104 1.104 1.105 1.105 3.02 1.105 1.106 1.106 1.106 1.107 1.107 1.107 1.108 1.108 1.108 3.03 1.109 1.109 1.109 1.110 1.110 1.110 1.111 1.111 1.111 1.112 3.04 1.112 1.112 1.113 1.113 1.113 1.114 1.114 1.114 1.114 1.115 3.05 1.115 1.115 1.116 1.116 1.116 1.117 1.117 1.117 1.118 1.118 3.06 1.118 1.119 1.119 1.119 1.120 1.120 1.120 1.121 1.121 1.121 3.07 1.122 1.122 1.122 1.123 1.123 1.123 1.124 1.124 1.124 1.125 3.08 1.125 1.125 1.126 1.126 1.126 1.127 1.127 1.127 1.128 1.128 3.09 1.128 1.128 1.129 1.129 1.129 1.130 1.130 1.130 1.131 1.131 Relative Areas Method Worksheet SOLAR SYSTEM DATA Building Owner Address Ph. Contractor Ph. Type of System (liquid, air, H/DHW, DWH) Site and Building Data 1. Location: Nearest City Latitude 2. Building UA Btu/(hr-°F) 3. DHW volume per day gallons/day Collector Data 4. Collector manufacturer 5. Collector Area, A = ft 6. Collector efficiency data from manufacturer's information: (a) F R (xa) (b) F R U L Btu/(hr-ft 2 -°F) Derating Factors for Heat Exchanger in Collector Loop 7. For air collectors f r/^r = l m ® 8. For liquid collectors: (a) no heat exchangers ^r/^r = l-° (b) with heat exchangers Fr/Fr = 0-95 Corrections to Collector Parameters 9. Derating factors for solar angular effect on collector: (a) for double glazing, 0.91 (b) for single glazing, 0.93 10. Derated collector efficiency parameters ( a ) F R Ta = line 6a x line 7, 8a or 8b x line 9a or 9b = - t b) f 'm = x = Btu/(hr.°F) {D) h R u L line 6b x line 7, 8a, 8b List c,, c 2> A s , A D , Z from Table 14-3 11. A s or A D = Z = c, = c 2 = For Integrated Solar Heating and DHW Systems: A $ (UA) 12. A n = F R™ " F R U L< Z > L whprp /, IA x _ Design Heating Load + HW Load wnere [ui\) l - Desi T Diff _ c ^r _ f n (7\ L Design Temp, 2 V I j-1 )( < ■ ft 13. A/A Q = 14. log p (A/A ) = 15. F = Cj + c 2 log e (A/A Q ) = + 1 )( ) = For DHW Systems: A n DATxlO" 3 16. A n = -r^z i F R Ta " F R U L (Z) A - ( )( )( )xl0" 3 ° ( ) - ( )( ) 17. A/A Q 18. Log e (A/A ) = 19. F = c x + c 2 Log e (A/A ) F = + ( )( ) = TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 15 ECONOMIC CONSIDERATIONS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 15-i TABLE OF CONTENTS Page LIST OF FIGURES 15- i i i LIST OF TABLES 15-iv INTRODUCTION . 15-1 OBJECTIVES 15-2 FACTORS IN ECONOMIC ANALYSES 15-2 COSTS FOR EQUIPMENT AND INSTALLATION 15-3 EQUIPMENT AND INSTALLATION TIME ESTIMATES . . . 15-4 Liquid-Heating Systems ...... 15-4 Air-Heating Systems ....... 15-5 Domestic Water Heaters ...... 15-6 TYPICAL INSTALLED COSTS OF SYSTEMS 15-8 Space Heating System - Liquid Collectors . . 15-8 Space Heating System - Air Collectors . . . 15-8 Domestic Water Heaters ...... 15-9 MORTGAGE PAYMENTS 15-11 OPERATING COSTS 15-11 FUEL COSTS 15-11 ELECTRICAL ENERGY COSTS FOR OPERATION .... 15-15 PROPERTY TAXES 15-16 INSURANCE 15-16 MAINTENANCE COSTS 15-17 INFLATION 15-17 TAX CREDITS 15-19 INITIAL INVESTMENT 15-19 15-ii INTEREST AND PROPERTY TAX INDIVIDUAL INCOME TAX RATE METHODS OF ECONOMIC ANALYSIS . BREAKEVEN COST . Example 15-1 Solution . PAYBACK . Example 15-2 Solution . LIFE-CYCLE COST ANALYSIS Example 15-3 Example 15-4 Example 15-5 ECONOMIC ANALYSIS WORKSHEETS WORKSHEET LCA-1 WORKSHEET LCA-2 WORKSHEET LCA-3 WORKSHEET LCA-4 EXAMPLE 15-6 . EXAMPLE 15-7 . APPENDIX - State Solar Legislation Page 15-19 15-20 15-26 15-26 15-26 15-27 15-27 15-28 15-28 15-30 15-40 15-40 15-41 15-43 15-43 15-43 15-49 15-52 15-54 15-59 15-iii LIST OF FIGURES Figure Page 15-1 Repayment on Loan ....... 15-12 15-2 Energy Cost per Million Btu for Natural Gas, Propane, and No. 2 Fuel Oil 15-13 15-3 Energy Cost per Million Btu for Electricity . . 15-14 15-4 Inflation Factors 15-18 15-5 Nomograph for Determining SPB and DPB . . . 15-29 15-iv LIST OF TABLES Table Page Typical Equipment and Material Prices (in 1978) for Liquid-Heating Systems ..... 15-4 Installation Time Estimates for Typical Liquid- Heating Systems ....... 15-5 Typical Equipment and Material Prices (in 1978) for Air-Heating Systems ...... 15-5 Installation Time Estimates for Typical Air- Heating Systems ....... 15-6 Equipment Costs for Components of Domestic Water Heaters (1978 prices) ...... 15-7 Estimates of Installation Times for Domestic Water Heaters ......... 15-7 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+i) J " m_1 Mortgage Term (m) = 10 years . 15-21 15-8 Fraction of Mortgage Payment (A) Which is Interest I/A = l-d+i)- 3 "" 1 " 1 Mortgage Term (m) = 15 years . 15-22 15-9 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+i) J " m_1 Mortgage Term (m) = 20 years . 15-23 15-10 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+i) J " m_1 Mortgage Term (m) = 25 years . 15-24 15-11 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+1)^" m ' 1 Mortgage Term (m) = 30 years . 15-25 15-12 Values of P/X (d,r,n) for Discount Rate of Percent 15-34 15-13 Values of P/X(d,r,n) for Discount Rate of 4 Percent 15-35 15-14 Values of P/X(d,r,n) for Discount Rate of 6 Percent 15-36 15-15 Values of P/X(d,r,n) for Discount Rate of 8 Percent 15-37 15- -1 15- -2 15- ■3 15- •4 15- ■5 15- ■6 15- ■7 15-v Table Page 15-16 Values of P/X(d,r,n) for Discount Rate of 10 Percent 15-38 15-17 Values of P/X(d,r,n) for Discount Rate of 12 Percent 15-39 15-18 Present Worth Factors (P) .... 15-44 15-1 INTRODUCTION Solar heating practitioners concerned mainly with selecting and installing solar heating systems may seldom need economic information other than the costs of equipment and installation labor. However, when it is important to make decisions and provide recommendations for the most economic alternative for heating a building, some form of economic analysis will be necessary. Solar heating systems require higher capital costs than conventional systems, and many economic evaluation methods attempt to determine the relative merits of "paying for hardware" or "paying for energy". Two simple methods and a complex method are explained in this module. One first simple method is breakeven analysis, which involves a comparison of unit thermal energy costs delivered by the solar system and a conventional system. The second simple method involves determination of a payback period required to amortize initial investment for solar equipment with savings in cost of conventional energy. The more elaborate analysis, which considers a number of important economic factors during the life of the system, is called life-cycle cost analysis. Inclusion of many items in an analysis leads to complexity; however, the economic principles of life-cycle costing are presented in sufficient detail for verification by financial specialists. Although various equations appear in the text, their direct use is not required to complete an analysis. By following the examples through the worksheets, and by using charts and tables, life-cycle cost calculations can be completed in a straightforward manner. 15-2 OBJECTIVES The objectives of this module are to describe methods for determining solar heating costs and comparing these costs with those of non-solar systems. The participant of this workshop should be able to: 1. Estimate the installed cost of a solar system. 2. Establish the economic feasibility of a solar system. FACTORS IN ECONOMIC ANALYSES An economic analysis may include some or all of the factors listed below. The simple economic evaluation methods may require knowledge of only a few of these factors, but life-cycle costing may involve all of them. The important factors are: 1. Equipment and installation costs (or, alternatively, periodic mortgage payments) 2. Operating Costs a. Fuel Costs b. Electrical energy costs for pumps and blowers c. Added property tax on the solar system d. Added insurance premium for coverage 3. Maintenance Costs 4. Credits a. Income tax credits and/or deductions based on system costs b. Investment (for businesses) c. Income tax credits for interest and added taxes. 15-3 COSTS FOR EQUIPMENT AND INSTALLATION There is considerable uncertainty about the installed costs of solar heating systems, and there is insufficient information available to substantiate published reports. System costs based on research projects and demonstration projects funded by the Federal Government are mis-leading, because the total costs of such projects may include considerable design and engineering. In some instances, instrumentation for monitoring the performance of experimental systems and the cost of developing alternative components are included. The costs reported in popular magazines and newspaper accounts are likewise misleading, because they are often based on systems which have been designed and assembled by the owner on a do-it-yourself basis. Installation labor, normally a major cost item, is seldom included. Guidelines are provided in this section to estimate the total installed cost of a solar system including equipment and installation labor. Of these two items, equipment costs are the larger and easier to estimate, largely by consulting manufacturer's literature and price lists. Estimating labor costs is more difficult because it depends upon the type of installation, location of the house, experience of the installer, and other factors. Ranges in equipment price and estimates of man-hours for installation of systems in new buildings are listed below to provide cost-estimating guidelines. There may be specific items of equipment which have lower costs than those listed, and some which are more expensive, so that prices may not be representative of any single project. 15-4 EQUIPMENT AND INSTALLATION TIME ESTIMATES Liquid-Heating Systems Table 15-1 Typical Equipment and Material Prices (in 1978) for Liquid-Heating Systems Item Unit Price Range (in dollars) Low Medium High Flat-plate collectors and mounting hardware ft 2 10 15 24 Storage tank 750-1200 gal capacity 1000 1500 2500 Pumps and motor 10-20 gpm 80 180 350 Heat exchanger each 200 300 400 Controls and sensors each 500 750 1500 Piping (3/4-inch copper) ft .45 .60 .80-. 85 Valves each 20 30 45 Misc. fittings - 200 250 350 Expansion tank - 60 80 100 Insulation - 500 750 1000 DHW Preheat tank each 80 100 150 15-5 Table 15-2 Installation Time Estimates for Typical Liquid-Heating Systems Item Unit Time (man-hoi .irs) Low Medium High Collectors and flashing 400-500 ft 2 40 60 80 Storage tank each 8 10 12 Piping loops all 40 60 80 DHW preheat subsystem - 8 12 20 Insulation all 16 20 30 Controls - 8 12 16 | Testing and balancing - 10 15 20 1 Air-Heating Systems Table 15-3 Typical Equipment and Material Prices (in 1978) for Air-Heating Systems Item Unit Price Range (in dollars) Low Medium High i Flat-plate collectors and mounting hardware ft 2 10 15 i 24 Storage containers ft 3 0.5 1 i.5 ; Gravel ton 3 4 5 Blower and motor each 150 175 200 Control and sensors set 500 750 1500 Motorized dampers each 115 125 150 Heat exchanger each 45 60 80 DHW Preheat tank each 80 100 150 Ducts bulk 2000 2500 3500 Insulation bulk 500 750 1000 Miscellaneous 200 300 400 | 15-6 Table 15-4 Installation Time Estimates for Typical Air-Heating Systems Item Unit T ime (man-hours) Low Medium High Collectors 400-500 ft 2 40 60 80 Storage unit each 20 25 30 Ducting all 50 75 100 Controls - 8 12 16 DHW preheat subsystem - 8 12 20 Insulation - 16 20 30 Testing and balancing - 10 15 20 Domestic Water Heaters There are numerous manufacturers marketing complete systems for domestic water heating. Prices of "packaged units" vary from about $1500 to about $4000 with a median price of about $2500. Solar water heaters may also be assembled from components supplied from different manufacturers. Price ranges of components are listed in Table 15-5. Installed cost of a "packaged" solar domestic hot water unit appears to be approximately the same as the installed cost of a system assembled with individually selected components. Manufacturers of packaged systems supply an integrated set of components which mainly saves time in designing and purchasing the components separately. Because components are pre-arranged to fit together, some savings in assembly time can be expected. Time required for installation of solar hot water systems will depend on background experience of the installer, and estimates are provided in Table 15-6. 15-7 Table 15-5 Equipment Costs for Components of Domestic Water Heaters (1978 prices) Item Unit Price Range fin dollars — r I) Low Medium High Flat-Plate Collectors and mounting hardware ft 2 10 15 24 Preheat tank 80-gallon capacity 100 200 250 Pump and motor assembly each 80 120 150 Heat exchanger each 200 300 400 Controls and sensors set 100 150 200 Piping (1/2 inch copper) ft .40 .50 .75 Valves each 20 30 45 Miscellaneous fittings bulk 30 40 50 Expansion tank each 60 80 100 Insulation bulk 80 100 120 Table 15-6 Estimates of Installation Times for Domestic Water Heaters Item Unit Ti me (man-hours) Low Medium High Collectors and flashing 2-4 collector units 4 8 12 Preheater tank 1 1 2 2 Piping loops, pumps, valves all 8 12 16 Insulation 2 4 6 Controls - 1 2 3 Filling, testing, and adjusting - 2 4 6 For packaged units, subtract 20 percent from total Total (with 20% subtracted) 14 26 37 15-8 TYPICAL INSTALLED COSTS OF SYSTEMS Space Heating System - Liquid Collectors An estimate for the installed cost of a typical liquid-heating system in a new building with 400 ft 2 of collectors is outlined below using the median values in Tables 15-1 and 15-2. 1. Collectors equipment 400 ft 2 x $15/ft 2 $6,000 installation 60 hrs x $15/hr 900 2. Storage Tank equipment 1 ,500 installation 10 hrs x $15/hr 150 3. Pipe Loops equipment 2 ,070 installation 60 hrs x $15/hr 900 4. DHW Subsystem equipment 280 installation 12 hrs x $15/hr 180 5. Controls equipment 750 installation 12 hrs x $15/hr 180 6. Insulation materials 750 installation 20 hrs x $15/hr 300 7. Testing and balancing 225 Total Esti mated Costs 14 ,185 Breakdown of costs: Equipment & materials 11 ,350 Labor 2 ,835 Ins1 tailed cost/unit collector area $35.46/ft 2 Space Heating System - Air Collectors An estimate of the installed cost of a typical air-heating system in a new building with 400 ft 2 of collectors is outlined below using the median values in Tables 15-3 and 15-4. 15-9 1. Collectors equipment installation 400 ft 2 X $15/ft 2 60 hrs x $15/hr $6,000 900 2. Pebble Bed Container Gravel Assembly 300 ft 3 x $l/ft 3 15 tons x $4/ton 25 hrs x $15/hr 300 60 375 3. Duct, Pumpers & blowers equipment installation 75 x $15/hr 3,175 1,125 4. DHW Subsystem equipment installation 12 x $15/hr 385 180 5. Controls equipment installation 12 hrs x $15/hr 750 180 6. Insulation materials installation 20 hrs x $15/hr 750 300 7. Testing and balancing 15 hrs x $15/hr 225 Total Estimated Costs 14,705 Breakdown of costs: Equipment & materials 11,420 Labor 3,285 Installed cost/unit collector area $36.76/ft 2 Domestic Water Heaters An estimate for the installed cost of a typical solar domestic hot water system in a new building with 60 ft 2 of collectors are provided below. One estimate is for the installed cost of a "packaged" unit, and the second is for assembling a system from separately purchased components. 1. Complete Complete 15-10 equipment (3 modules = 60 ft 2 ) installation 26 hrs x $15/hr Total Estimated Cost Installed cost/unit collector area $2500 320 $2890 $48.17/ft 2 1. Collectors and flashing equipment (3 modules) 60 ft 2 x $15/ft 2 installation 8 hrs x $15/hr $900 120 2. Preheater tank equipment installation 2 hrs x $15/hr 200 30 3. Pumps and motor equipment (2) installation (included in pipi ng) 240 4. Heat exchanger equipment installation (included in pipi ng) 300 5. Piping materials installation 12 hrs x $15/hr 340 180 6. Insulation materials installation 4 hrs x $15/hr 100 60 7. Controls and sensors equipment installation 2 hrs x $15/hr 150 30 8. Filling, testing and adjusting 4 hrs x $15/hr Total Estimated Costs 60 $2,710 Breakdown of costs: Equipment and materials Installation 2,230 480 Ins tailed cost/unit collector area $45.17/ft 2 15-11 MORTGAGE PAYMENTS When a loan is involved in the purchase of a solar system, the repayment of the loan may be the largest portion of the annual cost. The loan may be based on the total building costs or separately on the solar system alone. In either event, a downpayment of up to 30 percent may be required to obtain the loan. The annual mortgage payments can be calculated from the mortgage interest rate and term of the loan using the curves of Figure 15-1. To illustrate the use of Figure 15-1, suppose that a solar system with 400 square feet of collectors costs $14,185. A 25-year loan is obtained to purchase and install the system with interest at 10 percent, which requires a 20 percent downpayment. The annual mortgage payment on the loan is calculated as follows: Annual = (System cost - downpayment)x(Annual repayment factor) Mortgage (from Figure 15-1) or $1248 = (14,185 - 2837) x (0.11) OPERATING COSTS FUEL COSTS The conversion of unit costs of conventional energy forms to unit costs of thermal energy ($/MMBtu) with various furnace efficiencies is shown in Figure 15-2 for natural gas, propane, and No. 2 fuel oil. The conversion of electrical energy costs to dollars per million Btu for 15-12 Annua Repayment! Factor ^itmV }7€Fl n ter e stzRaf e: m= Years of Loan Example: ^Anhlual^Repaymentnpn $ 1 0,0 @10°>foEl We rest je 25 ^gieffcflitoo Figure 15-1. Repayment on Loan 15-13 17 15 o o 14 13 i5 12 1 1 10 Q 9 Z3 m 8 c o = 7 a. 6 o V, 4 o o a> c UJ — Natural Gas Energy Content is ;-•- : -I -j- :_-j_;_ __ __j j ; ■ i "Assumed i to be 1000 • Btu/1 1 5 }■ Propane Energy Content is ■ -.' Assumed to be 90 ,000 JBtu /g aJL •■--•j#2 Fuel -OH Energy Content Js. 1 _J Assum'edI.to!.be_140,OOXi-Btu/gaL 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 I.I Dollars/Energy Unit Natural Gas- Price/100 ft 3 #2 Fuel Oil-Price/gallon Propane -Price /gal Ion 1.2 Figure 15-2. Energy Cost per Million Btu for Natural Gas, Propane, and No. 2 Fuel Oil 15-14 o. to o o >v o> w 0) c LlI o o a> > Q ■£ CD a o Q. O Q O o i_ ** IMM^mImMMMM m/.M. 1 // / / >^ >^ \J ::■ : . . — i — - — '/ / / \ y ^~>< '- -j:.;. .j; Heat Pump ;- / -::.-:.-,;- ".: ;: / X M>"^ 1 \s^^ M Heating and Cooling --•1 — 1 — ! -::rM-: •' S jr ■>^ i --—■•--;■-- (-■ M 6:z:: : ' .1.: yS^S' .:. -\ .:: ;:;:• 1 liWhr "^ll^ Rtn 1 " - - — — /^! MJM jMMMM "! ! — : | -j ;j j ; M- : ! m !m=j: m!m: m^- :-■"-•: j-.: J: ::.-::■ : - - ;— - : - r- ■ :M M ' 1 :J-.jM . : M j . M :MM:: -:-."- ■■■!-- ■■■-: |-"" = - ;M: M ::.:■- M^'^ 23456789 Electricity 4/kWh 10 II 12 13 Figure 15-3. Energy Cost per Million Btu for Electricity 15-15 resistance heating and heat pumps with various coefficients of performance is shown in Figure 15-3. To determine the cost per million Btu of heat generated from furnaces, electric resistance heaters, or heat pumps, follow the unit cost of energy, found on the horizontal axis of the graphs, vertically to the appropriate line on the graph and read the cost in dollars along the vertical axis. For example, if No. 2 fuel oil cost is one dollar per gallon, and the furnace efficiency is 60 percent, the energy cost is $12/MMBtu or $1.20 per therm. If the furnace is more efficient, say 70 percent, the energy cost is $10.29 MMBtu. Similarly, if electricity cost is five cents per kilowatt-hour ( / t / o V "9 < &x~ ■s ^ J^o, 2% 1% 8 10 12 14 16 18 20 22 24 26 28 Years Beyond the First Figure 15-4. Inflation Factors For example, if the current cost of electricity is expected to increase at a rate of 6 percent each year for the next 12 years, Figure 15-4 shows that at the end of 12 years, the electricity cost will double. If the current electricity cost is 5 cents per kilowatt-hour, equivalent to $14.65 per million Btu, the cost will be 10 cents per kilowatt-hour and $29.30 per million Btu in 12 years. 15-19 TAX CREDITS INITIAL INVESTMENT A major item of tax credit is the legislation passed by the Federal Government, effective 1 January 1980 through 1985, which allows a maximum credit of $4000 from the owner's Federal income tax liability. The credit allowance is 40 percent of the first $10,000 for qualified systems on a principal residence of the taxpayer. For qualified solar systems installed on buildings used for business, the tax credit is 15 percent. Additional credits are provided by different states and are listed on the information sheets published by the National Solar Heating and Cooling Information Center that are appended to this module. INTEREST AND PROPERTY TAX The deductions on state and Federal income taxes for property tax and interest paid on the mortgage can result in substantial credit, depending upon the "tax bracket" of the taxpayer. The amount of interest paid annually on the mortgage decreases with the number of years remaining on the mortgage, and can be determined from Tables 15-7 through 15-11. The use of the tables is illustrated in the following example. Let us assume that a loan of $11,348 has been secured with a term of 25 years and 10 percent interest. The annual mortgage payment was computed in the previous section to be $1248. Of that mortgage payment, 90.8 percent, or $1133, is for interest in the first year. From Table 15-10, line 1, at the interest rate of 10 percent, the number 0.908 indicates the fraction of the mortgage payment which is interest on the 15-20 money borrowed and payable in the first year. Mortgages are usually repaid monthly, but for this analysis annual payment figures will suffice. The income tax savings on a Federal or state return because of interest and tax payments would be: , Income x .... , Interest andx w ,Tax rate basedx ^tax credit' *■ taxes ' ^ on net income'' INDIVIDUAL INCOME TAX RATE The Federal income tax return provides credit for state income taxes paid and many states give credit for Federal income taxes. Thus the full credit for tax savings resulting from payment of interest is not simply the sum of state and Federal tax savings. The net effective rate for states giving credit is: Net /r ffQ ^. + n - wo N _ / FederaK , , State x , Federal,. w , state x Rate ~ tax rate tax rate " tax rate tax rate For state which do not give credit, the net effective rate is: Net ^^f^t,-w„A - / FederaK . , State x -. , FederaK „ , state x Rate " tax rate tax rate " tax rate tax rate If the Federal income tax rate is 25 percent and on a state income tax return the rate is 10 percent, the net effective rate is (0.25 + 0.10 - 2 x 0.25 x 0.10) = 0.30, or 30 percent. Thus, a net annual income tax savings realizable on Federal and state taxes for interest payment of $1133 is (0.30) x ($1133), or $340, which is a significant amount in an economic analysis. 15-21 Table 15-7 Fraction of Mortgage Payment (A) Which is Interest I/A = l-d+i)- 3 "" 1 " 1 Mortgage Term (m) = 10 years Year (j) INTEREST RATE 6 7 8 9 10 11 12 13 14 15 1 .442 .492 .537 .578 .614 .648 .678 .705 .730 .753 2 .408 .456 .500 .540 .576 .609 .639 .667 .692 .716 3 .373 .418 .460 .498 .533 .566 .596 .624 .649 .673 4 .335 .377 .417 .453 .487 .518 .548 .575 .600 .624 5 .295 .334 .370 .404 .436 .465 .493 .520 .544 .568 6 .253 .287 .319 .350 .379 .407 .433 .457 .481 .503 7 .208 .237 .265 .292 .317 .341 .364 .387 .408 .428 8 .160 .184 .206 .228 .249 .269 .288 .307 .325 .342 9 .110 .127 .143 .158 .174 .188 .203 .217 .231 .244 10 .057 .065 .074 .083 .091 .099 .107 .115 .123 .130 15-22 Table 15-8 Fraction of Mortgage Payment (A) Which is Interest I/A = 1-Cl+i ) J ~ m_1 Mortgage Term (m) ~ 15 years YEAR (j) .. ■■ «— ■ , . i , ■ .,,. . — . — — — i. ■ ■ — i — . — — i — - ■ 1 — ' ■ ■ - — INTEREST RATE 6 7 8 9 10 11 12 13 14 15 1 .583 .638 .685 .725 .761 .791 .817 .840 .860 .877 2 .588 .612 .660 .701 .737 .768 .795 .819 .840 .859 3 .531 .585 .632 .674 .710 .742 .771 .796 .818 .837 4 .503 .556 .603 .644 .681 .714 .743 .769 .792 .813 5 .473 .525 .571 .612 .650 .683 .713 .739 .763 .785 6 .442 .492 .537 .578 .614 .648 .678 .705 .730 .753 7 .408 .456 .500 .540 .576 .609 .639 .667 .692 .716 8 .373 .418 .460 .498 .533 .566 .596 .624 .649 .673 9 .335 .377 .417 .453 .487 .518 .548 .575 .600 .624 10 .295 .334 .370 .404 .436 .465 .493 .520 .344 .568 11 .253 .287 .319 .350 .379 .407 .433 .457 .481 .503 12 .208 .237 .265 .292 .317 .341 .364 .387 .408 .428 13 .160 .184 .206 .228 .249 .269 .288 .307 .325 .342 14 .110 .127 .143 .158 .174 .188 .203 .217 .231 .244 15 .057 .065 .074 .083 .091 .099 .107 .115 .123 .130 15-23 Table 15-9 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+i )J" m ~ 1 Mortgage Term (m) r 20 years — YEAR (j) INTEREST RATE 6 7 8 9 10 11 12 13 14 15 1 .688 .742 .785 .822 .851 .876 .896 .913 .927 .939 2 .669 .723 .768 .806 .836 .862 .884 .902 .917 .930 3 .650 .704 .750 .788 .320 .847 .870 .889 .905 .919 4 .629 .683 .730 .769 .802 .830 .854 .875 .892 .907 5 .606 .661 .708 .748 .782 .812 .837 .859 .877 .893 6 .583 .638 .685 .725 .761 .791 .817 .840 .860 .877 7 .558 .612 .660 .701 .737 .768 .795 .819 .840 .859 8 .531 .585 .632 .674 .710 .742 .771 .796 .818 .837 9 .503 .556 .603 .644 .681 .714 .743 .769 .792 .813 10 .473 .525 .571 .612 .650 .683 .713 .739 .763 .785 i 11 .442 .492 .537 .578 .614 .648 .678 .705 .730 .753 i : 12 .408 .456 .500 .540 .576 .609 .639 .667 .692 .716 13 .373 .418 .460 .498 .533 .566 .596 .624 .649 .673 14 .335 .377 .417 .453 .487 .518 .548 .575 .600 .624 15 .295 .334 .370 .404 .436 .465 .493 .520 .544 .568 16 .253 .287 .319 .350 .379 .407 .433 .457 .481 .503 17 .208 .237 .265 .292 .317 .341 .364 .387 .408 .428 18 .160 .184 .206 .228 .249 .269 .288 .307 .325 .342 19 .110 .127 .143 .158 .174 .188 .203 .217 .231 .244 20 .057 .065 .074 .083 .091 .099 .107 .115 .123 .130 15-24 Table 15-10 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+i ) J ' m_1 Mortgage Term Cm) s 25 years INTEREST RATE YEAR !(j) 6 7 8 9 10 11 12 13 14 15 1 .767 .816 .854 .884 .908 .926 .941 .953 .962 .970 2 .753 .803 .842 .874 .898 .918 .934 .947 .957 .965 3 .738 .789 .830 .862 .888 .909 .926 .940 .951 .960 4 .722 .774 .816 .850 .877 .899 .917 .932 .944 .954 5 .706 .758 .801 .836 .865 .888 .907 .923 .936 .947 6 .688 .742 .785 .822 .851 .876 .896 .913 .927 .939 7 .669 .723 .768 .806 .836 .862 .884 .902 .917 .930 8 .650 .704 .750 .788 .820 .847 .870 .889 .905 .919 9 .629 .683 .730 .769 .802 .830 .854 .875 .892 .907 10 .606 .661 .708 .748 .782 .812 .837 .859 .877 .893 11 .583 .638 .685 .725 .761 .791 .817 .840 .860 .877 12 .558 .612 .660 .701 .737 .768 .795 .819 .840 .859 13 .531 .585 .632 .674 .710 .742 .771 .796 .818 .837 14 .503 .556 .603 .644 .681 .714 .743 .769 .792 .813 15 .473 .525 .571 .612 .650 .683 .713 .739 .763 .785 16 .442 .492 .537 .578 .614 .648 .678 .705 .730 .753 17 .408 .456 .500 .540 .576 .609 .639 .667 .692 .716 18 .373 .418 .460 .498 .533 .566 .596 .624 .649 .673 19 .335 .377 .417 .453 .487 .518 .548 .575 .600 .624 20 .295 .334 .370 .404 .436 .465 .493 .520 .544 .568 21 .253 .287 .319 .350 .379 .407 .433 .457 .481 .503 22 .208 .237 .265 .292 .317 .341 .364 .387 .408 .428 23 .160 .184 .206 .228 .249 .269 .288 .307 .325 .342 24 .110 .127 .143 .158 .174 .188 .203 .217 .231 .244 25 .057 .065 .074 .083 .091 .099 .107 .115 .123 .130 15-25 Table 15-11 Fraction of Mortgage Payment (A) Which is Interest I/A = l-(l+i) J ~ m-1 Mortgage Term (m) = 30 years YEAR (J) INTEREST RATE 6 7 8 9 10 11 12 13 14 15 1 .826 .869 .901 .925 .943 .956 .967 .974 .980 .985 2 .815 .859 .893 .918 .937 .952 .963 .971 .978 .983 3 .804 .850 .884 .910 .931 .946 .958 .967 .974 .980 4 .793 .839 .875 .902 .924 .940 .953 .963 .971 .977 5 .780 .828 .865 .894 .916 .934 .947 .958 .967 .974 6 .767 .816 .854 .884 .908 .926 .941 .953 .962 .970 7 .753 .803 .842 .874 .898 .918 .934 .947 .975 .965 8 .738 .789 .830 .862 .888 .909 .926 .940 .951 .960 9 .722 .774 .816 .850 .877 .899 .917 .932 .944 .954 10 .706 .758 .801 .836 .865 .888 .907 .923 .936 .947 11 .688 .742 .785 .822 .851 .876 .896 .913 .927 .939 12 .669 .723 .768 .806 .836 .862 .884 .902 .917 .930 13 .650 .704 .750 .788 .820 .847 .870 .889 .905 .919 14 .629 .683 .730 .769 .802 .830 .854 .875 .892 .907 15 .606 .661 .708 .748 .782 .812 .837 .859 .877 .893 16 .583 .638 .685 .725 .761 .791 .817 .840 .860 .877 17 .558 .612 .660 .701 .737 .768 .795 .819 .840 .859 18 .531 .585 .632 .674 .710 .742 .771 .796 .818 .837 19 .503 .556 .603 .644 .681 .714 .743 .769 .792 .813 20 .473 .525 .571 .612 .650 .683 .713 .739 .763 .785 21 .442 .492 .537 .578 .614 .648 .678 .705 .730 .753 22 .408 .456 .500 .540 .576 .609 .639 .667 .692 .716 23 .373 .418 .460 .498 .533 .566 .596 .624 .649 .673 24 .335 .377 .417 .453 .487 .518 .548 .575 .600 .624 25 .295 .334 .370 .404 .436 .465 .493 .520 .544 .568 26 .253 .287 .319 .350 .379 .407 .433 .457 .481 .503 27 .208 .237 .265 .292 .317 .341 .364 .387 .408 .428 28 .160 .184 .206 .228 .249 .269 .288 .307 .325 .342 29 .110 .127 .143 .158 .174 .188 .203 .217 .231 .244 30 .057 .065 .074 .083 .091 .099 .107 .115 .123 .130 15-26 METHODS OF ECONOMIC ANALYSIS BREAKEVEN COST One simple method to assess the economic competitiveness of a solar system with a conventional system, is to compare the costs of delivered energy. If the solar and conventional energy costs are equal, they are said to "break even". In breakeven calculations a uniform annual cost is applied, and in simplest terms, inflation and discount rates are ignored. Usually, the uniform annual cost of the solar system is considered to consist of annual mortgage repayment (principal plus interest) and operating costs. More complex breakeven analysis could include other annual costs such as property taxes, insurance, and maintenance, minus an annual credit for income tax saving on interest paid on the mortgage. The simple calculation assumes that property taxes, insurance, and maintenance costs are offset by an annual income tax credit on the interest paid (at least in the first few years). A breakeven cost calculation is illustrated by the following example. Example 15-1 A solar heating system with 300 ft 2 of collectors costs $12,000 ($40/ft 2 ). After taking a Federal income tax credit of $4,000 and state income tax credit of $1,000, a 30-year loan is negotiated for $7,000 at 10 percent interest. The solar system will provide an annual average useful thermal energy of 50 million Btu. Determine a (simple) breakeven cost for the solar system. 15-27 Solution At 10 percent interest, a 30-year loan will necessitate a uniform annual payment of $743 to repay the $7,000 loan. With a net useful annual solar thermal energy delivery of 50 MMBtu, the solar energy cost is $14.86/MMBtu, and breakeven prices of conventional fuels are: Type of Furnace Electrical resistance Oil furnace at 60 percent efficiency (140,000 Btu/gal) Propane furnace at 70 percent efficiency (90,000 Btu/gal) Natural gas furnace at 70 percent efficiency (1,000 Btu/ft 3 ) Breakeven Price 5.H/kWh $1.25/gal $0.94/gal $1.04/100 ft 3 PAYBACK Another economic measure for the solar system is the number of years (elapsed time) required for accumulated energy cost savings to equal initial investment (payback period). The calculations may be made with or without consideration to escalation of energy prices and market discount rate. If inflation and discount rates are ignored, the result of the calculation is called simple payback (SPB) period. If inflation and discount are both considered, a discounted payback (DPB) period can be determined. In equation form, simple payback period may be calculated as follows: 15-28 CDR , . System Cost bKB tyearsj ■- ( Annual Energy Costs Savings - Annual 0* and M* Costs) Discounted payback period is the period between initial investment and the time when net energy savings, appropriately inflated and discounted, equal the initial investment. A nomograph to determine both simple payback and discounted payback periods is provided in Figure 15-5. Its use is illustrated in Example 15-2. Example 15-2 Determine the simple payback period for solar system with a net investment cost (after tax credits) of $8000 which delivers 80 MMBtu of useful solar energy annually. The annual operating and maintenance costs total $172, and the conventional fuel displaced is electricity at 5 230 " 31 ' 075 = $5155 While in Example 15-3 the present values of the total costs for systems and life-time savings are determinable, the calculations are restricted to fixed annual increases, fixed discount rates, fixed property tax and insurance rates, and fixed income tax rates for the owner. These rates are, of course, uncertain in future years and highly variable. If variable rates are to be applied, a detailed year-by-year analysis of cash flow and present worth discounting must be carried out, using the basic form of Equations (15-1) and (15-2). Annual cash flows are calculated for a system and the annual cost may be discounted to present value. The cost in a future year may be discounted to present worth by multiplying the cost by the present worth factor, P, in: P = i-r (15-11) (l+d) q 15-43 where q is any year in the analysis period from 1 to n d is the market discount rate Values of P for practical ranges of d and q are tabulated in Table 15-18. ECONOMIC ANALYSIS WORKSHEETS There are included in this section "short" forms and "long" forms for calculating annual cash flow and life-cycle costs of a system. The short form enables calculation of the present worth of cumulative costs over a predetermined life of the system, e.g. 20 years. The long form enables year-by-year calculations and allows flexibility in the analysis because annual rates of increase can be changed for any item. In using the short form the inflation rates are assumed to be constant for the total period of analysis. Calculation procedures are explained through detailed worksheets in the following sections. WORKSHEET LCA-1 Worksheets LCA-1 (2 sheets) are data sheets to facilitate the computations. Technical, economic, and cost data are listed on the worksheets. WORKSHEET LCA-2 Worksheet LCA-2 outlines step-by-step procedure for calculating life-cycle costs of both the solar and non-solar systems. The economic factors, E values, are determined from Tables 15-12 through 15-17. 15-44 Table 15-18 Present Worth Factors (P) (use for Worksheet LCA-4) Discount Rate Year of Analysis 6 7 8 9 10 11 12 13 14 15 16 1 .943 .935 .926 .917 .909 .901 .893 .885 .877 .870 .862 2 .890 .873 .857 .842 .826 .812 .797 .783 .769 .756 .743 3 .840 .816 .794 .772 .751 .731 .712 .693 .675 .658 .641 4 .792 .763 .735 .708 .683 .659 .636 .613 .592 .572 .552 5 .747 .713 .681 .650 .621 .593 .567 .543 .519 .497 .476 6 .705 .666 .630 .596 .564 .535 .507 .480 .456 .432 .410 7 .665 .623 .583 .547 .513 .482 .452 .425 .400 .376 .354 8 .627 .582 .540 .502 1.467 .434 .404 .376 .351 .327 .305 9 .592 .544 .500 .460 .424 .391 .361 .333 .308 .284 .263 10 .558 .508 .463 .422 .386 .352 .322 .295 .270 .247 .227 11 .527 .475 .429 .388 .350 .317 .287 .261 .237 .215 .195 12 .497 .444 .397 .356 .319 .286 .257 .231 .208 .187 .168 13 .469 .415 .368 .326 .290 .258 .229 .204 .182 .163 .145 14 .442 .388 .340 .299 .263 .232 .205 .181 .160 .141 .125 15 .417 .362 .315 .275 .239 .209 .183 .160 .140 .123 .108 16 .394 .339 .292 .252 .218 .188 .163 .141 .123 .107 .093 17 .371 .317 .270 .231 .198 .170 .146 .125 .108 .093 .080 18 .350 .296 .250 .212 .180 .153 .130 .111 .095 .081 .069 19 .331 .277 .232 .194 .164 .138 .116 .098 .083 .070 .060 20 .312 .258 .215 .178 .149 .124 .104 .087 .073 .061 .051 21 .294 .242 .199 .164 .135 .112 .093 .077 .064 .053 .044 22 .278 .226 .184 .150 .123 .101 .083 .068 .056 .046 .038 23 .262 .211 .170 .138 .112 .091 .074 .060 .049 .040 .033 24 .247 .197 .158 .126 .102 .082 .066 .053 .043 .035 .028 25 .233 .184 .146 .116 .092 .074 .059 .047 .038 .030 .024 15-45 DATA SHEET FOR ECONOMIC ANALYSIS Project Worksheet LCA-1 Sheet 1 of 2 Building Data 1. Annual space heating load 2. Annual DHW heating load 3. Total H and DHW load (add lines 1 & 2) Solar System Data 4. Collector area 5. Fraction of annual heating load supplied from solar Energy Prices 6. 7. c . current energy cost for electricity (use Figure 15-3) (t/kWh c f , c f , current cost of fuel c (use Figure 15-2 or 15-3) Terms of Loan 8. m, term of the loan for solar system 9. a, downpayment % 10. i, interest rate on loan Economic Data % 11. C , installed cost of solar system per unit area 12. r f , estimated auxiliary fuel inflation rate 13. r , r , estimated electric energy inflation 14. g, r , estimated general inflation m rate 15. p, property tax rate (based on market value) 16. h, insurance premium rate 17. Federal income tax rate for owner 18. State income tax rate for owner 19. t, effective income tax rate {i.e., (line 17) + (line 18) - [2 x (line 17) x (line 18)]} 20. d, market discount rate _MMBtu/yr _MMBtu/yr _MMBtu/yr ft 2 decimal _$/MMBtu $/MMBtu yrs jdecimal decimal $/ft : decimal decimal decimal decimal decimal decimal 15-46 Worksheet LCA-1 Sheet 2 of 2 Solar System Cost Items 21. Installed cost (line 4 x line 11) $ 22. Federal tax credit for solar (40% of first $10,000) $ 23. Downpayment (line 21 x line 9) $ 24. Amount of loan (line 21 - line 23) $ 25. Annual mortgage payment (multiply line 24 by annual mortgage rate from Figure 15-1) $/yr 26. Cr, first year cost of auxiliary heating (line 3 x (1-line 5) x line 7) $/yr 27. First year property tax (line 21 x line 15) $/yr 28. First year insurance premium (line 21 x line 16) $/yr 29. C , first year cost of operating the solar system (line 3 x (a value between .05 and .10) x line 6) $/yr 30. C , first year maintenance cost (estimate) $/yr Non-Solar System Cost Items 31. Cp , first year cost of fuel for non- solar system (line 3 x line 7) $/yr 32. C , first year cost of operating non-solar system (line 3 x .01 x line 6) $/yr 15-47 Worksheet LCA-2 Sheet 1 of 2 LIFE-CYCLE COST ANALYSIS Total Cost for Solar System 33. n 9 total years of analysis yrs 34. A, collector area (line 4 of LCA-1) ft 2 35. L, annual heat load (line 3 of LCA-1) MMBtu 36. F, fraction of annual heat provided by the solar system (line 5 of LCA-1) decimal From Tables 15-12 to 15-17, determine: 37. P/X (d,g,n) 38. P/X (d s 0,m) 39. P/X (i,0,m) 40. P/X (d,i,m) 41. P/X (0,i,m) ao f4.\r P/X (d,i,m) n _ / line 19 x line 40 ^ **' u;L P/X (0,i s m) J ' l line 41 l ao /, +\rlllJA&wh - r (l-line 19) x (line 38) i w * U " z,i P/X (i,0 s m) J " L line 41 J 44. Add line 42 and line 43 45. 1 - a (1 - line 9) 46. Multiply: line 44 x line 45 47. (l-t)(p) + h (1 - line 19)(line 15) + (line 16) 48. Multiply: line 47 x line 37 49. E x = (line 9) + (line 48) + (line 46) From Tables 15-12 to 15-17, determine: 50. E Q = P/X (d,r Q ,n) 51. E m = P/X (d,r m ,n) 52. E f = P/X (d,r f ,n) 15-48 Worksheet LCA-2 Sheet 2 of 2 53. 54. 55. 56. 57. (A)(C HE,) = (line 34 x line 11 x line 49) a i C o E Q = (line 29 x line 50) _____ C m E m = ( line 30 x line 51 ^ (l-F)(L)(c f )(E f ) = [ )( )( )( ) (1 - line 36) x line 35 x line 7 x line 52 C T = line 53 + line 54 + line 55 + 1 ne 56 - line 22 Total Cost for Non-Solar System 58. C oc E o = line 32 x line 50 59. Lc f E f = line 35 x line 7 x line 52 (maintenance cost neglected) 60. C TC = line 58 + line 59 Present Value of Life-Cycle Cost Savings With Solar System 61. Savings = (line 60 - line 57) 15-49 WORKSHEET LCA-3 In Worksheet LCA-3, column [1] is the year into the future for which the analysis may be made. Column [2] is the annual mortgage payment (see Worksheet LCA-1, line 25). If the mortgage payment is a fixed annual amount, the payment for all future years would be the same as the first year. Column [3] is the fraction of the mortgage payment which is paid as interest. The fraction decreases with increasing years and may be determined from Tables 15-7 through 15-11 for the particular interest rate and term of the mortgage. Column [4] is the portion of the mortgage which is paid as interest and is the product of column [2] times column [3]. Column [5] is auxiliary fuel cost. Because fuel cost is expected to increase, the first year fuel cost should be increased in subsequent years. The first year fuel cost is the amount on line 26, Worksheet LCA-1. The second year fuel cost is determined by multiplying the first year cost by (1 + r f ), (for r f see line 12 of Worksheet LCA-1). For example, if the first year fuel cost is $400 and the fuel inflation rate is 15 percent, the second year cost is ($400 x 1.15 =) $460. The fuel cost for each succeeding year is determined by multiplying the previous year by (1 + fuel inflation rate). Note that the inflation rate may be changed for any year in the period of analysis. Column [6] is the annual property tax. The first year tax is calculated on line 27 on Worksheet LCA-1 and succeeding years can be escalated by the general inflation rate, g. Column [7] is the annual insurance premium, which is determined on line 28 of Worksheet LCA-1 for the first year. Succeeding years may be 15-50 increased by a fixed or variable rate as desired. If no other guideline is available, insurance rates may be assumed to increase at the assumed general inflation rate. Column [8] is the annual operating cost. The first year cost is estimated on line 29 of Worksheet LCA-1. Costs for succeeding years may be increased according to the fuel (electric) inflation rate. Column [9] is the annual maintenance cost. The first year cost is on line 30 of LCA-1. Maintenance costs may be increased annually according to general inflation rates of items of replacement, such as motorized valves, pumps, or domestic hot water tanks. Such costs may be added in the future year when replacement is expected. Column [10] is the income tax savings calculated by the product of the effective tax rate (on line 19 of Worksheet LCA-1) and the sum of annual interest paid, in column [4], plus property taxes, column [6]. Column [11] is the annual expense of solar system and is determined by: Column [2] + column [5] + column [6] + column [7] + column [8] + column [9] - column [10] . The first year cash flow is calculated by adding the down payment and subtracting the Federal tax credit. 15-51 *<*<=o 4/* +-> C X CO CU Id Oph O >> E o- c CD CD (fl 5T3 i- >,o mu CO Q u_ Id E CM (J +-> (1) 4- -O CO CO >- < 3 o H- _l CO U- o C_> IE CO LU <£ _J o o >- C_) I Lf) -o (O CO S- id S- o s- o -t-> M- 3 o CU S- cu i— fO +J id id id s- ■— s- 4- +J C C co »r- O — 4-> cu cu id +-> 3 i— c 4- M- •r- C CU S- CJ> - <—< CNJ «3- LO CO r^~ 00 cr> o t— 1 CM cr> «* LO co r-. 00 CPl o CNJ O i»< -O > "3 1 — (_) 1 — 1 D +J M- 1 O l/l m C rH ■ ,- »l IT3 u- cn C +J C r— t— 1 l ro 7 1 i (O u cr , — . «tf QJ CCTi C ■o c: i > 01 o C ■!- 1 Id) j -1 1 d) .— E 4- cn + >> X ro en + o + I — 1 Q. 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C_) >- Q O ^ 1 OD ra o to 1 — CT)M- 3 > to E (O (O 3W U C_> CO >- CO c£ <+_ •1- +-> O +J e 0J CD -E I — 3 CD S- £ S- O 3 Q_ 3 CO <_> 00 e > 4-> t/) CD 4-> E 10 S- M- «r- O) o o > s- 3 03 D_ CO <+- 4-> O 1— C 03 to +-> c o aj s_ e o s-o< a- 12 00 CD 00 e O) Q. X 00 >- CO e cr s. oj CD 4-> 03 +-> Q.T- 1 — to X 3 o >J, UJ CO CO 4- +-> O 1— E 03 +-> CD -E 3 to co+J c O OS- CO t- o< Q- 3 +-> S- C JC o CD +-> 4-> S- u CD O fO S- 3 Li- fe 1/) a to E CD CL X to en to 3 E CD 1 •!- tO Q.4-> E 03 CD 1— S_ Q- CD CD X 3 Q.LU U- O S- CD «3" to CO MD CO CT> < C-J 1 1 _J cr> 1 — 1 1 — 1 1 1 1 — 1 4-J >* GO r-- CD 1 — 1 1 1 1 1 E l_ CD <~c F XI 1 1 e J- 3 c to E E i — F -^ e 3 3 O 3 <~ E 1 — 1 — < ) 1 — 3 O O 3 i — u O 4- CJ O 1 — 1 X 1 E 1 x — 1 CD 1 — 1 — 1 3 r— 1 1 — 1 +J CO ID 00 CO 1 1 (73 1 II 1 1 1 1 — C7> e =5 c E E E E F E F •1 — F 3 3 3 13 E =3 1 — <_> 1 — i — E 1— O u O 3 O <_> «=C CJ CJ q: c_> U3NCOCTIO r-l CD 03 i-H 5- OJ "O >. to 1 1 E CT3 O F CD O E 3 *". <>- E 1 — -(-J 23 s_ 3 00 O 00 +J fO r— < — 1 u 3 CD O 1 O <4- >> u LD X . — 1 C. "D to CD ■ — 1 n3 E 3 -<-> CD CN CD ro O 03 r— 1 1 5-, •1 — 1 — JD -O > 3 CO E -M E CD E h- F 00 (- S- 3 3 !~ Q. O CD 1 — •1— - — O QJ O u_ LO cC LT) CJ ro <3- in 15-54 EXAMPLE 15-6 Determine the life-cycle cost and energy cost savings of a liquid-heating solar system with 500 square feet of collectors. Assume the following data apply: 1. F, annual solar fraction is 0.68. 2. Parasitic energy requirement is 7.5 percent of the solar energy collected. 3. c , current electrical energy cost is 5.0 £»M Kc^ide ur Building Data 1. Annual space heating load 2. Annual DHW heating load 3. Total H and DHW load (add lines 1 & 2) Solar System Data 4. Collector area 5. Fraction of annual heating load supplied from solar Energy Prices 6. c , current energy cost for electricity (use Figure 15-3) s.O 1 /kWh 7. c f , c f , current cost of fuel (a**) c (use Figure 15-2 or 15-3) Terms of Loan 8. m, term of the loan for solar system 9. a, downpayment £id % 10. i, interest rate on loan \f) % Economic Data * \0%i3 M MBtu/yr P { , Q M MBtu/yr 2 r 1 3 M MBtu/yr t>00 ft 2 ■ b% decimal SA.GS $ /MMBtu \3.00 $/MMBtu £t? y rs (^«5^ decimal (J, 1(3 d ecimal 11. 12. 13. 14. 15. 16. 17. 18. 19. C , installed cost of solar system per unit area r f , estimated auxiliary fuel inflation rate r , r , estimated electric energy inflation g, r . estimated general inflation 3 1 . SZ- $/ft 2 m rate p, property tax rate (based on market value) h, insurance premium rate Federal income tax rate for owner State income tax rate for owner t, effective income tax rate {i.e., (line 17) + (line 18) - [2 x (line 17) x (line 18)]} 20. d, market discount rate \5 % is- % 1 % Q,0$ decimal 0.&O=£_ decimal , 32- decimal 0,0% decimal 0,35" decimal o.lo decimal 15-56 Worksheet LCA-1 Sheet 2 of 2 Solar System Cost Items 21. Installed cost (line 4 x line 11) 22. Federal tax credit for solar (40% of first $10,000) 23. Downpayment (line 21 x line 9) 24. Amount of loan (line 21 - line 23) 25. Annual mortgage payment (multiply line 24 by annual mortgage rate from Figure 15-1) 26. Cr, first year cost of auxiliary heating (line 3 x (1-line 5) x line 7) 27. First year property tax (line 21 x line 15) 28. First year insurance premium (line 21 x line 16) 29. C , first year cost of operating the solar system (line 3 x (a value between .05 and .10) x line 6 ) 30. C_, first year maintenance cost (estimate) nr Non-Solar System Cost Items 31. C* , first year cost of fuel for non- solar system (line 3 x line 7) 32. C , first year cost of operating non-solar system (line 3 x .01 x line 6) 1 0,110 $ Ar } OOQ $ \4rpQ $ /yr _Hl__$/yr ± 1 7 $ /yr 1*2- [00 $/yr $/yr l6"53- $ /yr M $/yr 15-57 Worksheet LCA-2 Sheet 1 of 2 LIFE-CYCLE COST ANALYSIS Total Cost for Solar System 33. n, total years of analysis pt y rs 34. A, collector area (line 4 of LCA-1) 5~DO f t 2 35. L, annual heat load (line 3 of LCA-1) (2fjL3 M MBtu 36. F, fraction of annual heat provided by the solar system (line 5 of LCA-1) . £ft d ecimal From Tables 15-12 to 15-17, determ >e: 37. P/X (d,g,n) [4,1 (, Q 38. P/X (d.O.m) q,D77 39. P/X (i,0,m) 9. Oil 40. P/X (d.i.m) 3 3,72 7 41. P/X (0,i,m) 9 J1J4J A9 / + np P/X (d,i ,m) 1 _ / line 19 x line 40 x s\ /\ n ^i -P/X (d,0,m) 1 _ r (l-1ine 19) x (line 38)- , 4J * u ' tJL P/X (i,0,m) J ~ L line 41 J 44. Add line 42 and line 43 45. 1 - a (1 - line 9) 46. Multiply: line 44 x line 45 47. (l-t)(p) + h (1 - line 19)(line 15) + (line 16) 48. Multiply: line 47 x line 37 49. E x = (line 9) + (line 48) + (line 46) From Tables 15-12 to 15-17, determine: 50. E Q = P/X (d,r Q ,n) 51. E m = P/X (d,r m ,n) 52. E f = P/X (d,r f ,n) 0, U\ c >.tf .Sfr6 0, 62xs 0> 3 l^ I. \b4- Off. Lsto 14- . Uo 9tf. (cSfo 15-58 Worksheet LCA-2 Sheet 2 of 2 53. 54. 55. 56. 57. (A)(C KEJ = Uine 34 x line 11 x line 49) \1 , 5tc5 $ ArO^ $ (l-F)(L)(c f )(E f ) = (JOji^il^Qu^ \?L f 22$ $ (1 - line 36) x line 35 x line 7 x line 52 C T = line 53 + line 54 + line 55 + line 56 - line 22 C E Q = (line 29 x line 50) c m E m = (line 30 x line 51) mm 33p7E $ Total Cost for Non-Solar System 58. C n £ = line 32 x line 50 oc o 59. Lc f Ex = line 35 x line 7 x line 52 (maintenance cost neglected) 60. C TC = line 58 + line 59 Present Value of Life-Cycle Cost Savings With Solar System 61. Savings = (line 60 - line 57) 5>4~ $ *4,443$ 15-59 EXAMPLE 15-7 Determine the life-cycle cost over 20 years of an air-heating solar space and water-heating system with 400 square feet of collectors. Calculate both the cumulative savings in cash flow and present worth of cumulative savings over the 20 years. Assume the following: 1. F, annual solar fraction is 0.50. 2. Parasitic energy requirement is 7.5 percent of the solar energy collected to store and distribute the heat. 3. c , current electrical energy cost is 5Olqv '[ Building Data 1. Annual space heating load lQJLl3 M MBtu/yr 2. Annual DHW heating load £), Q M MBtu/yr 3. Total H and DHW load (add lines 1 & 2) U^- 3 M MBtu/yr Solar System Data 4. Collector area 4^0 f t 2 5. Fraction of annual heating load supplied from solar <5u d ecimal 6. c , current energy cost for electricity Energy Prices (useTigu"re'l5-3J~ ~S~ < £/kWh~ LfL^L $ /MMBtu 7. c f , Cp . current cost of fueled) . T TC (use Figure 15-2 or 15-3) U-OU $ /MMBtu Terms of Loan 8. m, term of the loan for solar system jj_Q_ y rs 9. a, down payment \Q % . \0 d ecimal 10. i, interest rate on loan { % /) , Id d ecimal Economic Data 11. C . installed cost of solar system per , ^ , a unit area 3(o. (J? $ /ft 2 12. r f , estimated auxiliary fuel inflation rate Xlavle^ % 13. r , r , estimated electric energy inflation vJArJg/s % 14. g, r , estimated general inflation rate Vav-ie^% 15. p, property tax rate (based on market value) . 03 d ecimal 16. h, insurance premium rate , Op 3 d ecimal 17. Federal income tax rate for owner '25 d ecimal (first year) 18. State income tax rate for owner d ecimal 19. t, effective income tax rate {i.e., (line 17) + (line 18) - - [2 x (line 17) x (line 18)]} Qj2^2 d ecimal (first year) 20. d, market discount rate , \ rt d ecimal 15-62 Worksheet LCA-1 Sheet 2 of 2 Solar System Cost Items 21. Installed cost (line 4 x line 11) 22. Federal tax credit for solar (40% of first $10,000) 23. Downpayment (line 21 x line 9) 24. Amount of loan (line 21 - line 23) 25. Annual mortgage payment (multiply line 24 by annual mortgage rate from Figure 15-1) 26. C f , first year cost of auxiliary heating (line 3 x (1-line 5) x line 7) 27. First year property tax (line 21 x line 15) 28. First year insurance premium (line 21 x line 16) 29. C , first year cost of operating the solar system (line 3 x (a value between .05 and .10) x line 6) 30. C„, first year maintenance cost (estimate) nv Non-Solar System Cost Items 31. Cr , first year cost of fuel for non- solar system (line 3 x line 7) 32. C , first year cost of operating non-solar system (line 3 x .01 x line 6) \4 } 104- $ 4 0DO $ 1410 $ 13-234- $ \4rO<2> $/yr ' 77£ $/yr \*\ %ly? 44- $/yr ZA- $/yr \oo $/yr \552- _$/yr _$/yr CO co >- o I— _l CO Ll_ o CO UJ - <_) I 15-63 4 S ^ r> "J ^ i ^ Q ■fc>o--t>o -feo- +-> E X CO CU re O E I— <-> >> (Oi- -P E o. > o qj cj> CO Q U_ ro +-> i-t O l ■*-> ro E to u .* S- ro S- O $- O +> CD ro S- o QJ -r- QJ +-> •♦-> 4-> rO ro ro S- i— $_ +-> E E to v- O 01 -i- S- r- 4J QJ QJ ro -t-» ZJ t— E t|_ t,_ •■- E co ro i — ro *r- ro 0>i— S- +->•■- QJ s- x e O =3 QJ s: «t cd 00 Q) to _E S_ E +-> ro QJ -r- i— Q- S O X CO LU QJ E X O ro O I— to a> e > ro CO QJ O +-> to o o UJ m rr> co e ro to S- O QJ O O. O 0J U c rO S- =3 to e $ ^rA «*vo +-> t- aj x a. ro O h- S- Q- >> S- ro •i- r— +-> t— QJ tO •r- 3 O X U_ O ZJ +-> to QJ "O S- •«- Q) ro 4-> 0_ t|_ 0J ■»-> O D) t/1 m qj • en to s- o +-> ro a> ro S- ■♦-> s- o e QJ i — co-t-> rC ro E 3 CD QJ E +J E E S- >> < O IB s- rO QJ (0 CT ^ 9^ c Vr- Vr-~s r-n oo ^ ^ \Ski-0 ■vS r-.t^ vsa^n 4 ~3 cf r-,^ U3 a^ 4 Or- ^^j- Vf.Vr OQq^) ^ r : ^ o — «i 0 -3-^= ^ CO fc en ^ ^O ? rX: O ^y ~.s ^Pvy^ ^■ocO o V Vr \o rr. rt O cO^^ Ci \r f^iN^ T>0 r-^O c\^ -3 ^o^s^Lr, rv^ TO Q rTi^ rC'^J ^r CO o\ A •P o ro i — <_J> I 1 13 4-> ti- _i O to Ol c ■— ' •i- '1 — i-o 14- en c tu r i— i-H 1 ro 1 ■*" I 13 s_ cui — i ■!-> o < , — eT 1U COl c ■' ( ) (IJ CJ C -i- 1 1 + >> x ro m + o + I — i a. CM n >— 1 1 II 1 c a a> ni ^to S *- c - ly 1 r to i — 1+ o ■ i— S- X n- i- x -o m ro C 1 ai til ---E^ aj s- -*-> ai >i +-> Z3I i-O ai to QJ to i — "O LO ai ffl to ai o o + ro S- U v_ o o ro +-> ■"> +J -I i — i * to -!-> S- to +-> s_ + to s- UJ O 3 tn o -J ro i — i ro (J M- • >>r— 1+ >, i- T.I s- x> «3- +-> tr, C to rn c: tO 1 11 1 4-> ai ra 3 a) rn 3 LT) tO ■a >i CI >i O Ci — I s- (i) TJ ■o •r- E T- s_ +J c > 4J C > =3 + M- o to O CU to o CU r— i- (> 4- U I ) S_ Oi — I s- X aj Q. 01 aopj o ro L^ CO L^ t/5 -— - WJ U-_J Ll_ +J CJ cu ro ro ro ro tf- ti_ 1 •-- -i cu cu n- Cn cn E '- , O I + + CU l«_ ^-1 | to ^ rs ct 4-> -C 1 IO tfl to "O C C33CO _| t_ X s_ X c CU =5 l_j rn ro ro E p E CU a> >> t. c o >.-t-> >i ■*-> ro -c E s- ^ to ^H Q-+-> 3 tj- a) o 01 O 1 ^_ u d '_ o <: cu r^ o ■*-» 3 I ) 3 <_) en i cj to 4J i- j *J s- _i ro lo o J td J5 ro C31-— 1 X o ^~ 0) t)- cu - +J >! r-^. >,co 1- tOI — 1 s_ ' 1 (\J a CNJ o cu cnj ro C to c LO E r—l 1 CU ro 3 CU ro 3 CU ■Q >> O c O C i — ro C "O •■—*•— T3 •«- «r- fOH E-^c >^-c >■ — r3 3 to O OJ o cu c cu a> CO s- o oo UJ 1 — 1 cc < > ^ uo => i — i OO co >- =c _i I— - oo o oo oo >- oo o; o cu o O Q o II X5 o •i— 00 i — -t-> CD4- ro C i— -i- JZ 3 > CO E fts «o 3 oo o <_) — ' cu > 4- •r- +-> O +-> E 3 <1) S- E S- O 3 q. 3: oo <-J CO cu +-> c 00 S- 4- CU O O > a. oo 4- -t-> O r— C (O-P (ur d (« CO +-> C O a s-co s- o< 13 00 cu oo cu Q. X CU co E C JZ s- cu CU •»-> CO +-> Q.-I— l — 00 X30>i| JJ 00 00 4- 4-> O i— c: (O-p cu jt rs oo oo +-> c o flJS-CU s- o ■< a- 3 o O rO oo a> 00 c cu CL X oo oi oo 3 C C fO CU r— S_ Q_ CU CU X 3 Q.LU S- rO CU >- ^ -«' c ^Ph on r-6o vil^ rrrO vJ9 y 2$ 5S r- r 5y:vS O (NT vol 3-<0 ? o - — - <4 c ^r n - 0° (T ■X-'^c UD Q O cr _: •A c CUi — I CU U3 JZi — I 00 S- E O Z5 3 i— O CT> ^3- 00 I II I c c: E E =3 3 O 'o O CJ X I E 3 c r- E O 3 O i— O M- O O ^H CU l — ll — l r-H -l-> CD Lf) I I (O I II I C 3 C C E E E E 3 3 3 3 ■— O o a o o o C_) 31 — I oo oo I I en •r- E C 3 C r— 3 O Qi C_> koi — oo cr> o t-i i CU +J CM T3 >> 001 — I c JO O E CU O C 3 - S- E i — 4-> 3 S- 3 00 o 00 +-> fd ■ — i—l CJ O 3 CU O 1 <_> <4- >> O i—l X S- X> CO CU 1 — 1 cu c\ CU fO O fO ^— 1 1 >> •!- i— -Q "O > 3 as c +-> C CU E I— E 00 O S- 3 3 S- O Q. O cu r— •i- CU O cu o U_ OO <00O CNJ OO *3" LO Worksheet LCA-1 Sheet 1 of 2 DATA SHEET FOR ECONOMIC ANALYSIS Project Building Data 1. Annual space heating load 2. Annual DHW heating load 3. Total H and DHW load (add lines 1 & 2) Solar System Data 4. Collector area 5. Fraction of annual heating load supplied from solar Energy Prices 6. c , current energy cost for electricity (use Figure 15-3) C/kWh 7. c f , c.p , current cost of fuel T TC (use Figure 15-2 or 15-3) Terms of Loan 8. m, term of the loan for solar system 9. a, downpayment % 10. i, interest rate on loan % Economic Data 11. C , installed cost of solar system per unit area 12. r f , estimated auxiliary fuel inflation rate 13. r , r , estimated electric energy inflation 14. g, r , estimated general inflation m rate 15. p, property tax rate (based on market value) 16. h, insurance premium rate 17. Federal income tax rate for owner 18. State income tax rate for owner 19. t, effective income tax rate {i.e., (line 17) + (line 18) - [2 x (line 17) x (line 18)]} _MMBtu/yr _MMBtu/yr _MMBtu/yr _ft 2 decimal _$/MMBtu $/MMBtu yrs decimal decimal $/ft : decimal decimal decimal decimal 20. d, market discount rate decimal decimal Worksheet LCA-1 Sheet 2 of 2 Solar System Cost Items 21. Installed cost (line 4 x line 11) $ 22. Federal tax credit for solar (40% of first $10,000) $ 23. Downpayment (line 21 x line 9) $ 24. Amount of loan (line 21 - line 23) $ 25. Annual mortgage payment (multiply line 24 by annual mortgage rate from Figure 15-1) $/yr 26. C f , first year cost of auxiliary heating (line 3 x (1-line 5) x line 7) $/yr 27. First year property tax (line 21 x line 15) $/yr 28. First year insurance premium (line 21 x line 16) $/yr 29. C , first year cost of operating the solar system (line 3 x (a value between .05 and .10) x line 6) $/yr 30. C , first year maintenance cost (estimate) $/yr Non-Solar System Cost Items 31. C.p , first year cost of fuel for non- solar system (line 3 x line 7) $/yr 32. C , first year cost of operating non-solar system (line 3 x .01 x line 6) $/yr Worksheet LCA-2 Sheet 1 of 2 LIFE-CYCLE COST ANALYSIS Total Cost for Solar System 33. n, total years of analysis yrs 34. A, collector area (line 4 of LCA-1) f t 2 35. L 5 annual heat load (line 3 of LCA-1) MMBtu 36. F, fraction of annual heat provided by the solar system (line 5 of LCA-1) decimal From Tables 15-12 to 15-17, determine: 37. P/X (d.g.n) 38. P/X (d,0,m) 39. P/X (i,0,m) 40. P/X (d,i,m) 41. P/X (0,i,m) a.9 / + \rP /X (d,i,m)i / line 19 x line 40 x ^' {Z)l P/X (0,i,m) J ' { line 41 ' a-} M + Nr P/X (d.O.m)- . _ r (l-1ine 19) x (line 38)- , 43 * (1 " t)L P/X (i 9 0,m) J - [ line 41 } 44. Add line 42 and line 43 45. 1 - a (1 - line 9) 46. Multiply: line 44 x line 45 47. (l-t)(p) + h (1 - line 19)(line 15) + (line 16) 48. Multiply: line 47 x line 37 49. E, = (line 9) + (line 48) + (line 46) From Tables 15-12 to 15-17, determine: 50. E Q = P/X (d,r Q ,n) 51. E m = P/X (d,r m ,n) 52. E f = P/X (d,r f ,n) Worksheet LCA-2 Sheet 2 of 2 53. 54. 55. 56. 57. (A)(CJ(E,) = (line 34 x line 11 x line 49) a 1 C Q E = (line 29 x line 50) C m E m = ( line 30 x line 51 ^ (l-F)(L)(c f )(E f ) = ( )( )( )( ) (1 - line 36) x line 35 x line 7 x line 52 C T = line 53 + line 54 + line 55 + line 56 - line 22 Total Cost for Non-Solar System 58. C„„E„ = line 32 x line 50 oc o 59. Lc f E f = line 35 x line 7 x line 52 (maintenance cost neglected) 60. C JC = line 58 + line 59 Present Value of Life-Cycle Cost Savings With Solar System 61. 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X 0) co E c .c s_ , -u co co ■P S- c -c o (D +J +-> w s- o <1> O 03 S-3LL C 03 CD — S_ O. ffi (U X 3 CLLU U- O 03 d) >- CM ro LO WO CO CT> - CM CO LO <£> CO CT> C1J 03 t— 1 S~ 4- 03 O r— <+- CM C CO '«" -O ,_ E cu 03 3 CO 00 1—1 CM -a >> 00 1 1 sz 03 O E a> O E 3 «» &_ E r- •»-> 3 S_ 3 CO O 00 +-> (Or-H (J 3 ai 1 (_> <4- >, O LO X t— 1 s- -a 00 a> 1 — 1 03 c 3 +-> a> cm CD 03 O 03 1 — 1 — 1 >> •1- r— .Q -0 > 3 03 C +J c OEhE 00 O S_ 3 3 s- a. <_> a> 1— •I- d) ^- >3- LO APPENDIX ALASKA TAX INCENTIVES Alaska allows a 10% residential fuel conservation credit of up to $200 per individual or married couple for money spent on the following: 1) insulation; 2) insulating windows; 3) labor related to items 1 and 2; 4) alternate energy systems which are not dependent on fossil fuel, including solar, wind, tidal, and geothermal. Expires 12/31/82 (Chapter 94, Laws of 1977). Contact State Department of Revenue Income Tax Division Pouch SA continue State Office Building Juneau, AK 99811 (907) 465-2326 GRANTS AND LOANS This act creates the Alaska Renewable Research Corporation. The Corporation is funded by a portion of the state's proceeds from mineral leases, rentals, bonuses, and royalties. Most of the Corporation's budget is used as venture capital for new businesses involved in renewable resources such as forest products, fisheries, agriculture and renewable energy resources. Up to 10% of every annual appropriation may be used as grants to the same types of enterprises (Chapter 179, Laws of 1978). Contact Alaska Renewable Research Corporation Box 1647 Juneau, AK 99802 (907) 465-4616 Suite One 313 "E" Street Anchorage, AK 99501 (907) 272-2500 This law establishes an Alternative Power Resource Revolving Loan Fund in the Department of Commerce and Economic Development. The fund shall be used to develop energy production from sources other than fossil or nuclear fuel. This includes wind, water and solar devices. Loans may not exceed $10,000 (Chapter 29, Laws of 1978). Contact Division of Business Loans Department of Commerce & Economic Development Pouch D Juneau, AK 99811 (907) 465-2510 (907) 274-6693 (Anchorage) (907) 452-8182 (Fairbanks) NATIONAL „ .SOLAR ^ INFORM*ATtON obiter ■:■/":. ■Wfr v 3/30/80 The Center is operated by the Franklin Research Center tor the U.S. Department of Housing and Urban Development and the U.S. Department ot Energy. The listings contained herein are based on information known by the Center at the time of print- ing. Periodic updates are available. For more information, please contact us at P.O. Box 1607. Rockville. MD 20850 or call toll Iree (800) 523-2929. In Pennsylvania call (800) 462-4983. In Alaska and Hawaii call (800) 523-4700. ARIZONA TAX INCENTIVES Individuals may claim an income tax credit equal to 35% of the cost of a solar energy device through 1983. Thereafter the percentage decreases 5% per year until the credit expires on 12/31/89. The maximum credit is $1,000. Home builders may claim the credit on new speculative solar homes in lieu of the purchaser. The credit is available at the same rates for commercial and industrial solar installations. All credits include carry forward provisions (Chapter 93, Laws of 1975; Chapter 129, Laws of 1976; Chapter 112, Laws of 1978; Chapter 146, Laws of 1979). Solar energy devices are exempt from property taxes through 12/31/89 (Chapter 165, Laws of 1974; Chapter 146, Laws of 1979). Solar energy devices are exempt from Transaction Privilege and Use Taxes through 12/31 /89 (Chapter 42, Laws of 1977; Chapter 146, Laws of 1979). A 25% credit is allowed for residential insulation and ventilation devices, such as insulating doors and windows. Maximum credit is $100. Credit expires 12/31/84 (Chapter 112, Laws of 1978). Contact State Department of Revenue Box 29002 Phoenix, AZ 85038 (602) 255-3381 LAND USE Provides authority for local governments to regulate solar access (Chapter 94, Laws of 1979). Contact Local planning commission or zoning board STANDARDS AND REGULATION OF CONSTRUCTION Local building codes may include provisions requiring that new, single-family residences be designed to facilitate future installation of solar heating equipment (Chapter 94, Laws of 1979). Contact Local building official ARKANSAS TAX INCENTIVE/. An energy conseivation income tax deduction is available to any individual, fiduciary or cor- poration. Eligible items include insulation and energy conservation adjustments made to buildings constructed before 1/1/79. Also eligible are these additions made to new or existing buildings: devices using solar energy, bioconversion energy, geothermal energy, hydroelectric energy (for mechanical or electrical power) for space heating or cooling or water heating; devices using wind energy; and devices creating energy from woodburning in stoves, furnaces, or fireplaces with controllable drafts and dampers. Deductions exceeding income may be car- ried forward until exhausted. Eligible expenditures must be made before 12/31/84. The Com- missioner of Revenue may promulgate regulations for the administration of the deduction (Act 535,1977; Act 742, 1979; Act 59, 1980). Contact State Department of Revenue Income Tax Section 7th and Wolfe Streets Little Rock, AR 72201 (501) 371-2193 CALIFORNIA TAX INCENTIVES California provides personal income tax credit of 55% of the cost of a solar energy system, up to a maximum of $3000. If a system is installed in other than a single-family dwelling and the cost exceeds $6000, the credit equals 25% of the cost, or $3000, whichever is greater. In both single-family dwellings and other buildings, the cost of energy-conserving devices installed in conjunction with the solar energy system may also be included in the total cost used to calculate the tax credit. If a federal credit is claimed, the state credit is reduced by the amount of the federal credit. The same provisions apply to corporate taxpayers. Taxpayers who partial- ly own and partially lease a solar system from a public utility are also eligible for the credit. The system must meet the criteria of the California Energy Commission. Eliglible expenses for credit include attorney's fees, compensation, and recording fees associated with obtaining a solar easement. Credit expires 12/31/80 (Chapter 168, Laws of 1976; Chapter 1082, Laws of 1977; Chapter 1154, Laws of 1978; Chapter 816, Laws of 1979). Contact Franchise Tax Board Attn: Correspondence Sacramento, CA 95807 (916) 355-0370 GRANTS AND LOANS This law creates the Solar Energy Demonstration Loan Program and provides $2000 interest- free loans for solar space heating and domestic hot water systems in areas where a state of emergency has been declared (Chapter 1 and Chapter 7, Laws of 1978). Contact Department of Housing and Community Development Division of Research and Policy Development 921 10th Street, Fifth Floor Sacramento, CA 95814 (916) 445-4728 The maximum loan available to veterans for home mortgages is increased to $60,000 if the home is equipped with a solar energy system (Chapter 1243, Laws of 1978; Chapter 48, Laws of 1979). Contact Department of Veterans' Affairs 1227 "O" Street P.O. Box 1559 Sacramento, CA 95807 (916) 445-2347 or any local district office of the Department of Veterans' Affairs LAND USE Anyone who owns, occupies, or controls real estate is prohibited from allowing a tree or shrub to cast a shadow on a solar collector between 9:30 a.m. and 2:30 p.m. Trees casting a shadow before the installation of a collector are excluded (Chapter 1366, Laws of 1978). This law declares that any restriction on real property purporting to prohibit the installation and use of a solar energy system is void and unenforceable. It recognizes solar easements and prescribes their contents. City and county governments may not prohibit or restrict solar energy systems except to ensure the public health. The law requires that new subdivision maps be designed to accommodate passive solar energy systems to the maximum extent possible. It permits city and county governments to require the dedication of solar easements before approving the map (Chapter 1154, Laws of 1978). Contact Local planning or zoning body STANDARDS AND REGULATION OF CONSTRUCTION Any city or county may require that new buildings subject to the State Housing Law be con- structed in a manner that permits the installation of solar heating (Chapter 670, Laws of 1976). Contact Local building inspector The California Energy Commission is required to adopt regulations and standards governing solar energy equipment (Chapter 1081, Laws of 1977). Contact California Energy Commission 1111 Howe Avenue Sacramento, CA 95825 (^16) 322-3R90 COLORADO TAX INCENTIVES Alternative energy devices will be assessed for real estate tax at 5% of their value. Eligible devices must use solar or geothermal energy, renewable biomass, or wind resources. Passive solar designs are included, but devices for the direct combustion of wood are ineligible. The exemption expires 12/31 /89 (Chapter 344, Laws of 1975; Chapter 363, Laws of 1979). Contact Local tax assessor Creates an income tax deduction for alternative energy devices. Eligible deductions include the cost of solar, wind, geothermal, or renewable biomass systems. Passive solar designs are in- cluded to the extent that construction costs exceed those of conventional designs. Devices for the direct combustion of wood do not qualify. Corporate taxpayers may use the deduction in lieu of depreciation (Chapter 512, Laws of 1977; Chapter 374, Laws of 1979). Contact Colorado Department of Revenue Capitol Annex Building 1375 Sherman Street Denver, CO 80203 (303) 839-2801 LAND USE Solar easements are recognized and their contents are prescribed. They are subjected to the same conveyancing and recording requirements as other easements. Any unreasonable restriction on real estate, based on aesthetic considerations and effectively prohibiting or restricting the installation and use of a solar energy device, is declared void and unenforceable (Chapter 326, Laws of 1975; Chapter 358, Laws of 1979). This law authorizes local governments to regulate uses of land in planning and zoning regula- tions to assure access to direct sunlight for solar energy devices. Special exceptions to zoning regulations may be granted to protect solar access. Subdivision regulations may be altered to protect solar access. Effective 1/1/80 (Chapter 306, Laws of 1979). Contact Local zoning board or planning commission CONNECTICUT TAX INCENTIVES Municipalities are authorized to exempt windmills, waterwheels and solar heating, cooling or electrical systems from real estate tax. Installation must occur before 10/1/91. The exemption will be effective for 15 years after installation. Passive solar energy systems, constructed or in- stalled after 10/1/80 may also be exempted. Systems must meet standards of the Office of Policy and Management (Public Act 76-409; Public Act 77-490; Public Act 79-479). Solar collectors are exempt from sales tax through 10/1/82 (Public Act 77-457). Contact Commissioner of Revenue Services 92 Farmington Avenue Hartford, CT 06115 (203) 566-7120 GRANTS AND LOANS This law requires the Commissioner of Economic Development to establish an energy conser- vation loan fund. The Commissioner shall make low-cost loans from this fund for insulation, energy conservation materials and alternate energy devices to be installed in residential buildings containing not more than four dwelling units. Alternate energy devices are those which use solar radiation, wind, water, or geothermal resources for space heating or cooling, water heating or generation of electricity. Loans can range from $400 to $3000. The State Bond Commission may authorize the issuance of bonds to fund the loan program (Public Act 79-509). The law authorizes the Department of Economic Development to make loans for industrial ap- plications of energy conservation techniques, solar, wind, hydro, biomass or other forms of renewable energy (Public Act 79-520). Contact Department of Economic Development 210 Washington Street Hartford, CT 06115 (203) 566-4555 This law authorizes the Connecticut Housing Financing Authority to make and insure loans for energy conservation improvements and installation of renewable energy systems for space heating and cooling, water heating, and electricity in residential buildings. Renewable energy sources eligible include wind, solar, water and biomass (Public Act 79-578). Contact Connecticut Housing Financing Authority 190 Trumbull Street Hartford, CT 06103 (203) 525-9311 LAND USE The zoning commission of each city, town, or borough is authorized to regulate development to encourage energy efficiency and the use of renewable forms of energy, including solar (Public Act 78-314). Contact Local planning or zoning body STANDARDS AND REGULATION OF CONSTRUCTION The Office of Policy and Management is required to establish standards for solar energy systems (Public Act 76-409; Public Act 79-479). Contact Office of Policy and Management 20 Grand Street Hartford, CT 06115 (203) 566-5765 DELAWARE TAX INCENTIVES This law provides an income tax credit of $200 for solar energy devices designed to produce domestic hot water. Systems must meet HUD Intermediate Minimum Property Standards Sup- plement for Solar Heating and Domestic Hot Water Systems. Systems must be warranted ac- cording to criteria set out in the law (Chapter 512, Laws of 1978). Contact Division of Revenue State Office Building 820 French Street Wilmington, DE 19801 (302) 571-3360 FLORIDA TAX INCENTIVES Effective 7/1/79, solar energy systems are exempt from sales and use tax until 6/30/84 (Chapter 339, Laws of 1979). Contact Florida Department of Revenue Sales Tax Division Carlton Building Tallahassee, FL 32304 (904) 488-6800 LAND USE Solar easements are recognized and subject to the same requirements as other easements; the contents are prescribed (Chapter 309, Laws of 1978). STANDARDS AND REGULATION OF CONSTRUCTION The Florida Solar Energy Center is required to establish standards for solar energy systems (Chapter 246, Laws of 1976). Contact Florida Solar Energy Center 300 State Road 401 Cape Canaveral, FL 32920 (305) 783-0300 The law stipulates that no single-family dwelling shall be constructed unless it is designed to facilitate future installation of a solar hot water system (Chapter 361, Laws of 1974). Contact Local building inspector All solar energy systems manufactured or sold in Florida must meet the standards established by the Florida Solar Energy Center (Chapter 309, Laws of 1978). Contact Bureau of Codes and Standards 2571 Executive Center Circle Tallahassee, FL 32301 (904) 488-3581 GEORGIA TAX INCENTIVES Real estate owners may claim a refund of sales tax paid for the purchase of solar equipment. Expires 7/1/86 (Act 1030, 1976; Act 1309, 1978). Contact State Department of Revenue, Sales Tax Division 309 Trinity-Washington Building Atlanta, GA 30334 (404) 656-4065 Any county or municipality may exempt solar heating and cooling equipment and machinery used to manufacture solar equipment from property taxes. Expires 7/1/86 (Georgia Constitu- tion, Article VII, Section 1, Paragraph IV). Contact Local city council or county board of supervisors LAND USE Solar easements are recognized and subject to the same requirements as other easements; the contents are prescribed (Act 1446, 1978). HAWAII TAX INCENTIVES A 10% income tax credit is provided to individuals and corporations who purchase solar energy devices that are placed in service by 12/31/81. The law also provides property tax exemptions for solar energy systems through 12/31/81. This exemption also applies to any non-nuclear and non-fossil fuel system and to any improvement that increases the efficiency of systems which use fossil fuel (Act 189, 1976). Contact State Tax Department P.O. Box 259 Honolulu, HI 96809 (808) 548-3270 IDAHO TAX INCENTIVES This law allows an income tax deduction for a solar heating/cooling or solar electrical system installed in the taxpayer's residence. The deduction equals 40% of the cost in the first year and 20% of the cost in each of the next 3 years; the maximum deduction in any year is $5000. This deduction also applies to systems fueled by wind, geothermal energy, wood, or wood pro- ducts. Built-in fireplaces qualify if they have control doors, regulated draft, and heat ex- changers that deliver heated air to substantial portions of the residence (Chapter 212, Laws of 1976). Contact State Tax Commission 5257 Fairview Boise, ID 83722 (208) 384-3290 LAND USE Solar easements are recognized and are made subject to the same requirements as other easements; the contents are prescribed (Chapter 294, Laws of 1978.) ILLINOIS TAX INCENTIVES A property owner who installs a solar or wind energy system may claim an alternate valuation for property taxes. The property is assessed twice: with the solar or wind energy system and also as though it were equipped with a conventional system. The lesser of the two assessments is used to compute the tax due. Owners must file a claim with the local Board of Assessors. (Public Act 79-943, 1975; Public Act 80-430, 1977). Contact Local assessor or board of assessors GRANTS AND LOANS This law establishes a $5 million research, development, and demonstration program for non- coal, non-nuclear energy (Public Act 80-432, 1977). Contact Illinois Institute of Natural Resources 325 West Adams Room 300 Springfield. IL 62706 (217) 785-2800 STANDARDS AND REGULATION OF CONSTRUCTION The Illinois Institute of Natural Resources is required to establish guidelines and regulations for solar energy systems (Public Act 80-430, 1977). Contact Illinois Institute of Natural Resources 325 West Adams Room 300 Springfield, IL 62706 (217) 785-2800 INDIANA TAX INCENTIVES The law permits the property owner who installs a solar heating and cooling system to have property assessment reduced by the difference between the assessment of the property with the system and the assessment of the property without the system. The owner must apply to the county auditor (Public Law 15, 1974; Public Law 68, 1977). Contact Local assessor or board of assessors An income tax credit is created for individuals, corporations, and partnerships that install solar or wind energy systems tor heating space or water or for generating electricity. For single- family dwellings the credit equals 25% of eligible expend'tures to a maximum of $3,000. For other buildings the credit equals 25% of expenditures to a maximum of $10,000. Credit ex- ceeding tax liability may be carried forward until exhausted. Expenditures must be made by 12/31/82. The Department of Revenue shall promulgate rules to implement the credit, including performance and quality standards for qualifying systems. (Public Law 20, 1980). Contact Indiana Department of Revenue 202 State Office Building Indianapolis, IN 46204 (317) 232-2101 IOWA TAX INCENTIVES Installation of a solar energy system will not increase the assessed, actual, or taxable values of property for 1979-1985 (Section 441.21, Code of 1979). Contact Local assessor or board of assessors GRANTS AND LOANS This law establishes a loan and grant fund for property improvements and mortgages for low- income families. Solar energy systems qualify as improvements (Chapter 1086, Laws of 1978). Contact Iowa Housing Finance Authority 218 Liberty Building Des Moines, IA 50319 (515) 281-4058 KANSAS TAX INCENTIVES The individual taxpayer is allowed an income tax credit of 25% of the cost of a residential solar energy system to a maximum of $1000. A solar energy installation on business or investment property receives a credit equal to 25% of the system cost, $3000, or that year's tax bill, whichever is the least amount. The cost of an installation on business or investment property can be amortized over 60 months. Wind energy systems are also covered by this law. Credit ex- pires 7/1/83. (Chapter 434, Laws of 1976; Chapter 346, Laws of 1977). If a solar system supplies 70% of the energy for heating and cooling, the property owner may be reimbursed for 35% of his property tax for up to 5 consecutive years. Applies through 1985. Claims must be filed with the Department of Revenue (Chapter 345, Laws of 1977; Chapter 419, Laws of 1978). Provides an income tax deduction of 50% (maximum $500) of the cost of insulating residential buildings owned by the taxpayer. The deduction can be applied separately to each residential building owned and insulated by the taxpayer. To qualify, a building must have been con- structed before 7/1/77. The insulating materials must meet minimum standards for energy con- servation in new buildings prescribed by the Federal Housing Administration (Chapter 410, Laws of 1978). Contact State Department of Revenue P.O. Box 692 Topeka, KS 66601 (913) 296-3909 LAND USE Solar easements are recognized and are subject to the same requirements as other easements; the contents are prescribed (Chapter 277, Laws of 1977). LOUISIANA TAX INCENTIVES Solar energy equipment installed in owner-occupied residential buildings or in swimming pools are exempt from property tax (Act 591, 1978). Contact Local parish tax assessor STANDARDS AND REGULATION OF CONSTRUCTION The law requires the Department of Natural Resources and Development to adopt regulations and standards governing solar energy devices (Act 542, 1978). Contact Department of Natural Resources and Development P.O. Box 44396 Baton Rouge, LA 70804 (504) 342-4500 MAINE TAX INCENTIVES Solar space or water heating systems are exempt from property tax for 5 years after installa- tion. Eligible taxpayers must apply to the local Board of Assessors. Purchasers of solar energy systems may also receive a sales tax rebate from the Office of Energy Resources (Chapter 542, Laws of 1977). Contact (for property tax) Local assessor or board of assessors. Contact (for sales tax) Office of Energy Resources .55 Capitol Street Augusta, ME 04330 (207) 289-3811 This law creates an income tax credit for solar, wind, and wood energy systems which provide space or water heating or electrical or mechanical power. Fireplaces and woodstoves not operating as central heating systems are ineligible. Both active and passive solar systems qualify. The credit equals the lesser of $100 or 20% of eligible expenditures. Retroactive to 1/1/79 (Chapter 557, Laws of 1979). Contact Bureau of Taxation Department of Finance and Administration State Office Building Augusta, ME 04333 (207) 289-2076 LAND USE Local governments are permitted to enact zoning ordinances to protect access to direct sunlight for solar energy use (Chapter 418, Laws of 1979). Contact Local zoning or planning group Planning boards are permitted to protect solar access in new developments through subdivi- sion regulations. These may include restrictive covenants, height restrictions, and setback re- quirements (Chapter 435, Laws of 1979). Contact Local planning board MARYLAND TAX INCENTIVES A solar energy unit will be assessed at no more than a conventional system needed to serve the building (Chapter 509, Laws of 1975; Chapter 509, Laws of 1978). Contact Local assessor or board of assessors 10 Baltimore City and any other city or county may offer property tax credits for the use of solar systems in any type of building. Credit may be applied over a 3-year period (Chapter 740, Laws of 1976). Contact Local city or county department of revenue LAND USE Solar easements are recognized as a lawful restriction on land (Chapter 934, Laws of 1977). GRANTS AND LOANS This law authorizes the city of Baltimore to issue $2 million in municipal bonds. The proceeds from the sale of bonds shall be used for energy conservation loans and loan guarantees to im- prove residential buildings in the city. The bond issue requires an ordinance of the Baltimore City Council and the approval of the electorate of the city (Chapter 12, Laws of 1979). MASSACHUSETTS TAX INCENTIVES Solar energy systems are exempt from property tax for 20 years from the date of installation (Chapter 734, Laws of 1975; Chapter 388, Laws of 1978). Contact Local assessor or board of assessors A personal income tax credit of 35% of the cost of renewable energy equipment is created. The equipment must be installed in the taxpayer's principal residence in the state. Maximum credit is $1000. Eligible equipment must use solar energy for space heating or cooling or water heating or must use wind energy for any nonbusiness residential purpose. If a federal income tax credit or grant is received by the taxpayer, the state credit will be reduced. The credit ex- pires 12/31/83. Sales of equipment for residential solar energy systems, wind power systems, or heat pumps are exempt from sales tax. Wood-fueled central heating systems installed in a person's prin- cipal residence in the state and costing more than $900 are exempt from sales tax through 12/31/83. Eligible furnaces must be approved by the State Fire Marshall or Building Code Com- issioner (Chapter 796, Laws of 1979). Corporations may deduct the cost of a solar or wind energy system from income. The system will also be exempt from tangible property tax (Chapter 487, Laws of 1977). Contact State Department of Corporations & Taxation 100 Cambridge Street Boston MA 02204 (617) 727-4201 (income tax) (617) 727-4601 (sales tax) GRANTS AND LOANS Banks and credit unions are authorized to make loans with extended maturation periods and in- creased maximum amounts for home improvements, including solar energy systems. Banks may lend up to $15,000, and credit unions may lend up to $12,000 (Chapter 28, Laws of 1977; Chapter 260, Laws of 1977; Chapter 73, Laws of 1978). Contact Local bank or credit union MICHIGAN TAX INCENTIVES This law exempts solar, wind, or water energy conversion devices from real and personal pro- perty tax. An application must be filed with local tax assessor, who will submit it to the state tax commission for certification. Authority to exempt expires 7/1/85, but exemptions made by that time stay in force (Public Act 135. 1976). 11 Contact Local Government Services Treasury Building Lansing, Ml 48922 (517) 373-3232 Proceeds from sales of solar, wind, or water energy conversion devices used for heating, cool- ing, or electrical generation in new or existing residential or commercial buildings are excluded from business activities tax. Expires 1/1/85 (Public Act 132, 1976). Tangible property used for solar, wind, or water energy devices is excluded from excise tax if it is used to heat, cool, or electrify a new or existing commercial or residential building. Expires 1/1/85 (Public Act 133, 1976). Income tax credit may be claimed for a residential solar, wind, or water energy device that is used for heating, cooling, or electricity. This includes devices designed to use the difference between water temperatures in a body of water. Energy conservation measures installed in connection with such devices are also eligible; these include insulation, water-flow reduction devices, and some wood furnaces. Swimming pool heaters are eligible only if 25% or more of their heating capacity is used for residential purposes. The credit is refundable. The law in- structs the Department of Commerce to establish system eligibility standards within 180 days of the law's passage. To be eligible, expenditures must be made by 12/31/83. The rate of credit changes annually. For 1980, the rate for single-family dwellings is 25% of the first $2000 spent, plus 15% of the next $8000 spent. In 1980, the rate for other buildings is 25% of the first $2000, plus 15% of next $13,000 (Public Act 605, 1978; Public Act 41, 1979). Contact State Department of Treasury State Tax Commission State Capitol Building Lansing, Ml 48922 (517) 373-2910 STANDARDS AND REGULATION OF CONSTRUCTION The Department of Commerce is required to formulate standards for solar energy systems (Public Act 605, 1979). Contact Energy Extension Service Michigan Energy Administration Department of Commerce P.O. Box 30228 Lansing, Ml 48909 (517) 373-6430 MINNESOTA TAX INCENTIVES The market value of solar, wind, or agriculturally derived methane gas systems used for heating, cooling, or electricity in a building or structure is excluded from property tax. The in- stallations must be done prior to 1/1/84 (Chapter 786, Laws of 1978). Contact Local assessor or board of assessors This law provides an individual income tax credit of 20% of the first $10,000 spent on renewable energy source equipment installed on a Minnesota building of six dwelling units or less. Eligi- ble expenditures include: those eligible as federal renewable energy source property (solar, wind, and geothermal); earth-sheltered dwellings; equipment producing ethanol, methanol or methane for fuel, but not for resale; passive solar energy systems. Excess credit can be car- ried forward through 1984. Federal regulations of the U.S. Internal Revenue Service shall be us- ed to administer relevant portions of the credit. Expenditures must be made between 1/1/79 and 12/31/82 (Chapter 303, Laws of 1979). Contact Department of Revenue Centennial Office Building 658 Cedar Street St. Paul, MN 55145 (612) 296-3781 LAND USE Zoning ordinances may provide for the protection of soiar access for solar energy systems. Solar easements are recognized and the contents are prescribed; they are enforceable in civil actions. Depreciation resulting from easements (but not any appreciation) shall be included in revaluation for property tax (Chapter 786, Laws of 1978). Contact (for zoning) Local planning or zoning body Local governments are prohibited from preventing earth-sheltered construction as long as it otherwise complies with local zoning ordinances. Variances can be given to facilitate earth- sheltered construction. An appropriation of $20,000 is made to conduct a study of impediments to earth-sheltered construction (Chapter 2, Special Session, Laws of 1979). Contact Minnesota Energy Agency 980 American Center Building 150 E. Kellogg Boulevard St. Paul, MN 55101 (612) 296-5120 STANDARDS AND REGULATION OF CONSTRUCTION The Building Code Division of the Department of Administration is required to promulgate per- formance standards for solar energy systems (Chapter 333, Laws of 1976). Contact Minnesota Department of Administration Building Code Division 408 Metro Square Building St. Paul, MN 55101 (612) 296-4639 MISSISSIPPI TAX INCENTIVES Labor, property or services used in the construction of solar energy heating, lighting, or electric generating facilities used by universities, colleges, or junior colleges are exempted from sales tax. Expires 1/1/83 (§27-65-105 of the Mississippi Code). Contact Mississippi Tax Commission Sales Tax Division P.O. Box 960 Jackson, MS 39205 (601) 354-6274 MISSOURI LAND USE This law declares that the right to use solar energy is a property right, but it cannot be ac- quired by eminent domain. Solar easements are recognized and subjected to the same con- veyancing and recording requirements as other easements. The contents are mandated (§442.021 of the Missouri Code). 13 MONTANA TAX INCENTIVES Energy systems using non-fossil fuel energy (such as solar, wind, solid wastes, decomposition of organic wastes, solid wood wastes, and small scale hydroelectric) installed in an income tax- payer's dwelling before 12/31/82 are eligible for an income tax credit of 10% of the first $1000 and 5% of the next $3000. If a federal tax credit is also claimed, the state credit is reduced to 5% of the first $1000 and 2 1/2% of the next $3000 (Chapter 548, Laws of 1975; Chapter 574, Laws of 1977; Chapter 652, Laws of 1979). This law provides individual or corporate income tax deductions for energy conservation im- provements, including storm windows and insulation. It applies to all types of buildings at the following rates: Residential buildings Non-residential buildings 100% of 1st $1000 100% of 1st $2000 50% of 2nd $1000 50% of 2nd $2000 20% of 3rd $1000 20% of 3rd $2000 10% of 4th $1000 10% of 4th $2000 (Chapter 576, Laws of 1977). Contact State Department of Revenue Income Tax Section Sam Mitchell Building Helena, MT 59601 (406) 449-2837 This law provides a 10-year real estate tax exemption for capital investments in non-fossil forms of energy generation as defined in the state income tax law (Montana Code Annotated 15-32- 102). The maximum exemptions are $20,000 for a single-family dwelling and $10,000 for other buildings (Chapter 639, Laws of 1979). Contact State Department of Revenue Property Assessment Division Sam Mitchell Building Helena, MT 59601 (406) 449-2808 GRANTS AND LOANS This law permits utility companies to install and finance energy conservation materials and non- fossil forms of energy generation systems. The interest rate on energy conservation loans can be no less than two percentage points below the discount rate on 90-day commercial paper in the Ninth Federal Reserve District. The interest rate on non-fossil energy loans shall be 5% to 7% annually. Financial institutions may lend money for energy conservation materials and non- fossil energy systems at no less than two percentage points below the Federal Reserve rate. Any interest foregone by not charging the prevailing rate of interest for home improvement loans may be claimed as a credit against energy producer's license tax by a utility, or against corporation license tax by a financial institution (Montana Code Annotated 15-32-107). Contact Local lending institution or utility company This law amends the Montana Code (MCA90-4-101) to permit the Department of Natural Resources and Conservation to participate in commercial as well as non-commercial projects under its renewable resources research, development and demonstration program (Chapter 624, Laws of 1979). Contact Energy Division Department of Natural Resources and Conservation Capitol Station Helena, MT 59601 (406) 449-3940 14 LAND USE This law recognizes solar easements and subjects them to the same conveyancing and re- cording requirements as other easements. The contents ar prescribed (Chapter 524, Laws of 1979). NEBRASKA LAND USE This law recognizes solar easements and prescribes their contents. Easements can be enforc- ed in a civil suit. Local governments may include solar access considerations in their zoning or- dinances and development plans. Variances from other ordinances may be granted to facilitate solar access (Legislative Bill 353, 1979). Contact Local zoning board or planning commission NEVADA TAX INCENTIVES This law establishes a property tax allowance on solar, wind, geothermal, water-powered, or solid waste energy systems in residential buildings. The property tax allowance equals the dif- ference in tax on the property with the energy system and the tax on the property without the energy system. The allowance may not exceed the tax accrued or $2000, whichever is less. Claims are to be filed with the county assessor (Chapter 345, Laws of 1977). Contact Local county assessor LAND USE This law formally recognizes solar easements and prescribes their contents. The easement will run with the land upon transfer of title but can terminate upon expiration or release (Chapter 314, Laws of 1979). STANDARDS AND REGULATION OF CONSTRUCTION The Nevada Department of Energy is required to establish energy conservation standards, in- cluding provisions on the design and construction of solar, geothermal, wind or other renewable energy systems. Standards must then be included in all city and county building codes (Chapter 17, Laws of 1979). Contact Nevada Department of Energy 1050 E. Williams Suite 405 Capitol Complex Carson City, NV 89710 (702) 885-5157 NEW HAMPSHIRE TAX INCENTIVES Cities and towns are enabled to grant property tax exemptions to property owners with solar heating, cooling, or hot water systems and will decide the amount of the exemption and the manner of determination. An application for the exemption must be filed with the local assessor (Chapter 391, Laws of 1975; Chapter 5202, Laws of 1977). Contact Local assessor or board of assessors 15 NEW JERSEY TAX INCENTIVES Solar heating and cooling systems, including sea thermal gradients and wind-powered systems, are exempt from property tax. Systems must be certified under the State Uniform Construction Act on forms designated by the Division of Taxation. Systems must meet stan- dards established by the State Department of Energy. Expires 12/31/82 (Chapter 256, Laws of 1977). Contact Local assessor or board of assessors Solar energy devices designed to provide heating, cooling, electrical or mechanical power are exempt from sales tax. These systems must meet the standards established by the state Department of Energy (Chapter 465, Laws of 1977). Contact State Division of Taxation Tax Counselors P.O. Box 999 Trenton, NJ 08646 (609) 292-6400 LAND USE Solar easements are recognized and subject to the same requirements as other easements; the contents are prescribed (Chapter 152, Laws of 1978). STANDARDS AND REGULATION OF CONSTRUCTION The Division of Energy Planning and Conservation of the State Department of Energy is re- quired to adopt standards for solar energy systems (Chapter 256, Laws of 1977). Contact Department of Energy 101 Commerce Street Newark, NJ 07102 (201) 648-3290 NEW MEXICO TAX INCENTIVES This law provides for an income tax credit of 25% of the cost of a solar energy system or a maximum of $1000. It is available for solar energy systems which heat or cool the taxpayer's residence and for swimming pool heating systems. The criteria of the Solar Heating and Cool- ing Demonstration Act of 1974 (42 USC 5506) must be met. Credit in excess of the taxes due will be refunded (Chapter 12, Laws of 1975; Chapter 170, Laws of 1978; Chapter 353, Laws of 1979). Individuals may claim an income tax credit for a solar energy system used in an irrigation pumping system. The system design must be approved by the Energy Resources Board prior to installation, and it must result in a 75% reduction in the use of fossil fuel. This law is not ap- plicable if federal credit were claimed or if credit were claimed for this equipment under other provisions of the state law. Credit in excess of the taxes due will be refunded (Chapter 114, Laws of 1977). Contact State Department of Taxation & Revenue Income Tax Division P.O. Box 630 Santa Fe, NM 87503 (505) 827-3221 LAND USE The right to use solar energy is a property right of landowners; disputes regarding access will be settled by rule of prior appropriation (Chapter 169, Laws of 1977). 16 STANDARDS AND REGULATION OF CONSTRUCTION This law directs the New Mexico Solar Energy Research and Development Institute to develop performance standards for solar energy equipment (Chapter 347, Laws of 1977). Contact New Mexico Solar Energy Research and Development Institute Box 3 SOL New Mexico State University Las Cruces, NM 88003 (505) 646-1846 NEW YORK TAX INCENTIVES This law provides a property tax reduction for owners of solar or wind energy systems. Passive systems qualify to a limited extent. The reduction of assessment is equal to the difference be- tween assessment of the property with the energy system and assessment of the property without the system. The system must conform to guidelines of the state energy office and must be installed before 7/1/88. The exemption is good for 15 years after it is granted (Chapter 322, Laws of 1977; Chapter 220, Laws of 1979). Contact Local assessor or board of assessors LAND USE This law recognizes solar easements and subjects them to the same conveyancing and record- ing requirements as other easements. The contents are prescribed (Chapter 705, Laws of 1979). This law amends the general city law, the village law, and the town law to make the protection of solar access a valid purpose of zoning regulations. Effective 1/1/80. Before 9/30/80 the state energy office must issue guidelines to assist local governments in implementing the act (Chapter 742, Laws of 1979). Contact Local zoning board or New York State Energy Office Agency Building 2 Empire State Plaza Albany, NY 12223 (518) 474-8181 STANDARDS AND REGULATION OF CONSTRUCTION This law requires that the Commissioner of the State Energy Office promulgate guidelines and definitions for solar energy systems (Chapter 322, Laws of 1977). Contact New York State Energy Office Agency Building 2 Empire State Plaza Albany, NY 12223 (518) 474-8181 NORTH CAROLINA TAX INCENTIVES This law provides for a corporate and individual income tax credit of 25% of the cost of a solar heating, cooling, or hot water system. There is a maximum credit of $1000 per unit or building. Although this credit may be taken only once, the amount of credit may be spread over 3 years. The system may be in any type of building, and it must meet the performance criteria of the U.S. Secretary of the Treasury or the North Carolina Secretary of Revenue (Chapter 792, Laws of 1977; Chapter 892, Laws of 1979). 17 Contact State Department of Revenue Income Tax Division P.O. Box 25000 Raleigh, NC 27640 (919) 733-3991 Buildings with solar heating or cooling systems shall be assessed as though they had a con- ventional system. Expires 12/1/85 (Chapter 965, Laws of 1977). Contact Local assessor or board of assessors NORTH DAKOTA TAX INCENTIVES This law provides for an income tax credit for solar or wind energy devices. The credit is 5% per year for 2 years. The system must provide heating, cooling, mechanical, or electrical power (Chapter 537, Laws of 1977). Contact State Tax Commission Income Tax Division Capitol Building Bismarck, ND 58505 (701) 224-3450 Solar heating or cooling systems in any building are exempt from property tax for 5 years after installation (Chapter 508, Laws of 1975). Contact Local assessor or board of assessors LAND USE Solar easements are recognized and subject to the same requirements as other easements; the contents are prescribed (Chapter 425, Laws of 1977). OHIO TAX INCENTIVES Solar, wind, and hydrothermal energy systems installed through 12/31/85 are exempt from real estate tax. A corporate franchise tax credit of 10% of the cost of a solar or wind energy system is created. The law creates a sales tax exemption for materials sold to a construction contrac- tor for use in a solar, wind, or hydrothermal energy system. Sales of these systems are exempt from sales tax; components and labor costs are also covered by the exemption. This exemp- tion is valid through 12/31/85. A personal income tax credit of 10% of the cost of a solar, wind, or hydrothermal energy system is created. The system must be installed in a building that is owned and occupied as a dwelling, or owned and operated by the taxpayer in Ohio. The credit includes a two-year carry toward provision and a maximum credit of $1000. To qualify for any of these tax advantages, the taxpayer's system must provide space heating or cooling, hot water, industrial process heat, mechanical or electrical energy and must meet guidelines estabished by the Department of Energy. Passive designs are included to a limited extent (Amended Substitute House Bill 154, 1979). Contact (for income and Ohio Tax Commission franchise tax information) Income Tax Division 1030 Freeway Drive Columbus, OH 43229 (614) 466-7910 18 Contact (for guidelines) Contact (for sales tax information) Ohio Department of Energy 30 E. Broad Street. 34th Floor Columbus, OH 43215 (614) 466-7915 Ohio Tax Commission Sales Tax Division 30 W. Broad Street Columbus, OH 43215 (614) 466-7350 LAND USE This law recognizes solar easements and subjects them to the same requirements as other easements. The contents are prescribed (Amended Substitute House Bill 154, 1979). OKLAHOMA TAX INCENTIVES Individuals may claim an income tax credit for solar energy devices used to heat, cool, or fur- nish electrical or mechanical power at their principal residence. The credit is equal to 25% of the cost of the system or a maximum of $2000. Although this credit may be taken only once, the amount of credit may be spread over 3 years. Expires on 1/1/88 (Chapter 209, Laws of 1977). Contact State Tax Commission Income Tax Division 2501 Lincoln Boulevard Oklahoma City, OK 73194 (405) 521-3125 OREGON TAX INCENTIVES This law exempts, in addition to solar systems, geothermal, wind, water and methane gas energy systems from real estate tax until 1/1/98. Property owned or leased by persons produc- ing, transporting, or distributing energy is not included (Chapter 196, Laws of 1977; Chapter 670, Laws of 1979). Contact Local assessor or board of assessors. An income tax credit is provided for owners, tenants, and lessors of property used as a prin- cipal or secondary residence. The credit equals 25% of the cost of alternative energy devices using solar, water, wind, or geothermal resources for 10% of the energy requirements of the dwelling unit or 50% of the water heating requirements of the unit. Maximum credit is $1000 per dwelling unit. A carry forward provision is included. Systems must be certified by the Depart- ment of Energy before a credit may be claimed (Chapter 196, Laws of 1977; Chapter 670, Laws of 1979). This law provides an income tax credit for weatherization materials installed in the taxpayer's principal residence, including a mobile or floating home or a unit of a multifamily dwelling. A list of qualifying items is available from the Department of Energy or the Department of Revenue. Items must be installed before 1/1/85. The credit equals 25% of the cost of eligible items to a maximum of $125. A 5-year carry forward provision is included (Chapter 534, Laws of 1979). This law provides a corporation excise tax credit for commercial lending institutions making loans at 6 1/2% interest or less for the installation of certified alternative energy devices. Max- imum loans are $10,000 for home improvement loans. The tax credit is equal to the difference between 6 1/2% and the average interest rate for home improvement loans made in a previous calendar year (Chapter 483, Laws of 1979). 19 This law creates a corporate income tax credit of 35% of the cost of energy conservation facilities. The credit is claimed at a rate of 10% for the first two years and 5% for each of the next three years. A carry forward provision is included. Energy conservation facilities means facilities used in trade or business and employing or pro- cessing renewable energy sources to: (1) replace a substantial part of an existing use of elec- tricity, petroleum, or natural gas; (2) provide initial use of energy where such resources would have been used; (3) generate electricity to replace an existing source of electricity or provide a new source of electricity; or (4) perform a process that obtains energy resources from material that would otherwise be solid waste. Renewable energy resources include, but are not limited to straw, forest slash, wood waste or other forms of forest waste, industrial or municipal waste, solar energy, wind power, water power or geothermal energy (Chapter 512, Laws of 1979). Contact State Department of Revenue State Office Building Salem, OR 97310 (503) 378-3366 GRANTS AND LOANS This law creates a loan fund for alternate energy projects and authorizes the Director of the Department of Energy to sell bonds to finance the loan fund (Chapter 732, Laws of 1977). Contact Oregon Department of Energy Room 111 Labor & Industries Building Salem, OR 97310 (503) 378-4128 To finance a domestic solar energy system, veterans can obtain a loan in excess of the max- imum allowed under the War Veterans Fund. The system must provide at least 10% of the home's energy requirements and must meet performance criteria established by the State Department of Energy (Chapter 315, Laws of 1977). Contact State Department of Veterans' Affairs 3000 Market Street Plaza Suite 522 Salem, OR 97310 (503) 378-6438 LAND USE This law enables local governments to regulate solar access in comprehensive plans, zoning ordinances, and subdivision regulations. Solar easements are recognized and their contents are prescribed. Private restrictions prohibiting the use of solar energy are void and unen- forceable if the provision is executed after 10/3/79 (Chapter 671, Laws of 1979). Contact Local zoning board or planning commission STANDARDS AND REGULATION OF CONSTRUCTION The Department of Energy is required to adopt rules prescribing performance criteria for solar energy systems (Chapter 196, Laws of 1977). Contact Oregon Department of Energy Room 111 Labor & Industries Building Salem, OR 97310 (503) 378-4128 RHODE ISLAND TAX INCENTIVES Solar heating or cooling systems in residential or non-residential buildings shall be assessed at no more than the value of a conventional system necessary to serve the building. Law expires 4/1 /97 (Chapter 202, Laws of 1977). Contact Local assessor or board of assessors SOUTH DAKOTA TAX INCENTIVES This law provides property tax assessment credit for renewable resource energy systems (solar, wind, geothermal, and biomass). For residential property the amount of the credit equals the assessed value of the property with the system, minus the assessed value of the property without the system, but not less than the actual installation cost of the system. The credit for systems in commercial buildings is equal to 50% of the cost of installation. For residential buildings, full credit is given for 5 years. For the next 3 years, the credit is 75%, 50%, and 25% of the full credit. For commercial buildings, full credit is given for 3 years, and for the next 3 years credit is 75%, 50%, and 25% of the full credit. Taxpayers must apply to the county auditor (Chapter 74, Laws of 1978). Contact Local county auditor TENNESSEE TAX INCENTIVES Solar or wind energy systems for heating, cooling, or electrical power shall be exempt from property taxation. Law expires 1/1/88 (Chapter 837, Laws of 1978). Contact Local assessor or board of assessors GRANTS AND LOANS Provides loans to low- and moderate-income persons to make energy conserving im- provements, including the installation of solar hot water systems (Chapter 884, Laws of 1978). Contact Tennessee Housing Development Authority Hamilton Bank Building Nashville, TN 37219 (615) 741-3023 LAND USE This law recognizes solar easements and prescribes their contents. They are subjected to the same general requirements as other easements. The Tennessee Energy Authority is directed to prepare a sample solar easement for use in Tennessee. Local governments are empowered to protect solar access through zoning regulations (Chapter 259, Laws of 1979). Contact (for sample Tennessee Energy Authority easement) Suite 707 Capitol Boulevard Building Nashville, TN 37219 (615) 741-2994 Contact (for zoning) Local zoning or planning body TEXAS TAX INCENTIVES The legislature is allowed to exempt solar- or wind-powered energy devices from property tax. (Chapter 719, Laws of 1975). (Article VIII, Sec. 2(a) of Texas Constitution). 21 This law exempts solar and wind energy devices from real estate tax assessments. The devices must be used for thermal, mechanical or electrical energy. The Comptroller of Public Accounts shall develop guidelines to assist tax assessors in carrying out this law. Effective 1/1/80 (Chapter 107, Laws of 1979). This law provides a franchise tax exemption for corporations exclusively engaged in manufac- turing, selling, or installing solar energy devices for heating, cooling, or electrical power (Chapter 584, Laws of 1977). Solar energy systems used for heating, cooling, or electrical power are exempt from sales tax. Corporations may deduct from taxable capital the amortized cost of a solar energy device over a period of 60 months or more. Contact Comptroller of Public Accounts Capitol Station Drawer SS Austin, TX 78775 (512) 475-2206 UTAH LAND USE This law recognizes solar easements as a property interest. Easements must be in writing and they will run with the land in perpetuity unless terminated upon stated conditions. Enforcement may be by injunction or other civil action (Chapter 82, Laws of 1979). VERMONT TAX INCENTIVES Towns may enact a property tax exemption for alternate energy systems. Systems exempted are grist mills, windmills, solar energy systems, and devices to convert organic matter to methane. All components are exempt, including land on which the facility is situated, up to one-half acre (Act 226, 1976). Contact Local assessor or board of assessors Wood-fired central heating and solar or wind systems for heating, cooling, or electrical power a'e eligible for income tax credit if they are installed in the taxpayer's dwelling before 7/1/83. The credit is equal to 25% of the cost of the system or $1000, whichever is less. Businesses may deduct 25% of the cost of the system or $3000, whichever is less (Act 210, 1978). Contact State Tax Department Income Tax Division State Street Montpelier, VT 05602 (802) 828-2517 VIRGINIA TAX INCENTIVES Any county, city, or town may exempt solar energy equipment used for heating, cooling, or other applications from property tax. The State Board of Housing must certify the system. The exemption is good for not less than 5 years (Chapter 561, Laws of 1977). This law creates a separate class of tangible personal property for local taxation. The class in- cludes energy conversion equipment purchased by a manufacturer for the purpose of changing the energy source of a plant from oil or gas to coal, wood, or alternative energy resources Co- generation equipment is also included. Tax years covered are those beginning after 7/1 /79. This class of property may be taxed at a rate different from the rate on other tangible personal 22 property, but not higher than the rate on machinery and tools. To be eligible, equipment must have been purchased after 12/31/74 (Chapter 351, Laws of 1979). Contact Local taxing authority LAND USE This law subjects solar easements to the same legal requirements as other easements and mandates contents of the agreement (Chapter 323, Laws of 1978). WASHINGTON TAX INCENTIVES Solar water and space heating or solar power systems are exempt from property taxation. Claims must be filed with the county assessor. The exemption is valid for 7 years. Claims must be filed by 12/31/81 (Chapter 364, Laws of 1977). Contact Local county assessor GRANTS AND LOANS Tnis law authorizes municipally or privately owned utility companies to establish programs to perform energy audits, to recommend improvements and to arrange the installation and financ- ing of energy conservation materials in residential buildings. (Chapter 239, Laws of 1979). Contact Local utility company LAND USE This law permits local governments to regulate protection of solar access in comprehensive plans and zoning ordinances. It recognizes easements, covenants and other restrictions on tne use of real property, created to protect access to sunlight. The contents of easements are mandated and they are subjected to the same conveyancing and recording requirements as other easements. Some remedies for interference with a solar easement are authorized (Chapter 170E-1, Laws of 1979). Contact Local planning commission or zoning board WISCONSIN TAX INCENTIVES The cost of alternative energy systems owned and installed by corporations on property in Wisconsin between 4/20/77 and 12/31/84 may be used as a tax deduction in the year paid for. may be depreciated, or may be amortized over 5 years. This law covers solar, waste conversion and wind systems certified by the Department of Industry, Labor and Human Relations (Chapter 313, Laws of 1977). Contact State Department of Revenue Income Tax Division P.O. Box 8910 Madison. Wl 53708 (608) 266-1911 GRANTS AND LOANS This law creates a program to subsidize the cost of an alternative energy system purchased by individuals. If the building on which the system is installed was on the local tax rolls before 4/20/77, the rate of refund will be: 24% in 1979 and 1980; 18% in 1981 and 1982; 12% in 1983 and 1984 Eligible expenses must exceed $500, but the subsidy will not be calculated on more than $10,000. Eligible systems are: 1) solar systems used for space heating or cooling, crop drying, electricity or water heating; 2) waste conversion energy systems including equipment which converts waste into usable forms of energy, but excluding solid-fuel consuming devices used for residential purposes; and 3) wind energy systems that convert wind energy into other usable forms of energy All systems must meet standards of the Department of Labor, Industry and Human Relations (Chapter 34, Laws of 1979). 23 Contact Department of Industry, Labor & Human Relations 201 E. Washington Rm. 101, Safety and Buildings Division Madison, Wl 53702 (608) 266-1149 TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 16 OPERATIONAL CHECK-OUT SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 16-i TABLE OF CONTENTS Pa^e INTRODUCTION 16-1 OBJECTIVE 16-1 GENERAL PROCEDURE 16-2 VISUAL INSPECTION 16-2 FINAL CHECK . 16-3 OPERATIONAL CHECK-OUT 16-4 PERFORMANCE TEST 16-4 AIR SYSTEMS 16-6 INSPECTION CHECK LIST - COLLECTORS 16-6 INSPECTION CHECK LIST - PEBBLE-BED HEAT STORAGE UNIT . 16-7 START-UP PROCEDURES - AIR HANDLER 16-8 PERFORMANCE CHECK 16-11 PERFORMANCE ANALYSIS 16-13 LIQUID SYSTEMS 16-14 PUMPS 16-15 HEAT EXCHANGER 16-16 ANTIFREEZE SOLUTION 16-16 LIQUID LEVELS 16-17 CORROSION INHIBITOR 16-18 DRAIN-DOWN SYSTEMS 16-18 Collector Loop 16-18 Storage Tank ........ 16-19 Sensors and Controls ...... 16-20 16- ii Page PERFORMANCE CHECK 16-21 APPENDIX A16-1 16-1 INTRODUCTION The numerous components in a solar heating system, with their interconnection and interdependence, require thorough checking for proper functioning before final completion and acceptance. Although there are substantial differences in systems, a reasonably standard procedure of inspection, functional checking, and adjustment can be applied in most installations. Where check-out instructions of the system designer and/or manufacturer are available, they should be closely followed. Step-by-step directions are included in installation manuals provided by a few suppliers of complete solar heating systems. Specific directions for installation, adjustment, and checking are also usually supplied by manufacturers of solar system controllers. The installer's use of a complete check list or form is recommended as the best protection against omissions, subsequent operation problems, customer complaints, expensive damage, and costly service calls. OBJECTIVE The objective of this module is to acquaint the trainee with: 1. The importance of thorough check-out of a completed solar heating system. 2. The general procedure for checking the proper functioning of the system. 3. The information for adjusting the controls in a solar heating system to achieve effective and dependable operation. 16-2 GENERAL PROCEDURE VISUAL INSPECTION The first step in a practical check-out procedure is a visual comparison of the completed system with construction drawings and manu- facturers' instructions. Fluid flow patterns, sizes and locations of ducts and piping, and sealing of duct joints should be verified. Elec- trical connections on controls, sensors, and motors should be checked for integrity and conformity with plans. The collector installation should be inspected for alignment, tight connections, properly posi- tioned piping and ductwork, and security of collector support and perim- eter flashing. After completion of the visual inspection of the idle system, various observations should be made when the equipment is operated in each required mode. Generally, the following checks will usually be necessary: 1. Observation of leakage of liquids or air at any point in the system, while running in each operating mode; 2. Verification of proper functioning of all moving parts and controls, including motors, pumps, fans, motorized valves and dampers, manual valves and dampers, check valves and dampers, fuel valves, electrical switches and relays, thermostats and their contacts, draining and venting valves and fittings, and any other adjustable components in the system; 3. Liquid levels and compositions; 16-3 4. Cleanliness and freedom from obstructions in flow channels for liquids and air; 5. After initial operation, cleanliness of filters in liquid and air circuits; 6. Verification of proper control settings and their proper action (turning on, turning off) in actuating motors, valves, and dampers; 7. Detailed check of proper functioning of safety and limiting devices and designs, such as complete drain-down of water from collectors and piping in drain-down systems, automatic valves for draining, venting, and bleeding liquid systems, overheat protection devices such as pressure relief valves and sensor actuated drain valves, and any other system protection devices; 8. Complete check of auxiliary heating and distribution system. The check-out procedure outlined above should be followed prior to final insulation of the principal system components and piping unless insulation is part of the equipment such as in internally insulated air ducts. The heat storage unit may, however, be insulated prior to final system check. FINAL CHECK Following the testing and the repair and correction of faults which may be found, insulation should be applied to components and inter- connections in the system, as recommended or required. A final check on the proper functioning of all moving parts and control functions should then be made to eliminate possibility of malfunction accidentally caused 16-4 by damage during the insulation process, and as a double check on system functions. This final check-out may advantageously be done in collabo- ration with the system owner so that he may understand its operation. OPERATIONAL CHECK-OUT Of particular importance is the careful use of manufacturer's and designer's check-out instructions in verifying and correcting the in- stallation and operation of each system and its components. Procedures are provided by some suppliers of complete solar heating systems, and the manufacturers of the principal components usually supply check-out information on their own products. Collectors, pumps, motorized valves and dampers, and control subsystems are examples. In checking operations in various modes, it is usually necessary for the system installer to simulate one or more conditions not pre- vailing at the time of testing. If the sun is obscured, for example, solar collector checking requires imposing some type of artificial condition to actuate the appropriate components. The supplier of the controller or of the complete system usually offers instructions on simulating each operating mode by making jumper connections across sensor terminals. Sensor control settings must be verified, however, by observations under actual conditions. PERFORMANCE TEST The third major checking procedure is the measurement of heat delivery from the solar heating system. Although only a few systems are provided with convenient and accurate facilities for solar system effi- ciency checking, the installer can usually make a reasonably reliable 16-5 determination of performance. By comparing the measured results with design values, the quality of the system and its installation can be verified. As indicated in more detail below, measurement of inlet and outlet collector temperatures, and measurement or estimate (based on measured pressures) of collector fluid flow rate near noon on a sunny day will provide sufficient information for at least a minimum evalua- tion of system performance. A general blank form for use in checking a complete solar heating system is presented in the Appendix to this module. It includes numer- ous items which might be considered trivial or obvious, but even a minor fault, if overlooked and uncorrected, can cause poor performance, system deterioration, or building damage. Heating practitioners may also notice omissions which, in their experience, should be covered in the check-out process. Since the listing is intended to apply to all types of solar heating systems, some items are not applicable in each case considered. Although sometimes difficult, measurement of solar heat collection and delivery to use provides the best assurance of good system perfor- mance. Fluid temperature rise and flow rate through the collectors, ambient temperature, and solar radiation should be measured. Solar heat collection and collection efficiency can then be calculated. If flow rates cannot be directly measured, they may sometimes be approximated by determining pressure drops across manufactured standard equipment, such as a heat exchanger or collector, in which the pressure-flow relation- ships are known. 16-6 AIR SYSTEMS Among the check-out steps listed in the general procedure, several are particularly important in air systems. Air leakage, damper closure, blower and motor operation, and proper control should be thoroughly checked. Because of their specialized aspects, collectors, storage units, air handlers, and controllers require more than routine attention. The collector inspection check-list used by installers of a nationally distributed solar air heating system follows: INSPECTION CHECK LIST - C0LLECT0RS (1) 1. Collector Array: Refer to plans 2. Holding proper dimension from collector to collector - thus making airtight seal from port to port: Refer to specifica- tions and/or plans. 3. Used specified material for port and end cap sealant: Refer to specifications and/or plans. 4. Relief tubes sealed and in place: Refer to specifications. 5. Confirm location and dimensions of 2 x 8 (IV x 7 1/8") frame. 6. Cap strips installed so proper and airtight seal is accomplished. 7. Perimeter insulation installed: Refer to specifications and/or plans. 8. Perimeter flashings installed properly: Refer to specifications and/or plans. 'Courtesy of The Solaron Corporation, used by permission. 16-7 9. Connecting Collars: Refer to plans. a. Location b. Sealed properly 10. Heat Sensors: Refer to plans. a. Installed properly b. Correct location An inspection list for the pebble-bed heat storage unit specified by the same solar air system manufacturer follows: INSPECTION CHECK LIST - PEBBLE-BED HEAT STORAGE UNIT (1) 1. Location: Refer to plans. 2. Location of Duct Openings: Refer to plans. 3. Dimensions of Unit: Refer to plans. 4. Dimensions of Duct Openings: Refer to plans. 5. General Construction: Refer to plans. a. If construction does not follow plans, make sure modifications are adequate to meet specifications b. Check for exposed wood - all combustible surfaces must be covered with a non-combustible material 6. Check all joints: a. Sealed adequately b. Correct sealant used (i.e. suitable for temperatures around 180°F) ^ 'Courtesy of The Solaron Corporation, used by permission. 16-8 7. Lower Plenum: Refer to plans. a. Proper materials used b. Correct dimensions c. Correct spacing of bond beam block 8. Upper Plenum: Refer to plans. Correct Dimensions 9. Rock: Refer to specifications. a. Proper size b. Free of foreign materials (clean) c. Proper amount d. No depressions in rock bed (level on top) 10. Storage Unit Lid: Refer to specifications. a. Construction b. Sealed adequately c. Proper sealant used (i.e. suitable for temperatures around 180°F) An air handler start-up procedure, which is effectively an installation check list, is shown below. This procedure also verifies the proper functioning of nearly all the elements in the control system. START-UP PROCEDURES - AIR HANDLER (1) I. Preliminary Check 1. Double check all line and low voltage wiring and connections (see wiring diagram for exact wiring hook-up to unit). 'Courtesy of The Solaron Corporation, used by permission. 16-9 2. Check all damper positions, both inside air handler and any dampers that might be located elsewhere in the duct system. 3. Check belt-driven power train (tighten set screws on pulleys, confirm V-belt alignment, etc.). 4. Check voltage supply to unit. Should voltage not be correct, contact electrician before proceeding with start-up. 5. Open all registers, diff users and grilles in distribution system. II. Start-up on "Sunny Days" 1. Set heat anticipators in space thermostat. a. W-. (first stage heating) set at 0.7 amp. b. Wp (second stage heating) set at 0.1 amp. 2. Set thermostat so W-, is calling for heat. W ? must not be calling for heat at this time. NOTE: The use of a jumper between W-. and R,, at the AU control panel can be used in lieu of setting the thermostat. Before the system is given approval, however, check system operation with the thermostat to insure proper operation. 3. Set Sub-base switches (if present). a. "Fan-Auto" b. "System-Heat" 4. Turn on circuit breakers. 5. Turn on disconnect feeding the AU air handler. 16-10 Observe unit operation. a. The auxiliary furnace blower should be running. There should be no auxiliary heat. b. The AU air handler blower should start as long as sensors T and T . have a 45 degree F or greater temperature differential . c. Air flow through dampers in the air handler, and BD1 and BD2, should be as shown on your plans (refer to A.E.M. "Control System" schematic). d. A temperature differential of less than 45 degrees F will automatically switch the system into a "heat from stor- age" mode. If there is no heat in storage (less than 90 degrees F), the control board will automatically by-pass the solar heating circuit and bring on the auxiliary heat source without having VL in the space thermostat in a "heat" position (closed circuit). e. When the rock storage unit has enough heat (greater than 90 degrees F) available, and the T , T . differential is 3 ' co' ci less than 45 degrees F, the air handler will direct the air flow through the rock storage unit and into the auxiliary furnace. This will be accomplished without the auxiliary heat coming on. Set the space thermostat so W-, and VL are not calling for heat (open). a. The auxiliary furnace blower will cease operating b. The AU air handler will continue to operate 16-11 c. The dampers inside the AU air handler will direct the solar heated air to the rock storage unit (see flow schematic on your plan and/or your A.E.M. "Control System" schematic). 8. Set the space thermostat so W-. and top are calling for heat (closed circuit) a. The auxiliary furnace should operate in a conventional manner b. The AU air handler blower will continue to operate c. Dampers in the AU unit will direct air through the rock storage and into the auxiliary furnace (see flow schematic on your plan and/or "Control System" schematic in your A.E.M. ). PERFORMANCE CHECK Knowledge of the heat output of a solar air heating system is of value to the owner. If measurement of air flow rate is impossible or impractical, static pressure readings at several places in the system can be used to obtain a reasonably close estimate of flow rate by com- paring measured pressure drop across collectors, air handler, or hot water coil against manufacturer's data. Small holes (1/4-inch diameter) may be drilled or punched through duct walls at the positions shown in (D Flexible the Solar Heating Flow Schematic shown on the next page v '* tubing is then inserted for connection to a manometer or sensitive ^ 'Courtesy of The Solaron Corporation, used by permission. 16-12 SOLARON COLLECTORS MO-U Ll o CO Sol VOptional Summer Bypass HW COILs H0-4 oron Air Handler-^^\ rT-I^H /"" TV^Air Plenur / jF 3 ~ — 38 / r Heat Storoge ~« ED Rock & £«=»_ ^Air Plenum- project name: Typical Prnjprt. date.. PROJECT TYPE. RES'L X_ COMM'L IND'L AGRI OTHER location: Sunbeam Valley, California COLLECTOR ARRAY:_2_HIGH X 12 WIDE = 468 SQ.ft serviceman: I. Deal Heaven! y company: SUPERIOR SUNBEAMS. INC. PHONE () BD-2^ BD-14 Fi ^, er L AJL_J SOLAR HEATING FLOW SCHEMATIC = Open P.O. = Partially Open C s Closed SEQUENCE OF OPERATIONS HEATING FROM COLLECTOR HEATING FROM STORAGE STORING HEAT HEATING WITH AUX. FURNACE WATER HEATING (SUMMER) PO P.O. PO. D-4/ 9^c 2^e ON OFF ON OFF ON Solaron air handler ON OFF ON OFF ON ON ON OFF ON OFF OFF OFF OFF ON OFF FOR HEAT PUMP SYSTEMS: MD-2 Closed, MD-3 0pen, BD-I Closed AIR HANDLER SOLAR AUX Design CFM Design Ext SP Fan RPM HP Motor RPM Volt Phase FLA SF SFA Insul. Class Motor Mfg Model No 936 0.80" 1160 1/2 1725 115 1 6.0 1.25 6.8 R GE '4T0051 T, (CFM S0 | ) + T 2 (CFM QUX - CFM S0 | ) CFM aux . T, = I30°F T 2 = 68° F T 3 = 117° F TEMPERATURE & STATIC PRESSURE MEASUREMENTS STORING HEAT! Mo,0 5 r £ mps - HEATING FROM STORAGE HEATING FROMJ Motor Amps COLLECTOR 5.3 POINT °F STATIC ^PRESSURE S.P DIFF. POINT °F STATIC PRESSURE S.P. DIFF. POINT °F STATIC PRESSURE S.P DIFF. 1 >< r 0.00" X 1 _ 0.00" 1 - -.19" ) .42" 2 138 -.34" 2 - -.01" 2 - -.94" > .69 3 132 + .35" 3 130 -.29" 3 _ -.20" >.19 ).14 ) .04" 4 68 + .16" 4 68 -1R" 4 -.16" 5 66 + .06" 5 -.01" 5 66 -.34" >.31 ) .00 ).42" 6 141 -.25" 6 _ -.01" 6 122 -.76" 7 7 - -.42" 7 _ -.21" ) .60 ) .48" 8 8 117 + .18" 8 - + .27" (?) COPYRIGHT 2-1978 SOLARON CORP., DENVER, CO. 80222 16-13 PERFORMANCE ANALYSIS Air Heating System Collector 1. Area, A ft 2 c 2. Inlet temperature, T. 3. Outlet temperature, T 4. Pressure drop across blower, Wp 5. Flow rate, V 6. Air density, p 7. Specific heat, c 8. Heat delivery rate: Q c = (mc p )(T o - Ti )(60) = V • pc (T -T.)(60) Btu/hr DO 1 B. Collector Efficiency: Solar radiation on horizontal [ H °F °F in W.G. cfm .07 lb/ft 3 .24 Btu/(lb 2 surface, I u Btu/(ft -hr) 2 or on tilted surface, I T Btu/(ft *hr) Collector efficiency Q c h = T-|- x 100 % c 1c 16-14 differential pressure gauge. Temperature sensors (glass or dial thermometers, thermocouples, or thermistors) are also inserted through holes at these points. A performance analysis form used by installers of a widely used air system, with sample data, is shown on the preceding page^ . Points for measurement of temperature and static pressure are indicated. By com- parison of static pressure differences across the several components with those shown in the manufacturer's engineering data sheets at vari- ous flow rates, actual flow rates may be closely estimated. Heat output may then be calculated by completing the form entitled Performance Analysis, Air Heating System . By use of a simple hand-held meter, solar radiation can also be measured so that collection efficiency, item B2 in the Performance Analysis form, may be calculated. Comparison with manufacturer's performance data may then be made. If a large difference is found, causes should then be investigated. LIQUID SYSTEMS The principal components of a typical liquid space heating system requiring check-out procedures specific to the liquid type (as compared with air) are 1. liquid pumps 2. 1 i qui d-to- liquid heat exchanger 3. valves and piping for draining and venting. ^Courtesy of The Solaron Corporation, used by permission. 16-15 The other system components such as collectors, storage tank, motorized valves, pipe connections, sensors and controllers, all have their counterparts in the air systems previously described. If the supplier of a main component, such as the collector, has provided a complete system design and check-out procedure, those instructions should be followed. In other instances, particularly if large or custom-designed systems are involved, the mechanical engineering designer or consultant may specify a check-out procedure. If no specific inspection list is available, the installer should follow the general guidelines previously outlined, altering them as may be necessary for the specific system involved. PUMPS With respect to pumps, the installer should check speed (unless directly coupled to motor), and by means of permanent or temporary gauges, the pressure difference from inlet to outlet of the pump. Proper mounting, alignment, and attachment to piping and wiring should also be checked. Noise and vibration should be within acceptable limits. By use of the pump speed and the fluid pressure difference, the pump manufacturer's charts or graphs may be used to determine volumetric flow rate. This rate should then be compared with the desired or designed flow rate and, if not in satisfactory agreement, causes for difference should be determined and corrected. Because misleading pressure readings may sometimes be obtained at points near pumps, measurements of pressure differences across other components in the system should also be made. Pressure loss through the collector array and across a heat exchanger may be compared with the 16-16 manufacturer's flow rate-pressure drop data to confirm the flow measurements. If serious discrepancies appear, their cause should be determined. HEAT EXCHANGER In dual-liquid systems, proper operation of the collector-storage heat exchanger must be verified. Counter flow of the two liquids is essential, so piping connections must be checked to verify the flow of one liquid in a direction opposite to the flow of the other. When operating under conditions such that solar energy is being collected, the inlet and outlet temperature of the collector fluid, the inlet temperature of the storage fluid, and the static pressure at all four points should be measured. If thermometer wells are not provided in the piping, temperature sensors (thermocouples, thermistors or small -bulb thermometers) should be tightly taped to the outside of the pipe in close proximity to the heat exchanger connections. At least 2 inches of pipe insulation should be applied over the temperature sensor along at least 1 foot of pipe length. After they become constant (several minutes) the readings will be sufficiently close to the liquid tempera- tures at those points. Calculation of a heat balance on the exchanger and a comparison of pressure loss with those shown in the manufacturer's data should then be made. ANTIFREEZE SOLUTION The concentration of antifreeze solution in the collector liquid should be verified by use of a hydrometer such as commonly available 16-17 for testing automobile radiator coolants. If the test shows inadequate freeze protection, addition of ethylene glycol or propylene glycol as specified by the designer should be made until the concentration is satisfactory. Tables of antifreeze concentration and liquid density may be used if the hydrometer does not show the freezing temperatures directly. Drainage of some liquid from the collector loop may be necessary in order that antifreeze can be added. LIQUID LEVELS The liquid level both in the collector loop and in the storage tank should be determined by whatever means are provided in the system. Sight gauges, pointer type indicators, inspection ports, and overflow valves or other means may be used, depending on design. In a closed collector loop, proper filling and functioning of the expansion tank must be verified, sufficient liquid being present to fill the collector loop and sufficient additional space being available for the enlarged liquid volume when solar heated. Consideration must be given to the temperature of the liquid at which the expansion tank level is noted so that either an increase or decrease in liquid volume can be accommodated. If a non-aqueous liquid is used in the collector loop, such as a silicone oil, its quantity and quality should be checked. Normal proce- dure would involve filling of the system by the installer, from a known supply of the chemical. In case of doubt, some chemical or physical property of the liquid which the manufacturer recommends for identifica- tion should be ascertained. 16-18 CORROSION INHIBITOR If a corrosion inhibitor is used in the storage liquid, the most satisfactory procedure for insuring protection is careful compliance with designer's instructions when the inhibitor is first added to the system. If later verification of the quantity and quality of the addi- tive is required, a chemical or physical test of a sample of the solu- tion should be made by the installer. In some cases, a sample may have to be supplied to a testing laboratory for checking. In exceptional cases, the most economical procedure may be the draining and recharging of the storage unit, with properly measured additives. DRAIN-DOWN SYSTEMS Collector Loop In drain-down systems, careful inspection of all piping and connections must be made to verify the absence of any low points or traps in the system that might prevent complete drainage. Even, hori- zontal runs of pipe should be avoided, slight slope being a much pre- ferred design. Access of air to the collector either through an atmospheric valve or from the storage tank via an adequately sized pipe must be verified. Systems that are designed for collector drainage to occur either when freezing threatens or when the pump ceases operation must be thoroughly and completely checked by dependable and repeated drainage and refilling, without fault. Those that are designed to drain back into the storage tank, either through an open return or siphon return 16-19 when the pump ceases operation, can be checked by interrupting the power supply to the pump motor. After a minute or so, absence of water out- flow through an opened drain valve located in the collector supply piping above the level of water in the storage tank indicates satisfac- tory collector drainage. The lack of water in the return line from the collector to the storage tank can be similarly verified. In siphon return systems, the opening of the "siphon breaker" air inlet valve at the top of the collector piping assembly must also be verified. This valve must be open whenever electric power is accidentally or purposely interrupted. Start-up of the system after drainage must also be checked by restoring power to the pump and to the siphon breaker valve (if the valve is of the electric-operated type). Observation of flow returning to storage, if in a visible location, or verification of normal pres- sures at various points in the circulating loop can confirm satisfactory displacement of air from the collector and piping, and the restoration of normal flow. In the siphon return system, verification of proper functioning of the air bleed valve at the top of the piping array must also be made. Storage Tank If main storage is operated at a pressure greater than atmospheric pressure and is non-vented (usually because a pressurized hydronic heat distribution system is involved), proper operation of the pressure relief valve (safety valve) on the storage tank must be established. If the valve cannot be tested satisfactorily in place, it should be removed 16-20 temporarily and tested with measured pressure by use of a pressure test kit. The greater complexity of the piping and valving in this type of system requires verification of complete collector drainage by methods recommended by the designer of the system employed. There is sufficient variation in the designs of these systems, including liquid level con- trol, automatic water make up, check valves, by-pass piping, and motor- ized valves, that there is no standard check-out procedure applicable to all systems. Sensors and Controls Systems which involve collector drainage only when freezing threatens are usually actuated by a temperature sensor in the collector or in the atmosphere. These controls must be checked by artificially cooling the sensor below the temperature at which it functions to drain the collectors. The application of ice to the sensor should turn off the pump and allow the collector to drain. Removal of the ice will then permit the sensor to warm up and restart the pump. These operations can be visually verified. Proper functioning of controls and other components which prevent overheating and/or boiling of fluids in the collector and storage loops must also be verified. Several types of overheat protection devices are commonly used, so the manufacturer's instructions should be carefully followed in the check-out procedure. An excessive temperature condition can usually be electrically simulated by a suitable signal to the con- troller, and the functioning of the overheat protection system observed. Circulation of water from the storage tank through a heat rejection 16-21 coil, drainage of the collector, draw-off of domestic hot water from the solar pre-heat tank and automatic addition of cold water, and discharge of hot water from the solar hot water storage tank, are the principal methods employed. Checking the operation of whatever system is in use is essential. If the overheat sensor is accessible, a small electric heating element can be temporarily applied at the proper point by the installer, thereby checking the entire system in place, including the control elements. If this condition has to be simulated by causing an open circuit or short circuit in the overheat sensor contact in the controller, the sensor itself should be checked by heating prior to installation. Controller manufacturers usually provide check data for all standard elements in the control circuitry. Measurement of electrical resistances can usually provide satisfactory evidence of proper operation. PERFORMANCE CHECK Following the checking of proper functioning of all components in the system under all conditions of operation, measurement of heat output and efficiency of the system should be made. The following table (Performance Analysis, Liquid Heating System) indicates the measurements needed and the calculations required. The previously described methods for measuring collector flow rate and temperature rise at full and nearly constant solar radiation levels should be conducted simultaneous- ly with measurement of solar radiation intensity. These measurements should be made near mid-day so that conditions are as constant as practical. Calculation of the heat delivery from the collector is a 16-22 simple multiplication of the temperature rise, flow rate, and heat capacity factors. Dividing this quantity by the solar radiation input rate provides efficiency data. Comparison with the manufacturer's rating data at the temperatures and solar radiation levels corresponding to those applied during the test can then show the degree of agreement with the designed values. Unexplained differences, if any, then need to be investigated and corrected. 16-23 PERFORMANCE ANALYSIS Liquid Heating System Collector i 1. Area, A Q 2. Inlet temperature, T. 3. Outlet temperature, T Q 4. Pressure drop across pump 5. Fluid or flow rate, G 6. Specific heat, c 7. Fluid specific weight, y 8. Heat delivery rate: ft 2 _°F _ psi _ gpm _ Btu/(lb-°F) lb/gal Qc = G VVV( 60 > Tf Collector Efficiency: 1. Solar radiation on horizontal 2 surface, I„, or Btu/(ft -hr) H 2 tilted surface, I T Btu/(ft -hr) 2. Collector efficiency n^rj- x 100 * c ^c A16-1 v APPENDIX A16-2 Inspection Check List Project: Owner: Address: Date Inspected: Inspector: Approved: Disapproved: Exceptions: (refer to Exception Notes) Yes No Solar Collectors: 1. Structural strength appears adequate 2. Are resistant to weather 3. Are resistant to fire 4. Provided with an efficiency curve in acceptable form 5. Have material with potential for outgassing 6. Are provided with adequate flashing 7. Meet safety requirements 8. The glazing is adequate for strength __ 9. The glazing appears to have satisfactory durability 10. The absorbed material and coating are acceptable Energy Transport System: 1. Expansion or contraction will cause damage 2. Joints with dissimilar metals are suitably protected 3. Air distribution system is adequately sized 4. Filters are placed properly 5. Pipe and duct hangers are adequate 6. Valves and dampers are acceptable A16-3 Yes No C. Thermal Storage Units: 1. Container materials are sufficiently durable 2. Contamination of air or water is adequately protected 3. Materials in storage units are compatible with other units of the system D. Heat Transfer Fluids: 1. Are chemically stable 2. Are thermally stable 3. Are non-corrosive 4. Pose a safety hazard 5. Have a sufficiently high flash point E. Heat Exchangers: 1. Are suitable with the system 2. Potable water is suitably protected from non-potable heat source 3. Heating coils are adequate F. Gaskets and Seals: 1. The system is adequately gasketed for pressure 2. Ducts are adequately sealed G. Insulation and Moisture Protection: 1. Insulation materials constitute a fire hazard 2. Materials are thermally stable 3. Pipe and duct insulation is adequate 4. Storage is adequately insulated H. Hose Couplings: 1. Are thermally stable 2. Are compatible with the heat transfer fluid 3. Are compatible with piping material I. Controls: 1. Fail-safe protection is adequate 2. Pressure relief devices are adequate 3. Vacuum relief is provided 4. Main shut-off valves and switches are identified 5. Automatic controls are provided A16-4 Yes No Installation, Operation and Maintenance: 2. The system is generally maintainable Auxiliary Heating and Hot Water Units: 1. The auxiliary heater is sized adequately to maintain comfort conditions 2. The auxiliary DHW system is adequate Solar System: 1. Leak tests have been performed 2. Freeze protection is adequate 3. Adequate isolation valves have been installed 4. There is adequate drainage when components are installed and dismantled 5. There is generally adequate protection from scalding temperatures 6. Catchments are provided for boil-out and overflow of toxic materials 7. Water hammer arresters are adequate 8. Air bleeds and vent valves are adequate 9. Vents, chimneys and ventilation are adequate 10. Performance estimates are available Exception Notes TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 17 INTRODUCTION TO SOLAR COOLING SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 17-i TABLE OF CONTENTS LIST OF FIGURES GLOSSARY OF TERMS Page 17- ii 17-iii INTRODUCTION OBJECTIVE CATEGORIES OF SPACE COOLING METHODS DEFINITION OF TERMS .... REFRIGERATION SYSTEMS ABSORPTION REFRIGERATION . Temperature Restrictions . Types of Lithium-Bromide- Absorption Refrigeration Systems SOLAR RANKINE-CYCLE ENGINE HEAT PUMP EVAPORATIVE COOLING EVAPORATIVE COOLING THROUGH ROCK BED EVAPORATIVE COOLING WITH ROOF PONDS AND SPRAYS DESICCANT COOLING (DEHUMIDIFICATION) TRIETHYLENE GLYCOL OPEN-CYCLE DESICCANT SYSTEM SOLID DESICCANT SYSTEMS REFRIGERATION COOLING WITH ROCK BED OR WATER STORAGE REFERENCES 17-1 17-1 17-1 17-2 17-3 17-5 17-6 17-7 17-8 17-10 17-10 17-10 17-11 17-13 17-13 17-15 17-15 17-18 17-ii LIST OF FIGURES Figure Page 17-1 Vapor-Compression Air-Conditioner Schematic . . 17-4 17-2 Absorption Air-Conditioner or Chiller — Schematic Drawing ....... 17-5 17-3 Rankine-Cycle Vapor-Compression System . . . 17-9 17-4 Evaporative Cooling with Rock-Bed Storage . . 17-12 17-5 Schematic of Triethylene Glycol (Liquid Desiccant) Open-Cycle Air-Conditioning System . . . . . . . . . 17-14 17-6 Solid Desiccant Dehumidification and Cooling System ("MEC" System) 17-16 17-iit GLOSSARY OF TERMS absorbent A liquid in which a refrigerant can be dissolved or combined coefficient of performance refrigerant ton of refrigeration Ratio of heat removal rate (cooling rate) to energy supply rate Working fluid in a refrigeration system Heat removal at a rate of 12,000 Btu per hour 17-1 INTRODUCTION The withdrawal of heat from the air within a building enclosure by a process which results in a temperature or humidity lower than that of the natural surroundings is termed space cooling or air-conditioning. Cooling systems powered by solar energy are examined in this module. OBJECTIVE The objective of this module is to develop understanding of the principles of solar space cooling systems. In order to test whether this objective is met by the trainee, as a minimum level of accomplish- ment, the trainee should be able to: 1. List the different solar cooling methods and 2. Describe the operation of solar cooling systems. CATEGORIES OF SPACE COOLING METHODS There are three categories of space cooling methods for residential buildings. They are: 1. Refrigeration 2. Evaporative cooling 3. Desiccant cooling (dehumidification). Solar energy may be used as the principal energy supply in some refrigeration systems and in desiccant cooling cycles. Evaporative cooling is only indirectly related to solar in being dependent on cli- matic factors and in the opportunity for joint use of some of the solar 17-2 heating equipment. The discussion in this module concerns principally refrigeration methods. Evaporative and desiccant cooling are also briefly mentioned. DEFINITION OF TERMS The capacity of a refrigeration machine to cool room air is customarily measured in tons of refrigeration . A ton of refrigeration is the removal of heat at a rate of 12,000 Btu per hour. Another often- used term in connection with refrigeration equipment is coefficient of performance, COP. The COP expresses the effectiveness of a refrigera- tion cooling system as the useful refrigeration effect divided by the net energy supplied to the machine. COP is determined by the simple equation below: CO p _ Heat energy removed Energy supplied from external sources The COP of a mechanical vapor-compression refrigeration machine is characteristically about two and can be as high as four. The COP of a lithium-bromide-water absorption refrigeration machine is about 0.8 and more often operates in the range from 0.6 to 0.7. A COP less than 1.0 means there is more energy supplied to the machine than heat energy removed from the room air. From the cooling capacity and COP, the energy consumed by the machine to produce the cooling effect can be determined by dividing the heat removal rate by the COP. For example, with a 3- ton absorption air chiller having a heat removal rate of 36,000 Btu per hour and a COP of 0.6, the rate of heat supply to the generator is 60,000 Btu per hour (36,000 -r 0.6). 17-3 REFRIGERATION SYSTEMS Cooling is achieved in refrigeration systems by removing heat from air or water as it comes in contact with a cold refrigerated surface. That surface is maintained at its low temperature by evaporating a liquid refrigerant at a still lower temperature from the opposite side or face of the surface. Heat absorbed by the evaporating refrigerant is supplied by the air or water being cooled. The most common method for providing the energy necessary for this process is by an electrically powered compressor which raises the pressure of the refrigerant vapor so that it can be condensed to a liquid for subsequent evaporation at lower pressure and temperature as shown in Figure 17-1. Conventional vapor-compression refrigeration systems powered by electric motors can be driven by electricity produced in a solar engine of some type, or the compressor can be powered directly by the solar engine, without electricity generation. A system of this type is de- scribed below. Another process for supplying refrigerant to a surface through which heat is transferred from air or water being cooled involves the heating of a mixture of refrigerant and an absorbing liquid. The re- frigerant is condensed and evaporated as in the vapor-compression sys- tem, then reabsorbed and returned to the generator where it is again vaporized by heat from fuel. These absorption refrigeration systems may be modified for solar heat supply. Further details are shown in Figure 17-2 and in the following sub-section. Of the two principal types of commercially available refrigeration units, only the absorption type is driven by solar energy to an appre- ciable extent. Among several types of experimental and commercial 17-4 o O in o o. o > c o i_ 0> i_ »♦- q: a) EVAPORATOR Warm Air from Rooms 75° F Cool Air to Rooms 55° F PRESSURE REDUCING VALVE OR RESTRICTOR { m Low Pressure Refrigerant, Li qui El id and Vapor, 40° F CONDENSER Liquid Refrigerant, 100° F Atmosphere High Pressure Refrigerant Vapor, 120° F Figure 17-1. Vapor-Compression Air-Conditioner Schematic 17-5 SOLAR COLLECTOR ^> I. GENERATOR LIQUID SOLUTION PUMP 5. RECOUPERATOR PUMP 2. CONDENSER EXPANSION VALVE RETURN TO „ COOLING TOWER COOL AIR OR WATER I 4 4 3. EVAPORATOR •* — A A A A 4. ABSORBER !£! MM WARM AIR OR WATER COOLING TOWER WATER Figure 17-2. Absorption Air-Conditioner or Chiller -- Schematic Drawing absorption machines, the lithium-bromide-water unit is currently (1980) the only one commercially available for residential space cooling by use of solar energy supply. ABSORPTION REFRIGERATION An absorption refrigeration machine uses heat energy to provide cooling. When a liquid mixture of refrigerant and absorbent is heated, the refrigerant is vaporized from the solution. Refrigerant vapor flows from the generator through a condenser, expansion valve, and evaporator, then into an absorber, where it recombines with the absorbent. In a lithium-bromide-water absorption machine, water is the refrigerant and a lithium-bromide solution is the absorbent. An absorbent is a liquid 17-6 which combines with or dissolves the refrigerant at low temperatures but will release the refrigerant when heated to higher temperatures. As the refrigerant is absorbed, heat is generated and must be removed by a cooling medium of some type, usually water. Operation of a lithium-bromide absorption cycle is explained with the aid of Figure 17-2. Water vapor refrigerant is boiled from the liquid solution in the generator by providing solar heated water to the generator at temperatures between 160°F and 210°F. Vapor leaving the generator enters the condenser, where it is cooled to about 100°F and condensed to liquid by cooling water from an outdoor cooling tower. The condensate passes through a pressure-reducing valve or restrictor into the evaporator (chiller) coil where it cools to about 40°F and vaporizes by absorbing heat from the air or water being chilled. Vaporized re- frigerant then passes to the absorber where it meets concentrated lithium-bromide solution from the generator at a temperature of about 100°F. In this absorption process, heat is released and removed by cooling water from the cooling tower. The lithium-bromide solution is returned from the absorber to the generator via a heat exchanger, by a pump or by gravity. The recouperator in the diagram is a heat exchanger which pre-heats the dilute solution as it flows from the absorber to the generator and at the same time cools the hot concentrated solution which flows from the generator to the absorber. Temperature Restrictions The temperature of the hot water supplied to the generator of a solar-operated lithium-bromide absorption refrigeration machine is 17-7 usually between 160°F and 210°F. The heat input rate to the generator must be sufficiently high to boil the refrigerant (water) from the solution. If the supply temperature is below 160°F, the heat transfer rate diminishes to a point too low for satisfactory operation. Low temperature in the recouperator can result in crystallization of lithium-bromide in the outlet tube leading from the recouperator to the absorber, eventually extending to the generator as water continues to be boiled off and the concentration of lithium-bromide increases. If the supply temperature is appreciably above 210°F, the heat transfer rate diminishes to a point too low for satisfactory operation (not usually possible because of temperature limitations in the solar collector and storage tank). Cooling water temperature is dependent on atmospheric temperature and humidity and is generally a few degrees above the wet-bulb tempera- ture. Design cooling water temperature is normally 80°F, but consider- able variation is common. Types of Lithium-Bromide-Absorption Refrigeration Systems There are two types of lithium-bromide-water absorption refrigeration systems. In the direct expansion tube, air is circulated from the building to the evaporator coil, where cooling and dehumidifi- cation occur. In the chiller type, water is cooled by circulation through the coil. The chilled water is then pumped through a separate fan-coil unit through which room air is circulated. Chilled water may also be stored in one or two tanks coupled both to the chiller and the water-to-air fan-coil, thereby reducing fluctuations and intermittent chiller operation. 17-8 Figure 17-2 shows a mechanical pump for return of liquid from absorber to generator. This design is used in a commercial 3-ton chiller. A direct expansion 3-ton air-conditioner has employed a bubble-pump (similar to a coffee percolator tube) to lift the boiling solution from the generator to a vapor- liquid separator, so that the height change provides the pressure difference between generator- condenser on the high pressure side and evaporator-absorber on the low-pressure side. SOLAR RANKINE-CYCLE ENGINE Instead of driving the compressor of a vapor-compression refrigeration machine with an electric motor, an alternative source of power for the compressor is a solar-powered engine. Solar heat can be used to produce steam or other vapor to drive a turbine. The turbine may be coupled directly to the compressor of a refrigeration machine, as shown in a schematic drawing of a simplified system in Figure 17-3, or an electric generator and motor set may be used to couple the two sys- tems. Heat is supplied to a boiler from a solar collector. Fluid in the boiler is vaporized and the vapor drives the rotor of the turbine. The rotating shaft then drives a compressor in a vapor-compression refriger- ation machine which produces the desired cooling effect. Vapor from the turbine is condensed and returned to the boiler. The regenerator is a heat exchanger to recover some of the heat from the vapor leaving the turbine. Working fluids include water (steam), several types of fluor- carbons, chlorinated hydrocarbons, and others. This machine is still in 17-9 E 0) ■P to to (/> a S- o. E O CJ I s- o Q. CO > o I c to a: CO i s- en 17-10 experimental and developmental stages and not yet available as a commercial unit. If it becomes commercial, it is probable that this system would be more practical in large sizes (at least 25 tons) than in residential capacities. HEAT PUMP A heat pump can be used both for heating and for cooling. As a cooling unit, it is essentially a vapor-compression refrigerator which absorbs heat from inside a building and rejects it to the outside air. It is driven by an electric motor, normally supplied with commercial electricity from central station power plants. The principles of opera- tion are described in Module 11. EVAPORATIVE COOLING EVAPORATIVE COOLING THROUGH ROCK BED Air may be cooled by evaporation of water under conditions such that heat for vaporization is supplied by the air. The so-called swamp cooler employs this principle. As an example, ambient air at 100°F dry-bulb temperature and 70°F wet-bulb temperature (relative humidity 22 percent) can be evaporatively cooled by water sprays to about 77°F. However, the relative humidity would rise to an uncomfortable 71 percent. It is evident that evaporative cooling does not require solar energy, so it is not a solar cooling process. However, because the rock bed in an air-heating solar system can be used for heat transfer and cool storage in an evaporative cooling system, this method is sometimes associated with solar cooling. 17-11 An evaporative cooler coupled with a rock-bed storage unit is shown in Figure 17-4. Night air is evaporatively cooled and circulated through the rock bed to cool the pebbles. During the day, warm air from the building can then be cooled by circulation through the cool pebble bed. Humidity supplied to the night air is thus not introduced to the living space. Dampers are positioned to direct the circulation of air appropriately. When cool air can no longer be delivered from the rock bed, outdoor air may be evaporatively cooled directly and delivered to the rooms. Evaporative cooling is practical only in fairly dry climates where relative humidities and night temperatures are normally low. EVAPORATIVE COOLING WITH ROOF PONDS AND SPRAYS There are two solar houses, one in California and the other in Arizona, that utilize evaporative cooling and night-time radiation to reduce day-time temperature rise in those structures. Each building has a shallow water pond on a flat roof with sectional ized retracting insu- lating covers over the pond. By retracting the covers at night, the water cools by evaporation and radiation to the sky. The covers are closed during the day to prevent solar heating of the pond. Heat is absorbed in the water by conduction through the ceiling of the rooms immediately below. During the mild winters in these locations, the shallow ponds are used for space heating. The insulating covers are retracted during sunny days to collect solar heat in the pond and closed at night to prevent excessive heat loss. The stored heat is conducted through the 17-12 m j- o -p to ■a a) QQ I -^ U o a; -p c o o CJ (U > +J no s- o Q. > I a> O) 17-13 metal roof (ceiling) for radiation into the living space below. In climates where heating and cooling demands are low, this design may be of interest. Roof ponds or sprays are also frequently used in commercial and industrial buildings simply to reduce excessive roof-top temperatures resulting from solar absorption on large area flat roofs. The exposed roof is continuously sprayed or flooded with water so that evaporation can minimize roof-surface temperature. Solar cooling is not involved. DESICCANT COOLING (DEHUMIDIFICATION) TRIETHYLENE GLYCOL OPEN-CYCLE DESICCANT SYSTEM In locations where humidities are high, evaporative cooling can be accomplished if the air is first dehumidified by some means. One system commercially used for air dehumidification is shown schematically in Figure 17-5. Moist room air is dehumidified by contacting it with a solution of tri ethylene glycol in which moisture is absorbed. The dehumidified air then passes through mist eliminators and then through an evaporative cooler where its temperature is reduced to a comfortable level. The liquid desiccant passing through the absorber picks up moisture from the building air and becomes diluted. Solar heat may be used to regenerate the dilute tri ethylene glycol solution which is returned to the absorber and recycled. Regeneration is accomplished by spraying the glycol solution into a stream of solar heated air in which moisture evaporated from the glycol solution is exhausted to the atmosphere. If there is insufficient solar heat, an auxiliary heater 17-14 en UJ tr cc < x X UJ UJ cc UJ X Q- (O O O I- ♦ a: o IARY :ate or UJ CD l-Z or; 1 UJ < < - UJX xo X UJ AUXII GAS H • i \r CO -j or o o ! & _ F o zz < X a! 2 Z 3 Q.3 2 _l — _l U_ Fo _i UJ b;o UJ tr CO o2< or LU CD HZ << UJx Xo X UJ E a> +J in >> uo en c o •r— +-> •r— C o i i- •i— > a» c CD ■P u CO LT) I s- en 17-15 may be used to heat the air stream. Heat is recovered from the glycol solution leaving the stripping column by heat exchange with solution leaving the absorber. The system may be operated over a substantial range of air temperatures, but the higher temperatures, in the area of 180°F, result in superior system performance and higher COP's. A liquid desiccant open-cycle system in large sizes, using conventional heat sources, is commercially available, but solar opera- tion has been only in limited experiments. This type of system has not been actively considered for residential space cooling systems. SOLID DESICCANT SYSTEMS Another method for dehumidifying air in preparation for evaporative cooling involves use of solid adsorbents which can be regenerated by heat. Silica gel granules, lithium chloride and calcium chloride crys- tals, and "molecular sieve" zeolite granules are all commercially used in air-drying applications. Figure 17-6 shows how one of these pro- cesses can be adapted to regeneration with solar heat. A combination of dehumidification, air-to-air heat supply from solar and fuel can provide air-conditioning. This and other cycles, employing solar heated water and solar heated air for regeneration, have been experimentally investi- gated, but no commercial units are available. REFRIGERATION COOLING WITH ROCK BED OR WATER STORAGE Another cooling process that is not powered by solar energy, but is aided by the solar storage normally used for space heating, employs 17-16 en >> t/> C_) -p to o o C_) TO c f0 c o -p u •I — <*- •I— ■o •r— E -C (X) Q -P c TO u u •I — Ul OJ Q O VD I s- 05 17-17 conventional cooling machines. A heat pump or vapor-compression air-conditioner supplies cool air to the storage unit during periods of low electric demand. Off-peak pricing permits lower cost air- conditioning by this night-time cooling of storage which then supplies cool air to the building by heat exchange during the daylight hours when power rates are usually higher. Water tanks may be used, with suitable heat exchangers, or pebble beds can be operated as direct air coolers. The possibility of moisture condensation and odor generation in a pebble bed used as cold storage must, however, be considered and avoided. 17-18 REFERENCES 1. American Society of Heating, Refrigeration, and Air Conditioning Engineers, ASHRAE Handbook of Fundamentals, ASHRAE, Inc., New York, 1972. 2. Barber, R.E., "Solar Air Conditioning Systems Using Rankine Power Cycles - Design and Test Results of Prototype Three-Ton Unit", Proceedings, Institute of Environmental Sciences Annual Meeting, Los Angeles, California, April 1975. 3. Bliss, R.W. , Jr., "The Performance of an Experimental System Using Solar Energy for Heating, and Night Radiation for Cooling a Building", Proceedings, United Nations Conference on New Sources of Energy, Volume 5, pp. 148-158, Rome, 1964. 4. Chung, R. , Duffie, J. A., and Lbf, G.O.G. , "A Study of a Solar Air Conditioner", Mechanical Engineering, Volume 85, Number 8, pp. 31-35, August 1963. 5. Close, D.J., et. al., "Design and Performance of a Thermal Storage Air Conditioning System", Institute of Engineering Australia - Mechanical and Chemical Engineering Transcriptions, Volume MC 4, Number 1, pp. 45-54, May 1968. 6. Duffie, J. A. and Beckman, W.A. , Solar Energy Thermal Processes, J. Wiley and Sons, Inc., New York, 1974. 7. Hay, H.R., and Yellott, J.I., "A Naturally Air-Conditioned Building", Mechanical Engineering, Volume 92, pp. 19-25, January 1970. 8. Johnston, R.C.R., "Regenerative Evaporative Air Conditioning with Dehumidification" , AIRAH Transactions, Volume 21, Number 2, pp. 29-34. February 1967. 9. Threlkeld, J.L. , Thermal Environmental Engineering, Second Edition, Prentice-Hall, Inc., New Jersey, 1970. 10. Ward, D.S. , Weiss, T.A., and Lof, G.O.G. , "Preliminary Performance of CSU Solar House I Heating and Cooling System", International Solar Energy Society Congress and Exposition, Los Angeles, California, July 1975. 11. Wilbur, P.J. and Mitchell, C.E., "Solar Absorption Air Conditioning Alternatives," Solar Energy, Vol. 17, pp. 193-199, 1975. TRAINING COURSE IN THE PRACTICAL ASPECTS OF SIZING, INSTALLATION, AND OPERATION OF SOLAR HEATING AND COOLING SYSTEMS FOR RESIDENTIAL BUILDINGS MODULE 18 FUTURE PROSPECTS FOR SOLAR HEATING AND COOLING SYSTEMS SOLAR ENERGY APPLICATIONS LABORATORY COLORADO STATE UNIVERSITY FORT COLLINS, COLORADO 18-i TABLE OF CONTENTS LIST OF FIGURES LIST OF TABLES . Page 18- ii 18- ii INTRODUCTION . OBJECTIVE SOLAR COLLECTORS SELECTIVE SURFACES . EVACUATED TUBE COLLECTORS TRANSPARENT HONEYCOMBS CONCENTRATING COLLECTORS . THERMAL STORAGE HEAT EXCHANGER . SYSTEMS 18-1 18-2 18-2 18-2 18-4 18-6 18-8 18-8 18-12 18-13 18-1 i LIST OF FIGURES Figure Page 18-1 Types of Evacuated Tube Collectors .... 18-5 18-2 Transparent Honeycomb Collector .... 18-7 18-3 Direct Contact, Liquid-Liquid Heat Exchanger . . 18-13 LIST OF TABLES Table Page 18-1 Selective Surfaces Characteristics .... 18-3 18-2 Properties of Phase-Change Heat Storage Materials . 18-10 18-3 Properties of Possible Collector Fluids . . . 18-14 18-1 INTRODUCTION The solar systems described in this manual are examples of thousands that have been installed in the last three years. Performance data, mainly from well-instrumented systems, indicate that they can function satisfactorily in residential buildings. Air and liquids heated by solar energy in flat-plate collectors provide temperatures suitable for space heating, hot water supply, and cooling by absorption refrigeration. Although heat delivery efficiencies of the various systems differ between them, and fluctuate with climatic conditions, they should average about 30 percent of the solar radiation received. If this average can be improved by better components at equal or lower cost, the improvements are worthwhile. A number of new features and components of systems are being investigated, and several might provide substantial improvement in system performance. Flat-plate collectors can be improved with selec- tive coatings or redesigned to produce higher heat collection efficien- cies. Evacuated collectors are inherently more efficient than conven- tional types, and developments which could reduce their cost can have important effects on commercial use. Heat storage in phase-change materials could reduce the space required for the solar heating system, and heat collection and storage by use of two immiscible liquids may result in system simplification and improved performance. If cooling equipment using solar-heated air can be developed, air-heating solar systems could be used throughout the year for heating and cooling. These and other developments may become important in the solar heating and cooling of buildings. 18-2 OBJECTIVE This module contains descriptions of new concepts and developments in solar heating and cooling systems that could improve overall per- formance and economy. Its objective is to provide the trainee a basis for anticipating future developments and improvements in the systems described in this course and to recognize the research and development effort being devoted to component hardware in solar heating and cooling systems. SOLAR COLLECTORS The component which has the greatest influence on system performance and cost is the solar collector. Improvements in the col- lector which will increase its efficiency and reduce its cost can be particularly important. Among numerous possibilities are durable selec- tive surfaces on absorbers, transparent honeycomb structures between absorbers and glazings, evacuated spaces between absorber surfaces and the glazings, and lower cost materials and assembly methods. SELECTIVE SURFACES Selective surfaces have high absorptance for solar radiation and low emittance for long-wave radiation. Substitution of such materials for non-selective black paints commonly used can increase solar collec- tion more than the cost difference, thereby improving cost effectiveness of the collectors. Although already used in numerous commercially produced collectors, further improvements in optical properties and 18-3 durability, and reduction in cost, should be possible. Several selective coatings such as copper oxide on copper and black nickel on galvanized steel have been estensively used on solar water heaters in Australia and Israel, but performance and durability have not been completely satisfactory. Black chrome (electro-deposited chromium oxide on nickel-plated steel or copper) is the most widely used selective coating in the United States. Cost reduction could have an important influence on the future market for solar heating systems. It can be expected that virtually all commercial collectors for space heating and hot water supply will be provided with selective absorber coatings in the near future. The radiation properties of several selective surfaces are listed in Table 18-1. Table 18-1 Selective Surfaces Characteristics r Coating Absorptance for Solar Radiation Emittance for Thermal Radiation at 200°F Chemically Oxidized Copper 0.90 0.15 Converted Zinc 0.90 0.071 Black Nickel 0.88 0.066 Black Chrome 0.92 0.085 Black Anodized Aluminum 0.93 0.07 Chemically Oxidized Stainless Steel 0.95 0.10 18-4 EVACUATED TUBE COLLECTORS Removal of nearly all of the air in the space between the absorber and the glazing results in greatly reduced heat loss and a substantial efficiency improvement in solar collectors. There are a number of different designs that are being assembled and tested, and at least three manufacturers produce them in moderate quantities. Evacuated collectors produce more useful heat than equal areas of standard flat- plate collectors under the same sun and weather conditions, because heat conduction and convection through the evacuated space are negligible and, if the absorber coating is a selective surface, the radiation loss is small. Most flat-plate collectors have high efficiency with low inlet fluid temperatures, but have low efficiencies when the fluid temperature is near 200°F. The evacuated tube collector has a signifi- cant advantage when producing high temperature heat and can be used effectively with solar cooling units which require hot water at tempera- tures near 200°F. Several types of evacuated tube collectors are shown in Figure 18-1. Types A, B, and C are being produced on a semi-commercial scale and are being used in numerous demonstration heating and cooling instal- lations, primarily in the United States and Japan. Types D and E are experimental evacuated tube collectors which have been tested in a few systems. In each design, a selective absorber surface is in an evacu- ated space. Types A, B, and E involve cylindrical -shaped absorber surfaces deposited on interior glass surfaces, while flat metal absorber surfaces are used in Types C and D. Double-walled glass tubes (Dewar flasks) are used in Types A and B, single tubes are used in C and D, and 18-5 GLASS ENVELOPE, /VACUUM SELECTIVE COATING GLASS DELIVERY TUBE ,TM (a) Owens-Illinois Sunpak Double-Walled Evacuated Collector Tube. METAL HEAT TRANSFER FIN -VACUUM HEAT TRANSFER FLUID (b) General Electric TC-IOO Solartron" Double-Walled Evacuated Collector Tube. EVACUATING TUBE END CAP, SODA GLASS TUBE COLLECTOR TUBE (c) Sanyo Single-Walled Evacuated Collector Tube with Unidirectional Flow. , VACUUM ^PYREX GLASS TUBE U-SHAPED COPPER TUBE (d) Corning Single-Walled Evacuated Collector Tube. (e) Philips Mark IV Evacuated Collector Tube (Section) with Flat Glass Cover. Figure 18-1. Types of Evacuated Tube Collectors 18-6 single tubes with flat glass covers are used in E. In all designs except C, the fluid enters and leaves the tube at the same end, and in all designs except A, the fluid conduits are metal tubes (usually copper). In type A, the fluid is in contact only with glass, and in type E, the fluid flows in passages outside the glass tubes. Types A, B, and E, with minor modifications, may be used for air heating as well as water heating. Collection efficiencies, based on solar radiation received by the sloping surface within the perimeter of the entire collector array, including space between tubes, are typically about 70 percent at temper- atures for space heating (120°F to 150°F) and about 55 to 60 percent at the higher (200°F) temperatures required by lithium chloride absorption chillers. These efficiencies are substantially higher than good flat- plate collectors, particularly for cooling. Whether the superior effi- ciency justifies their higher current cost is doubtful, but the possi- bilities for manufacturing economies by automated production in large volume sustain commercial interest in this technology. TRANSPARENT HONEYCOMBS Heat loss from a flat-plate collector can be reduced by subdividing the air space between the absorber plate and the cover glass into small cells by use of a transparent "egg crate" or "honeycomb" structure. Convection movement of air in these small (one-quarter-inch or less) cells is substantially reduced, and thermal radiation from the absorber to the cover is also partially intercepted and suppressed. The trans- parent walls of these cells, however, permit the passage of solar 18-7 GLASS COVER STEEL FRAME PIPING CONNECTION TRANSPARENT HONEYCOMB ABSORBER PLATE FIBER GLASS INSULATION Figure 18-2. Transparent Honeycomb Collector radiation with very little loss, even when obliquely intercepting the rays of the sun. The result of this design addition is increased solar collection efficiency. The principal problem in the use of this concept is achievement of sufficient durability of an economical material. Most transparent plastics cannot withstand the temperatures occasionally encountered when the fluid flow through the absorber is interrupted, melting or other type of failure then being probable. Thin glass honey- combs, as for example by use of a panel of side-by-side thin-walled glass tube sections, have been too costly for practical application. The future prospects for this concept appear to rest on the possibility for developing economical plastic materials and honeycomb structures 18-8 capable of withstanding the temperatures encountered in efficient solar collectors. If such materials are developed, honeycomb flat-plate collectors appear to have good prospects for practical use. CONCENTRATING COLLECTORS Concentrating collectors are being experimentally used when very high temperature fluid is needed to drive heat engines or for industrial process heat. If concentrating collectors can be designed to be less costly or more efficient than flat-plate collectors, to operate reli- ably, and to require little maintenance, such collectors also have potential use in space heating systems. Experience thus far has indi- cated otherwise, but there is considerable research underway and new designs for concentrating collectors are being developed. There has been experimental use of a sun-tracking linear focusing collector with a plastic Fresnel lens, and arrays of evacuated tubes with trough-shaped reflectors filling the spaces between tubes have been advertised for sale. Their costs are not competitive with flat-plate collectors in space heating applications nor with evacuated tube collectors (without concentration) for cooling applications. THERMAL STORAGE Future developments in the selection and application of materials in which heat can be stored by melting or other phase-change process may result in reduction in heat storage volume requirements. Hydrated 18-9 salts such as sodium sulphate decahydrate (Glauber's salt) and hydrated calcium chloride have been experimentally used, eutectic mixtures of two or more salts (having single melting points) have also been investi- gated, and several types of waxes have been evaluated. Table 18-2 contains a list of materials which have been used as phase-change heat storage media. The potential advantage of this type of heat storage material is the smaller weight and volume required, compared with water and pebbles, for storage of an equal amount of energy. A second advantage, in some systems, is the storage of most of the energy at a constant temperature, i.e., the melting point of the material. Where volume limitations are very severe, phase-change thermal storage may become economically practical. There are a number of disadvantages, however, in the use of these heat storage media. The need for transferring heat into and out of the solid and liquid compounds usually requires their containment in small elements, an inch or two in cross-section. Space between the elements must be provided for circulation of air or water from the solar col- lector and from the space being heated. Container cost and durability and the added volume of the free space in the storage bin or tank impose design and cost limitations. A second disadvantage in most of the phase-change materials developed for solar space heating is their relatively low melting tem- perature. Although higher collector efficiency is obtained at low temperature, most space heating systems cannot advantageously use water 18-10 m o *i — +-> CD m C •i — •r— S- ■P CD i -P >ro "O +J +-> •r- •■- M- C c in •r- in ro .c CL. in a> •r— -P s- cd o. o s- O C -Q O r— -P 'r-^» ro in 3 (D 3+) re u_ a3 a> 5- c -p •r- ro +J t-LL i— ai o (1) Q_ s: e ai ro 3 S_ o ro CD -P to CNJ -p a* CD c 3 zs 15 s_^ a> S- s- J- -p ZJ CD Cn en c s- C c c cd cd o to id IT) o en ID en <3- o CNJ O I rH 00 <3- 00 O O en ID 00 o en i r»- oo en oo o C\J i 00 CM o I— I I *t 00 ID H I O o O CM CM IC re cm O i—l t-l -3- -=t o O Q- «d zc CM CM ro ro O CM ze ID OO o CM ID CM ro O CM ZC ID • CM C_) ro c_J ro to S- cd .a Z3 ro CD -P ro jd Q. in O sz Q_ ■a o m -p ro in o a> ■a S- o ro O c E «r- ZJ t- o ID U ro r— s- ro CO cn c •1 — 1 — u • >. en u c •i— T3 i — a> u ■p >> ro (J ai CL -a ai a> s_ p ro 5- 0) O . Q-4- in ai c s_ CD o 1 •r— c jzi -P o ro in -p a> CD • 1 — ZJ in a cr 03 in -C >> CL r» -p CD •p— <+- C i— O •r— • r— +J -Q c i — ro o CD E •1 — E E -p (0 fO -P r— S- C 4- ro cd CL zs ■o ai S- rc in CD C rO CD o >> > u -P • i — •r— in >. i — c ( — «i — cd s- -Q p ro ro X CD -P LU z ID 1 ■• <•»"■> l— 1 CM CO 18-11 or air at the low temperature levels of 90°F to 100°F. Considerably larger heat exchange surfaces or much higher air circulation rates in warm air systems would have to be used. Some of the phase-change materials, particularly the hydrated salts, on repeated melting and solidifying may permanently separate into liquid and solid portions, thereby defeating the phase-change heat storage capability. And in air systems, the relatively constant temper- ature of the heat stored is a disadvantage rather than an advantage, because the highly beneficial temperature stratification such as that occurring in pebble beds cannot be achieved. The overriding consideration in heat storage selection is cost, and the presently suggested materials all are much more expensive, in as- sembled heat storage units, than tanks of water or bins of rocks. For storing half a million Btu, installed costs of advertised phase-change systems are two to five times as great as systems for sensible heat storage in rock and water. Future prospects for practical use of phase-change storage in space heating systems depend on development of improved materials having considerably lower cost, longer life, and transitions in the 120° to 160° temperature range. If such materials can be identified and de- veloped, their application could enhance the capability and economy in space heating systems. An even more speculative possibility is the storage of solar heat in chemical reactions which absorb energy in the reaction process. By slight alteration in conditions such as the lowering of temperature or pressure, the reaction will reverse so that the stored energy is liber- ated as heat at a temperature near that at which solar collection 18-12 previously took place. Although such chemical processes are known, none is now a likely candidate for this application. Of particular advan- tage, if such a system can be developed, is the storage of the energy in materials which can be at room temperature. No heat losses or insulated containers would need to be involved. The possibilities for successful development of some such system do not appear promising at this time, but new discoveries might alter this situation. HEAT EXCHANGER A disadvantage in most liquid-heating solar systems is the temperature difference required for heat transfer to storage by means of a heat exchanger. The collector must operate at a temperature 10° to 20° higher than if no heat exchanger were used, and heat collection efficiency is therefore adversely affected. Now under investigation is a heat exchanger-storage combination unit in which heat is transferred from liquid droplets that transport heat from the collector to water in the storage tank. A liquid that is immiscible with water is pumped through the solar collector and through the storage tank as droplets. If the density of the liquid is sub- stantially different from that of water, the droplets will either rise or descend through the water in the storage tank. A schematic diagram of a heat exchanger-storage unit is shown in Figure 18-3. In this design, the collector liquid is heavier than water. It is delivered to the top of the tank, broken up into droplets at the perforated plate, and collected in the bottom cone. Because of the very large total surface areas of the droplets, the temperature difference between 18-13 COLD WATER FROM LOAD TOP OF LIQUID (SURFACE) PERFORATED PLATE J^O/VATER HEAT STORAGE AND LIQUID BUBBLES CONICAL BOTTOM WATER LIQUID INTERFACE PUMP LIQUID Figure 18-3. Direct Contact, Liquid-Liquid Heat Exchanger them and the storage water is only about 1°F. Several liquids are candidates for this service, but of those listed in Table 16-3, diethyl phthalate is the only one that has received full-scale testing. Assessment of the future prospects for direct contact, liquid-liquid heat exchange-heat storage use depends on the results of further development work and economic evaluation. SYSTEMS At present the only commercially available small (3-ton) cooling unit that is operable with solar energy is a lithium-bromide absorption chiller. As mentioned elsewhere in this manual, there are several other solar cooling concepts under development, including heat engine-driven 18-14 to •o t- o p u !-H r— XI o> •r— 1— tO X) U) fO o r- Q_ r— +-> fO 00 t-H CM <£t IX) CO cn o in cn CD cn CO «3" *3- «X r>- 00 O >s • • • • • • • • O CM i-H u ♦r— 4- -P r*. 00 CM cn •i- 03 co CO ID «:*• U >o 4- -P o - CO cn r- •r- •■- O rH O *d- CM -3- (X CM rH CO o U > CM ai co a. s- -p i-H CM o i-H o i-l cn cn 00 00 r-i !-) rH i-l I-l rH o o o o W(J (0 0) c +-> *"*"> •r- c u_ 00 «*• <* 00 IX) O CM CO o 00 1 — «l- o cn CO <3" «t r». r-. ■3- •3- CO o a_ QQ 0) c •i- +j /^ o N C U_ rH ID rH rH r-» co (X r-~ o o a> t- o CO CO CO •3" CM i-H r>s IX CM r-i a» o ^ 1 1 1 1 1 1 i i 1 1 s_ Q_ u_ 01 ID a> -p +-> -p f0 fO (0 u Q. to -p Q. -p •r— a. fO (.0 fO ■a ID O x (0 to -a '(0 x a. •i— x Q- a> CD U) •— -v /»*N 3 -p -p -P o r— r— r— X r— <0 fO x >> >> Cd U_ Q- >> i — t — CD o. X X c fO fO -P CD CD C£ ^— at X x^ to r— X x: LT> >> x: -p -p O >> r— r— IX) N Q. x .c N t/) >> >» '-> c • I— Q. Q. C a» -C x: r— at "O a> s_ -p -P o e X) ^ >> X) u 1 0) ai •r— S- > -P -C r^ o CM CM E X >, =} -P >> Sw<< >w> J- •P -P 01 X) CD XZ •r— a> 5 3 S- •i— •r" -P S- •r- •( — x: O CO o o Q LU h— a a l— o 18-15 vapor-compression machines, absorption chillers with high temperature heat supply from solar concentrators, and desiccant cycles with solar regeneration of the drying agent. Significant effort is also being made in the development of so-called total energy systems, in which high temperature heat from solar energy is used to generate electricity and the low temperature "waste" heat is used to heat and cool a cluster of buildings. Such systems, if economically successful, would probably best be used in grouped facilities such as military bases but, with some variation, might serve a number of homes or apartment complexes. In the long-term, development of photovoltaic systems for electricity supply to residential buildings is a possibility. Solar electricity could then operate heating and cooling systems as well as other electrical equipment in the building. Whether the cost of photo- voltaic systems will ever be low enough to be competitive with electri- city generated from fossil or nuclear fuels is an open question, but a considerable amount of effort is being devoted to improve efficiency and reduce the costs. Other system improvements which should increase the use of solar energy in buildings are hybrid designs consisting of passive as well as active components. As quantitative information and operating results of passive design techniques become available, superior designs can be identified and their cost effectiveness measured. Greater use of direct heating of residential space with passive systems may then decrease size requirements of the active components and thereby reduce overall costs. * U. S, GOVERNMENT PRINTING OFFICE 1380 329-854/6632 PENN STATE UNIVERSITY LIBRARIES AQQ007D' L422^3